621-22-1-5082-0005_PN621-18-111 Bid Specs Vol2 10-04-21.pdf
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- 36C24921B0012
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This pre-solicitation notice provides details for renovating Building 8 Phase II at the James H. Quillen VA Medical Center in Mountain Home, Tennessee. The project has an estimated value between $500,000 and $1,000,000 and involves renovating the building's environmental and conditioning systems. The solicitation is expected to be issued on August 23, 2021, with responses due by September 23, 2021 and award dates to follow. The project is a 100% set-aside for Service-Disabled Veteran-Owned Small Businesses under NAICS code 236220 for commercial and institutional building construction. Questions must be submitted in writing to the Contracting Officer with the project and solicitation information in the email subject line; no questions will be addressed prior to issuance of the solicitation on August 23.
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VA PN 621-18-111
Renovate Building 8 Phase 2 Volume 2 of 3 Divisions 21 Through 23 October 26, 2015 (ORIGINAL) Revised June 24, 2021 Revised October 21, 2021
Department of Veterans Affairs James H. Quillen VA Medical Center Mountain Home, TN 37684
Construction Documents
21 October 2021
DEPARTMENT OF VETERANS AFFAIRS
VHA MASTER SPECIFICATIONS
TABLE OF CONTENTS
Section 00 01 10
VOLUME 1
DIVISION 00 - SPECIAL SECTIONS DATE
00 01 15 List of Drawing Sheets 09-11
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 General Requirements 10-13 01 32 16.15 Project Schedules (Small Projects – Design/Bid/Build 04-13 01 33 23 Shop Drawings, Product Data, and Samples 11-08 01 33 23 Master Submittal List 01 41 00 Air Barrier System 01 42 19 Reference Standards 09-11 01 74 19 Construction Waste Management 09-13 01 81 11 Sustainable Design Requirements 02-13
DIVISION 02 – EXISTING CONDITIONS
02 41 00 Demolition 04-13 02 83 33.13 Lead-Based Paint Removal and Disposal 08-11
DIVISION 03 – CONCRETE 10-12
03 30 53 Cast-in-Place Concrete (Short Form)
DIVISION 04 – MASONRY – NOT USED
DIVISION 05 – METALS
05 50 00 Metal Fabrications
DIVISION 06 – WOOD,PLASTICS AND COMPOSITES
06 10 00 Rough Carpentry 09-11 06 20 00 Finish Carpentry 06-13 06 52 13 Fiberglass-Reinforced Plastic (FRP) 06 65 00 Plastic Simulated Wood
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 21 13 Thermal Insulation 03-09 07 31 26 Slate Shingles 07 60 00 Flashing and Sheet Metal 12-13 07 71 00 Roof Specialties 07 84 00 Firestopping 10-11 07 92 00 Joint Sealants 12-11
DIVISION 08 - OPENINGS
08 11 13 Hollow Metal Doors and Frames 01-13 08 14 00 Interior Wood Doors 10-12 08 17 10 Integrated Door Assemblies
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08 31 13 Access Doors and Frames 10-11 08 52 13 Aluminum-clad Wood Double Hung Windows 08 71 00 Door Hardware 12-13 08 80 00 Glazing 08 90 00 Louvers and Vents 10-11
DIVISION 09 – FINISHES
09 06 00 Schedule for Finishes 10-11 09 22 16 Non-Structural Metal Framing 07-13 09 29 00 Gypsum Board 02-13 09 30 13 Ceramic/Porcelain Tiling 05-12 09 51 00 Acoustical Ceilings 12-13 09 65 13 Resilient Base and Accessories 10-11 09 65 19 Resilient Tile Flooring 03-11 09 68 00 Carpeting 10-11 09 91 00 Painting 07-13
DIVISION 10 – SPECIALTIES
10 13 00 Directories 11-11 10 14 00 Signage 11-11 10 21 13 Toilet Compartments 05-12 10 26 00 Wall and Door Protection 01-11 10 28 00 Toilet, Bath, and Laundry Accessories 11-11 10 44 13 Fire Extinguisher Cabinets 11-11 10 51 00 Lockers 11-11 10 81 19 Architectural Bird Control
DIVISION 11 – EQUIPMENT – NOT USED
DIVISION 12 – FURNISHINGS
12 24 00 Window Shades 12 24 21 Lightproof Shades 11-11 12 36 00 Countertops
DIVISION 13 - SPECIAL CONSTRUCTION
DIVISION 14– CONVEYING EQUIPEMENT
14 21 00 Electric Traction Elevators 09-11
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VOLUME 2
DIVISION 21- FIRE SUPPRESSION
21 05 11 Common Work Results for Fire Suppression 11-09 21 13 13 Wet-Pipe Sprinkler Systems 05-08
DIVISION 22 – PLUMBING
22 05 11 Common Work Results for Plumbing 04-11 22 05 12 General Motor Requirements for Plumbing Equipment 12-09 22 05 19 Meters and Gages for Plumbing Piping V02-10 22 05 23 General-Duty Valves for Plumbing Piping 12-09 22 07 11 Plumbing Insulation 05-11 22 11 00 Facility Water Distribution 01-14 22 11 23 Domestic Water Pumps 01-14 22 13 00 Facility Sanitary and Vent Piping 12-09 22 14 29 Sump Pumps 01-11 22 33 00 Electric Domestic Water Heaters 02-10 22 35 00 Domestic Water Heat Exchangers 22 40 00 Plumbing Fixtures 01-14
DIVISION 23 – HEATING, VENTILATING, AND AIR
CONDITIONING (HVAC)
23 05 11 Common Work Results for HVAC 11-10 23 05 12 General Motor Requirements for HVAC and Steam
