Generator Docking Station Prebid RFI Answers 1.0.pdf

CONTINUATION PAGES

CONSTRUCT GENERATOR DOCKING STATION FOR THE CHALMERS P. WYLIE

VETERANS AFFAIRS AMBULATORY CARE CENTER (VAACC)—COLUMBUS, OH

PROJECT NUMBER: 757-20-205

QUESTIONS AND RESPONSES TO INVITATION FOR BID (IFB) NUMBER

36C25021B0009

IFB AMENDMENT NUMBER 00002

1. QUESTION – What are the specifications on the government furnished generator?

Response: Please see below.

2. QUESTION – What is the anticipated delivery date for the new government furnished equipment (Generator)?

Response: Currently scheduled for the first week of July, verified with Ohio CAT on 3/30/21. However this date could change.

3. QUESTION – Can a portion of the fence be removed to allow excavation equipment and material removal and placement?

Response: The fence may be removed to allow equipment and materials to be moved into the area, however the area must remain secured throughout construction and at the completion of each workday. At the completion of the project, the fence must be back in its existing condition.

4. QUESTION - Where can we place a concrete wash-out container?

Response: The contractor is responsible for proposing the location of the concrete washout container. VA will provide approval or denial of the proposed location.

5. QUESTION – Can you provide an approved location for the crane to set-up. Is the parking area rated for the load?

Response: The only known utility in the parking lot area are storm sewer. It is the contractors responsibility to develop the crane lift plan. Any crane lift that disrupts facility operation must be done off hours. The As-Builts for the existing facility can be provided to the contractor as needed.

6. QUESTION – The generator is owner furnished. Can a copy of the final approved generator shop drawings furnished by Ohio Cat be provided?

Response: Please see below.

7. QUESTION - The generator will be delivered broken down. What is the weight of the heaviest section?

Response: Please see below.

8. QUESTION - Can a list of the sections of the generator being delivered to the site be provided?

Response: Please see below.

9. QUESTION - Can a footprint of the assembled generator be provided?

Response: Please see below.

10. QUESTION - What are the dimensions of the assembled generator being furnished?

Response: Please see below.

11. QUESTION - How many gallons of fuel does the government furnished generator hold?

Response: Please see below.

12. QUESTION - Is the contractor to turn the project over with the tank full?

Response: Yes the project closeout should include the generator having a full tank of fuel after the conclusion of the generator start up and testing.

13. QUESTION - Can the VA provide further manufacturer details on the generator? Weights, Anchor points requirements?

Response: Please see below.

14. QUESTION - During the site visit, it was observed that the site is surrounded by fencing, with a single narrow gate. The gate is not wide enough for delivery of aggregate, concrete, and the new generator. How should the contractor access the site? If fencing is to be removed, can it be left out, or does it need to be secured at the end of each workday?

Response: Please see the answer to question # 3, above.

15. QUESTION - Is there a designated location for staging of materials?

Response: No there is not a specific designated area for staging. We would recommend that the contractor have their own trailer to store their materials for job. We would then designate a place where they can park the trailer.

16. QUESTION - During the site visit, it was observed there is a small electrical pull box with green lid approximately 10’ from the security fence. This pull box is not indicated on the plans.

Is the pull box to remain, or does it also need relocated?

Response: This electrical box is labeled as note #3 on ED-101. This pull box is to remain.

Ohio CAT

Power Systems Division 5232 Walcutt Court Columbus, Ohio 43228 888-443-4658 614-851-3501 fax

To: Chris Campbell

From: Jason Smith – Ohio CAT

RE: VA Columbus Returned Submittal Comments

1. Per VA specifications, batteries shall be capable of (5) attempts of 10s per attempt on 10sintervals for a total of 50s of cranking without damage. Provide oversized battery option and confirm they meet this required specification.

We will provide the oversized batteries

2. Provide externally-mounted, emergency stop button as required per VA master specifications and NFPA 110.

Externally mounted E stops have been added to both sides of the enclosure.

3. Provide copper-wound transformer in lieu of aluminum.

We have provided a copper-wound transformer per the change order.

4. Emergency lighting shall be outdoor rated, heavy-duty cast aluminum housing in lieu of thermoplastic as submitted. Provide additional emergency battery pack with lighting above each set of double doors on the exterior of the enclosure as indicated in generator purchase requirements.

We were asked to remove this from the list.

5. Provide silver-plated, copper bus-bars on panelboards.

The bus-bars on the panelboards will be silver-plated.

6. Startup testing to include 25%, 50%, 75% and 100% step load testing in addition to 4-hr loadbank test.

We will provide the requested step load testing during startup and commissioning.

7. EMT fittings shall be compression type. Fitting type is not indicated in electrical package details on page 5.

We will provide compression type EMT fittings.

Power Systems Division 5232 Walcutt Court Columbus, Ohio 43228 888-443-4658 614-851-3501 fax

8. 480V Panelboard and 480:208/120V transformer shall be fed from separate feeders. Therefore, connection between panelboard and transformer is not required to be pre-wired. Provide an additional stub-up location at transformer and a non-fused primary disconnect switch pre-wiredto the primary of the transformer. Contractor shall terminate feeder to disconnect input. 60Abreaker in 480V panelboard may remain as spare.

We have split the transformer from the load center, added an additional stub up area, and added a disconnect.

9. 208/120V panel shall be filled out with spare 20A-1P circuit breakers for use by owner. 18 circuit minimum.

We will provide the requested spare breakers.

Sincerely, Jason Smith

Jason Smith Project Manager

SUBMITTAL COVER PAGE

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228 888-443-4658 tel

PREPAIRED FOR: DEPARTMENT OF VETERAN AFFAIRS

PERCY JOHNSON

(614)-257-5534

PERCY.JOHNSON2@VA.GOV

PROJECT: DEPARTMENT OF VETERAN AFFAIRS- 2000 KW 3516

PROPOSED BY: OHIO CAT

5232 WALCUTT CT.

COLUMBUS, OHIO 43228

JOSH LINGNELL

ENGINE SALES REPRESENTATIVE

(614)-506-9606

JLINGNELL@OHIOCAT.COM

JASON SMITH

LEAD PROJECT MANAGER

(614)-851-3549

JSMITH@OHIOCAT.COM

mailto:JLINGNELL@OHIOCAT.COM mailto:JSMITH@OHIOCAT.COM

BILL OF MATERIAL

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228

PROJECT DEPARTMENT OF VETERAN AFFAIRS – 2000KW 13200V 3516

QUOTE # 3516 - # 30691581jtlrev6

QTY DESCRIPTION

60 Hz, 2000 EKW W/FAN

STANDBY POWER

EPA STATIONARY EMERGENCY

IBC SEISMIC CERTIFICATION

60HZ 13200 VOLT

3516CHD 60HZ HV PKG 2000 kW

EMCP 4.3 CONTROL PANEL

ENGLISH PANEL LANGUAGE

ENGLISH INSTRUCTION LANGUAGE

PLAT PLUS 3YR 1500HR STANDBY

CONTROL PANEL MOUNTING

ENGINE INTERFACE HARNESS EUI

GENERATOR TERMINAL BOX

RH CP/AUX MTG WITH RH EXT BOX

1ST LOCAL ANN NFPA

NEUTRAL GROUND CONNECTION

GROUND GROUP

CT 3000:5 RATIO

BUSS BAR CONNECTION

BOTTOM CABLE ENTRY

LUBE OIL DRAIN

SEISMIC VIBRATION ISOLATOR

RADIATOR

3516 RAIL GP 1602-164x FRAME

INTEGRATED VOLTAGE REGULATOR

SINGLE STAGE

PFF W/ FUEL WATER SEPARATOR

LUBE OIL

DUAL ELECT STARTING MOTOR

STARTER COVER(S)

OPEN CRANKCASE VENT SYSTEM

SPACE HEATER

SPACE HEATER CONTROL

BATTERY (X2) RACK AND CABLES

BATTERY CHARGER 20A NFPA

JACKET WATER HEATER W/ PUMP

WIRING GP-JW HEATER

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228

JWH CONTROL

PGS TEST REPORT @ 0.8 PF

ENGINE TEST CHARGE

ENCLOSURE WITH 4,000 GALLON SUB-BASE FUEL TANK

START UP DURING NORMAL BUSINESS HOURS

12 MONTHS STORAGE

----SEE ADDITIONAL PAGES BELOW FOR ENCLOSURE AND TANK INFO----

AS-BUILT DOCUMENT HOLDER MOUNTED ON ENCLOSURE WALL WITH THE

FOLLOWING:

GENERAL LAYOUT WITH ENGINE OUTLINE

PROPOSAL AND AS BUILT DRAWINGS

ELECTRICAL SCHEMATICS OF HARDIN MOUNTED COMPONENTS

RIGGING DIAGRAMS

INSTALLATION DRAWINGS WITH INSTRUCTIONS FOR SHIP LOOSE COMPONENTS.

