6340_52 CPSTS.pdf

TI6340.52

FINAL

TECHNICAL MANUAL

DEPOT MAINTENANCE

ARSR-4 SYSTEM

COLLECTORPOWERSUPPLY

TESTSET(¢PSTS)

MAINTENANCE MANUAL

CONTRACT DTFA01-88-C-00037

CONTRACTOR

NORTHROP GRUMMAN CORPORATION

BALTIMORE, MARYLAND 21203

MADE FOR

U.S. DEPARTMENT OF TRANSPORTATION

FEDERAL AVIATION ADMINISTRATION

/-_ (22 MAY 1998)

CONTROLLED

DOCUMENT

f. , FINAL

TECHNICAL MANUAL

DEPOT MAINTENANCE

ARSR-4 SYSTEM

COLLECTOR POWER SUPPLY

TEST SET (CPSTS)

MAINTENANCE MANUAL

CONTRACT DTFA01-88-C-00037

CONTRACTOR

NORTHROP GRUMMAN CORPORATION

BALTIMORE, MARYLAND 21203

MADE FOR

U.S. DEPARTMENT OF TRANSPORTATION

FEDERAL AVIATION ADMINISTRATION

(22 MAY 1998)

Introduction

The contents of this book are arranged as follows. Page-size text and tabular material appear first. All engineering assembly drawings and schematics that support the text appear in an 8.5 inch by 11 inch format. A list of acronyms and abbreviations appears in Appendix A.

' TABLE OF CONTENTS

CHAPTER 1 - GENERAL INFORMATION AND REQUIR.EMENTS

1.1 Introduction ......................................................................................... 1-1

1.2 Equipment Description ......................................................................... 1-1

1.2.1 Functional Description ......................................................................... 1-1

1.2.2 Physical Description ............................................................................. 1-1

1.2.3 Electrical Description ............................................................................ 1-4

1.2.3.1 CPSTS Test Console ............................................................................. 1-4

1.2.3.2 Computer/Controller ........................................................................... 1-5

1.2.3.3 Test Program Sets ................................................................................. 1-5

1.3 Equipment Specification Data ............................................................... 1-9

1.4 Equipment Specification ....................................................................... 1-9

1.4.1 Stimuli ................................................................................................... 1-9

1.4.1.1 AC Source ............................................................................................. 1-9

1.4.1.2 Function Generator .............................................................................. 1-9

1.4.2 Loads ..................................................................................................... 1-9

.... 1.4.3 Measurement ....................................................................................... 1-10

1.4.3.1 DMM .................................................................................................. 1-11

1.4.3.2 Waveform Acquisition ........................................................................ 1-11

1.4.4 UUT Interface .................................................................................... 1-11

1.4.4.1 Measurement Interface ........................................................................ 1-12

1.4.4.2 Digital Output Signals ........................................................................ 1-12

1.4.4.3 Digital Input Signals ............................................................................ 1-12

1.4.4.4 UUT Interconnect .............................................................................. 1-12

1.4.5 System Control And Software ............................................................ 1-12

1.4.5.1 System CPU ........................................................................................ 1-13

1.4.5.2 System Printer .................................................................................... 1-13

1.4.5.3 Operating System And User Interface ................................................ 1-13

1.4.5.4 Local Area Network Interface ............................................................ 1-13

1.5 Test Program Execution And Development ....................................... 1-13

1.5.1 Test Program Execution ..................................................................... 1-13

1.5.2 Test Program Development ................................................................ 1-13

1.5.3 Interactive Command And Control Features ..................................... 1-14

1.6 System Interlocks ................................................................................ 1-14 ii

CHAPTER 2 -INSTALLATION INSTRUCTIONS

2.1 Facilities ................................................................................................ 2-1

2.2 Installation Instructions ........................................................................ 2-1

2.2.1 CPSTS Test Console ............................................................................. 2-1

2.2.2 Computer Table .................................................................................... 2-1 2.2,3 Input Power .......................................................................................... 2-1

CHAPTER 3 - CONTROLS AND INDICATORS

3,1 Scope ..................................................................................................... 3-1 3,2 On/Off ................................................................................................. 3-1

3.3 Indicators .............................................................................................. 3-1

CHAPTER 4 - THEORY OF OPERATION

4,1 Scope ..................................................................................................... 4-1

4.2 Custom Hardware ................................................................................ 4-1

4.ll Digital Inputs ........................................................................................ 4-3

4.2.2 Digital Outputs ..................................................................................... 4-3

4.2.3 Multiplexer ........................................................................................... 4-3

4.3 Diagnostic System Software .................................................................. 4-3

CHAPTER 5 - MAINTENANCE INSTRUCTIONS

5.1 Scope ..................................................................................................... 5-1 5,2 Standard Shop Practices ........................................................................ 5-1

5.3 Manual Test Procedures ........................................................................ 5-1

5.3.1 Blowers And Interlocks ........................................................................ 5-1

5.4 Automatic Tests .................................................................................... 5-2

5.4.1 Maintenance And Calibration ............................................................... 5-3

Appendix A - Acronyms And Abbreviations

Appendix B - Schematic Diagrams and Wire Tabs

Appendix C - Assembly Drawings and Parts Lists iii f- •

CHAPTER 1

GENERAL INFORMATION AND REQUIREMENTS

1.1

This test set maintenance manual contains operation and maintenance instructions for the Collector Power Supply Test Set (CPSTS). The information provided in this manual includes detailed technical descriptions, maintenance tasks, and troubleshooting procedures.

Supporting illustrations and tables are also provided.

1.2 EQUIPMENT DESCRIPTION

The Collector Power Supply Test Set, hereafter referred to as the CPSTS, consists of a single two bay console, a computer, laser printer, and associated computer console as shown in Figure 1.2

1.2.1 FUNCTIONAL DESCRIPTION

The CPSTS is a computer operated diagnostic test set designed to functionally test and fault diagnose the Collector Power Supply and Preamp Power Supply used in the Air Route Surveillance Radar - Model 4 (ARSR4). The CPSTS is also used to verify failures and troubleshoot units returned to the depot.

1.2.2 PHYSICAL DESCRIPTION

The CPSTS consists of a two-bay cabinet containing custom designed equipment and Commercial Off-The-Shelf (COTS) test equipment, which is controlled by a Intel Pentium based personal computer. A general purpose interface bus (GPIB) connects the personal computer to the custom designed equipment and to the COTS test equipment. The CPSTS personal computer and associated laser printer is located on a separate computer table. Table

1.2.2 lists the COTS and custom designed equipment contained in the CPSTS.

I-1

TABLE 1.2.2- GPSTS MAJOR EQUIPMENT LIST

IUNIT [MODEL [DESCRIPTION [QTY INOTES I

CPU gateway p5-200 pentium based PC 1 printer lap laserjet 51 laser quality printer 1 installed on pc GPIBcard natinst.pclIa GPIBinterface 1 installedin pc oscilloscope tek 2430a 2 cban 150Mhz oscilloscope 1 m ate cabinet DMM hp 34401a digital mukimeter 1 m ate cabinet Diff Amp preamble 1855 Differential Amplifier 1 m ate cabinet 4000 watt dd488 100 200 4000 watt dec. load 400v 1 m ate cabinet load 4000 600a ac source tdi pn 400765 3ph variac and meter 1 in ate cabinet assembly

Fuc Gen wavetek 80 function generator 1 in ate cabinet mux hp3488 mux/digital interface 2 in ate cabinet module

UUT tdi pn 400344 virginia panel interface 1 in ate cabinet interface ac distrlb tdl pn 123267 main cb and uut safety 1 rear of ate disconn.

