Attachment_9_-_First_Article_Inspection_Form_2_V3_(Fit_Test_Part_2).pdf

First Article Inspection Report

Form 2: Product Accountability - Raw Material, Specifications & Special Process(es)

1. Part Number

N-MT04X50802001606-00 AKIMA or Equivalent Constructed Aluminum Enclosure

2 Part Name Enclosure, With-Out Back Panel & Studs, NEMA 4X/ IP-66 Rated, Wall Mount, UL Listed, 5086-H32 Aluminum .80 Thick, 20" H x 16" Width x 6" Depth,

3. Serial / Lot Number

Lot # 001

4. FAI Report Number

FAI-002

5. Material or Process Name

Enclosure Fit Test

6. Specification Number & Revision No.

7. Code 8. Special Process Supplier Code

9. Customer Approval Verification

(Yes/No/NA)

10. Certificate of Conformance number

Materials PC # 1 Aluminum Enclosure 5086-H32, NEMA-4X Rated, Underwriter’s Laboratory Listed

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Pages 1-10

N/A N/A Yes N/A

PC # 2 Aluminum Weld Pad Tap, 3/8”-16 Tap, 3/4 “ DIA x 1-

1/2” LG, P/N: WPT AL375-16PT0750DX1500H

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Pages 1, 3, 4 & 6

N/A N/A Yes N/A

PC # 3 Danger High Voltage Sign, P/N: HI VOLT LABEL 6 X 4

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Pages 1-2

N/A N/A Yes N/A

PC # 4 Connector Adapter (Precision Bulkhead N-type Female to N-type Female Adapter, Pasternak Enterprise P/N: PE 9128, with 0’Ring)

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2

N/A N/A Yes N/A

PC# 5 Nylon Stuffing Type, Size # 2 Dorn P/N: M19622/1-002 (Each unit consists of body, cap, locknut and O-ring)

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2, N/A N/A Yes N/A

PC#6 Packing Material, Dorn P/N: M19622/17-01, Size 2A (Each packing assembly includes 3 Washers and Rubber Bushing)

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2

N/A N/A Yes N/A

PC#7 Screws, Hex Cap, 3/8” -16 x 1” LG, 316 SS, Fastenal P/N: 77105

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2 & 6

N/A N/A Yes N/A

PC#8 Washers, Flat, 3/8”, Small OD, 316 SS, Fastenal P/N:

78017

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Pages 2, 6, 9

N/A N/A Yes N/A

PC#9 Washers, Lock, Medium Split, 3/8”, 316 SS, Fastenal P/N: 78067.

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Pages 2, 6, 9

N/A N/A Yes N/A

PC#10 Bonding Strap Rope Style, Class A, Type 1, 316 SS, 10”inch L, w/terminal lugs, P/N: MS24749-1-N-10.

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 6

N/A N/A Yes N/A

PC#11 Bolt , Zinc Case Hardened Hex Serrated Flange 1/4-20 x 3/4 inch LG, P/N: 1119903

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2

N/A N/A Yes N/A

PC#12 Nut, Zinc Finish Steel Regular Square, Nuts, 1/4-20, Grade A, P/N: 37620

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 2

N/A N/A Yes N/A

PC#13 Screw, Hex Cap Aluminum, 3/8” inch - 16 x 1 inch, P/N: 76320

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 3

N/A N/A Yes N/A

PC#14 Washer, Flat, 3/8” inch, .897 OD, Aluminum, General Purpose, P/N: 76359

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 3

N/A N/A Yes N/A

PC#15 Washer,3/8” Lock Medium Split, .680 OD, Aluminum, P/N: 76371

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 3

N/A N/A Yes N/A

PC#16, Boss Bi-metallic, 3/8”-16 TAP, 3/4” DIA, 1-1/2” LG, 316SS/AL, P/N: MIL M24749/AL

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 5, 7 & 8

N/A N/A Yes N/A

PC#17 Boss, Bimetallic ¼-20 TAP, ¾ DIA X 1-1/2 L, 316SS/AL, Todd Marine P/N: MIL M24749/AL-MOD

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 5, & 8

N/A N/A Yes N/A

PC#18 Strip, Electrical Grounding (Strap, Class C, Type I, Bonding) 1” inch x 3” inch, w/mounting holes in each end, P/N: MS24749-II-A

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 8 & 9

N/A N/A Yes N/A

PC#19 Screw, Hex Cap, ¼”-20 x 1” LG, 316 SS, Fastenal P/N: 77005

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 9

N/A N/A Yes N/A

PC#20 Washer, Flat, ¼”inch, Small OD, 316 SS, Fastenal P/N: 78013

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 9

N/A N/A Yes N/A

PC#21 Washer, Lock, ¼” Medium Split, 316 SS Fastenal P/N: 78063.