Generation Equipment 11-10
23 05 41 Noise and Vibration Control for HVAC Piping and Equipment
11-10
23 05 93 Testing, Adjusting, and Balancing for HVAC 05-11 23 07 11 HVAC and Boiler Plant Insulation 05-11 23 09 23 Direct-Digital Control System for HVAC 09-11 23 21 13 Hydronic Piping 09-12 23 21 23 Hydronic Pumps 02-10 23 22 13 Steam and Condensate Heating Piping 03-10 23 22 23 Steam Condensate Pumps 02-10 23 23 00 Refrigerant Piping 02-10 23 25 00 HVAC Water Treatment 02-10 23 31 00 HVAC Ducts and Casings 03-13
23 34 00 HVAC Fans 11-09 23 36 00 Air Terminal Units 03-10 23 37 00 Air Outlets and Inlets 11-09 23 40 00 HVAC Air Cleaning Devices 02-12 23 64 00 Packaged Water Chillers 04-11 23 73 00 Indoor Central-Station Air-Handling Units 04-11 23 81 00 Decentralized Unitary HVAC Equipment 02-11 23 82 00 Convection Heating and Cooling Units 04-11 23 82 16 Air Coils 04-11
25 10 10 Advanced Utility Metering System 02-10
DIVISION 25 – INTEGRATED AUTOMATION
23 31 30 NADCA HVAC Air-Distribution System Cleaning
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VOLUME 3
DIVISION 26 – ELECTRICAL
26 05 11 Requirements for Electrical Installations 12-12 26 05 13 Medium-Voltage Cables 12-12 26 05 19 Low-Voltage Electrical Power Conductors and Cables 07-13 26 05 26 Grounding and Bonding for Electrical Systems 12-12 26 05 33 Raceway and Boxes for Electrical Systems 05-14 26 05 41 Underground Electrical Construction 12-12 26 05 73 Overcurrent Protective Device Coordination Study 12-12 26 09 23 Lighting Controls 05-14 26 12 19 Pad-Mounted, Liquid-Filled, Medium-Voltage Transformers 12-12 26 22 00 Low-Voltage Transformers 12-12 26 24 13 Distribution Switchboards 12-12 26 24 16 Panelboards 05-14 26 27 26 Wiring Devices 12-12 26 29 11 Motor Controllers 12-12 26 29 21 Enclosed Switches and Circuit Breakers 12-12 26 41 00 Facility Lightning Protection 12-12 26 43 13 Surge Protector Device 12-12 26 51 00 Interior Lighting 12-12
DIVISION 27 – COMMUNICATIONS
27 05 11 Requirements for Communications Installations 11-09 27 05 26 Grounding and Bonding for Communications Systems 10-06 27 05 33 Raceways and Boxes for Communications Systems 12-05 27 10 00 Structured Cabling 12-05 27 11 00 Communications Equipment Room Fittings 06-13 27 15 00 Communications Horizontal Cabling 06-13 27 41 31 Master Antenna Television Equipment and Systems 27 51 16 Public Address and Mass Notification Systems
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY
28 05 00 Common Work Results for Electronic Safety and Security 06-13 28 05 13 Conductors and Cables for Electronic Safety and
Security 09-11
28 05 26 Grounding and Bonding for Electronic Safety and Security
09-11
28 05 28.33 Conduits and Backboxes for Electronic Safety and Security
09-11
28 13 00 Physical Access Control Systems 10-11 28 23 00 Video Surveillance 09-11 28 26 00 Electronic Personal Protection System 09-11 28 31 00 Fire Detection and Alarm 10-11
DIVISION 31 – EARTHWORK
31 20 00 Earthwork 10-12 31 20 11 Earthwork (Short Form)
DIVISION 32 – EXTERIOR IMPROVEMENTS
32 05 23 Cement and Concrete for Exterior Improvements 32 12 16 Asphalt Paving 32 17 23 Pavement Markings
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32 31 13 Chain Link Fences and Gates 32 90 00 Planting 10-11
DIVISION 33 – UTILITIES
33 40 00 Storm Drainage
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SECTION 21 05 11
COMMON WORK RESULTS FOR FIRE SUPPRESSION
PART 1 - GENERAL
1.1 DESCRIPTION
A. The requirements of this Section apply to all sections of Division 21.
B. Definitions:
1. Exposed: Piping and equipment exposed to view in finished rooms.
2. Option or optional: Contractor's choice of an alternate material or method.
1.2 RELATED WORK
A. Section 01 00 00, GENERAL REQUIREMENTS.
B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
C. Excavation and Backfill: Section 31 20 00, EARTH MOVING.
D. Section 05 50 00, METAL FABRICATIONS.
E. Section 07 84 00, FIRESTOPPING.
F. Section 07 92 00, JOINT SEALANTS.
G. Section 09 91 00, PAINTING.
H. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL
COMPONENTS
I. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS
1.3 QUALITY ASSURANCE
A. Products Criteria:
1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture of the products for at least 3 years. See other specification sections for any exceptions.
2. Equipment Service: Products shall be supported by a service organization which maintains a complete inventory of repair parts and is located reasonably close to the site.
3. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be products of one manufacturer.
4. Assembled Units: Manufacturers of equipment assemblies, which use components made by others, assume complete responsibility for the final assembled product.
5. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall be securely affixed in a conspicuous place on equipment, or name or trademark cast integrally with equipment, stamped or otherwise permanently marked on each item of equipment.
6. Asbestos products or equipment or materials containing asbestos shall not be used.
B. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.
C. Supports for sprinkler piping shall be in conformance with NFPA 13.
1.4 SUBMITTALS
A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
B. Manufacturer's Literature and Data: Submit under the pertinent section rather than under this section.
1. Equipment and materials identification.
2. Fire-stopping materials.
3. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.
4. Wall, floor, and ceiling plates.
C. Coordination Drawings: Provide detailed layout drawings of all piping systems. Provide details of the following.
1. Mechanical equipment rooms.
2. Interstitial space.
3. Hangers, inserts, supports, and bracing.
4. Pipe sleeves.
5. Equipment penetrations of floors, walls, ceilings, or roofs.
D. Maintenance Data and Operating Instructions:
1. Maintenance and operating manuals in accordance with Section 01 00
00, GENERAL REQUIREMENTS, Article, INSTRUCTIONS, for systems and equipment.
2. Provide a listing of recommended replacement parts for keeping in stock supply, including sources of supply, for equipment. Include in the listing belts for equipment.
1.5 APPLICABLE PUBLICATIONS
A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B. American Society for Testing and Materials (ASTM):
A36/A36M-2001...........Carbon Structural Steel
A575-96.................Steel Bars, Carbon, Merchant Quality, M-Grades R
(2002)
E84-2003................Standard Test Method for Burning Characteristics of Building Materials
E119-2000...............Standard Test Method for Fire Tests of Building
Construction and Materials
C. National Fire Protection Association (NFPA):
90A-2011................Installation of Air Conditioning and Ventilating
Systems
101-2012................Life Safety Code
PART 2 - PRODUCTS
2.1 LIFTING ATTACHMENTS
A. Provide equipment with suitable lifting attachments to enable equipment to be lifted in its normal position. Lifting attachments shall withstand any handling conditions that might be encountered, without bending or distortion of shape, such as rapid lowering and braking of load.
2.2 ELECTRIC MOTORS – NOT USED
2.3 VARIABLE SPEED MOTOR CONTROLLERS – NOT USED
2.4 EQUIPMENT AND MATERIALS IDENTIFICATION
A. Use symbols, nomenclature and equipment numbers specified, shown on the drawings and shown in the maintenance manuals. Identification for piping is specified in Section 09 91 00, PAINTING.
B. Interior (Indoor) Equipment: Engraved nameplates, with letters not less than 48 mm (3/16-inch) high of brass with black-filled letters, or rigid black plastic with white letters specified in Section 09 91 00, PAINTING permanently fastened to the equipment. Identify unit components such as coils, filters, fans, etc.
C. Control Items: Label all temperature and humidity sensors, controllers and control dampers. Identify and label each item as they appear on the control diagrams.
D. Valve Tags and Lists:
1. Valve tags: Engraved black filled numbers and letters not less than
13 mm (1/2-inch) high for number designation, and not less than 6.4 mm (1/4-inch) for service designation on 19 gage 38 mm (1-1/2 inches) round brass disc, attached with brass "S" hook or brass chain.
2. Valve lists: Typed or printed plastic coated card(s), sized 216 mm
(8-1/2 inches) by 280 mm (11 inches) showing tag number, valve function and area of control, for each service or system. Punch sheets for a 3-ring notebook.
3. Provide detailed plan for each floor of the building indicating the location and valve number for each valve. Identify location of each valve with a color coded thumb tack in ceiling.
2.5 FIRESTOPPING
Section 07 84 00, FIRESTOPPING specifies an effective barrier against the spread of fire, smoke and gases where penetrations occur for piping.
2.6 GALVANIZED REPAIR COMPOUND – NOT USED
2.7 PIPE PENETRATIONS
A. Install sleeves during construction for other than blocked out floor openings for risers in mechanical bays.
B. To prevent accidental liquid spills from passing to a lower level, provide the following:
1. For sleeves: Extend sleeve 25 mm (one inch) above finished floor and provide sealant for watertight joint.
2. For blocked out floor openings: Provide 40 mm (1-1/2 inch) angle set in silicone adhesive around opening.
3. For drilled penetrations: Provide 40 mm (1-1/2 inch) angle ring or square set in silicone adhesive around penetration.
C. Penetrations are not allowed through beams or ribs, but may be installed in concrete beam flanges. Any deviation from this requirement must receive prior approval of COR.
D. Sheet Metal, Plastic, or Moisture-resistant Fiber Sleeves: Provide for pipe passing through floors, interior walls, and partitions, unless brass or steel pipe sleeves are specifically called for below.
E. Cast Iron or Zinc Coated Pipe Sleeves: Provide for pipe passing through exterior walls below grade. Make space between sleeve and pipe watertight with a modular or link rubber seal. Seal shall be applied at both ends of sleeve.
F. Galvanized Steel or an alternate Black Iron Pipe with asphalt coating
Sleeves: Provide for pipe passing through concrete beam flanges, except where brass pipe sleeves are called for. Provide sleeve for pipe passing through floor of mechanical rooms, laundry work rooms, and animal rooms above basement. Except in mechanical rooms, connect sleeve with floor plate.
G. Brass Pipe Sleeves: Provide for pipe passing through quarry tile, terrazzo or ceramic tile floors. Connect sleeve with floor plate.