ENCLOSURE PACKAGE FEATURES:

25 DB(A) REDUCTION @ 3FT. (FREE FIELD) 5FT. ABOVE GRADE – BASED OFF MECHANICAL

NOISE 109.3 DB(A) AT 3.3 FT.

DESIGNED IN COMPLIANCE WITH IBC, NEC

120 MPH WIND LOADING

40 LBS/SQ.FT. ROOF LOADING

200 LBS./SQ.FT. FLOOR LOAD

ENCLOSURE PACKAGE:

APPROXIMATE DIMENSIONS 384” L X 144” W X 132”H, 572” OVERALL LENGTH WITH TURN

HOODS

.10 GAUGE FORMED ALUMINUM BOLT TOGETHER CONSTRUCTION

ONE-PIECE SEAM WELDED ROOF, PEAKED TO PROMOTE WATER RUNOFF

WALLS TO BE 6” FORMED BOLT-TOGETHER PANELS

INTERIOR WALLS AND CEILING LINED WITH SOUND INSULATION COVERED WITH 22-

GAUGE GALVANIZED PERFORATED LINER. Interior liner will not be painted

ANGLE IRON MOUNTING FRAME

WEATHER SKIRTING AROUND EXTERIOR AT BASE AND ENCLOSURE SEAM

ENCLOSURE EXTERIOR TO BE COATED WITH A TWO-PART URETHANE PRIMER WITH TWO-

PART POLYURETHANE TOP COAT.

o CUSTOMER TO PROVIDE PAINT COLOR. HARDIN WILL MAIL YOU A HARD COPY OF

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228

OUR STANDARD COLORS AFTER A PO IS ISSUED. ADDITIONAL COSTS MAY APPLY IF

COLOR CHOSEN IS NOT ON THE STANDARD COLOR CHART

DOORS & ACCESSORIES:

TWO (2) SINGLE PERSONNEL DOORS, ONE EACH SIDE

TWO (2) SETS OF DOUBLE PERSONNEL DOORS, ONE SET IN FRONT OF GENSET CIRCUIT

BREAKER

ALL EXTERIOR DOORS SHALL BE EQUIPPED AS FOLLOWS:

o FORMED ALUMINUM CONSTRUCTION INSULATED TO MATCH ENCLOSURE o FULLY GASKETED PERIMETER o COOLER/FREEZER STYLE LATCHING MECHANISM, CHROME PLATED W/ STRIKER &

HANDLE

o KEY LOCKING WITH ADDITIONAL PAD LOCK PROVISION o DRIP LEDGES ABOVE EACH DOOR o INTERIOR PANIC RELEASE BUTTON, ALLOWS EXIT FROM INSIDE WHEN LOCKED

EXTERNALLY

o STAINLESS STEEL EXTERIOR HINGES o STAINLESS STEEL EXTERIOR HARDWARE o DOOR HOLDBACKS – TEE TYPE

AIR HANDLING SYSTEM

AIR INTAKE:

o AIR INTAKE HOOD ON END OF ENCLOSURE o .10 GAUGE FORMED ALUMINUM BOLT TOGETHER CONSTRUCTION o WALLS TO BE FORMED BOLT-TOGETHER PANELS o INTERIOR WALLS / CEILING LINED WITH SOUND INSULATION COVERED WITH 22-

GAUGE GALVANIZED PERFORATED LINER. INTERIOR LINER WILL NOT BE PAINTED

o SOUND BAFFLES LOCATED IN THE HOOD o SOUND BAFFLES AT REAR OF ENCLOSURE o RODENT SCREENS o MOTORIZED LOUVERS LOCATED INSIDE ENCLOSURE

AIR DISCHARGE:

o AIR DISCHARGE PLENUM DIRECTING AIR UP VERTICAL o .10 GAUGE FORMED ALUMINUM BOLT TOGETHER CONSTRUCTION o WALLS TO BE FORMED BOLT-TOGETHER PANELS o INTERIOR WALLS / CEILING LINED WITH ROCKWOOL INSULATION COVERED WITH

22-GAUGE PERFORATED LINER. INTERIOR LINER WILL NOT BE PAINTED

o HINGED KEY LOCKING ACCESS DOOR o TOP MOUNTED SCREEN o GRAVITY LOUVERS IN FRONT OF RADIATOR

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228 o AIR RECIRCULATION BELTING BETWEEN RADIATOR & WALL OPENING o TOP MOUNTED BAFFLES. BAFFLES MAY SHIP LOOSE FOR INSTALLATION ON SITE

BY OTHERS

FUEL TANK BASE, 4,000 GALLON, DOUBLE WALL UL-142 EQUIPPED AS FOLLOWS:

APPROXIMATE DIMENSIONS 490”L X 144”W X 24”H

UL-142 LISTED FUEL TANK

4,000 GALLON, USABLE

110% RUPTURE BASIN CONTAINMENT

FUEL FILL WITH O.F.P.V. SET AT 95% WITH SPILL BOX CONTAINMENT WITH LOCKABLE CAP

HIGH FUEL ALARM BOX INCLUDING:

o NEMA 1 ENCLOSURE o LOCATED NEAR THE FUEL FILL o AUDIBLE HORN WITH TEST AND RESET BUTTON o ROOF MOUNTED BEACON – SHIPPED LOOSE o 95% HIGH FUEL SWITCH WIRED TO A LIGHT IN THE BOX, HORN AND THE ROOF

MOUNTED BEACON

NORMAL AND EMERGENCY VENTS, SIZED PER UL REQUIREMENTS

ALL VENTS SHALL BE EXTENDED TO 12’ ABOVE GRADE

ENGINE SUPPLY & RETURN DROP TUBES, TO ½” OFF TANK BOTTOM, REMOVABLE

FLEXIBLE FUEL LINES FOR ENGINE PICK UP AND RETURN LINES TO TANK

LOW FUEL LEVEL ALARMS

HIGH FUEL LEVEL ALARMS

RUPTURE BASIN ALARM

2 SPARE FITTINGS

REMOTE FUEL INLET AND RETURN LINES PIPED TO EXTERIOR FOR CONNECTION TO

REMOTE FUEL SUPPLY ON SITE

o 2” FLANGED CONNECTIONS AT ENCLOSURE WALL

FUEL OVERFLOW LINE PIPED TO EXTERIOR FOR CUSTOMER CONNECTION

24VDC NC SOLENOID VALVE INSTALLED ON FUEL INLET OF REMOTE FUEL SUPPLY WITH

BYPASS VALVES

MECHANICAL FUEL GAUGE

MOUNTING PROVISIONS FOR GENSET

CUSTOMER MOUNTING HOLES IN LOWER FLANGE

CONDUIT STUB UPS FOR LOAD CABLE AND AC DISTRIBUTION PANEL

SHIPPING GLANDS PLATES ON STUB-UP HOLES

LIFTING PROVISIONS FOR COMPLETED PACKAGE WEIGHT

TWO GROUND PADS PROVIDED ON BASE AT DIAGONALLY OPPOSING CORNERS.