1-2

_ _ T16340.52

Figure 1.2- The Collector Power Supply Test Set

1-3

,,- 1.2.3 ELECTRICAL DESCRIPTION

The following paragraphs provide a brief electricaldescription of the CPSTS.

1.2.3.1 CPSTS TESTCONSOLE

The power distribution unit (see figure 1.2.3.1-1),located in the rear of the main console, serves as the main interface between the test set and 120/208 VAC, 60 hz, 3 phase and the 120 VAC, 60hz, 1 phase utility power. The power distribution unit distributes this power to the internal instruments in the test set and protects the test set circuitry via integral circuit breakers. A utility outlet is located on the power distribution unit on the rear of the console.

This outlet is protected by an integral GFI circuit breaker. If this circuit breaker is tripped, the power to the entire test console will be disabled. If power cannot be applied to the test console, check to verify that this circuit breaker is properly reset before troubleshooting the console power problem. Test set power is activated and deactivated via a palm switch located on the patch panel interface module (seefigure 1.2.3.1-2). A GPIB bus connector is provided to route the GPIB bus controller in from the personal computer to all GPIB controlled equipment in the test console. Signalsfrom the individual test station hardware to the unit under test (UUT) are routed through a virginia panel interface module providing a single connection point for all test equipment signals. Drawing 1.2.3.1-3shows the various interface connection locations on the Virginia Panel module.

The UUT Interface Panel contains the main DC bus and AC input interface for the Collector/Preamp Power Supply UUTs. The Interface Panel also provides cooling air and safety interlocks for the UUT. Cooling air is activated via the circuit breaker on the panel.

Safety interlocks are incorporated so that the safety shields must be in place before the AC power source is activated.

The UUT Interface Panel also contains coaxial connections to allow the oscilloscope probes to be attached to the UUT with its covers removed and be routed to the oscilloscope via jumper cables.

A capacitor load is installed behind the load assembliesto simulate the load encountered by the UUTs. The load is comprised of an array of one hundred 960 uf capacitors in parallel.

Although bleeder resistors are connected across this capacitor to discharge the unit when power is turned off, care should be exercised when attempting removal or servicing of this assembly.

1-4

T16340.52

1.2.3.2. COMPUTER/CONTROLLER

The computer/controller provides control of the CPSTS via the GPIB interface. The COTS GPIB interface card assemblies are located inside of the computer/controller. Stimulus of the UUT and measurement of test resets are provided by the test software which in turn controls the test equipment via the GPIB. The computer/controller displays operator messages via the test equipment software.

1.2.3,3 TEST PROGRAM SETS

The TPS interface test adapter (ITA) provides the monitor and control function for the UUT test, The ITA consists of metering for the UUT output voltage and current adjustments for the output voltage and current, adjustments for the output voltage and current, monitor test points, and power ON/OFF controls. An integral bleeder resistor is connected when power is turned off to ensure that the UUT output capacitors are discharged. The ITA also provides the interface cabling to the UUT for both the control and diagnostic testing.

Polycarbonate safety shields are provided to protect the operator for inadvertently contacting the circuitry in the UUTs when troubleshooting with the UUT cover panel removed. These shields must be installed before input power will be provided to the ULYf whether the UUT cover panels are on or off.

1-5

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Figure 1.2.3.1-1 - The CPSTS Power Distribution Unit

1-6

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A B C D E F G H J K

Figure 1.2.3.1-3 - The CPSTS Virginia Panel Module Interface Connections

1-8

1.3 EQUIPMENT SPECIFICATION DATA

Although a summary of equipment specifications is provided in this document, please refer to the manufacturers equipment manuals (provided) for a fuU description of equipment specifications for the following equipment: oscilloscope,DMM, all DC loads, AC source, function generator, multiplexer, digital outputs, digital inputs, and the various differential and current sensing probes.

1.4 EQUIPMENT SPECIFICATION

The CPSTS consists of a dual bay cabinet and system computer table. The console contains all applicable test system hardware.

1.4.1 TIMLaa

1.4.1.1

The CPSTS provides a 3 phase programmable PWM AC source having the following characteristics:

Amplitude:

range: 0 to 280 VRMS current: 10 A max / ph

1.4.1.2 FUNCTION GENERATOR

The CPSTS includes a function generator capable of the following:

Functions:

Sine; Triangle; Square; Ramp; Pulse; DC

Frequency:

20 Hz to 20 MHz

Resolution: 4 digits Accuracy: ± 10ppm

Amplitude:

1my to 15 V (50 Ohm toad) Resolution: 4 digks Accuracy: + 2% + lmv(2nav, 10my)

Offset:

lmv to 7.5 V (50 Ohm load) Resolution: 4 digits) Accuracy: + 2% + lmv(2mv, 10my)

1-9

1.4.2 LOADS

The CPSTS includes DC loads as shown in Table 1.4.2. Each DC load has the following operating characteristic:

Operation Mode:

constant current, resistance, voltage, power

Protection:

current limit (programmable) power limit (programmable) voltage limit (programmable) over temperature

Analog Programmability:

0-10 BDC full scale

Bandwidth:

34 Khz (external input)

Table 1.4.2

DC Loads Supplied

] Attribute ILoad Type 1 [ quantity 2 voltage 0-400V current 0-600A power 0400W constant current programmability O-IOVDC full scale constant voltage programmability 0-10VDC full scale constant resistance programmability 1-10VDC full scale constant power programmability 0-10VDC full scale

1-10

1.4.3

1.4.3.1 DMM

The CPSTSprovides a 5-1Adigit digital mukimeter capable of the foUowing:

DC Voltage:

Ranges: 20 mV to 1000V Resolution: 1 uV to 100my Basicaccuracy: .003%+ 2 Counts

AC Voltage:

Ranges: 200 mV to 700V Resolution: 1 uV to 10my Basicaccuracy: .08% + 80 Counts Frequency: 20 Hz to 100 KHz

Resistance:

Ranges: 20 Ohm to 20 MOhm Resolution: .1 MOhm to 100Ohm

Basic accuracy: .008% + 3 Counts

1.4.3.2 WAVEFORM ACQUISITION

The CPSTS will provide a digital oscilloscope for waveform acquisition capable of the following:

Channels: 2

External Trigger Channels: 2 Bandwidth: 150MHz (max) Digitizing Rate: 100Mega samples per

Second (max) Input Coupling: AC or DC Input Impedance: 50Ohm or 1MOhm Vertical Deflection Factor: 2 mV to 10 V per division TimeBase: 5nsto 5 sperdivision Trigger Coupling: AC or DC (+/- slope)

1-11

Measurement Capability: frequency, period, rise/fall time, vrms, v peak to peak, v max, v rain,overshoot, undershoot, width, Self-test capability: Internal Probes 4 passive, IOX @ 8pf 500mhz 4 current, 15 A peak 60mhz split core, 1 differential, floating, 25 Mhz BW, 500 V (min) floating vokage Programmability IEEE 488

1.4.4

1.4.4.1 MEASUREMENT INTERFACE

The CPSTS provides a multiplexed uut interface with a total capacity of 30-2 wire channels on two independent measurement paths and is capableof accessing multiple instruments simultaneously via a two wire instrumentation bus. Maximum switchable voltages are 220 VDC and 250 VAC rms (350 VAC peak) with a -3dB bandwidth of 10 MHz.

1.4.4.2 DIGITAL OUTPUT SIGNALS

The CPSTS contains 32 digital TTL compatible open collector type output channels.

Maximum open collector vokage is 47VDC. Maximum ON state current (via external pull-up voltage source) is 1 Amp DC.

1.4.4.3 DIGITAL INPUT SIGNALS

The CPSTS contains 32 TTL compatible digital inputs.