H. Sleeve Clearance: Sleeve through floors, walls, partitions, and beam flanges shall be one inch greater in diameter than external diameter of pipe. Sleeve for pipe with insulation shall be large enough to accommodate the insulation. Interior openings shall be caulked tight with fire stopping material and sealant to prevent the spread of fire, smoke, and gases.
I. Sealant and Adhesives: Shall be as specified in Section 07 92 00, JOINT
SEALANTS.
2.8 TOOLS AND LUBRICANTS
A. Furnish, and turn over to the COR, special tools not readily available commercially, that are required for disassembly or adjustment of equipment and machinery furnished.
B. Tool Containers: Hardwood or metal, permanently identified for in tended service and mounted, or located, where directed by the COR.
C. Lubricants: A minimum of 0.95 L (one quart) of oil, and 0.45 kg (one pound) of grease, of equipment manufacturer's recommended grade and type, in unopened containers and properly identified as to use for each different application.
2.9 WALL, FLOOR AND CEILING PLATES
A. Material and Type: Chrome plated brass or chrome plated steel, one piece or split type with concealed hinge, with set screw for fastening to pipe, or sleeve. Use plates that fit tight around pipes, cover openings around pipes and cover the entire pipe sleeve projection.
B. Thickness: Not less than 2.4 mm (3/32-inch) for floor plates. For wall and ceiling plates, not less than 0.64 mm (0.025-inch) for up to 80 mm
(3-inch pipe), 0.89 mm (0.035-inch) for larger pipe.
C. Locations: Use where pipe penetrates floors, walls and ceilings in exposed locations, in finished areas only. Use also where insulation ends on exposed water supply pipe drop from overhead. Provide a watertight joint in spaces where brass or steel pipe sleeves are specified.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Coordinate location of piping, sleeves, inserts, hangers, and equipment.
Locate piping, sleeves, inserts, hangers, and equipment clear of windows, doors, openings, light outlets, and other services and utilities. Follow manufacturer's published recommendations for installation methods not otherwise specified.
B. Protection and Cleaning:
1. Equipment and materials shall be carefully handled, properly stored, and adequately protected to prevent damage before and during installation, in accordance with the manufacturer's recommendations and as approved by the COR. Damaged or defective items in the opinion of the COR, shall be replaced.
2. Protect all finished parts of equipment, such as shafts and bearings where accessible, from rust prior to operation by means of protective grease coating and wrapping. Close pipe openings with caps or plugs during installation. Tightly cover and protect equipment against dirt, water chemical, or mechanical injury. At completion of all work thoroughly exposed materials and equipment.
C. Install gages, valves, and other devices with due regard for ease in reading or operating and maintaining said devices.
D. Work in Existing Building:
1. Perform as specified in Article, OPERATIONS AND STORAGE AREAS, Article, ALTERATIONS, and Article, RESTORATION of the Section 01 00
00, GENERAL REQUIREMENTS for relocation of existing equipment, alterations and restoration of existing building(s).
2. As specified in Section 01 00 00, GENERAL REQUIREMENTS, Article, OPERATIONS AND STORAGE AREAS, make alterations to existing service piping at times that will least interfere with normal operation of the facility.
3. Cut required openings through existing masonry and reinforced concrete using diamond core drills. Use of pneumatic hammer type drills, impact type electric drills, and hand or manual hammer type drills, will be permitted only with approval of the COR. Locate openings that will least effect structural slabs, columns, ribs or beams. Refer to the COR for determination of proper design for openings through structural sections and opening layouts approval, prior to cutting or drilling into structure. After COR's approval, carefully cut opening through construction no larger than absolutely necessary for the required installation.
E. Inaccessible Equipment:
1. Where the Government determines that the Contractor has installed equipment not conveniently accessible for operation and maintenance, equipment shall be removed and reinstalled or remedial action performed as directed at no additional cost to the Government.
2. The term "conveniently accessible" is defined as capable of being reached without the use of ladders, or without climbing or crawling under or over obstacles such as motors, fans, pumps, belt guards, transformers, high voltage lines, piping, and ductwork.
James H. Quillen VA Medical Center Mountain Home, TN
3.2 MOTOR AND DRIVE ALIGNMENT – NOT USED
3.3 LUBRICATION – NOT USED
3.4 STARTUP AND TEMPORARY OPERATION – NOT USED
3.5 OPERATING AND PERFORMANCE TESTS
A. Prior to the final inspection, perform required tests as specified in
Section 01 00 00, GENERAL REQUIREMENTS, Article, TESTS and submit the test reports and records to the COR.
B. Should evidence of malfunction in any tested system, or piece of equipment or component part thereof, occur during or as a result of tests, make proper corrections, repairs or replacements, and repeat tests at no additional cost to the Government.
C. When completion of certain work or system occurs at a time when final control settings and adjustments cannot be properly made to make performance tests, then make performance tests for heating systems and for cooling systems respectively during first actual seasonal use of respective systems following completion of work.
3.6 INSTRUCTIONS TO VA PERSONNEL
A. Provide in accordance with Article, INSTRUCTIONS, of Section 01 00 00, GENERAL REQUIREMENTS.
- - - E N D - - -
SECTION 21 13 13
WET-PIPE SPRINKLER SYSTEMS
PART 1 - GENERAL
1.1 SCOPE OF WORK
A. Design, installation and testing shall be in accordance with
NFPA 13 except for specified exceptions.
