5_205-4411_05924_NULL_NULL_0001_NULL_NULL_0001_441_U_N_Y_N_N_Y_D.PDF
PDF 4 MB Posted
- Attached to
- FA8212-25-Q-0005 F-16 Circuit Card Assembly
- Solicitation number
- FA8212-25-Q-0005
About this file
This file contains technical drawings and assembly specifications for a circuit card assembly (CCA) backplane, including PCB fabrication Gerber files, copper layer specifications, and detailed assembly instructions. The drawings show component placement, staking requirements, and assembly notes for an ADTU (Air Defense Terminal Unit) backplane circuit board manufactured by Space Dynamics Laboratory at Utah State University Research Foundation under contract HQ0147-11-D-0052-0028.
The assembly requires IPC J-STD-001 Class 3 specifications and includes specific encapsulation requirements using Arathane/Urethane mixtures for various connectors and components. Key technical requirements include press-fit connectors P1-P4, precise spacing requirements for connectors P6 (.025") and P7 (.035"), and detailed staking instructions for multiple components. The document contains export-controlled technical data subject to Arms Export Control Act restrictions and is authorized for DoD and DoD contractors only. While this technical drawing package appears related to the F-16 Circuit Card Assembly solicitation FA8212-25-Q-0005, it represents an existing design rather than new procurement requirements.
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Text version
DATA FILES:
- PCB FABRICATION GERBER FILES
- FAB PAGE
- PCB COPPER LAYERS 1 - 12
- SOLDER MASK TOP AND BOTTOM
- SILKSCREEN TOP AND BOTTOM
- ASSEMBLY PAGES
CIRCUIT CARD ASSY,
ADTU BACKPLANE
98747
HQ0147-11-D-0052-0028
05924
- - INITIAL RELEASE-
DESIGN ACTIVITY
TRANSFER TO CAGE
CODE 98747
April 20, 2015
NEXT ASSY. TITLE
NEXT ASSEMBLY
PROGRAM
ENGINEER
LAST MODIFIED
SCH REVDRAWING NUMBER
INSTANCE NAME
SCHEMATIC NAME
TITLE
Form Number QF0442 Rev - (B Landscape)
A
B
C
D
SPACE DYNAMICS LABORATORY
UTAH STATE UNIVERSITY RESEARCH FOUNDATION
North Logan, Utah 84341
OF
A
B
C
D
PAGE NAME
REVISIONS
REV DESCRIPTION RELEASED DATE APPROVED
APPROVALS DATE
Current Design Activity
CONTRACT NUMBER
CAGE CODE
DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD Contractors only:
critical technology;
AFLCMC/WWMPA 6137 Wardleigh Rd, Bldg 1515, Hill AFB UT 84056-5843.
WARNING: This document contains technical data whose export is restricted by the Arms
Export Control Act (Title 22, U.S.C., 2751, et seq) or the Export Administration Act of 1979, as amended,Title50,U.S.C.,App.2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
DESTRUCTION NOTICE: For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.
ZONE
Other requests for this document must be referred to
04/20/2015 1 1
Schematic1
205-4411T. Jeppesen
205-4410
ADTE
DATA PACKAGE, ADTU BACKPLANE
T.JEPPESEN
B.CARLSEN
T.MIKESELL
R.SHAFFER
D.CLAWSON
2015-04-14
2015-04-17
2015-04-14
2015-04-14
2015-04-20
B.CARLSEN 2015-04-20
ASSY TOP
Assemble per IPC J-STD-001 Class 3 Electronic Assembly specifications.
ASSEMBLY NOTES:
T. MIKESELL
ADTE
-205-441112-18-2013
205-4410
PCB ASSY, ATDU
BACKPLANE
Form Number QF0419 Rev A
PROGRAM
NEXT ASSEMBLY
LAST MODIFIED
NEXT ASSY TITLE
TITLELAYER
A
PWB REVDRAWING NUMBER
4 3
DD
C
C
BB
A
North Logan, Utah 84341
UTAH STATE UNIVERSITY RESEARCH FOUNDATION
SPACE DYNAMICS LABORATORY
DESIGNER
A B
Z
C D E F
A B
Z
C D E F
SPACE DYNAMICS LAB/USURF
ADTE
BACKPLANE
CAGE CODE:
DATE CODE:
PANEL/BOARD S/N:
GND
PWB P/N:205-4411-1 REV:-
205-4411-2 ASSY S/N:
A B
Z
C D E F
1 22
A B
Z
C D E F
1 22
1 11 15 25
1 11 15 25
T3_CHASSIS
T1_MHL
T2_GND
AC_BAC_A
J1
P4
P2
P3
P1
P6
P7
Encapsulate pins and components highlighted in blue (SH 4) using the following mixture:
1) Arathane/Urethane 5753 LV-A or equivalent (6 grams)
2) Arathane/Urethane 5753 LV-B or equivalent (30 grams)
3) Cab-O-Sil, M-5 or equivalent (0.7 grams)
a. Apply staking mixture to the base of connectors outlined in blue (SH 3 & 4). See detail view for P6 and P7 (SH 3).
b. Apply staking mixture to the metallic surface of PCB highlighted in green. (See SH 3 detail view).