1.4.4.4 _ FNTERCONN'ECT

The CPSTS interfaces with the UUTs via the interface panel. The interface test adapter (ITA) which provides the monitoring and control of the ULIT connects to the test system Virginia Panel module. Without the ITA attached, the UUT cannot be energized.

1-12

1.4.5 SYSTEM CONTROL AND SOFTWARE

Additional information on the CPSTS system software is contained in the CATS Programmer's Manual.

1.4.5.1

The CPSTS is controlled by a Intel Pentium-based, ISA bus type, personal computer operating at 200MHz supporting VGA style graphics, 16MBytes RAM, and a 800MByte internal disk drive.

1.4.5.2 S_¢._LP2t._IIt_

The CPSTS utilizes an HP Laserjet model laser printer.

1.4.5.3 OPERATING SYSTEM AND USER IF_TERFACE

The CPSTS utilizes MS DOS version 6.22 as a base operating system and Microsoft Windows for Workgroups version 3.11 as the primary user interface.

1.4.5.4 LOCAL AREA NETWORK INTERFACE

The CPSTS includes a 3Corn 10BaseT network interface card (style 3c509) and associated interface software for connection to IEEE 802.3 (ethernet) based local area networks.

1.5 TEST PROGRAM EXECUTION AND DEVELOPMENT

1.5.1 TEST PROGRAM EXECUTION

The CPSTS provides the ability to select and execute test programs from a group of several test program icons via the Windows graphical user interface.

1.5.2 TEST PROGRAM DEVELOPMENT

The CPSTS includes the Borland C + + version 4.52 program development environment, as well as a library of C language instrument driver commands for independent program development. A complete description of this capability and examples of its use are provided in the CATS Programmer's Manual.

1-13

Ronald Breaux Highlight

1.5.3 INTERACTIVE COMMAND AND CONTROL FEATURES

The CPSTS provides an Interactive Command and Control (ICC) program to manually turn on and control all test system instrumentation via a graphical menu system, This system also displays and reports test system status and can display, on command, acquired waveform data from the system oscilloscope.

1.6 SYSTEM INTERLOCKS

The CPSTS is equipped with 2 safety interlocks which will remove all power to the test set, should either of the 2 rear doors be opened. In addition, an emergency palm switch is located near the front panel interface and can be used to remove all system power in an emergency.

The variac assembly also contains an interlock switch which will remove power to the UUT in the event that the safety shield is opened or removed during test.

WARNING DO NOT ATTEMPT TO OPERATE THE TEST STATION

WITH THESE SAFETY INTERLOCKS BYPASSED OR

REMOVED. DANGEROUS VOLTAGES MAY BE PRESENT

INSIDE SYSTEM DUI_NG OPERATION.

1-14

CHAPTER 2

INSTALLATION INSTRUCTIONS

2.1

The CPSTS is designed to be operated at room ambient temperature, in a depot environment suitable for the disassembly and repair of the UUTs tested.

2.2 INSTALLATION INSTRUCTIONS

Remove the test consoles and computer from their cratesand unpack them, taking care not to damage the work surface edges.

2.2.1 CPSTS TEST CONSOLE

Inspect the CPSTS test console to ensure that foreign objects have not entered the console interior and that there is no visible damage to the test set or any of its connectors.

2.2.2 ---

Install the computer table on the side of the CPSTS and position the computer controller on this table. Connect the video monitor, keyboard, and mouse cables to their respective connectors on the computer controller. Connect the computer controller and monitor power cables to the utility outlet located on the power distribution unit. Connect the printer cable from the printer to the 1ptl port on the computer controller. Connect the GPIB cable from the GPIB connector on the computer/controller to the GPIB connector on the power distribution unit.

2.2.3

The CPSTS requires two sources of external power: single phase, II5V (to power the instruments) and three phase, 208V (to power the variac assembly).

Single Phase - Input power

The CPSTS is configured for standard single phase 120VAC, 60 hz, 20 amp facility power via a supplied cable from the power distribution unit.

2-1

Three Phase - Input Power

The CPSTS is configured for three phase, wye, 120 VAC line to neutral,60 hz, 20 amp per phase facility power via a supplied cable from the power distribution unit.

A console grounding cable is provided for attachment to a secure ground system. The cable is attached to the console via a stud located on the rear of the console. Do not attempt to operate the test console without this cable securely connected.

2-2

CHAPTER 3

CONTROLS AND INDICATORS

3.1 SCOPE

This chapter describes the controls and indicators on the CPSTS. Since the COTS controls and indicators are described in the accompanying commercial manuals, controls and indicators on these units are not covered in this manual.

3.2 ON/OFF

The CPSTS power is controlled by a front panel palm switch located on the virginia panel assembly. And by separate single phase and three phase circuit breakers located on the power distribution unit. All three controls must be in the on position for the CPSTS to operate.

3.3

Separate indicator lights are provided on the virginia panel assembly for detection of single-phase power and for detection of A phase, B phase, and C phase power. The variac assembly provides separate meters for monitoring the AC input to the UUT. The metering monitors the phase-to-phase voltage of the AC input. A push-button switch allows the selection of monitoring any of the 3 phase-to-phase voltages. Also, each phase of the AC line contains an ammeter indicating the actual current being provided to the UUT.

3-1

CHAPTER 4

THEORY OF OPERATION

4.1 SCOPE

The CPSTS contains the necessary stimulus, measurement, switching, and control capabilities to perform functional tests, faihre detection, and fault isolation tests for the Power Supply and Preamp Power Supply used in the ARSR-4system. Part of the CPSTS test set is commercial off-the-shdf (COTS) equipment and the rest is custom hardware designedto support the mechanical and cooling requirements of the UL_. This section provides theory of operation of test set.

4.2 CUSTOM HARDWARE

In the CPSTS, the COTS equipment is linked to a computer/controller by a standard IEEE- 488 general purpose interface bus via a dedicated connector on the power distribution unit in the rear of the test station. Power is applied to the CPSTS via connectors on the rear of the power distribution unit. A functional block diagram of the CPSTS is shown on Figure 4.2.

4-1

"1"I6340.52 k PENTIUM BASED --I LASERJET PRINTER

COMPUTER

0- t 0 V ANALOG DRIVE HIGH POWER LOAD INTERFACE

FUNCTION DC ELECTRONIC _ CAPACITOR ]

GENERATOR LOAD SYSTEM ARRAY

UUT

HOLDING

4 SCOPE CHANS FIXTURE

4 CHANNEL (POWER

DO

CO OSCILLOSCOPE OUT)

W W tu

DIGITAL

MULTIMENTER

J DMM INPUT

MEASUREMENT MUX UUT ITA

X 2 32 MEAS CHANS INTERFACE

. (VIRGINIA UUT

PANEL)

32 TTUOPEN

COLLECTOR

32 DIGITAL OUTPUT

32 "I-I"L UUT

32 DIGITAL INPUT HOLDING

FIXTURE

(POWER

IN)

l 3 PH AC POWER

3PH VARIAC POWER

SOURCE

I

I

POWER INTERLOCK

POWER

DISTRIBUTIONUNIT

Figure 4.2 - CPSTS Functional Block Diagram

4-2

4,2.1

The CPSTS has 32 TTL compatible digital inputs available on the Virginia Panel interface panel. These digital inputs are independently readable and will report a Logic 0 if the voltage on that input discrete is below 2.5 VDC and will report a 1 if the voltage on the discrete is above 2.5 VDC.

4.2.2 _i.TJ_.]_dd_.

The CPSTS has 32 _ compatible digital outputs available on the Virginia Panel interface pand. These digital outputs are independently programmable and w'dl provide a 5 VDC logic signal on the output pin when set to logic 1 and provides a .8 VDC logic signal when programmed to logic 0. These outputs can also be safely "pulled up" to a maximum of 47VDC through a suitable resistor (to limit maximum on state current to 1 amp) to provide control of relays etc.