B. The design and installation of a hydraulically calculated automatic wet system complete and ready for operation, for all portions of Building, including the mechanical equipment rooms, attic space, telephone rooms, elevator machine rooms, and elevator pits.
1.2 RELATED WORK
A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
B. Section 33 10 00, WATER UTILITIES.
C. Section 07 84 00, FIRESTOPPING, Treatment of penetrations through rated enclosures.
D. Section 09 91 00, PAINTING.
E. Section 28 31 00, FIRE DETECTION AND ALARM, Connection to fire alarm of flow switches, pressure switches and valve supervisory switches.
F. Section 21 05 11 COMMON WORK RESULTS FOR FIRE SUPPRESSION
1.3 QUALITY ASSURANCE
A. Installer Reliability: The installer shall possess a valid State of
Tennessee fire sprinkler contractor's license. The installer shall have been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.
B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL and approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA.
C. Submittals: Submit as one package in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III Sprinkler Technician or stamped by a Registered Professional Engineer practicing in the field of
Fire Protection Engineering. As Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals will not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide index referencing the appropriate specification section. Submittals shall include, but not be limited to, the following:
1. Qualifications:
a. Provide a copy of the installing contractors fire sprinkler and contractors license.
b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a
Registered Professional Engineer practicing in the field of Fire
Protection Engineering.
2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to NFPA 13. Include a site plan showing the piping to the water supply test location.
3. Manufacturers Data Sheets:
a. For backflow preventers, provide flow test curves from UL, FM, or the Foundation for Hydraulic Research and Cross-Connection Control to verify pressure loss calculations.
b. Provide for materials and equipment proposed for use on the system. Include listing information and installation instructions in data sheets. Where data sheet describes items in addition to that item being submitted, clearly identify proposed item on the sheet.
4. Calculation Sheets: Submit hydraulic calculation sheets in tabular form conforming to the requirements and recommendations of NFPA 13.
5. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in
Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
Submittals shall include, but not be limited to, the following:
a. One complete set of reproducible as-built drawings showing the installed system with the specific interconnections between the waterflow switch or pressure switch and the fire alarm equipment.
b. Complete, simple, understandable, step-by-step, testing instructions giving recommended and required testing frequency of all equipment, methods for testing all equipment, and a complete trouble shooting manual. Provide maintenance instructions on replacing any components of the system including internal parts, periodic cleaning and adjustment of the equipment and components with information as to the address and telephone number of both the manufacturer and the local supplier of each item.
c. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed
Material and Testing Certificate as indicated in NFPA 13.
d. Certificates shall document all parts of the installation.
e. Instruction Manual: Provide one copy of the instruction manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser.
D. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13. Recommendations in appendices shall be treated as requirements.
1. Perform hydraulic calculations in accordance with NFPA 13 utilizing the Area/Density method. Do not restrict design area reductions permitted for using quick response sprinklers throughout by the required use of standard response sprinklers in the areas identified in this section.
2. Sprinkler Protection: To determining spacing and sizing, apply the following coverage classifications:
a. Light Hazard Occupancies: Patient care, treatment, and customary access areas.
b. Ordinary Hazard Group 1 Occupancies: Laboratories, Mechanical
Equipment Rooms, Transformer Rooms, Electrical Switchgear Rooms, Electric Closets, Elevator Shafts, Elevator Machine Rooms.
c. Ordinary Hazard Group 2 Occupancies: Storage rooms, battery charging rooms.
d. Request clarification from the Government for any hazard classification not identified.
3. Hydraulic Calculations: Calculated demand including hose stream requirements shall fall no less than 10 percent below the available water supply curve.
4. Water Supply: Base water supply on a flow test of:
a. Location: Hydrant 2-2 Southside of Building No. 8.
b. Static pressure: 75 psi
c. Residual pressure: 55 psi
d. Date: 7/29
5. Zoning:
a. For each sprinkler zone provide a control valve, flow switch and a test and drain assembly with pressure gauge.
b. Sprinkler zones shall conform to the smoke barrier zones shown on the drawings.
c. Provide seismic protection in accordance with NFPA 13.
Mountain Home, TN
1.4 APPLICABLE PUIBLICATIONS
A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B. National Fire Protection Association (NFPA):
13-2012.................Installation of Sprinkler Systems
101-2012................Safety to Life from Fire in Buildings and
Structures (Life Safety Code)
170-1999................Fire Safety Symbols
C. Underwriters Laboratories, Inc. (UL): Fire Protection Equipment
Directory – 2009
D. Factory Mutual Engineering Corporation (FM): Approval Guide – 2009
E. Uniform Building Code – 2010
F. Foundation for Cross-Connection Control and Hydraulic Research-2009
PART 2 PRODUCTS
2.1 PIPING & FITTINGS
A. Sprinkler systems in accordance with NFPA 13.
2.2 VALVES
A. Valves in accordance with NFPA 13.
B. Do not use quarter turn ball valves for 50 mm (2 inch) or larger drain valves.
C. The wet system control valve shall be a listed indicating type valve.
Control valve shall be UL Listed and FM Approved for fire protection installations. System control valve shall be rated for normal system pressure but in no case less than 175 PSI. (No Substitutions Allowed).
D. Alarm valve shall be UL Listed and Factory Mutual Approved. The alarm valve shall be equipped with a removable cover assembly. The alarm valve shall be listed for installation in the vertical or horizontal position. The alarm valve shall be equipped with gauge connections on the system side and supply side of the valve clapper. The alarm valve shall be equipped with an external bypass to eliminate false water flow alarms. The alarm valve trim piping shall be externally galvanized.