BASE TO BE COATED WITH A TWO-PART URETHANE PRIMER WITH TWO-PART

POLYURETHANE TOP COAT

o CUSTOMER TO PROVIDE PAINT COLOR. HARDIN WILL MAIL YOU A HARD COPY OF

OUR STANDARD COLORS AFTER A PO IS ISSUED. ADDITIONAL COSTS MAY APPLY IF

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228

COLOR CHOSEN IS NOT ON THE STANDARD COLOR CHART

o PLEASE NOTE: IF BASE COLOR DIFFERS FROM THE ENCLOSURE COLOR, A $750.00

ADDER WILL BE APPLIED TO JOB.

EXHAUST SYSTEM (INTERNAL)

CARBON STEEL INTERIOR SILENCER BRACKETS

CRITICAL GRADE EXHAUST SILENCER

STAINLESS STEEL EXHAUST FLEX WITH MANOMETER TEST PORTS

EXHAUST BLANKETS ON SILENCER AND ALL INTERIOR PIPING

2-1/2” GAP BETWEEN ROOF AND SILENCER

OUTLET EXTENSION WITH RAIN CAP

EXHAUST THIMBLE FOR ENCLOSURE PENETRATION

ROOF MOUNTED EQUIPMENT MAY SHIP LOOSE FOR INSTALLATION ON SITE BY OTHERS

ELECTRICAL PACKAGE – INCLUDING:

30KVA 480V – 208V STEP DOWN TRANSFORMER WITH DISCONNECT FOR INCOMING POWER

480V/277 AC DISTRIBUTION PANELBOARD: 100 AMP MAIN AND BRANCH BREAKERS FOR ALL

AC INTERIOR ITEMS.

o 3PH, 4 WIRE o 65KAIC RATING o FEED JWH, STEP DOWN TRANSFORMER, HVAC

AC DISTRIBUTION PANEL: 100 AMP MAIN AND BRANCH BREAKERS FOR ALL AC INTERIOR

ITEMS.

o 10KAIC o ALL BREAKERS TO BE BOLT ON STYLE o 120/208V, THREE PHASE, 4 WIRE

ALL HARDIN SUPPLIED WIRING TO BE IN EMT THIN WALL CONDUIT AND FITTINGS

o NOTE: MINIMUM ¾” EMT CONDUIT

(6) AC INTERIOR MOUNTED LED VAPOR TIGHT LIGHTS

(4) 3-WAY SWITCHES – AT EACH DOOR

(4) GFCI RECEPTACLES

(2) DUAL HEAD EMERGENCY EXIT LIGHTS WITH BATTERY BACKUP

(2) 5KW 480V SPACE HEATER WITH BUILT IN THERMOSTAT AND ENGINE CUT OUT RELAY

WIRE GENERATOR STRIP HEATER TO AC DISTRIBUTION PANEL

WIRE JACKET WATER HEATER TO AC DISTRIBUTION PANEL

MOUNT BATTERY CHARGER AND WIRE AC AND DC SIDES

INSTALL BATTERIES, RACK, AND CABLES

GROUND GENERATOR TO BASE

Power Systems Division

5232 Walcutt Court Columbus, Ohio 43228

ENGINE KIT – INCLUDING:

INSTALL GENSET ON BASE UTILIZING CUSTOMER SUPPLIED SPRING TYPE VIBRATIONS

ISOLATORS

o HARDIN TO PROVIDE SHIPPING BLOCKS FOR TRANSPORTATION WITH REMOVABLE

SHIMS & BOLTS

o SHIMS AND BOLTS TO BE REMOVED AT SITE PRIOR TO ISOLATOR ADJUSTMENT

EXTEND OIL AND WATER DRAINS TO EXTERIOR OF ENCLOSURE. SHUT OFF VALVES

INSTALLED ON INTERIOR

EXTEND FUMES DISPOSAL TO OUTSIDE ENCLOSURE OR INTO THE DISCHARGE PLENUM

FIELD INSTALLATION SEALANT & COLOR KIT INCLUDING:

QTY 1 - TUBE OF SEALANT FOR EXHAUST OUTLET ROOF SKIRT

QTY 2 – TUBES OF CLEAR SILICONE SEALANT FOR MISCELLANEOUS ROOF PENETRATIONS

1 GAL. EXTERIOR FINISH & 1 QUART ACTIVATOR

ALL COMPONENTS BOX PACKAGED, LABELED, AND SHIPPED LOOSE INSIDE ENCLOSURE

GALVANIZED PLATFORM, STAIRS, AND RAILING – OSHA COMPLIANT:

APPROXIMATELY 240”L X 42”W X 24”H

GRIP TRAC PLATFORM AND STEPS

4-INCH TOE BOARDS

RAILING SYSTEM

CORROSION RESISTANT URETHANE PAINTING DIAMOND VOGEL LINE – CUSTOMER TO

PROVIDE PAINT COLOR

ASSEMBLY TO SHIP LOOSE FOR INSTALLATION ON SITE BY OTHERS

EXCEPTIONS AND CLARIFICATIONS:

1. OHIO CAT IS QUOTING AN ALUMINUM ENCLOSURE, HOWEVER, THE PANELS ARE NOT PRE-PAINTED. THEY’RE PAINTED AFTER

THE ENCLOSURE IS ASSEMBLED.

2. INSTALLATION AND ENGINEERING DRAWINGS BY OTHERS

3. OHIO CAT HAS NOT INCLUDED RUSSELECTRIC TECHNICIANS IN THIS PROPOSAL.

4. OHIO CAT HAS NOT INCLUDED A NEUTRAL GROUNDING RESISTOR.

5. THE PRICING ABOVE NOW INCLUDES 12 MONTHS STORAGE OF THE GENSET.

QUOTATION ALSO INCLUDES:

DELIVERY TO JOB SITE (UNLOADING/ANCHORING BY OTHERS)- FOB SHIPPING POINT

START-UP SERVICE WITH 4 HOUR LOAD BANK TEST

NOTE:

THREE WEEK NOTICE REQUIRED FOR START-UP SCHEDULING.

START UP TO TAKE PLACE DURING NORMAL BUSINESS HOURS MON - FRI.

COORDINATION STUDY IS NOT INCLUDED IN QUOTE.

TERMS: DUE UPON RECEIPT

FOB: JOBSITE

Table of Contents

GENERATOR SPEC_______________________________________________________________TAB 1

Generator Spec Sheet Engine Controller Engine Performance Data Systems Data Sound Data

GENERATOR DRAWING_________________________________________________________ _TAB 2

Genset Layout Drawing Rigging Drawing Load Center Drawing

ENCLOSURE SPEC SHEETS_____________________________________________________ _TAB 3

Louvers Rain Cap Silencer

FUEL TANK SPEC SHEETS______________________________________________________ _TAB 4

Vents

TMS 2000

Overfill Prevention Valve Spill Bucket

ENCLOSURE ELECTRICAL SPEC SHEETS________________________________________ _TAB 5

Transformer Space Heater Lights Panelboard

ENCLOSRUE PAINT/WARRANTY_________________________________________________ _TAB 6

Paint Spec Sheets Enclosure Warranty Statement

GENERATOR DATA_____________________________________________________________ _TAB 7

Voltage Regulator Generator Data

GENERATOR ACCESSORIES ______________________________________________________TAB 8

Jacket Water Heater Battery Charger Batteries Starters

EMCP 4.3 Control Panel IO Module Remote Annunciator

ELECTRICAL DRAWINGS_______________________________________________________ _TAB 5

Electrical Drawings

INSTALLATION AND STARTUP___________________________________________________TAB 10

Foundations Contractors Pre Startup Checklist Startup Checklist Training Caterpillar Warranty Statement

2000 (2500) 2000 (2500) 1825 (2281) 1650 (2063) U.S. EPA Stationary Emergency Use Only (Tier 2)

Bore – mm (in) 170 (6.69)