4.2.3

The CPSTS provides a multiplexed UUT interface with a total capacity of 30-2 wire channels on independent measurement paths connected to the system DMM.

4.3 DIAGNOSTIC SYSTEM SOFTWARE

The CPSTS is equipped with a system selftest adapter and selftest executable test program which verifies and records proper operation of the individual system components. Failure of any system component will be displayed on the CPSTS computer monitor and recorded on the accompanying measurement printout.

4-3

CHAPTER 5

MAINTENANCE INSTRUCTIONS

5.1

This chapter provides test procedures and maintenance instructions for the maintenance, calibration, and troubleshooting of the CPSTS. Test procedures and troubleshooting data for the COTS equipment are not included in this chapter. Refer to the commercial manuals for the COTS equipment maintenance data.

5.2 STANDARD SHOP PRACTICES

The test procedures in this chapter are for maintenance and troubleshooting of the CPSTS.

5.3. MANUAL TEST PROCEDURES

5.3.1. BLOWERS AND INTERLOCKS

A. Assure that all rear doors are closed.

B. Place the 60 Hz MAIN switch and the CONSOLE O/If/OFF palm switch to the "ON" position.

C. Verify that the test set blowers (at the top of each bay) are on and blowing air into the console.

D. Depress the emergency palm switch and observe shutoff of system.

E. Twist the emergency palm switch and observe power on of system.

F. Open rear door and observe shutoff of system.

5-1

5.4

The tests below are computer controlled. Specific instructions are given on the computer monitor for the running of the tests. A "Test Executive" program provides the operating environment and data logging functions for these tests. Refer to the CATS Programmer's Manual for instructions on any additional capability. It is assumed that the operator is familiar with the basic operation of Microsoft Windows and network log in procedures. The following are minimum instructions to initiate testing:

A. Assurethat the consolepoweris on, andthat allequipmentin the Consoleand computer workstationis operating.

B. Log into the user account on the network if required and run Microsoft Windows.

C Double-click on the CPSTS Self Test icon to initiate the self test program, and wait until loading is complete.

D. Using the mouse, press the "OK" button. Unless otherwise specified, all actions on the computer are made using the mouse.

E. The self test will require approximately 5 minutes execution time.

Note: Although the self test will provide a very descriptive print out of self test execution results, the following table lists several possible causes for self test execution failures: (this list assumes all instruments are turned on and set to the correct IEEE bus address)

TABLE 5.4- CPSTS SELF TEST ANALYSIS LIST

IFAILUREMODE IPOSSIBLECAUSE I

multiple instrument failures IEEE cable loose, one or more instruments not on line, bad DMM, improper address

DMM failure bad DMM

MUX failure bad IIP 3488 mux card (ignore if DMM also fails) digital input / output failure bad liP 3488 digital I/O card

DC load failure bad DC load (ignore if DC source, DMM, or MUX tests also fail) function generator failure bad Wavetek function generator (internal selftest used) oscilloscope failure bad Tektronix oscilloscope (internal selftest used)

5-2

5.4.1 MAINTENANCE AND CALIBRATION

Refer to the applicable COTS equipment manual for maintenance and calibration of all COTS equipment. There is no calibration on non-COTS CPSTS hardware. The recommended calibration interval for all instruments in the test station is 1 year.

5-3

APPENDIX A

ACRONYMS AND ABBREVIATIONS

ARSR4 Air Route Surveillance Radar Model 4 COTS CommercialOff The Shelf

CPU CentralProcessingUnit DMM Digital MukLMerer GPIB General Purpose Interface Bus ICC InteractiveCommand and Control

IEEE 488 Bus Standard (used interchangeably with GPIB) ISA Industry Standard Architecture CPSTS Collector Power Supply Test Set PWM PulseWidth Modulation

SRU Shop Replaceable Unit THD Total Harmonic Distortion

TTL Transistor Transistor Logic UUT Unit UnderTest

VGA Video Graphics Adapter VRMS Volts Root Mean Square

C-1

APPENDIX B

SCI-IEMATIC DIAGRAMS AND WIRE TABS

c-1

#3 CONNECTOR 44470A

I

#4 CONNECTOR 44470A

O0

#5 CONNECTOR 44470A

i

O0 i 09

#6 CONNECTOR 44470A MUX ]-B MUX 9-16

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PI

t

J

NUX 17-24 MOX 25-30

mTT ' ODE pARtN& OR N_E_LmTU_ OR FIND

I 1_ _ _ =oecln¢_l =,_t_ I UNLE$_OTNERVIE_;f'E_cE_ I CONT_NO

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OIl TAYLOR I1/15/96

I3 PL_E

:,._,, COAX CABLE

MATERIAL_

,,EosEDSYS,E,ON '_431_ ' t/IRELI_T A40043_

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I DATE IAPP[

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NATER|AL,

ATE SYSTEM I _:IZE

NEXT ASSY WSEI) ON VIRE LIST A4004_ _Y

APPL_CATIEIN

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3 PHASE VARIAC AC INPUT

4 1

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" SCHEMATICACVARIACSECTION

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E

WIRING LIST: 400358 CPSTS INTERFACE PANEL

WIRE TIN, LUG TIN, LUG

NO GA COLOR LENGTH FROM LOC STRIP OR PIN TO LOC STRIP ORPIN NOTES

ON THE :FOLLOWINGI_

USE CABLEI400490 ii:_

1 22 BLK 15 DIGITAL IN-I RP 1/16 TIN K-I REC 3/i6 PiN, 6t0110128 TWIST 1& 2

2 22 WIBLK 15 DIGITAL IN-2 RP 1/16 TIN K-2 REC 3/16 PIN, 610110128

3 22 BRN 15 1/4 DIGITAL IN-3 RP 1/I6 TIN K-3 REC 3/16 PIN, 610110128 TWIST 3 & 4

4 22 W/BRN 15 1/4 DIGITAL IN-4 RP 1/16 TIN K-4 REC 3/16 PIN, 610110128

5 22 RED t5 I/2 DIGITAL IN-5 RP 1/16 TIN K-5 REC 3/16 PIN, 610110128 TWIST 5 & 6

6 22 W/RED 15 1/2 DIGITAL IN-6 RP 1/16 TIN K-6 REC 3/16 PIN, 610110128

7 22 ORG 15 3/4 DIGITAL IN-7 RP I/I6 TIN K-7 REC 3/16 PIN, 610110128 TWIST 7 & 8

8 22 W/ORG 15 3/4 DIGITAL IN-8 RF 1/16 TIN K-8 REC 3/16 PIN, 610110128

9 22 YEL 16 DIGITAL IN-9 RP 1/16 TIN K-9 ', REC 3116 PIN, 610110128 TWIST9 & 10

10 22 W/YEL 16 DIGITAL IN-10 RP 1/16 "FIN K-10 REC 3/16 PIN, 610110128

II 22 GRN 16 I/4 DIGITAL IN-11 RP I/I6 TIN K-I 1 REC 3/16 PIN, 610110128 TWIST I I & 12

12 22 W/GRN 16 1/4 DIGITAL IN-12 RP 1/16 TIN K-12 REC 3/16 PIN, 610'110128

13 22 BLU 16 1/4 DIGITAL IN-13 RF 1/16 TIN K-13 REC 3/16 PIN, 610110128 TWIST t3 & 14

14 22 W/BLLI 16 1/4 DIGITAL IN-14 RP 1/16 TIN K-14 [ P.EC 3/16 PIN, 610110128

15 22 VIO 16 1/2 DIGITAL IN-15 RP 1/16 TIN K-15 REC 3/16 PIN, 610110128 TWIST 15 & 16

16 22 W/VIO I6 1/2 DIGITAL IN-16 RP 1/16 TIN K-16 REC 3/16 PIN, 610110128

17 22 BLK 17 DIGITAL IN-20 RP 1/16 TIN G-I REC 3/16 PIN, 610110128 TWIST 17 & 18

18 22 BRN 17 DIGrFAL IN-21 RP 1/16 'FIN G-2 REC 3/16 PIN,610110t28 19 22 RED 17 1/4 DIGITAL IN-22 RP 1/16 TIN G-3 REC 3/16 PIN, 610110128 TWIST 19 & 20

