4422FJ_Engineering_Instructions.docx

REV:

ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

XXXXXXXXXXXXXXXX

2. PART NUMBER:

3. NATIONAL STOCK NUMBER:

1234-12-123-1234FG

4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC, WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

TRAILING EDGE WEDGE ASSEMBLY, CENTER PANEL (A-10)

2. PART NUMBER:

160D611512-2

3. NATIONAL STOCK NUMBER:

1560-01-134-4422

4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC. WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.

a. USE MIL-I-24768/13 FOR THERMOSETTING PLASTIC LAMINATED SHEET IN LIEU OF MIL-P-15035.

b. USE AMS2770 FOR HEAT TREATMENT OF ALUMINUM IN LIEU OF MIL-H-6088.

5. THE CONTRACTOR IS RESPONSIBLE TO COMPLETELY RESEARCH THESE MANUALS, SPECIFICATIONS, AND STANDARDS AND FULLY UNDERSTAND THE REQUIREMENTS NECESSARY FOR MANUFACTURE OF COMPONENT PARTS AND ASSEMBLIES. ALL DEVIATIONS, MINOR AND MAJOR, FROM THE ENGINEERING TECHNICAL DATA PACKAGE SHALL BE SUBMITTED TO THE PROPER A-10 ENGINEERING ORGANIZATION FOR COORDINATION AND APPROVAL.

6. WHEN MILITARY DOCUMENTS LISTED IN THE ENGINEERING DRAWING ARE CANCELLED THEY SHALL BE REPLACED BY THE INDUSTRY EQUIVALENT DOCUMENT SPECIFIED ON THE MILITARY DOCUMENT'S CANCELLATION NOTICE. THE CHARACTERISTICS OF TYPE, GRADE, CLASS, ETC. SPECIFIED IN THE CANCELLED MILITARY DOCUMENT SHALL BE MAINTAINED OR EXCEED THOSE CHARACTERISTICS WHEN APPLYING THE INDUSTRY EQUIVALENT DOCUMENT(S). THE CONTRACTOR WILL COORDINATE WITH THE PROPER A-10 ENGINEERING ORGANIZATION FOR AUTHORIZATION AND APPROVAL OF THESE SUBSTITUTIONS PRIOR TO THE MANUFACTURING OF THIS COMPONENT. WHEN THERE IS NO LISTED REPLACEMENT THE CONTRACTOR SHALL REQUEST AND RECOMMEND A SUBSTITUTE DOCUMENT FROM THE PROPER A-10 ENGINEERING ORGANIZATION BY CONTACTING THE GOVERNMENT CONTRACTING OFFICIAL.

7. USE OF NORTHROP GRUMMAN SPECIFICATION Z-R701 IN CONJUNCTION WITH MIL-STD-130 IS MANDATORY TO ENSURE THE PROPER MARKING OF THE PARTS. (Z-R701 HAS UNLIMITED DATA RIGHTS IN JEDMICS)

8. "IUID" (ITEM UNIQUE IDENTIFIER) IS REQUIRED IAW MIL-STD-130. SPECIFIC INSTRUCTIONS FOR MARKING METHODS, LOCATION, CONTENT AND FORMAT SHALL BE SPECIFIED BY THE CONTRACTOR AND SUBMITTED TO THE GOVERNMENT FOR APPROVAL PRIOR TO CONTRACT DELIVERY. THE CONTRACTOR MUST DEMONSTRATE THE MARKING DOES NOT ADVERSELY AFFECT ITEM INTEGRITY OR PERFORMANCE AND WILL REMAIN READABLE AND ATTACHED THROUGHOUT THE USEABLE LIFE OF THE ITEM. IUID IS REQUIRED FOR ITEMS WHERE THE INDIVIDUAL COST PER UNIT IS GREATER THAN $5,000 OR IF THE ITEM HAS BEEN IDENTIFIED AS FATIGUE CRITICAL REGARDLESS OF THE ITEMS PER UNIT COST.

9. USE OF ANY PROCESS OR MANUFACTURING TECHNIQUE WHICH CREATES A NET EDGE ON A METALLIC PART BY RELYING ON HEAT AT OR ABOVE THE PARTS MELTING POINT TO PRODUCE THE CUT IS NOT GENERALLY AUTHORIZED (I.E. LASER CUTTING, ELECTRICAL DISCHARGE MACHINE (EDM), PLASMA CUTTING, ETC.) WITHOUT PRIOR A-10 SYSTEM PROGRAM OFFICE APPROVAL. LIKEWISE, OTHER NON-HEAT GENERATING CUTTING PROCESSES INVOLVING HIGH PRESSURE FLUIDS AND SLURRIES (I.E., WATER JET) ARE ALSO NOT CURRENTLY APPROVED FOR USE IN THE PRODUCTION OF A-10 PARTS. ONLY THOSE PROCESSES CONTROLLED BY A-10 APPROVED PROGRAM SPECIFICATIONS AND A-10 DRAWINGS ARE PERMITTED TO BE USED IN THE MANUFACTURE OF A-10 PARTS AND ASSEMBLIES.