Stroke – mm (in) 190 (7.48)

Displacement – L (in3) 69 (4210.64)

Compression Ratio 14.7:1

Aspiration TA

EUI

Governor Type ADEM™ A3

• Meets U.S. EPA Stationary Emergency Use Only (Tier 2) emission standards applications worldwide

• Accepts 100% block load in one step and meets

• Conforms to ISO 8528-5 G3 load acceptance characteristics of Cat diesel engines

• Cooling systems available to operate in ambient

• User-friendly interface and navigation

• Scalable system to meet a wide range of mission critical ratings

• Extended service protection is available to provide extended coverage options repair agreements excellence line of credit

JGoyer Rectangle

Air Cleaner Single element

Muffler

Starting Standard batteries

Standard electric starter(s)

Air starter(s)

Jacket water heater Block heater

Output voltage 380V 6300V 440V 6600V 480V 6900V 600V 12470V 2400V 13200V 4160V 13800V

Temperature Rise (over 40°C ambient)

Winding type

Excitation Internal excitation (IE) Permanent magnet (PM)

Attachments Anti-condensation heater monitoring and protection

Type

LSI

1600A 2000A 2500A 3000A 3200A 4000A 5000A

IEC UL

3-pole 4-pole

Electrically operated

Trip Unit

LSI-G

LSIG-P

Controller

EMCP 4.2B

EMCP 4.3

EMCP 4.4

Attachments

Remote monitoring software

Battery charger – 10A Battery charger – 20A Battery charger – 35A

Spring Seismic rated

Connectivity Ethernet

Satellite

Terms 2 year (prime) 3 year 5 year 10 year

Coverage Silver Gold

(ATS)

(UPS)

Paralleling switchgear Paralleling controls

UL 2200

CSA

IBC seismic certification OSHPD pre-approval

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle

JGoyer Rectangle jsmith

Standby Mission Critical Prime

Gen set power rating with fan 2000 ekW 2000 ekW 1825 ekW 1640 ekW Gen set power rating with fan @

0.8 power factor 2500 kVA 2500 kVA 2281 kVA 2050 kVA

Emissions EPA ESE (TIER 2) EPA ESE (TIER 2) EPA ESE (TIER 2) EPA ESE (TIER 2)

EM1896-01 EM1897-01 DM8264-05 DM8265-04

100% load with fan – L/hr (gal/hr) 522.5 (138.0) 522.5 (138.0) 480.9 (127.0) 441.9 (116.7)

75% load with fan – L/hr (gal/hr) 406.8 (107.5) 406.8 (107.5) 378.8 (100.1) 349.4 (92.3)

50% load with fan – L/hr (gal/hr) 293.6 (77.5) 293.6 (77.5) 269.9 (71.3) 246.2 (65.0)

25% load with fan – L/hr (gal/hr) 169.7 (44.8) 169.7 (44.8) 159.2 (42.1) 148.9 (39.3)

Radiator air flow restriction (system) – kPa (in. water) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48)

Radiator air flow – m3/min (cfm) 2 (7 ) 2 ( )

Engine coolant capacity – L (gal) 233.2 (61.6) 233.2 (61.6)

Radiator coolant capacity – L (gal) ( ) ( )

Total coolant capacity – L (gal) 4 (1 ) 4 (1 )

3/min (cfm) 185.5 (6548.9) 185.5 (6548.9) 180.0 (6357.6) 174.3 (6155.8)

400.1 (752.1) 400.1 (752.1) 382.8 (721.1) 370.7 (699.3) 3/min (cfm) 433.1 (15292.8) 433.1 (15292.8) 408.1 (14410.4) 385.3 (13605.7)

6.7 (27.0) 6.7 (27.0) 6.7 (27.0) 6.7 (27.0)

759 (43150) 759 (43150) 715 (40666) 673 (38277)

1788 (101696) 1788 (101696) 1645 (93554) 1522 (86577)

672 (38240) 672 (38240) 612 (34784) 553 (31421) Heat rejection to atmosphere from engine – 133 (7564) 133 (7564) 127 (7230) 123 (6983)

96 (5464) 96 (5464) 86 (4895) 76 (4326)

NOx mg/Nm3 (g/hp-h) 2754.3 (5.46) 2754.3 (5.46) 2488.9 (5.05) 2202.3 (4.37)

CO mg/Nm3 (g/hp-h) 143.3 (0.30) 143.3 (0.30) 129.7 (0.27) 112.3 (0.24)

HC mg/Nm3 (g/hp-h) 44.7 (0.11) 44.7 (0.11) 55.6 (0.13) 67.4 (0.16)

PM mg/Nm3 (g/hp-h) 10.4 (0.03) 10.4 (0.03) 10.9 (0.03) 12.0 (0.03)

NOx mg/Nm3 (g/hp-h) 3305.2 (6.56) 3305.2 (6.56) 2986.6 (6.06) 2642.7 (5.24)

CO mg/Nm3 (g/hp-h) 258.0 (0.54) 258.0 (0.54) 233.4 (0.49) 202.1 (0.43)

HC mg/Nm3 (g/hp-h) 59.5 (0.14) 59.5 (0.14) 73.9 (0.18) 89.6 (0.22)

PM mg/Nm3 (g/hp-h) 14.6 (0.04) 14.6 (0.04) 15.3 (0.04) 16.8 (0.04)

2 (7 ) 2 ( )

233.2 (61.6) 233.2 (61.6)

4 (1 ) 4 (1 )

JGoyer

(2 ) 23 9 (9 ) 29 (11 ) of Average rating. Typical

Typical peak demand is 100% of prime rated ekW www.cat.com/electricpower ©20 Caterpillar

All rights reserved.

3516 PGFL

LEHE1376-0 ( )

A B

C

Note:

Applicable Codes and Standards AS 1359, CSA C22.2 No. 100-04, UL 142, UL 489, UL 869, UL 2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC, IEC 60034-1, ISO 3046, ISO 8528, NEMA MG1-22, NEMA MG1-33, 2014/35/EU, 2006/42/EC, 2014/30/EU.

Note: Codes may not be available in all model

Data Center Applications

Fuel Rates

ADEM™ III

ENGINE CONTROLLER

FEATURES

RELIABLE, DURABLE

All ADEM III controllers are designed to survive the harshest environments.

● Environmentally sealed, die-cast aluminum housing isolates and protects electronic components from moisture and dirt contamination.

● Rigorous vibration testing ensures product reliability and durability.

● Accuracy maintained from –40° C to +85° C

● Electrical noise immunity to 100 volts/meter

● Internal circuits are designed to withstand shorts to +battery and –battery.

SIMPLE SERVICING

Each ADEM III system works in combination with the Caterpillar ET service tool software to keep the engine operating at peak performance.

● Displays measured parameters

● Retrieves active and logged event codes documenting abnormal system operation

● Performs calibrations and diagnostic tests

● Supports flash programming of new software into the ADEM III ECM

SELF DIAGNOSTICS

Each ADEM III ECM has a full compliment of self diagnostics. The ECM can detect faults in the electrical system and report those faults to the service technician for quick repair.

● Self-diagnostic capability pinpoints operational problems in need of attention.

ADVANCED FEATURES

● Isochronous or droop speed control

● Enhanced performance from fuel injection timing and limiting

● J1939 Communications

● Adjustable monitoring of vital engine parameters

● Idle/rated speed setting

● Programmable speed acceleration ramp rate

● Adjustable cooldown duration

● Data link interfaces

OPTIONAL FEATURES

● Integrated ether control system

● Remote monitoring and control

The ADEM III controller is the main Electronic Control Module (ECM) used on select diesel engines.

The ADEM III control is designed to control/ interface Electronic Unit Injector (EUI) equipped engines. The ADEM III controller is composed of the ADEM III ECM, control software, sensors, actuators, fuel injectors, and interface to the generator system.

The prime benefit of an ADEM III engine system is to better control and maintain the particulate emissions, both steady state and transient, while improving engine performance over the Mechanical Unit Injector (MUI) engines.