20 22 ORG 17 1/4 D1GITAL IN-23 RP 1/16 TIN G-4 REC 3/16 PIN, 610110128

2t 22 YEL 17 I/2 D1GITALIN-24 RP 1/16 TIN G-5 REC 3116 PIN,610110128 TWIST21 &22

22 22 GRN 17 1/2 D1GITAL IN-25 RP 1/16 TIN G-6 REC 3/16 PIN, 610110128

23 22 BLU 17 3/4 DIGITAL IN-26 RP 1/16 TIN G-7 REC 3/16 PIN, 610110128 TWIST 23 & 24

24 22 V10 173/4 DIG1TAL IN-27 RP 1/16 TIN G-8 REC 3/16 PIN, 610110128

25 22 GRAY 18 DIGITAL IN-28 RP 1/16 TIN G-9 REC 3/16 PIN, 610110128 TWIST 25 & 26

26 22 W/BLK 18 DIGITAL IN-29 RP 1/16 TIN G-10 REC 3/16 PIN, 610110128

27 22 W/Bl_Jq 18 1/4 DIGITAL IN-30 RP 1/16 TIN G-I I REC 3/16 PI_N,610110128 TWIST 27 & 28

28 22 W/RED 18 1/4 DIGITAL 1N-31 RP 1/16 TIN G-12 REC 3/16 PIN, 610110128

29 22 W/ORG t8 114 DIGITAL IN-32 RP 1/t6 TIN G-13 REC 3/16 PIN, 610110128 TWIST 29 & 30

30 22 W/YEL 18 1/4 DIGITAL IN-33 RP I/t6 TIN G-14 REC 3/16 PIN, 610110128 31 22 W/GRN t8 t/2 DIGITAL IN-34 RP I/I6 TIN G-15 REC 3/16 PIN, 610110128 TWIST 31 & 32 32 22 W/BLU 18 1t2 DIGITAL IN-35 RP 1/16 TIN G-16 REC 3/16 PIN, 610i10128

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE I OF 7

WIRE TIN, LUG TIN, LUG

NO GA COLOR LENGTH PROM LOC STRIP OR PIN TO LOC STRIP OR PIN NOTES

33 22 BLK 16 I/2 DIGITAL IN-19 RP 1/16 TIN K-17 REC 3/16 PIN, 610110128 TWIST33 & 34

PIN W/#35 GND

34 22 BLK 16 I/2 DIGITAL 1N-37 RP 1/16 TIN K-18 REC 3/16 PiN, 610110128 PIN W/#36 GND

35 22 BLK 32 J3-7 PCB 1/8 PIN 08-50-0113 K-17 REC 3/I6 PIN, 610110128 TWIST35, 26, 37, 38

PIN W/#33 GND

36 22 BLK 32 33-8 PCB l/8 PIN 08-50-0113 K-I8 REC 3/16 PIN, 610110128 PIN W/#34 GND

37 22 RED 32 J3-5 PCB 1/8 PIN 08-50-0113 K-49 REC 3/16 PIN, 610110128 + 15

38 22 BLU 32 J3-3 PCB I/8 PIN 08-50-0113 K-50 REC 3/16 PiN, 610110128 + 5

ON THE FOLLOWING :

USE CABLE 400491

39 22 BLK 15 DIGITAL OUT-I RP 1116 TIN K-33 REC 3116 PiN, 610110128 TWIST 39 & 40

40 22 W/RED 15 D1G1TALOUT-2 RP 1/16 TIN K-34 REC 3/16 PIN, 610110128

41 22 BRN 15 I/4 D1GITALOUT-3 RP 1/16 3'IN K-35 REC 3/16 PIN,610110128 TWIST41 &42

42 22 W/ORG 15 I/4 DIGITAL OUT-4 RP 1/16 'FIN K-36 REC 3/16 PIN, 610110128

43 22 RED 15 1/2 DIGITAL OUT-5 RP 1/16 TIN K-37 REC 3116 PIN, 610110128 TWIST43 &44

44 22 : W/YEL 15 I/2 DIG1TALOUT-6 RP 1/16 ]'IN K-38 REC 3/16 PIN, 610110128

45 22 ORG 15 3/4 DIG1TAL OUT-7 RP 1/16 TIN K-39 REC 3/16 PIN, 610110128 TWIST 45 & 46

46 22 W/GRN 15 3/4 DIGITAL OUT-8 RP 1/16 TIN K-40 REC 3/16 PIN, 610110128

47 22 YEL 16 DIGITAL OUT-9 RP 1/16 TIN K-41 REC 3/16 PIN, 610110128 TWIST47 & 48

48 22 WtBLU 16 DIGITAL OUT-10 RP 1/16 TIN K-42 REC 3/16 PIN, 610110128 49 22 GRN 16 1/4 DIG1TALOUT-11 RP 1/16 TIN K-43 REC 3/16 PIN, 610110128 TWIST49&50

50 22 W/VIO 16 1/4 DIGITAL OUT-12 RP 1/16 TIN K-44 REC 3/16 PIN, 610110128

51 22 BLU 16 1/4 DIGITAL OUT-13 RP 1/16 TIN K-45 REC 3/16 PIN, 610110128 TWIST 51 & 52

52 22 W/GRAY 16 1/4 i D1GITAL OUT-14 RP 1/16 TIN K-46 REC 3/16 PIN, 610110128

53 22 VIO 16 I/2 DIGITAL OUT-15 RP 1/16 TIN K-47 REC 3/16 PIN, 610110128 TWIST 53 & 54

54 22 W/BLK 16 I/2 ' DIGITAL OUT-16 RP 1/16 TIN K-48 REC 3/16 PIN.,610110128

55 22 BLK 17 DIGITAL OUT-20 RP I/I6 TIN G-33 REC 3/16 PIN 610110128 TWIST 55 & 56

56 22 W/YEL 17 ' DIGITAL OUT_2I RP Ut6 TIN G-34 REC 3/16 PIN, 610110128 57 22 ERN 17 t/4 DIGITAL OU1_22 RP I/t6 TIN G-35 REC 3/16 PIN, 610110128 TWIST 57 & 58

58 22 W/GRN 17 1/4 J DIGITAL OUT-23 RP 1/16 TIN G-36 REC 3/16 PIN, 610110128

59 22 RED 17 1/2 DIGITAL OUT-24 RP 1/16 TIN G-37 REC 3/16 PIN, 610110128 TWIST 59 & 60 60 22 W/BLU 17 t/2 DIGITAL OUT-25 RP 1/16 TIN G-38 REC 3/16 PIN, 6101 I0128