10. WHERE FOAM ADHESIVE PER B-M101 IS CALLED OUT, MATERIAL PURCHASED/QUALIFIED TO B-M101 (TYPE I) OR BMS5-90 (TYPE III, CLASS 1) IN THE APPROPRIATE GRADE IS ACCEPTABLE. MANUFACTURER’S PART NUMBER MA-562 SHALL BE USED.

11. TOOLING DEVELOPMENT: TOOLING IS REQUIRED FOR THE MANUFACTURE OF THIS PART. THE CONTRACTOR MAY NEED TO DEVELOP/MANUFACTURE ITS OWN TOOLING AS REQUIRED. PRIOR TO TOOL DEVELOPMENT, THE CONTRACTOR SHALL ADVISE THE GOVERNMENT IN WRITING OF THEIR INTENT TO DEVELOP NEW TOOLING. THE CONTRACTOR SHALL NOT PROCEED TO DEVELOP NEW TOOLING WITHOUT THE EXPRESS CONSENT OF THE GOVERNMENT PROCURING AGENCY. THE TOOLING LISTED BELOW MAY OR MAY NOT BE AVAILABLE TO CONTRACTORS FOR MANUFACTURING. IF THIS TOOLING IS MADE AVAILABLE TO THE CONTRACTOR, IT IS THE RESPONSIBILITY OF THE CONTRACTOR TO ENSURE THE USE OF THE TOOLING WILL RESULT IN THE MANUFACTURE OF PARTS WHICH MEET THE CURRENT ENGINEERING AND TECHNICAL DATA PACKAGE REQUIREMENTS. TOOLING DRAWINGS FOR THE TOOL(S) LISTED BELOW ARE AVAILABLE FOR USE AS POSSIBLE TOOLING DESIGN CONCEPTS. ANY TOOLING DRAWINGS PROVIDED ARE TO BE USED FOR REFERENCE ONLY (REFERENCE ENGINEERING DATA LIST (EDL) FOR TOOLING INFORMATION). THE ACCURACY OF THESE TOOLING DRAWINGS HAS NOT BEEN VERIFIED; IF THE CONTRACTOR CHOOSES TO USE THESE DATA, IT IS AT THEIR OWN DISCRETION. THE GOVERNMENT IS NOT LIABLE FOR ANY INACCURACIES PRESENT IN THESE TECHNICAL DATA OR ANY INACCURACIES/NONCONFORMITIES IN PARTS MANUFACTURED USING GOVERNMENT SUPPLIED TOOLING. THE CONTRACTOR MAY REQUEST TO INSPECT EXISTING LEGACY TOOLING IF AVAILABLE. ARRANGEMENTS FOR TOOL INSPECTION (OF THE EXISTING GOVERNMENT LEGACY TOOLING, IF REQUIRED) SHALL BE MADE BY CONTACTING THE APPROPRIATE CONTRACTING PERSONNEL AND THE ENGINEERING AUTHORITY LISTED AT THE BOTTOM OF THIS DOCUMENT THROUGH THE APPROPRIATE CONTRACTING PERSONNEL.

PARTIAL TOOL LISTING IS AS FOLLOWS:

12. THE PRIME CONTRACTOR SHOULD WORK THROUGH THE GOVERNMENT PROCURING AGENCY TO CONTACT THE ENGINEERING ORGANIZATION LISTED IN THE OFFICE SYMBOL BLOCK LOCATED AT THE BOTTOM OF THIS DOCUMENT IN ORDER TO MAKE SURE ANY NEWLY DEVELOPED TOOLING AND FIXTURES WILL PRODUCE AN ACCEPTABLE PART THAT WILL FIT ON THE AIRCRAFT. THIS WILL MAKE SURE CHANGES AND CHECKS ARE DONE EARLY TO PREVENT FAILURE OF THE FIRST ARTICLE.

13. 3-D MODELS ARE AVAILABLE AND REQUIRED, AS PART OF THE CURRENT TECHNICAL DATA PACKAGE (TDP), FOR THE MANUFACTURE OF THIS PART. THESE MODELS ARE STORED IN THE TEAMCENTER REPOSITORY. CONTACT THE APPROPRIATE A-10 DATA CONTROL ORGANIZATION THROUGH THE GOVERNMENT PROCURING AGENCY FOR THE APPLICABLE FILES.

14. OMIT ANY PILOT AND MATING/MOUNTING HOLE(S) IN TRAILING EDGE WEDGE ASSEMBLY. THE PART(S) WILL BE MATCHED/BACK DRILLED UPON INSTALLATION.

15. WARNING - THE DOCUMENTS LISTED ON THIS ENGINEERING DATA LIST (EDL) CONTAIN TECHNICAL DATA WHOSE EXPORT IS RESTRICTIVE BY THE ARMS EXPORT CONTROL ACT (TITLE 22, USC, SECTION 2751, ET SEQ.), OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50 U.S.C, APPEND 2401 ET SEQ. VIOLATORS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

PREPARED BY:

RICHARD TILTON

OFFICE SYMBOL:

GBMAF

DATE:

20080411

PREPARED BY:

GARY CARTER

OFFICE SYMBOL:

416 SCMS/GUEAB

DATE:

01 March 2022

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