A D E M ™ I I I E N G I N E C O N T R O L L E R

W H E R E T H E W O R L D T U R N S F O R P O W E R

LEHE4747-00

The ECM is housed in an environmentally sealed casting. All wiring connections to the ECM are made at the two sealed seventy-pin connectors.

ENGINE SPEED GOVERNING

Desired engine speed is calculated by the ECM and held within +/–0.2 Hz for isochronous and droop mode. The ECM accounts for droop that is requested. The proper amount of fuel is sent to the injectors due to these calculations.

The ECM also employs cooldown/shutdown strategies, acceleration delays on startup, acceleration ramp times, speed reference and a low/high idle switch is also available via communications to the EMCP 3.

FUEL LIMITING

Warm and cold fuel-air ratio control limits are controlled by the ECM. Electronic monitoring system derates, torque limit, and cranking limit, programmable torque scaling, and cold cylinder cutout mode are standard features.

FUEL INJECTION TIMING

Master timing for injection is controlled by the ECM control. Temperature dependencies are accounted for in the fuel injection calculations.

ELECTRONIC MONITORING

Electronic monitoring of vital engine parameters can be programmed. Warning, derate, and shutdown event conditions may be customized by the user.

INFORMATION MANAGEMENT

The ECM stores information to assist with electronic troubleshooting. Active and logged diagnostic codes, active events, logged events, fuel consumption, engine hours, and instantaneous totals aid service technicians when diagnosing electronic faults and scheduling preventive maintenance.

CALIBRATIONS

Engine performance is optimized through injection timing. Auto/manual sensor calibrations are standard features.

ON-BOARD SYSTEM TESTS

System tests are available to assist in electronic troubleshooting. These tests include: injector activation, injector cutout, and override of control outputs.

CAT® J1939 DATA LINK INTERFACES

The ADEM III controller communicates with the EMCP 3 via the J1939 Communication network. Additionally, the ADEM III controller can communicate with other electronic modules over the Cat Data Link. These modules include:

Caterpillar Monitoring System, Electronic Modular Control Panels (EMCP II and EMCP II+), Programmable Relay Control Module (PRCM), electronic service tools, and Customer Communication Module (CCM).

ELECTRONIC SENSORS

The following sensing is available on the ADEM III controller: oil pressure, fuel pressure, fuel temperature, atmospheric pressure, air inlet temperature, turbo outlet pressure, engine coolant temperature, engine speed, throttle speed, droop position, exhaust temperature, engine control switch position, oil filter pressure differential, fuel filter pressure differential, air filter pressure differential, crankcase pressure, and remote e-stop switch position.

ELECTRONIC ACTUATORS

Electronic Unit Injectors are driven by the ECM.

Actuators to control ether are optional.

DESCRIPTION

A D E M ™ I I I E N G I N E C O N T R O L L E R

A D E M ™ I I I E N G I N E C O N T R O L L E R

SPECIFICATIONS

Humidity

0 to 90% relative humidity Impervious to:

salt spray, fuel, oil and oil additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust

Input and output protection all inputs and outputs are protected against short circuits to +battery and –battery

Input voltage range (24 VDC nominal) 18 to 32 VDC

Mounting engine mounted

Reverse polarity protected Shock, withstands 20 g Temperature range

Operating: –40° C to 85° C (–40° F to 185° F) Storage: –50° C to 120° C (–58° F to 248° F)

Vibration withstands 2.0 g @ 18 to 500 Hz

Hardin Industries LLC 400 Commercial St.

Lacon, IL 61540 Phone (309)246-8456 Fax (309)246-3117

Hardin Submittal For Ohio Cat

Job # 1756 Ref: Columbus VA

Quote # 13495C mailto:mail@hardin-inc.com

Lacon, IL 61540 Phone (309)246-8456 Fax (309)246-3117

ENCLOSURE SPEC SHEETS

MODEL NO. W38-1000

2-11/16” (68mm)

1-29/32” (48mm)

3-7/32” (82mm)

2-17/32” (64.3mm)

2-9/32” (57.9mm)

29/32” (22.9mm)

9/16” (14mm)

3-23/32” (94mm)

3-3/8” (85.7mm)

3-3/16” (81mm)

11-5/32” (283mm)

7-1/16” (179mm)

2-3/32” (53mm)

2-1/8” (54mm)

2-1/2” (63.5mm)

2-7/32” (57mm)

5-11/16” (145mm)

2” (51mm)

(4) CSK HOLES FOR 1/4”

FLAT HEAD SCREWS (6mm)

(4) CSK HOLES FOR 1/4”

FLAT HEAD SCREWS (6mm)

800-333-5151 www.pdiatlanta.com Fax: 404-350-0781

Item # H-5539, Hinge 8" Stainless Steel

Also Available in Aluminum or Stainless Steel

Strap 8 Ga. x 2" x 8"

Bracket 8 Ga. x 4 1/2" x 3" from center of pin

Pin 1/2" Dia. Steel

Finish Embossed steel - Stainless Steel

Mounting Holes on Strap C. to C. 2 7/16"

Weight 2 lb

Orr & Orr Inc.

7301 So Meade Ave.

Bedford Park, IL 60638 Phone: (708) 496-9800 Fax: (708) 496-9819 Email: sales@orrorr.com Website: www.orrorr.com

Speci�cations

3/1/2019 | Page 1 of 1 mailto:sales@orrorr.com http://truck-hardware.orrorr.com/plp/htm/ibot.htm

Conklin Metal Industries 236 Moore Street Atlanta, GA 30312

PHONE: 800-282-7386

FAX: 404-522-7439

www.conklinmetal.com

Atlanta, GA ● Greenville, SC ● Birmingham, AL ● Sanford, FL ● Mobile, AL ● Jackson, MS

● New Orleans, LA ● Memphis, TN ● Nashville, TN ● Norcross, GA

Serving the sheet metal industry in the Southeast since 1874

Material Specification Sheet Galvanneal Steel

Description Galvanneal is a carbon steel coated with zinc on both sides by a continuous hot‐dip process. Immediately as the strip exits the coating bath, the molten zinc coating is subjected to an in‐line heat treatment that converts the entire coating to a zinc‐iron alloy. (The iron diffuses from the steel into the coating). The galvannealed surface has a non‐spangled matte finish. One of the primary attributes of the galvannealed coating is that the surface accepts paint very readily. It can be painted without the application of a pretreatment, although a pretreatment will enhance the performance after painting. Other attributes are the zinc‐iron alloy coating can be welded more easily than galvanized and the coating is harder than a galvanized coating and is thus more resistant to scratching and manufacturing damage. During fabrication there is almost always some degree of powdering of the coating. For this reason, typical galvannealed coatings are thinner than most galvanized coatings. Additionally the coating is less reactive when exposed to the atmosphere, and as a result, the dissolution that occurs during corrosion occurs more slowly than for a galvanized coating. Galvannealed steel sheet can be readily post‐painted, and is not intended to be pre‐painted. The brittle nature of the coating makes forming after painting a difficult task to avoid degradation of the corrosion performance in subsequent service. Galvannealed sheet is specifically designed to be used in the painted condition. It can be joined by various methods including riveting, soldering, welding, spot welding and adhesives. For more info on Galvanneal visit http://www.galvinfo.com/ginotes/GalvInfoNote_1_3.pdf

ASTM Specifications ASTM Designation A924 outlines the general requirements for carbon steel sheet metal coated by the hot‐dipped process. A924 designates tolerances for thickness, width, camber, shape, etc.

ASTM Designation A653 outlines the general requirements for the hot‐dipped coated galvanized steel or zinc‐iron alloy‐coated galvannealed sheet. Included in this specification are steel chemistry requirements and typical mechanical properties of the various metallurgical grades. ASTM A653 also includes the coating weight requirements for the different coating designations.