61 22 ORG 173/4 DIGITALOUT-26 RP 1/16 TIN G-39 REC 3/16 PIN, 610110128 TW|ST61 &62

62 22 W/VIO 17 3/4 DIGITAL OUT-27 RP 1/16 TIN G-40 REC 3/16 PIN, 610110128

63 22 YEL 18 DIGITAL OUT-28 RP 1/16 TIN G-4I REC 3/16 PIN, 610110128 TWIST 63 & 64

64 22 W/GRAY 18 DIGITAL OUT-29 RP 1/16 TIN G-42 REC 3/16 P1N, 610110128

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 2 OF 7

NO GA COLOR LENGTH ! FROM LOC STRIP OR PIN TO LOC STRIP OR PiN NOTES

65 22 GRN 18 1/4 DIGITAL OUT-30 RP 1/16 TIN G-43 REC 3/16 l PiN, 610110128 TWIST 65 & 66

66 22 W/ELK 18114 DIGITAL OUT-31 RP 1/16 TIN G-44 REC 3/16 PIN, 610110128

67 22 BLU 18 1/4 DIGITALOUT-32 RP 1/16 TIN G-45 EEC 3/16 PIN, 610110128 TWIST67&68

68 22 W/BRN 18114 DIGITAL OUT-33 RP 1/16 TIN G-46 REC 3/16 PIN, 610110128

69 22 VIO lg 1/2 DIGITALOUT-34 RP 1/16 TIN G-47 REC 3/16 PIN, 610110128 TWIST69&70

70 22 W/RED 18 1/2 DIGITAL OUT-35 RP 1/16 TIN G-48 REC 3/I6 PIN, 610l 10128

71 22 BI.K 18 1/2 DIGITAL OUT-19 RP t/16 T1N G-17 REC 3/16 PIN, 610110128 TWIST 71 & 72

PIN W/#73 GND

72 22 BLK 18 1/2 DIGITALOUT-37 RP 1/t6 TIN G-I8 REC i 3t16 PIN, 610110128 PINW/#74GND

73 22 ELK 34 J2-7 PCB I/8 PIN 08-50-0113 G-17 REC 3/16 PIN, 610110128 TWIST 73,74,75,76

PIN W/#71 GND

74 22 3LK 34 J2-8 PCB 1/8 PIN08-S0-O113 G-18 REC 3/16 PIN, 610110128 PIN W/# 72 GND

75 22 RED 34 J2-5 PCB I/8 PIN 08-50-0113 G-49 REC 3/16 PIN, 610110128 + 15

76 22 BLU 34 J2-3 PCB 1/8 PIN 08-50-0113 G-50 REC 3116 PIN, 610110128 + 5

ON THE FOLLOW/bIG:

tis CAm i4oo3 0

77 22 ELK 32 I/4 SENSE I+ RP 1/8 PIN02-06-2101 H-24 REC 3/16 PIN, 610110128 TWIST77&78

78 22 W/BLK 32 1/4 SENSE 1- RP l/8 PIN 02-06-2101 H-56 REC 3/16 PIN, 610110128 79 22 BRJq 30 SENSE 3+ RP 1/8 PIN 02-06-2101 H-25 REC 3/16 PIN, 610110128 TWIST 79 & 80

80 22 W/BRN 30 SENSE 3- RP 1/8 PIN 02-06-2101 H-57 REC 3/16 PIN, 610110128

81 22 RED 26 1/2 SENSE 5+ RP 1/8 PIN 02-06-2101 H-26 REC 3/16 PIN, 610110128 TWIST 81 & 82

82 22 W/RED 26 1/2 SENSE 5- RP I/8 PIN 02-06-2101 t.l-58 REC 3/16 PIN, 610110128 83 22 I ORG 22 1/4 SENSE 9÷ RP 1/8 PIN 02-06-2101 G-24 REC 3/16 PIN, 610110128 TWIST83 & 84

84 22 i W/ORG 22 1/,1 SENSE 9- RP I/8 PIN 02-06-2101 0-56 REC 3/16 PIN, 610110128

85 22 ; YEL 19 SENSE I 1+ RP I/8 PIN 02-06-2101 G-25 REC 3/16 PIN, 610110128 TWIST 85 & 86

86 22 : W/YEL 19 SENSE 11- RP 1/8 PIN 02-06-2101 G-57 REC 3/16 PIN, 610110128

87 22 [ GRN 31 3/4 SENSE 13+ RP 1/8 PIN 02-06-2101 H-28 REC 3/16 PIN, 610110128 TWIST 87 & 88

88 22 W/GRN 31 3/4 SENSE 13- RP I/8 PIN 02-06-2101 H-60 REC 3/16 PIN, 610110128

89 22 ELK 36 J2-1 RP 1/8 PIN 02-06-2101 K-57 REC 3/16 PiN, 610110128 TWIST 89.90,91,92

AC SENS OA

90 22 RED 36 J2-2 RP 1/8 PIN 02--06-2101 I(-26 REC 3/16 PIN, 610110128 ACSENSOB

91 22 ORG 36 J2-3 RP 1/8 PIN 02-06-2101 K-58 REC 3/16 PIN, 610110128 AC SENS OC

92 22 WHT 36 J2-4 i RP 1/8 PIN 02-06-2101 K-25 REC 3/t6 PIN, 610110128 ACSENSNEUT

93 20 W/ORG 25 1/4 J3-2 RP 1/8 PIN 02-06-2101 DSI-D FP 3t16 TWIST 93 & 94

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 3 OF 7

) i

NO GA COLOR LENGTH FROM LOC STRIP ORPIN TO LOC STRIP ORPIN NOTES

94 20 ORG 25 1/4 J3-1 _ RP I/8 PIN02-06-2101 DSI-N FP 3/I6

95 20 W/BLK 23 1/2 J3-7 RP I/8 PIN02-06-2101 DS2-D FP 3/16 TWIST95 & 96

96 20 BLK 23 1/2 J3-4 RP 1/8 PIN 02-06-2101 DS2-N FP 3/16

97 20 W/BLU 25 1/4 J3-9 RP 1/8 PIN02-06-2101 DS3-D FP 3/I6 TWIST97 & 98

98 20 BLU 25 14 .13-6 RP I/8 PIN 02-06-2101 DS3-N FP 3/t6

99 20 W/RED 26 I/4 J3-8 RP 1/8 PIN 02-06-2101 DS4-D FP 3/16 TWIST99 & 100

100 20 RED 26 I/4 33-5 RP 1/8 PIN 02-06-2101 DS4-N FP 3/16

101 20 W/YEL 21 I/4 J3-11 RP 1/8 PIN 02-06-2t01 S102-1 FP 3/16 TWIST 101 & 102

102 20 YEL 21 I/4 J3-12 RP 1/8 PIN 02-06-2101 SI02-2 FP 3/16

103 18 ELK 28 Jl-1 PCB I/8 PIN 02-06-2101 F101-1 RP 1/2 TIN TWIST 103, 104, 105 104 18 WIlT 28 JI-2 PCB I/8 PIN 02-06-2101 JI01-N RP 1/2 TIN 105 18 GRN 28 J 1-3 PCB I/8 PIN 02-06-210 t J 10I-G RP 1/2 TIN

106 t8 BLK 5 1/2 S101-1 RP 1/2 TIN JI01-L RP 1/2 TIN t07 18 BLK 5 S101-2 RP 1/2 TIN FI01-2 RP I/2 TIN

108 12 BLD 33 I/4 TBI01-1 RP I/2 TIN J-I REC 1/4 PIN 610116101 TWIST 108, 109, 110, Ill, 112 - OA

109 12 RED 32 I/2 TBI01-2 RP I/2 TIN .1-2 REC I/4 PIN 610116101 OB

I10 12 ORG 31 3/4 TBt01-3 RP I/2 TIN J-3 REC 1/4 PIN 610116101 OC

111 12 WHT 31 TBI01-4 RP I/2 TIN J-4 REC 1/4 PIN 610116101 NEUT

112 12 GRN 30 1/4 TB101-5 RP 1/2 TIN J-5 REC 1/4 PIN 610116101 GND

113 12 GRN 20 J-12 REC 1t4 PIN 610116101 chassis RI Side 3/8 #6 YEL LUG USE SCREW ON RT

