5343VL25 DID A005 DI-MISC-81391A.pdf
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This is a Data Item Description (DID) document that establishes the format and content requirements for Analytical Condition Inspection (ACI) Reports used in aircraft structural integrity programs. The DID, designated DI-MISC-81391A with approval date March 26, 2018, was prepared by AFLCMC/EZFS and implements technical requirements from MIL-STD-1530 (Aircraft Structural Integrity Program) and MIL-STD-1798 (Mechanical Equipment and Subsystems Integrity Program). The report format is contractor-defined but must follow specific content requirements.
ACI Reports must include two primary sections: ACI Work Instructions and ACI Inspection Results. Work instructions detail inspection identification numbers, part names and numbers, part criticality levels, inspection locations, reasons for inspection, frequency, inspection type, access instructions, and procedures with anticipated damage types. Inspection results must document pertinent aircraft information including mission design series, serial number, base assignment history, planned and actual inspection dates, flight hours, equivalent flight hours, and last programmed depot maintenance date. For each inspection location, the report must include the work instruction identification number, inspection date, article condition description, and if damage is found, classification as minor, major, or critical with detailed documentation including sketches, photographs, part numbers, criticality classification, work unit codes, malfunction codes, root cause determination, engineering records, and damage disposition. The report must also include inspection records with date, time, inspector name and organization, and inspection location. Finally, the report requires a summary section documenting inspection findings, a prioritized list of critical and major findings, and recommendations for revisions to maintenance requirements at depot and field levels.
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DATA ITEM DESCRIPTION
Title: ANALYTICAL CONDITION INSPECTION (ACI) REPORT
Number: DI-MISC-81391A Approval Date: 20180326 AMSC Number: F9914 Limitation: N/A DTIC Applicable: No GIDEP Applicable: No Preparing Activity: 11 (AFLCMC/EZFS) Project Number: MISC-2018-008 Applicable Forms: N/A Use/Relationship: The Analytical Condition Inspection (ACI) Report will be used to reveal damage (flaw, defect, crack, corrosion, disbond, delamination, discontinuity, or other type that degrades or has the potential to degrade the performance of the affected component) that may not otherwise be detected through normal technical order (TO) and programmed depot maintenance (PDM) inspections and to provide data for engineering and technical evaluations of the relative condition of the mission, design and series (MDS) aircraft. Data generated through ACI Reports is used to refine mandatory aircraft inspection programs (field and depot).
This DID contains the format, content and intended use information for the data deliverable resulting from the technical requirements described in Task V of MIL-STD-1530, Aircraft Structural Integrity Program (ASIP), and Subtask 3 of MIL-STD-1798, Mechanical Equipment and Subsystems Integrity Program.
(Copies of these documents are available online at http://quicksearch.dla.mil.)
Requirements:
1. Reference Documents. The applicable issue of the documents cited herein, including their approval dates and dates of any applicable amendments, notices, and revisions, shall be as specified in the contract.
2. Format. The ACI Report shall be in the contractor’s format.
3. Content. The ACI Report shall include the following information:
3.1 ACI Work Instructions - for each inspection/inspection location:
a. Identification number.
b. Part name/description of article to be inspected.
c. Part number(s).
d. Part criticality – safety or fracture critical, durability or maintenance (Mx) critical, normal controls, etc.
e. Area/location of inspection.
f. Reason for inspection.
DISTRIBUTION STATEMENT A. Approved for public release. Distribution is unlimited.
Source: http://assist.dla.mil -- Downloaded: 2019-08-07T17:16Z Check the source to verify that this is the current version before use.
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DI-MISC-81391A
g. Frequency of inspection.
h. Type of inspection.
i. Instructions for accessing article to be inspected.
j. Inspection procedures and potential/anticipated damage.
3.2 ACI Inspection Results:
a. Pertinent aircraft identifying information:
(1) Aircraft mission design series (MDS).
(2) Aircraft serial number (SN).
(3) Base assignment history.
(4) Planned ACI start and end date.
(5) Actual ACI start and end date.
(6) Actual flight hours.
(7) Equivalent flight hours.
(8) Last programmed depot Mx date.
b. Information for each inspection location:
(1) ACI work instruction identification number.
(2) Date of inspection.
(3) Description of inspected article condition.
(4) If damage found, damage classification (minor, major, or critical):
(a) Detailed description, sketches, drawings, and photographs documenting damage, for damage types, sizes, locations, and orientations.
(b) Part number and criticality classification.
(c) Work Unit Code for item with defect.
(d) How malfunction codes/root cause determination.
(e) Engineering and nondestructive inspection records.
(f) Action taken code/damage disposition (no action required, repair, replace, etc.)
with documentation.
(5) Record of inspection:
(a) Date and time of inspection.
(b) Name and organization of inspector.
(c) Location of inspection (e.g., RAFB (Robins Air Force Base), HAFB (Hill Air Force Base), TAFB (Tinker Air Force Base), location of contractor facility, etc.).
c. Summary of results and recommendations.
(1) Summary of inspection findings.
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DI-MISC-81391A
(2) Prioritized list of critical and major findings.
(3) Recommendations for revisions to maintenance requirements at the depot and/or field levels.
End of DI-MISC-81391A.
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