Coating Thickness Coating thickness is measured as the coating weight in ounces per square foot. For example the coating designation G‐90 specifies there is a minimum coating weight of .90 ounces per square foot on both sides of the sheet. For more info on zinc coatings visit http://galvinfo.com/ginotes/GalvInfoNote_1_6.pdf

Surface Treatment The “chem‐treat dry” surface treatment consists of an application of a thin, invisible, corrosion inhibiting, inorganic, chemical film on the zinc surface. This film is applied at the galvanizing line by dipping into an aqueous solution of corrosion inhibiting chemicals. The chemically treated surface is much more resistant to “white rust” ‐ the corrosion of zinc that typically occurs in humid conditions during storage or transportation.

Source: US Steel

California Georgia Indiana Missouri Pennsylvania

800.821.3520 800.821.1664 800.220.8118 800.821.3520 800.634.4293

Texas 800.527.5640

Wisconsin 800.220.8118

H

IN

G

ES

www.austinhardware.com

Product Number Gauge Open Width Pin Dia. Knuckle Length Overall Length

A804 HINGE 16 2 3/16 1/2 72

A813 HINGE 16 2 1/2 1/8 1/2 72

A815 HINGE 16 2 1/2 3/16 1/2 72

A814 HINGE 16 3 1/8 1/2 72

A816 HINGE 16 3 3/16 1/2 72

A821 HINGE 16 4 1/8 1/2 72

A825 HINGE 14 2 3/16 1 72

A805 HINGE 14 2 1/4 1 72

A837 HINGE 14 2 1/2 3/16 1 72

A820 HINGE 14 2 1/2 1/4 1 72

A826 HINGE 14 3 3/16 1 72

A806 HINGE 14 3 1/4 1 72

A827 HINGE 14 4 3/16 1 72

A822 HINGE 14 4 1/4 1 72

A828 HINGE 13 2 1/4 1 72

A829 HINGE 13 3 1/4 1 72

A830 HINGE 13 4 1/4 1 72

A870 HINGE 11 2 3/8 2 72

A875 HINGE 11 3 3/8 2 72

A880 HINGE 11 4 3/8 2 72

A885 HINGE 11 5 3/8 2 72

A886 HINGE 11 6 3/8 2 72

Note: Standard lengths for continuous hinges are 72” and 96” (some also available in 84” lengths). Consult customer service for available lengths for your specific part.

Additional Note: Other available options for Stainless Steel Continuous Hinges include with Type 316 Stainless Steel Pin, Punched Holes, Reverse Assembly, and Reverse Swage. Consult customer service.

All dimensions EXCEPT GAUGE expressed in inches.

CONTINUOUS HINGES

STAINLESS STEEL CONTINUOUS HINGES

Drafting Rectangle

Drafting Line

Dennis

Thermafiber® Commercial Products

3711 Mill Street, Wabash, IN 46992 | 888-TFIBER1 [834-2371] | [260] 563-2111 | www.thermafiber.comTF692/REV. 02-14 Copyright 2014, Thermafiber, Inc. All Rights Reserved

R-Value Chart

Conserves Energy

Reduces greenhouse Gas Emissions from Buildings

Saves Money

R* Values

Insulation Thickness

VersaBoard® 35** UltraBattTM

FireSpan® 40 & 90 Safing™ Insulation

RainBarrier® 45 & HD VersaBoard® 40 & 60

VersaBoard® 80***

1” 4.2 4.2

1½” 6.0 6.3

2” 8.0 8.3

2½” 10.0 10.0 10.4

3” 12.0 12.5

3½” 14.0 15.0 14.6

4” 16.0 16.7

4½” 18.0 18.8

5” 20.0 20.8

5½” 22.0 23.0 22.9

6” 24.0 24.0 25.0

6 ½” 26.0 27.1

7” 28.0 29.2

7.1” 30.0

*R = thickness – thermal conductivity (R = t ). R-Value is a measure of insulating ability.

“R” means resistance to heat flow. The higher the R-Value, the greater insulation power.

**VersaBoard® 35 minimum thickness is 1½”.

***VersaBoard® 80 is not available in a thickness of 6 ½” or 7”.

k

Minimum

70% Recycled Content

Dennis Highlight

Highlight dorwig

BERGARI

SOLUTIONS

member of the mandersgroup

RELEASED FOR CUSTOMER APPROVAL01/20/2020

INFORMATION

±1°

.XXXX = ±0.03125

.XXX = ±0.0625

.XX = ±0.125

.X = ±0.25 ALL ANGLES

OTHERWISE SPECIFIED

ENGINEERING

DRAWN BY

CHECKED BY

MANUFACTURING

CUSTOMER

TOLERANCES DO NOT APPLY TO

TOLERANCES UNLESS

REV

DESCRIPTION

COMMERCIAL FEATURES

permission from Bergari Solutions, LLC.

DESCRIPTION

DATE

DATE

DATE

GAGE THICKNESS OR

copied or shared in any form without the express

DATE

ENGINE

INFORMATION

RESONATOR ALPHA

SILENCER Km

ENGINE MAKE

ENGINE MODEL

DISPLACEMENT

EXHAUST FLOW

EXHAUST TEMPERATURE

MAX BACK PRESSURE

RAW SOUND PRESSURE

CONSTRUCTION MATERIAL

FINISH

WEIGHT (LBS)

SHEET SIZE

THIRD ANGLE PROJECTION

RESONATOR FREQUENCY

SCALE (DO NOT SCALE)

A

B

C

D

2 3 4 5 6

PART NUMBER

C175-16

HKO

500-012381

CATERPILLAR

894.9

HKO

HKO

24495.8

6456.31

DE-E 16.00-24.00

1:30 B

HIGH TEMP BLACK PAINT

HKO---

CS

SIL: DISK HOSP CS

01/20/2020

01/20/2020

SILENCER IL

SHEET

01/20/2020

01 HKO

CUSTOMER P/N

ECO

Ø120.00 X 40.50 OAH

01/20/2020

REV. BY DATE This drawing and the information contained is confidential and the property of Bergari

Solutions, LLC. None of this information is to be

SILENCER

TYP

1.25

120.00 NOM

29.47

124.00 BC

14.69

TYP

23.50

2 PLCS

4x

87.68

45°

36.00

2 PLCS

W/ 1.00-8 WELD NUTS

CL

16x 1.13

EQ SPACED

STRADDLING

21.25 BC

2 PLCS

0.50-14.00 NPT DRAIN

72.00

29.50 BC

(2)

36.00

32.00

20x 1.38

EQ SPACED

STRADDLING CL

W/ 1.13-7 WELD NUTS

40.50

16.00

36.00

0.50 TYP

4.00

OD

24.00

OD

Date 1/20/2020

Engine Exhaust Acoustics 23 Approximate Divergence Loss 0 dB(A)

Frequency 63 125 250 500 1000 2000 4000 8000 Overall

88.0 90.8 94.2 97.7 99.1 101.5 99.5 98.3 106.8

63.6 57.3 57.7 57.1 56.5 59.9 59.9 59.7 68.6

24.4 33.5 36.5 40.6 42.6 41.6 39.6 38.6 38.2

*63Hz Raw Sound Estimated - Not Provided By Engine Manufacturer Silencer Backpressure in H₂O 17.9 Silencer Sizing

Part Number Nominal Diameter Body Height Inlet Size Outlet Size 500-012381 120" 36" 2x 16" Pipe 24" Pipe

Application Data

Unsilenced distance from source (ft)

Caterpillar C175-16

Engine Manufacturer Engine Model

Engine Displacement

Maximum Exhaust Temperature

Silenced distance from source (ft)

3000 KW

6456.31 in³

Lacon

IL, 61540

Customer Data

Customer Contact

Phone Number Street

Hardin 1717Project Name

309-246-8456 Ext 104 Dave Orwig

400 N Commercial St

The above performance curve represents the theoretical sound reduction expected from the silencer specified based on the provided raw engine noise data.