SIDE PANEL

ONTHE FOLLOWING ::

IJSECABLE_I00488 ::_i

114 12 RED 28l/2 El+ RP [3/8 #10 YEL LUG A-I REC I/4 PIN 610116101 TWIST 114& 115 115 12 BLK 28 1/2 El - RP [ 3/8 #10 YEL LUG B-1 REC 1/4 PIN 610116101

116 12 RED 26I/2 E2+ RP 3/8 #10 YELLUG A-2 REC 1/4 PIN 610116101 TWIST 116& 117

117 12 BLK 26 1/2 E2- RP 3/38 #10 YEL LOG B-2 REC 1/4 PIN 610116101

118 12 RED 241/2 E3+ RP 3/8 #10 YEL LUG A-3 REC 1/4 P1N 610116101 TWIST liB& tl9 119 12 BLK 24 t/2 E3 - RP 3/8 #10 YEL LUG B-3 REC 1/4 PIN 610116101

120 12 RED 23 E4+ RP 3/8 #10 YEL LUG A-4 REC I/4 PIN 610116101 TWIST 120& 121

121 12 BLD 23 E4 - RP 3/8 #t0 YEL LUG B-4 REC I/4 PIN 6t0116101

122 12 RED 21 I/4 E5 + RP 3/8 #10 YEL LUG A-5 REC 1/4 PIN 610116101 TWIST 122 & 123

123 12 BLD 21 1/4 D5 - RP 3/8 #10 YEL LUG B-5 REC I/4 PIN 610116101

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 4 OF 7

WIRE ]'IN, LUG TIN, LUG

NO GA COLOR LENGTll FROM LOC STRIP OR PIN TO LOC STRIP OR PIN NOTES

124 12 RED 19 E6 + RP 3/8 #10 YEL LUG A-6 REC 1/4 PiN 610116101 TWIST 124 & 125

125 12 BI,K 19 E6 - RP 318 #10 YEL LUG B-6 REC 1/4 PIN 610116101

126 12 RED 163/4 E7 + RP 3/8 #10 YEL LUG A-7 REC 1/4 PIN 610116101 TWIST 126 & 127

127 12 BLK 163/4 E7 - RP 3/8 #10 YEL LUG B-7 REC I/4 PIN 610116101

128 12 i RED 17 1/2 E8+ RP 3/8 #10YELLUG A-8 REC 1/4 PIN610116101 TWIST 128& 129

129 12 BLK 17 I/2 E8 - RP 3/8 #10 YEL LUG B-8 REC 1/4 PIN 610116101

130 12 RED 21 1/2 E9+ RP ,3/8 #10 YEL LUG A-9 REC 1/4 PIN 610116101 TWIST 130& 131

131 12 BLK 21 I/2 E9- RP 3/8 #10 YEL LUG B-9 REC 1/4 PIN 610116101

132 12 RED 20 1/2 El0+ RP 3/8 #10 YEL LUG A-10 REC 1/4 PIN 610116101 TWIST 132& 133

133 12 BLK 20 1/2 El0- RP 3/8 #10 YEL LUG B-10 REC I/4 PIN 610116101 134 12 RED 21 El I + RP 3/8 #10 YEL LUG A-I I REC I/4 PIN 610116101 TWIST 134 & 135

135 12 BLK 21 Ell- RP 3/8 #10 YEL LUG B-II REC 1/4 PtN 610116101 136 12 RED 21 I/4 El2 + RP 3t8 # 10 YEL LUG A-12 REC I/4 PIN 610116101 TWIST 136 & 137 137 12 BLK 21 114 El2 - RP ' 3/8 # 10 YEI, LUG B-12 REC 1/4 PIN 610116101

ON THE FOLLOWING

USECABLE40048 _ ,,,;

138 12 RED 30 I/2 El3 + RP 3/8 #10 YEL LUG E-I REC 1/4 PIN 610116101 TWIST 138 & 139 139 |2 BLK 30 1/2 El3 - RP 318 #10 YEL LUG F-I REC I/4 PIN 610116101 140 12 RED 27 3/4 El4 + RP 3/8 #10 YEL LUG E-2 REC I/4 PIN 610116101 TWIST 140& 141

141 12 BLK 273/4 El4- RP 3/8 #10YEL LUG F-2 REC I/4 PIN 610116101 142 12 RED 25 1/2 Et5 4 RP 3/8 #10YELLUG E-3 REC I/4 PIN 610116101 TWIST 142& 143

143 12 BLK 25 1/2 EtS- RP 3/8 #10 YEL LUG F-3 REC 1/4 PIN 6101 t6101 144 12 RED 24 El6+ RP 3/8 #10YEL LUG E-4 REC 1/4 PIN 610116101 TWIST 144 & t45 145 12 BLK 24 El6 - RP 3/8 #10 YEL LUG F-4 REC 1/4 PIN 61011610I

146 12 RED 2i 3/4 El7 + RP 3/8 #10 YEL LUG E-5 ! REC I/4 PIN 61011610I TWIST 146 & 147 147 12 BLK 21 3/4 El7 - RP 3/8 #10 YEL LUG F-5 REC 1/4 PIN 6i0116101 148 12 RED 20 1/2 EIS+ RP 3/8 #10YEL LUG E-6 REC I/4 PIN 610116101 TWIST 148& 149 149 12 BLK 20 1/2 EIS- RP 3/8 #10 YEL LUG F-6 REC I/4 P1N610116t01

150 12 RED 18 l/2 El9+ RP 3/8 #10YEL LUG E-7 REC I/4 PIN 6i011610t TWIST 150& 151 151 12 BLK 18 1/2 El9- RP 3/8 #10 YEL LUG F-7 REC I/4 Pll_l610i I6101 152 12 RED 16 1/2 E20+ RP 3/8 #10YEL LUG E-8 REC 1/4 P1N610t16101 TWIST 152& 153