Maximum water working pressure to 250 PSI.
E. Automatic Ball Drips: Cast brass 20 mm (3/4 inch) in-line automatic ball drip with both ends threaded with iron pipe threads.
2.3 FIRE DEPARTMENT SIAMESE CONNECTION
A. Brass, flush wall type, exterior fire department connection with brass escutcheon plate, and a minimum of two 65 mm (2-1/2 inch) connections threaded to match those on the local fire protection service, with polished brass caps and chains. Provide escutcheon with integral raised letters "Automatic Sprinkler". Install an automatic ball drip between fire department connection and check valve with drain piping routed to the exterior of the building or a floor drain.
2.4 SPRINKLERS
A. All sprinklers except “institutional” type sprinklers shall be FM approved. Maximum break away strength shall be certified by the manufacturer to be no more than 39 kPa (85 pounds). Provide quick response sprinklers in all areas, except where specifically prohibited by their listing or approval.
1. Elevator shafts and elevator machine rooms: Standard response sprinklers.
2. Elevator pit: sidewall sprinklers.
B. Temperature Ratings: In accordance with NFPA 13, except as follows:
1. Sprinklers in elevator shafts, elevator pits, and elevator machine rooms: Intermediate temperature rated.
2.5 SPRINKLER CABINET
A. Provide sprinkler cabinet with the required number of sprinkler heads of all ratings and types installed, and a sprinkler wrench for each system.
Locate adjacent to the riser. Sprinkler heads shall be installed in center of tile or center to center.
2.6 IDENTIFICATION SIGNS/HYDRAULIC PLACARDS
A. Plastic, steel or aluminum signs with white lettering on a red background with holes for easy attachment. Enter pertinent data for each system on the hydraulic placard.
2.7 SWITCHES:
A. Contain in a weatherproof die cast/red baked enamel, oil resistant, aluminum housing with tamper resistant screws, 13 mm (1/2 inch) conduit entrance and necessary facilities for attachment to the valves. Provide two SPDT switches rated at 2.5 amps at 24 VDC.
B. Water flow Alarm Switches: Mechanical, non-coded, non-accumulative retard and adjustable from 0 to 60 seconds minimum. Set flow switches at an initial setting between 20 and 30 seconds.
C. Pressure Switches: Activation by any flow of water equal to or in excess of the discharge from one sprinkler. Water Flow Indicating Pressure
Switch will activate an alarm by way of an alarm pressure switch. The alarm pressure switch shall be compatible with system devices. The alarm pressure enclosure shall be UL Listed and Factory Mutual Approved for the application in which it is used. The alarm pressure switch shall have the ability to be wired for Class A or Class B service.
D. Valve Supervisory Switches for Ball and Butterfly Valves: May be integral with the valve.
2.8 WATER MOTOR GONG
A. Water powered mechanical device providing an audible signal when there is a flow of water in the automatic sprinkler system. Water flow will activate a hydraulic powered water motor alarm by way of integral valve alarm line trim piping. The water motor gong shall be connected to a water pressure retarding chamber to limit the propensity of unnecessary alarms. The water motor alarm shall be equipped with a rear closure plate to limit the access of foreign materials and accumulation of debris. The water motor alarm shall be UL Listed and Factory Mutual
Approved for the application in which it is used.
2.9 GAUGES
A. Provide gauges as required by NFPA 13.
2.10 PIPE HANGERS AND SUPPORTS
A. Supports, hangers, etc., of an approved pattern placement to conform to
NFPA 13. System piping shall be substantially supported to the building structure. The installation of hangers and supports shall adhere to the requirements set forth in NFPA 13, Standard for Installation of
Sprinkler Systems. Materials used in the installation or construction of hangers and supports shall be listed and approved for such application.
Hangers or supports not specifically listed for service shall be designed and bear the seal of a professional engineer.
2.11 WALL, FLOOR AND CEILING PLATES
A. Provide chrome plated steel escutcheon plates for exposed piping passing though walls, floors or ceilings.
2.12 ANTIFREEZE SOLUTION
A. Antifreeze solution shall be compatible with potable water supply in accordance with NFPA 13.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.
B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard pipe-bending template. Install concealed piping in spaces that have finished ceilings. Where ceiling mounted equipment exists, install sprinklers so as not to obstruct the movement or operation of the equipment. Sidewall heads may need to be utilized. Locate piping in stairways as near to the ceiling as possible to prevent tampering by unauthorized personnel, and to provide a minimum headroom clearance of
2250 mm (seven feet six inches). To prevent an obstruction to egress, provide piping clearances in accordance with NFPA 101.
C. Welding: Conform to the requirements and recommendations of NFPA 13.
D. Drains: Pipe drains to discharge at safe points outside of the building or to sight cones attached to drains of adequate size to readily carry the full flow from each drain under maximum pressure. Do not provide a direct drain connection to sewer system or discharge into sinks. Install drips and drains where necessary and required by NFPA 13.
E. Supervisory Switches: Provide supervisory switches for sprinkler control valves.
F. Waterflow Alarm Switches: Install waterflow switch and adjacent valves in easily accessible locations.
G. Inspector's Test Connection: Install and supply in conformance with NFPA
13, locate in a secured area, and discharge to the exterior of the building.
H. Affix cutout disks, which are created by cutting holes in the walls of pipe for flow switches and non-threaded pipe connections to the respective waterflow switch or pipe connection near to the pipe from where they were cut.
I. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space. Seal penetrations of walls, floors and ceilings of other types of construction, in accordance with
Section 07 84 00, FIRESTOPPING.
J. Provide pressure gauge at each water flow alarm switch location and at each main drain connection.
K. For each fire department connection, provide the symbolic sign given in
NFPA 170 and locate 2400 to 3000 mm (8 to 10 feet) above each connection location. Size the sign to 450 by 450 mm (18 by 18 inches) with the symbol being at least 350 by 350 mm (14 by 14 inches).
L. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.
M. Securely attach identification signs to control valves, drain valves, and test valves. Locate hydraulic placard information signs at each sectional control valve where there is a zone water flow switch.
N. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government.
O. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without prior permission of the COR. Contractor shall develop an interim fire protection program where interruptions involve in occupied spaces.
Request in writing at least one week prior to the planned interruption.
3.2 INSPECTION AND TEST
A. Preliminary Testing: Flush newly installed systems prior to performing hydrostatic tests in order to remove any debris which may have been left as well as ensuring piping is unobstructed. Hydrostatically test system, including the fire department connections, as specified in NFPA 13, in the presence of the Contracting Officers Representative (COR) or his designated representative. Test and flush underground water line prior to performing these hydrostatic tests.
B. Final Inspection and Testing: Subject system to tests in accordance with
NFPA 13, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test. Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms.
Furnish all instruments, labor and materials required for the tests and provide the services of the installation foreman or other competent representative of the installer to perform the tests. Correct deficiencies and retest system as necessary, prior to the final acceptance. Include the operation of all features of the systems under normal operations in test.
3.3 INSTRUCTIONS
A. Furnish the services of a competent instructor for not less than two hours for instructing personnel in the operation and maintenance of the system, on the dates requested by the COR.
SECTION 22 05 11
COMMON WORK RESULTS FOR PLUMBING
PART 1 - GENERAL
1.1 DESCRIPTION
A. The requirements of this Section shall apply to all sections of
Division 22.
B. Definitions:
1. Exposed: Piping and equipment exposed to view in finished rooms.
C. Abbreviations/Acronyms:
2. AISI: American Iron and Steel Institute
3. AWG: American Wire Gauge
4. CDA: Copper Development Association
5. COR: Contracting Officer’s Representative
6. CWP: Cold Working Pressure
7. db(A): Decibels (A weighted)
8. DWV: Drainage, Waste and Vent
9. FD: Floor Drain
10. FNPT: Female National Pipe Thread
11. HP: Horsepower
12. ID: Inside Diameter
13. NPTF: National Pipe Thread Female
14. NPS: Nominal Pipe Size
15. NPT: National Pipe Thread
16. OD: Outside Diameter
17. OSD: Open Sight Drain
18. OS&Y: Outside Stem and Yoke
19. SWP: Steam Working Pressure
20. VAC: Voltage in Alternating Current
21. WOG: Water, Oil, Gas
1.2 RELATED WORK
A. Section 01 00 00, GENERAL REQUIREMENTS.
B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
C. Section 01 74 19, CONSTRUCTION WASTE MANAGEMENT.
D. Section 02 82 11, TRADITIONAL ASBESTOS ABATEMENT.
E. Section 05 50 00, METAL FABRICATIONS.
F. Section 07 60 00, FLASHING AND SHEET METAL: Flashing for Wall and Roof
Penetrations.
G. Section 07 84 00, FIRESTOPPING.
H. Section 07 92 00, JOINT SEALANTS.
I. Section 09 91 00, PAINTING.
J. Section 22 05 12, GENERAL MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT.
K. Section 22 07 11, PLUMBING INSULATION.
L. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS.
M. Section 26 05 19, LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES.
N. Section 31 20 00, EARTH MOVING: Excavation and Backfill.
1.3 APPLICABLE PUBLICATIONS
A. The publications listed below shall form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B. American Society of Mechanical Engineers (ASME):
ASME Boiler and Pressure Vessel Code -
BPVC Section IX-2013....Welding, Brazing, and Fusing Qualifications
B31.1-2012..............Power Piping
C. American Society for Testing and Materials (ASTM):
A36/A36M-2012...........Standard Specification for Carbon Structural
Steel
A575-96(R2013)e1........Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades
E84-2013a...............Standard Test Method for Surface Burning
Characteristics of Building Materials
E119-2012a..............Standard Test Methods for Fire Tests of
Building Construction and Materials
D. International Code Council, (ICC):
IBC-2012................International Building Code
IPC-2012................International Plumbing Code
E. Manufacturers Standardization Society (MSS) of the Valve and Fittings
Industry, Inc:
SP-58-2009..............Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application and
Installation
SP-69-2003..............Pipe Hangers and Supports - Selection and
Application
F. Military Specifications (MIL):
P-21035B................Paint High Zinc Dust Content, Galvanizing
Repair (Metric)
G. National Electrical Manufacturers Association (NEMA):
MG 1-2011...............Motors and Generators
H. National Fire Protection Association (NFPA):
51B-2014................Standard for Fire Prevention During Welding, Cutting and Other Hot Work
70-2011.................National Electrical Code (NEC)
I. NSF International (NSF):
5-2012..................Water Heaters, Hot Water Supply Boilers, and
Heat Recovery Equipment
61-2012.................Drinking Water System Components – Health
Effects
372-2011................Drinking Water System Components – Lead Content
J. Department of Veterans Affairs (VA):
PG-18-10................Plumbing Design Manual
PG-18-13-2011...........Barrier Free Design Guide
1.4 SUBMITTALS
A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and
SAMPLES.