Ambient conditions, pre and post silencer piping and other contributing factors beyond our control may affect the actual resulting sound performance of the silencer.

kW Rating

24495.8 CFM

894.9 °F 27 in H₂O

Insertion Loss dB(A)

Maximum Exhaust Flow

Maximum Silencer Back Pressure

Silenced Sound Pressure Levels at 23 feet dB(A) Raw Sound Pressure Levels at 23 feet dB(A)

City State

0.0

20.0

40.0

60.0

80.0

100.0

120.0

63 125 250 500 1000 2000 4000 8000

So un d Pr es su re Le ve l ( dB (A

Octave Band Center Frequency (Hz)

Expected Silencer Performance

Raw Sound Pressure Levels at 23 feet dB(A)

Silenced Sound Pressure Levels at 23 feet dB(A)

Insertion Loss Curve

Lacon, IL 61540 Phone (309)246-8456 Fax (309)246-3117

BASE TANK SPEC SHEETS

• Emergency Vents

• UL US and Canada Listed

• Improved Design with increased Airflow

• Spring Loaded – Pressure Relief set at .5 PSI, full open by 2.5 PSI

• Buna-N-Gasket provides a vapor-tight seal

• Black Painted Steel Construction – Custom Colors Available

• Private Labeling Available

SIZE PART # VENTING CAPACITY AT 2.5 PSIG

2″ 1002FT 25,669 CFH

3″ 1003FT 74,677 CFH

4″ 1004FT 134,563 CFH

5″ 1005FT 215,473 CFH

6″ 1006FT 282,694 CFH

8″ 1008FT 519,596 CFH

WARNING: Emergency Vents are designed for “Emergency Venting” and must be used in conjunction with other venting devices. Emergency Vents must be sized per UL requirements.

Emergency Vents - Female NPT | Global Tank Components, LLC omponents.net/ emergency-vents/ emergency-vents-female-npt/ drafting

OIL EQUIPMENT

MANUFACTURING LLC

VENT CAPS

• Available in threaded and slip-on designs

• Slip-On design solves clearance problems

Visit us on-line at:

www.oil-equip-mfg.com

• Rust-resistant zinc plated cast iron, as-well-as rust-proof aluminum and zinc castings

• Available in sizes from 3/4" to 4"

• Each cap includes a screen, to prevent debris from entering the vent pipe

Mushroom Vent Caps

• This popular style is used in the majority of installations in the United States, Alaska, and Canada

• Available in female NPT sizes from 3/4" to 4"

• Each cap is designed with a 30 mesh screen, to prevent debris from entering the vent pipe

Mushroom Vent Caps Part No. Male NPT 4021 3/4"

4022 1"

4023 1-1/4 "

4024 1-1/2"

4025 2"

4027 3"

4028 4"

Slip-On Vent Caps

• Zinc plated steel with screen

• Lightweight and economical

Slip-On Vent Caps Part No. Pipe Size 4036 1"

4037 1-1/4"

4038 1-1/2"

4039 2"

Part No.

Part No.

Part No.

Zinc Slip-On Cap

• OEM's most economical design

• Zinc alloy won't rust

• Slip-on design only requires

N 1/16" pipe-to-wall clearance

• Supplied with set screw and wire screen

• Available in sizes from 3/4" to 1-1/2"

Zinc Slip-On Vent Caps Part No. Pipe Size 4006 3/4" - 1"

4008 1-1/2"

Aluminum Slip-On Cap

Part No.

• These caps are ideal for "close-to-wall" Installations. Requires only N1/8" pipe-to wall clearance

• Rust proof cast aluminum design includes an integral screen

• Cap is secured to pipe using a single set screw

Aluminum Slip-On Vent Caps Part No. Pipe Size 4009 2"

4010 3/4"

4011 1"

4012 1-1/4"

Part No.

Oil Equipment Manufacturing LLC 4 Hershey Drive· Ansonia, CT 06401 • 203.736.8886· Fax 800.532.3073 • www.oil-equip-mfg.com

Dennis Highlight

Installed at the inlet of a suction line normally at the bottom of the storage tank as a prime holding valve.

Features

• Metal to metal seat for long life

• Screen helps fi lter debris from collecting on the seats

Construction Details

• Brass body and poppet

• 20 mesh stainless steel screen

• 335A— Dual seats provide twice the prime holding capability as single poppet designs

Model 334 Series Single Poppet Foot Valve & Model 335A Double Poppet Foot Valve SPECIFICATION SHEET

570 E. 7th Street, P.O. Box 238 | Dubuque, IA 52004-0238

t. 563.583.5701 | 800.553.4840 | f. 563.583.5028 www.morbros.com

Fig. 334 (1”)

Fig. 335A (1½”)

Fig. 334 Drawing

SPECIFICATION OPTIONS:

A—Thread size OD—Outside diameter of valve Height—Height of valve Weight—Shipping weight in lbs.

I.D. Number A OD Height Weight

334---0100 AV .75” 1.62” 3.03” 1

334---0200 AV 1” 2.04” 3.52” 1.25

334---0300 AV 1.5” 2.78” 4.19” 2.25

334---0400 AV 2” 3.45” 5.06” 4.75

334BP-0100 AV 1.5” 2.78” 3.88” 2.5

335A--0100 AV 1.5” 2.75” 5.88” 4.5

335A--0200 AV 2” 3.38” 6.78” 6.5

dorwig

Pneumercator Company, Inc. Tel: 631-293-8450 1785 Expressway Drive North Fax: 631-293-8533 Hauppauge, New York 11788 http://www.pneumercator.com

LS600LDxx Leak Sensor Specifications

Secondary Containment Leak Sensor

Product Description

The LS600LD float-actuated leak sensor provides secondary containment leak detection for above ground and underground storage tank applications. The sensor assembly may be suspended at the desired point of actuation via the sensor cable and compression fitting, or allowed to rest at the bottom of the containment area being monitored. The compact size and favorable displacement properties of the LS600LD make it ideal for monitoring shallow liquid levels. The LS600LD Leak Switch is available with a Buna-N or stainless steel float for monitoring in most petrochemical and chemical storage tank applications. The LS600LD optionally supports Pneumercator’s FAULT-DETECT supervised wiring technology, which automatically detects field wiring faults when connected with a TMS series controller.

Applications

Containment, Manway and Piping Sumps

Dispenser Pan

Turbine Enclosure

Double-Wall Steel Tank

Specifications

Technology: Magnetic Float, Hermetically Sealed Reed Switch Wetted Materials: Float: Buna-N (BN, SN), 316SS (SS)

Housing: 304SS and Nylon, (304SS and PTFE Teflon for SS) Stem: Brass, (316SS for SN, SS)

Cable: 22AWG, 2-Conductor, 25’ (7.5 m) Length, PVC-jacketed, (FEP Teflon-jacketed for SS) Operating Temperature: -20 ºF to 175 ºF (-30 ºC to 80 ºC), -40 ºF to 220 ºF (-40 ºC to 100 ºC) for SS Pass-thru Opening Size: Minimum 1-1/2” NPT (43 mm), (2” NPT (55 mm) for SS) Location Approval*: UL Class I, Div 1, Groups C and D; cUL Class I, Zone 0, Group IIB

Installation

Sensor may be suspended by its cable or placed on the containment or sump floor.