153 12 BLK 161/2 E20- RP 3/8 #10YEL LUG F-8 REC I/4 PIN 610116101

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 5 OF 7

WIRE TIN,LUG TIN,LUG

NO GA COLOR LENGTll FROM LOC STRIP OR PIN TO LOC STRIP OR PIN NOTES

IONTHE FOLLOWING

USE CABLE 400'192

154 COAX PATCHCORD MUX-1 RP PIN C-t REC 710107t38 DM53740-500 I

155 COAX PATCHCORD MUX-2 RP PIN C-2 REC

710107138 DM53740-5001

156 COAX PATCHCORD MUX-3 RP PIN C-3 REC

7 i 0107138 DM53740-5001

157 COAX PATCHCORD MUX-4 RP PIN C-4 REC

710107138 DM53740-5001

158 COAX PATCHCORD MUX-5 RP PIN C-5 REC

710107138 DM53740-5001

159 COAX PATCHCORD MUX-6 RP PIN C-6 REC

710107138 DM53740-500 I

160 COAX PATCHCORD MUX-7 RP PIN C-7 REC

710107138 DM53740-500 t

161 COAX PATCHCORD MUX-8 RP PIN C-8 REC

710107138 DM53740-5001

162 COAX PATCHCORD MUX-9 RP PIN C_9 REC

710107138 DM53740-5001

163 COAX FATCI ICORD MUX-10 RP PIN C-10 REC

710107138 DM53740-5001

164 COAX PATCHCORD MUX-I I RP PIN C-I I REC

710107138 DM53740-5001

165 COAX PATCHCORD MUX-12 RP PIN C-12 REC

710107138 DM53740-5001

166 COAX PATCHCORD MUX-13 RP PIN D-I REC

710107138 DM53740-5001

1674 COAX PATCHCORD MUX-14 RP PIN D-2 REC

710107138 DM53740-5001

168 COAX PATCHCORD MOX-15 RP PIN D-3 REC

710107138 DM53740-5001

169 COAX PATCtlCORD M[JX-16 RP PIN D-4 REC

710107138 DM53740-5001

ON THE::t_OLLOWIN_

170 COAX PATCHCORD MUX 17 RP PIN D-5 REC

710107138 DM53740-5001

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 6 OF 7

WIRE TIN, LUG TIN_ LUG

NO GA COLOR LENGTll FROM LOC STRIP ORPIN TO LOC STRIP ORPIN NOTES

171 COAX PATCIICORD MOX 18 RP PIN D-6 REC

710107138 DM53740_5001

172 COAX PATCHCORD MI3X 19 RP PIN D-7 REC

710107138 DM53740-5001

173 COAX PATCItCORD MUX 20 RP PIN D-8 REC

710107138 DM53740-5001

174 COAX PATCHCORD MUX21 RP PIN D-9 REC

710107138 DM53740-5001

175 COAX PATCHCORD MUX 22 RP PIN D-10 REC

710107138 DM53740-5001

176 COAX PATCHCORD MUX 23 RP PIN D-I I REC

710107138 DM 53740-500 I

177 COAX PATCHCORD MUX 24 RP PIN D-12 REC

710107138 DM53740-5001

178 COAX PATCHCORD MUX 25 RP PIN E-9 REC

710107138 DM53740-5001

179 COAX PATCHCORD MUX 26 RP PIN E-IO REC

710107138 DM53740-5001

180 COAX PATCHCORD MUX 27 RP PIN E-I t I'_EC

710107138 DM53740-5001

181 COAX PATCHCORD MUX 28 RP PIN F-9 REC

710107138 DM53740-500I

182 COAX PATCHCORD MUX 29 RP PIN F-t0 REC

710107138 DM53740-5001

183 COAX PATCHCORD MUX 30 RP PIN F-II REC

710107138 DM53740-500I

184 COAX PATCHCORD MUX-31 RP PIN BNC RP TIN W/#186 SCOPE I

710107138 DM53740-5001 101

185 COAX PATCHCORD MUX-32 RP PIN BNC RP TIN SCOPE 2

710107138 DM53740-5001 102

186 COAX PATCHCO_ I BNC101 RP TIN BNC RP TIN W/#184 DMM

710107138 103

187 22 RD H-I BNC RP

104-

CNT

188 22 CLK H-33 BNC RP

104-

SHLD

WIRE LIST: 400358 SPSTS INTERFACE PANEL PAGE 7 OF 7

APPENDIX C

ASSEMBLY DRAWINGS AND PARTS LISTS

c-1

*** DRAFTING PARTS LIST ONLY *** NOT FOR RELEASE ***

DRAFTER * ENGRG *NORTHROP GRL_4AN CORPORATION* CAGE * PARTS LIST NO.* ALL SHEETS

* * BALTIMORE, MARYLAND 21203 * CODE * PL KA422100 * REV: 01

* * * * e

CHECKED * * * * SHEET 1 * SIZE A

* SEE LAST SHEET * .............. *

* FOR *CONTR NO. * TITLE: KEY DRAWING,

........... * OTHER * DTFA01-88-C-00037 * COLLECTOR/PREAMP POWER

DFTG SUPV * APPROVALS * .............. * SUPPLY TEST SET

* * CUSTOMER *

* * * ORIGINALDATE OF PL 98-02-05

DEFINED ON THIS PARTS LIST

PART OR NOMENCLATURE OR PART OR NOMENCLATURE OR

IDENTIFYING NO. DESCRIPTION IDENTIFYING NO. DESCRIPTION

KA422100G01 KEYSHEET, COLLECTOR/PRE/_,IP

APPLICATION * * REVISIONS

NEXT ASSY * USED ON * * REV * DESCRIPTION * DATE * APPROVED

* AESR4 CATS * PARTS LIST * * * *

* * ONLY * * * *

* *NO GRAPHICREQUIRED* * * *

CAGE CODE: PL KA422100 REV: 01 SHEET: 2

G01 U

QTY OF CAGE PART OR NOMENCLATURE OR GOVERNMENT INTERNAL FIND

REQD M CODE IDENTIFYING NO SYM DESCRIPTION IDENTIFICATION IDENTIFICATION NO.

1 09004 SPS4233 CONSOLE ASSEMBLY 001

1 AD422077 NO PART MASTER 002

4 80009 TCP202 CURRENT PROBE 003

4 05276 BNC-C-36 COAXIAL CABLE 004

1 18117 310-113-154 COVER, INTERFACE 005

1 18117 410-112-299 COVER, ITA 006

1 80009 015-0672-50 CALIBRATOR ADAPTER 007

1 80009 003-1383-00 RELEASE TOOL 008

4 80009 012-1372-00 PROBE INTERFACE CABLE 009

1 18117 910-110-102 EXTRACTION TOOL, SIGNAL 010

PINS

1 18117 910-112-101 EXTRACTION TOOL, 011

POWER/COAX PIN

1 18117 910-112-105 EXTRACTION TOOL, 012

POWER/CO_ PIN

CAGE CODE: PL KA422100 REV: 01 SHEET: 3

G01 U

QTY OF CAGE PART OR NOMENCLATURE OR GOVERNMENT INTERNAL FIND

REQD M CODE IDENTIFYING NO SYM DESCRIPTION IDENTIFICATION IDENTIFICATION NO.

1 09004 400730 SHIELD, LEFT 013

1 09004 400731 SHIELD, RIGHT 014

1 80009 P5200 HIGH VOLTAGE 015

DIFFERENTIAL PROBE

1 09004 129622 ADAPTER, SELF TEST 016

NOTE i: PARENTHETIC IDENTITIES ARE FOR REFERENCE, EXCEPT THAT THEY MAY BE USED BY

NORTHROP GRUMMAN OR ITS SUBCONTRACTORS IN LIEU OF OTHER IDENTITIES SHOW'S.

UNLESS OTHERWISE DOCUMENTED, THE SUPERSEDURE PARTS LIST, 97942"578R500, IS THE

AUTHORITY FOR SUPERSEDURES, UNLESS OTHERWISE SPECIFIED ON CONTRACT, PROCUREMENT

ORDER OR PROGRAM DIRECTIVE.

IDENTIFY PARTS DEFINED ON THIS PARTS LIST PER MIL-STD-130, UNLESS OTHERWISE

SPECIFIED ON CONTRACT OR PROCUREMENT ORDER.

PART OR IDENTIFYING NUSmERS CREATED FROM INTERNAL MATERIAL

OR PROCESS SPECIFICATIONS MAY BE STRUCTURED ACCORDING TO 97942-581R515.

U OF M = UNIT OF MEASURE

CAGE CODE: PL KA422100 REV: 01 SHEET: 4

*ILS *MFG *ELEC ENGRG *CONFIG MGT *

*EMI/EMC/TEMPEST *RELBL *SAFETY *PRGM OPN *

*NUC HDNS SRVL *EL SENS DVC *QUALITY * *

*MGT *MAINTAINABILITY *PARTS ENGRG * *

*** END OF PARTS LIST KA422100 ***

*** TOTAL NUMBER OF SHEETS = 4 ***

*** RIF_ DATE: 02/20/98 RUN TIME: 16:16:04 ***

TRANSISTOR OE_!CES INC.

REPORT:E_ Ioo ?OWE_FR_DbCTSD!VIS!_

CASE _ODE: 09004

PARTSLIST :PL!2%22

DOCUMENT/PARTNUMBER; REVISIONLETTER:

ASSY,SELFTESTADAP…