B. Information and material submitted under this section shall be marked
"SUBMITTED UNDER SECTION 22 05 11, COMMON WORK RESULTS FOR PLUMBING",
with applicable paragraph identification.
C. Contractor shall make all necessary field measurements and investigations to assure that the equipment and assemblies will meet contract requirements and will fit the space available.
D. If equipment is submitted which differs in arrangement from that shown, provide drawings that show the rearrangement of all associated systems.
Approval will be given only if all features of the equipment and associated systems, including accessibility, are equivalent to that required by the contract.
E. Prior to submitting shop drawings for approval, contractor shall certify in writing that manufacturers of all major items of equipment have each reviewed drawings and specifications, and have jointly coordinated and properly integrated their equipment and controls to provide a complete and efficient installation.
F. Installing Contractor shall provide lists of previous installations for selected items of equipment. Contact persons who will serve as references, with telephone numbers and e-mail addresses shall be submitted with the references.
G. Manufacturer's Literature and Data: Manufacturer’s literature shall be submitted under the pertinent section rather than under this section.
1. Electric motor data and variable speed drive data shall be submitted with the driven equipment.
2. Equipment and materials identification.
3. Firestopping materials.
4. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.
5. Wall, floor, and ceiling plates.
H. Submittals and shop drawings for interdependent items, containing applicable descriptive information, shall be furnished together and complete in a group. Coordinate and properly integrate materials and equipment in each group to provide a completely compatible and efficient installation. Final review and approvals will be made only by groups.
I. Coordination Drawings: Complete consolidated and coordinated layout drawings shall be submitted for all new systems, and for existing systems that are in the same areas. The drawings shall include plan views, elevations and sections of all systems and shall be on a scale of not less than 1:32 (3/8 inch equal to one foot). Clearly identify and dimension the proposed locations of the principal items of equipment. The drawings shall clearly show the proposed location and adequate clearance for all equipment, controls, piping, pumps, valves and other items. All valves, trap primer valves, water hammer arrestors, strainers, and equipment requiring service shall be provided with an access door sized for the complete removal of plumbing device, component, or equipment. Equipment foundations shall not be installed until equipment or piping layout drawings have been approved. Detailed layout drawings shall be provided for all piping systems. In addition, details of the following shall be provided.
1. Mechanical equipment rooms.
2. Interstitial space.
3. Hangers, inserts, supports, and bracing.
4. Pipe sleeves.
5. Equipment penetrations of floors, walls, ceilings, or roofs.
J. Maintenance Data and Operating Instructions:
1. Maintenance and operating manuals in accordance with Section 01 00
00, GENERAL REQUIREMENTS, Article, INSTRUCTIONS, for systems and equipment. Include complete list indicating all components of the systems with diagrams of the internal wiring for each item of equipment.
2. Include listing of recommended replacement parts for keeping in stock supply, including sources of supply, for equipment shall be provided. The listing shall include belts for equipment: Belt manufacturer, model number, size and style, and distinguished whether of multiple belt sets.
1.5 QUALITY ASSURANCE
A. Products Criteria:
1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture, supply and servicing of the specified products for at least 5 years.
However, digital electronics devices, software and systems such as controls, instruments, computer work station, shall be the current generation of technology and basic design that has a proven satisfactory service record of at least 5 years.
2. Equipment Service: There shall be permanent service organizations, authorized and trained by manufacturers of the equipment supplied, located within 160 km (100 miles) of the project. These organizations shall come to the site and provide acceptable service to restore operations within four hours of receipt of notification by phone, e-mail or fax in event of an emergency, such as the shut-down of equipment; or within 24 hours in a non-emergency. Names, mail and e-mail addresses and phone numbers of service organizations providing service under these conditions for (as applicable to the project): pumps, compressors, water heaters, critical instrumentation, computer workstation and programming shall be submitted for project record and inserted into the operations and maintenance manual.
3. All items furnished shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components and overall assembly.
4. The products and execution of work specified in Division 22 shall conform to the referenced codes and standards as required by the specifications. Local codes and amendments enforced by the local code official shall be enforced, if required by local authorities such as the natural gas supplier. If the local codes are more stringent, then the local code shall apply. Any conflicts shall be brought to the attention of the Contracting Officers Representative
(COR).
5. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be products of one manufacturer.
6. Assembled Units: Manufacturers of equipment assemblies, which use components made by others, assume complete responsibility for the final assembled product.
7. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall be securely affixed in a conspicuous place on equipment, or name or trademark cast integrally with equipment, stamped or otherwise permanently marked on each item of equipment.
8. Asbestos products or equipment or materials containing asbestos shall not be used.
B. Welding: Before any welding is performed, contractor shall submit a certificate certifying that welders comply with the following requirements:
1. Qualify welding processes and operators for piping according to ASME
"Boiler and Pressure Vessel Code", Section IX, "Welding and Brazing
Qualifications".
2. Comply with provisions of ASME B31 series "Code for Pressure
Piping".
3. Certify that each welder and welding operator has passed American
Welding Society (AWS) qualification tests for the welding processes involved, and that certification is current.
4. All welds shall be stamped according to the provisions of the
American Welding Society.
C. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.
D. Execution (Installation, Construction) Quality:
1. All items shall be applied and installed in accordance with manufacturer's…
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