Certifications/Approvals

UL/cUL Approved*, File #E139464 Third-Party EPA Listed*

Ordering

LS600LDBN-1(-F,-FL) Buna-N Float, Brass Shaft, and PVC wiring LS600LDSN-1(-F,-FL) Buna-N Float, 316 SS Shaft, and PVC wiring LS600LDSS(-F,-FL) 316 SS Float, 316 SS Shaft, and Teflon wiring

(-F) denotes Fault-Detect Option for LC2000/TMS2000/3000 (-FL) denotes Fault Detect Option for TMS1000/TMS2000W/WiDAM

*When used in conjunction with the LC2000/TMS series controllers or TMS2000W series WiDAM Wireless Data Acquisition Module Note: Specifications subject to change without notice. 04-01-2013 http://www.pneumercator.com/

Application ���������������������������������f

Features

• Fill adaptor and shut-off mechanism are factory-assembled

• Straight female threaded adaptor facilitates valve installation to a precise set point

• Minimum shut-off height is 1” from the tank top

• ����������f point, cushioned closure eliminates shock

• Integral pressure relief

• 305C--2000 cap included with 1100 and 2200 models

Options

• Mechanical Test Mechanism

Verify the operation of the valve by activating the test

Available on all models

Materials of Construction

• ����������...passivated aluminum

• ����������...powder coated ductile iron & stainless steel

• Shaft, linkage and hardware...stainless steel

• Lower pipe nipple...e-coated steel

• Body... passivated aluminum

• Drop tube adaptor... passivated aluminum

Operational Criteria

• Maximum operating pressure is 100 PSI

• Maximum viscosity of 300 centistokes

• A������������������������������

• The estimated ���rate is 230 GPM at 10 PSI pressure drop (See ���curve on next page)

Code Compliance ULC-S661-10 listed, NFPA 30, 30A, UFC, IFC, PEI/RP 200, PEI/RP 600, Florida DEP EQ-858, and California EVR models available

NEW PRODUCT ANNOUNCEMENT

Model 9095X 2” Overfill Prevention Valve

Item numbers, diagrams, and flow curve on next page.

9095X-1100 (2”)

9095X-2200 (2”)

9095X-6200 (2”)

9095X-6800 (2”) (shown with optional

9095ATM1000 AK

Test Mechanism)

Application ���������������������������������f

Features

• Fill adaptor and shut-off mechanism are factory-assembled

• Straight female threaded adaptor facilitates valve installation to a precise set point

• Minimum shut-off height is 1” from the tank top

• ����������f point, cushioned closure eliminates shock

• Integral pressure relief

• 305C--2000 cap included with 1100 and 2200 models

Options

• Mechanical Test Mechanism

Verify the operation of the valve by activating the test

Available on all models

Materials of Construction

• ����������...passivated aluminum

• ����������...powder coated ductile iron & stainless steel

• Shaft, linkage and hardware...stainless steel

• Lower pipe nipple...e-coated steel

• Body... passivated aluminum

• Drop tube adaptor... passivated aluminum

Operational Criteria

• Maximum operating pressure is 100 PSI

• Maximum viscosity of 300 centistokes

• A������������������������������

• The estimated ���rate is 230 GPM at 10 PSI pressure drop (See ���curve on next page)

Code Compliance ULC-S661-10 listed, NFPA 30, 30A, UFC, IFC, PEI/RP 200, PEI/RP 600, Florida DEP EQ-858, and California EVR models available

NEW PRODUCT ANNOUNCEMENT

Model 9095X 2” Overfill Prevention Valve

Item numbers, diagrams, and flow curve on next page.

9095X-1100 (2”)

9095X-2200 (2”)

9095X-6200 (2”)

9095X-6800 (2”) (shown with optional

9095ATM1000 AK

Test Mechanism)

NEW PRODUCT ANNOUNCEMENT

570 E. 7th Street, P.O. Box 238 | Dubuque, IA 52004-0238

t. 563.583.5701 | 800.553.4840 | f. 563.583.5028 www.morbros.com

0 5 10 15 20 25

F L O W

G P M)

Differential Pressure (PSI)

2 INCH 9095GBT FLOW CURVE (CV=74)

2 INCH 9095GBT FLOW CURVE

2 INCH 9095X FLOW CURVE (CV=74)

2 INCH 9095X FLOW CURVE

Model 9095X Overfill Prevention Valve (continued)

Minimum tank depth

8½”

1” minimum shut-off height Integrated spill container

9095X-1100 AV

5.28

TO

7.00

5.88

TO

7.60 16.0

9095X-1100 AV

CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF MORRISON BROS. CO. TO BE USED ONLY FOR PURPOSE EXPLICITLY DIRECTED BY MORRISON BROS. CO. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MORRISON BROS. CO. IS PROHIBITED.

5.28

TO

10.63

5.88

TO

11.23

CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF MORRISON BROS. CO. TO BE USED ONLY FOR PURPOSE EXPLICITLY DIRECTED BY MORRISON BROS. CO. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MORRISON BROS. CO. IS PROHIBITED.

9095X-2200 AV

20.3

TO

6.31

18.44

5.71

TO

17.84

9095X-6800 AV

SOLID WORKS CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF MORRISON BROS. CO. TO BE USED ONLY FOR PURPOSE EXPLICITLY DIRECTED BY MORRISON BROS. CO. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MORRISON BROS. CO. IS PROHIBITED.

29.4

9095X-1100 (shown) or 9095X-6100

9095X-2200 (shown) or 9095X-6200

9095X-2800 or 9095X-6800 (shown)

5.03

TO

6.75

4.53

TO

6.25 5.03

TO

10.21

4.53

TO

9.71 6.51

TO

19.05

5.91

TO

18.45

TOP OF TANK RISER

1.72”

11.2

4.8 4.8 4.1

15.5

Field Adjustability Range

5.18”

Field Adjustability Range

Field Adjustability Range

12.54”

25.7

Item Number Inlet Size

Tank Connection

Size Drop Tube

Fill Connection

Cap Included

Test Mechanism Available Application

Weight (lbs) List Price

9095X-1100 AV 2” 4” No ������ Y Y Generator base tanks with integrated spill container 6.50

9095X-6100 AV 2” 4” No ������ N Y Generator base tanks with integrated spill container 8.00

9095X-2200 AV 2” 4” Yes ������ Y Y ����������������������� 15.00

9095X-6200AVEVR 2” 4” Yes ������ N Y ����������������������� 10.50

9095X-2800 AV 2” 4” Yes ������ N Y General purpose and aviation 14.80

9095X-6800AVEVR 2” 4” Yes ������ N Y General purpose and aviation 15.00

9095ATM1000 AK Test mechanism for 9095X series

E RV

E RV

drafting o ~ ROCHESTER '- GAUGE5,INC. Magnetic

Liquid-Level Gauges

ISO 9001 :2000 REGISTERED

Application The 6500 Series SeniorN gauges are designed for use in low pressure tanks 0-25 psig [0-1,7Bar] containing diesel fuel, gasoline, fuel oil and lubricating oils.

Used in many applications such as construction equipment, sta-tionary generators, boats, farm equipment and home heating.

General Information & Features The 6500 Series SeniorN gauges are available in gear-action models for top, centerline or angle mounting. In lever-action models centerline mounting is only available.

The standard float is nitrile rubber. Aluminum or stainless steel floats are available at extra cost. The gauge is mounted to a mating SeniorN flange 2 W' bolt circle [63,5mm] using fou~ 11."-28 x 0/,6" long screws. The gasket is Buna-N.

Model # Action Mounting Dial, Sender or Switch Data 6540 Top Senior™ TwinSite TM Sender in choice of 0-30, Gear 6543 C/lorAngle 0-90, or 240-30 Ohm ranges. #5002S00062 direct-l6543 lever C/l reading dials may also be used.

6550 Top Standard switch #5023S00778 S.P.S.T., 150 VAC/50 Gear VOC M Amp. Please furnish tank drawings and 6553 C/lorAngle switch points so proper gauge and calibration can l6553 lever C/l be supplied. Other switches available, see OS-364.

6560 #5025S00570 Senior™ side-reading fractional

6580 Gear Top

6583 C/lorAngle #5002S00062 Senior™ direct-reading fractional l6583 lever C/l #5002S00547 Senior™ direct-reading fractional

6583-00093 Gear Top #5002S00062 direct-reading fractional

Top Mounting Adjustable Liquid-Level Gauges Model # Mounting Dial or Sending Data

• #5002S01379 Senior direct-reading fractional dial 6580-0151 Top • #P5880S02547 Senior TwinSite TM dial 0-90 Ohms

• #P5648S02547 Senior TwinSite™ dial 240-30 Ohms

• Also available witll 0-90…