Encapsulate pins highlighted in red using the mixture below (SH 3 & 4). Apply using a mold to meet the indicated dimensions and ensure a minimum coverage of .020” above the pins so that leads will not protrude through the encapsulation.
1) Arathane/Urethane 5753 LV-A or equivalent (6 grams)
2) Arathane/Urethane 5753 LV-B or equivalent (30 grams)
3) Cab-O-Sil, M-5 or equivalent (2.1 grams)
Encapsulate J1 fasteners with MIL-A-46146 silicone rubber.
3 Inspect per IPC-A-610 Class 3 Acceptability for Electronic Assemblies.
When installing P6:
a. There shall be a .025” (-.005", +.010") spacing between connector body and PCB
(SH 2).
b. The leads shall protrude though the board and be trimmed prior to soldering so that a solder fillet will be discernable (SH 2).
When installing P7:
a. There shall be a .035” (-.005", +.010") spacing between connector body and PCB
(SH 2).
b. The leads shall protrude though the board and be trimmed prior to soldering so that a solder fillet will be discernable (SH 2).
Install press-fit connectors P1, P2, P3, and P4 per manufacturer specifications.1
J1
PCB
Washer, #4
Washer, #4
PHMS, #4‐40 UNC x ½”, Phillips, Locking
Nut, Hex # 4‐40 UNC
J1 Hardware Details
4 Key connectors J1, P1, P3, and P9 as shown.
Nut, Hex #2‐56 UNC
DATA PACKAGE, ADTU BACKPLANE
ASSY BOT
T. MIKESELL
ADTE
-205-441112-18-2013
205-4410
PCB ASSY, ATDU
BACKPLANE
Form Number QF0419 Rev A
PROGRAM
NEXT ASSEMBLY
LAST MODIFIED
NEXT ASSY TITLE
TITLELAYER
A
PWB REVDRAWING NUMBER
4 3
DD
CC
BB
A
North Logan, Utah 84341
UTAH STATE UNIVERSITY RESEARCH FOUNDATION
SPACE DYNAMICS LABORATORY
DESIGNER
C12
C9
C
C
C2
R1 R2 R3 R4
R7
R5 R6
R8
C8 C7 C6
C
C
C
C10C11C
C5
C
C3C4 C1
R10R9
C
P9
5b
6b
P6 & P7 Details
PCB
5a,6a
STAKING TOP
ADTE
-205-441112-18-2013
205-4410
PCB ASSY, ATDU
BACKPLANE
Form Number QF0419 Rev A
PROGRAM
NEXT ASSEMBLY
LAST MODIFIED
NEXT ASSY TITLE
TITLELAYER
A
PWB REVDRAWING NUMBER
4 3
DD
CC
BB
A
North Logan, Utah 84341
UTAH STATE UNIVERSITY RESEARCH FOUNDATION
SPACE DYNAMICS LABORATORY
DESIGNER
A
B
Z
C
D
E
F
A
B
Z
C
D
E
F
SPACE DYNAMICS LAB/USURF
ADTE
BACKPLANE
CAGE CODE:
DATE CODE:
PANEL/BOARD S/N:
GND
PWB P/N:205-4411-1 REV:-
205-4411-2 ASSY S/N:
A
B
Z
C
D
E
F
1 22
A
B
Z
C
D
E
F
1 22
1 11 15 25
1 11 15 25
T3_CHASSIS
T1_MHL
T2_GND
AC_BAC_A
J1
P4
P2
P3
P1
P6
P7
7a
7a
7a
3.50"
0.250"
7b
P6 & P7 Details
Stake Around Base of Connectors P6 and P7
Apply staking to metallic surface of PCB below P7
PCB
7a 7b
ADTE
-205-441112-18-2013
205-4410
PCB ASSY, ATDU
BACKPLANE
Form Number QF0419 Rev A
PROGRAM
NEXT ASSEMBLY
LAST MODIFIED
NEXT ASSY TITLE
TITLELAYER
A
PWB REVDRAWING NUMBER
4 3
DD
CC
BB
A
North Logan, Utah 84341
UTAH STATE UNIVERSITY RESEARCH FOUNDATION
SPACE DYNAMICS LABORATORY
DESIGNER
C12
C9
C
C
C2
R1
R2
R3
R4
R7
R5
R6
R8
C8 C7 C6
C
C
C
C10C11C
C5
C
C3C4 C1
R10R9
C
P9
7a
X 3
0.875"
0.875"
3.025"
0.375"
STAKING BOT DATA PACKAGE, ADTU BACKPLANE
| 205-4411-_CoverProj222222 |
| Schematic1 Sheet 1 (1) |
| 205-4411-_3 |
| 205-4411-_CoverProj |
| Schematic1 Sheet 1 (1) |
| 205-4411-_3 |
| 205-4411-_gerbers |
| 205-4411-_ASSY_DWG |
| Top Assy� |
| Bottom Assy� |
| Top staking � |
| Bottom staking� |
File details come from the government source that posted it. Updated .