RFP Attachment 3, Enclosure Requirement – Detailed Drawing,Page 9

N/A N/A Yes N/A

PC#22 Screw, Hex Cap, 3/8”-16 x 3/4”LG, 316 SS, Fastenal P/N: 1177103

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 9

N/A N/A Yes N/A

PC#23 Aluminum Plate (Grade 5052-H32), P/N: 8108, Customized to 3” inch x 3” inch x 1/4 ” inch thick

RFP Attachment 3, Enclosure Requirement – Detailed Drawing, Page 10

N/A N/A Yes N/A

Special Processes (SP) SP-001 Install CNC punch-out to PC #1 enclosure to accommodate PC# 4, Connector Adapter, P/N: PE9128. N/A N/A Yes N/A

SP-002 Install CNC punch-out to PC #1 enclosure to accommodate PC# 5 Nylon Stuffing Tube. N/A N/A Yes N/A

SP-003 Weld PC # 2 Aluminum Weld Pad, P/N: : WPT AL375-16PT0750DX1500H N/A N/A Yes N/A

SP-004 Weld PC # 16 Boss, Bi-metallic, 3/8 inch-16 TAP, 3/4 inch DIA x1-1/2 inch Long,316 SS/AL. N/A N/A Yes N/A

SP-005 Weld PC#17, Boss, Bimetallic ¼-20 TAP, ¾ DIA X 1-1/2 L, 316SS/AL, P/N: MIL M24749/AL-MOD. N/A N/A Yes N/A

SP-006 Cut PC# 23 P/N: 8108 to 3” inch W x 3” L inch aluminum plate from 12 inch x 12 inch x 1/4 inch sheet. N/A N/A Yes N/A

Inspections, Referenced Documents & Other Applicable Specifications Reference 001 RFP Attachment 2, Statement of Work (SOW) Antenna Tuning Unit (ATU) Electrical Enclosure.

Reference 002 RFP Attachment 3, Enclosure Requirement – Detailed Drawing.

11. Fit Test (FT) Procedure Number

FT-001

12. Acceptance for FIT Test report number, if applicable.

Install CFM PC # 3, Danger High Voltage Sign, P/N: HI VOLT LABEL 6 X 4 centered on top and front side panel of PC#1 enclosure.

FT-002 Install CFM PC# 4, Connector Adapter, (Precision Bulkhead N-type Female to N-type Female), P/N: PE9128 inside PC# 1 enclosure punch-out.

FT-003 Install CFM PC# 5, Nylon Stuffing Type, Size 2, P/N: M19622/1-002 and PC#6 Packing Assembly (Size 2A) inside PC# 1 enclosure punch-out.

FT-004

Install CFM PC # 10 Strap, Bonding Class C, Type 1, Rope Style 10 Inch, 316 Stainless Steel to PC# 1 enclosure, using PC# 7, PC# 8 & PC# 9.

FT-005

Install CFM PC 13, 14, 15, 3/8 inch aluminum hardware fasteners into PC #2 Aluminum Weld Pads Tapped.

FT-006

Install GFE Antenna Tuning Unit inside PC # 1 enclosure, using CFM 1/4-20 x 1-inch hardware fasteners PC# 19, 20 & 21.

FT-007

Install CFM PC# 18 Flat Electrical Grounding Strip, P/N: MS24749-II-A to bi-metallic boss, GFE ground & GFE mounting feet, using CFM PC# 8, 9 & 20.

FT-008

Install CFM PC # 22, 8 & 9 to unterminated 3/8-16 bi-metallic boss 316 SS/AL on ATU output side.

FT-009

Install CFM PC # 11 & 12 to secure PC # 1 enclosure door latches.

13. Comments: Record test results as “Pass” or “Fail” next to each Fit Test (FT-XXX) Procedure.

General Note: PC# 1 = Piece Number 1.

FT-001 Results: FT-006 Results:

FT-002 Results: FT-007 Results:

FT-003 Results: FT-008 Results:

FT-004 Results: FT-009 Results

FT-005 Results:

A USCG customer signature and acceptance indicates that all first article characteristics demonstrate the requirements for enclosure full-rate production.

14. FAI Testing Prepared By

15. Date

16. Report Reviewed by (Quality Representative):

17. Date

18. Customer Approval and Stamp (if applicable):

19. Date

FAI Status: FAI Acceptable FAI Pending FAI Rejected