3_SOW.pdf
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- Attached to
- CGC TAMPA DOCKSIDE AVAILABILITY
- Solicitation number
- 70Z027RFQ260000240
About this file
This is a Statement of Work (SOW) for a Dockside Availability on the USCGC TAMPA (WMEC-270A) medium endurance cutter at the U.S. Coast Guard Industrial Production Facility Portsmouth, scheduled for May 11 to July 19, 2026. The contract contains 10 base work items and 2 optional work items that commercial contractors must complete, with contractors required to submit itemized pricing for both base and option line items.
Base work items include cleaning and inspecting potable water tanks, seawater heat exchangers (with hydrostatic testing), chill water systems, potable water pneumatic tanks, hot water accumulator tanks, grey water holding tanks, sewage holding tanks, sewage piping, potable water preservation (partial), and temporary heating and cooling services. Optional work items (unfunded) include partial preservation of grey water holding tanks and sewage holding tanks, which the government reserves the right to exercise prior to the contract reaching 25% completion. The SOW estimates approximately 800 additional labor hours and $8,000 in material costs for growth work, though these figures may be exceeded. Contractors are strongly encouraged to conduct ship checks on sister ships during quote development and must notify the Contracting Officer 24 hours prior to large equipment movements. The contractor must also provide sanitary facilities for vessel personnel due to system disruptions and is responsible for environmental compliance, hazardous waste disposal, fire watch services, preservation tasks per SFLC Std Spec 6310, welding per SFLC Std Spec 0740, and all quality assurance inspections. Performance of work is located at Base Portsmouth, Industrial Production Facility, 400 Coast Guard Boulevard, Portsmouth, VA 23703, with three named Points of Contact.
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| Past Performance Questionaire.pdf | ||
| Price Schedule.xlsx | XLSX spreadsheet | |
| FAR Clauses and Provisions.pdf | ||
| SF1449-21.pdf |
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1 (Rev-0)
STATEMENT OF WORK (SOW)
CGC TAMPA Dockside Availability
1. BACKGROUND
United States Coast Guard (USCG) Industrial Production Facility (IPF) Portsmouth is scheduled to conduct a Dockside Availability on medium endurance cutter USCGC TAMPA (WMEC-270A). This Statement of Work is for a commercial entity to complete select work items from the Dockside Availability package.
2. REFERENCE
As listed in individual work items.
3. REQUIREMENTS
This SOW contains (10) base work items and (2) option work items. When submitting a bid:
-It is requested the Contractor provide a price for the base line items and an itemized price for the option line items.
-The Contractor is strongly encouraged to conduct a ship check on a sister ship (WMEC-270A) at Base Portsmouth when developing their quote. Coordinate with LCDR Palmeira for base access and POC from ship.
-Contractors shall notify the COR 24 hours prior to any large equipment movement.
-Due to limited pier availability,after award, the contractor shall submit an equipment plan to the Government for review and acceptance.
The Contractor shall complete within the required period of performance the following base work line items:
-WORK ITEM 1: Tanks, Potable Water, Clean and Inspect -WORK ITEM 3: Seawater Heat Exchangers, Clean, Inspect and Hydro* -WORK ITEM 4: Chill Water System, Clean and Flush -WORK ITEM 5: Potable Water Pneumatic Tanks, Clean and Inspect -WORK ITEM 6: Hot Water Accumulator Tanks, Clean and Inspect -WORK ITEM 10: Grey Water Holding Tanks, Clean and Inspect -WORK ITEM 11: Sewage Holding Tanks, Clean and Inspect -WORK ITEM 12: Sewage Piping, Clean and Flush -WORK ITEM 15: Tanks, Potable Water Preserve, Partial -WORK ITEM 16: Temporary Services, Heating and Cooling
The following work line items are options and therefore unfunded:
-WORK ITEM 13: Tanks, Grey Water Holding, Preserve, Partial -WORK ITEM 14: Tanks, Sewage Holding, Preserve, Partial
The Government reserves the right to exercise these work items prior to the contract being 25% complete.
The Contractor shall provide sanitary facilities for vessel personnel due to disruption of greywater and sewage systems in accordance with SFLC Standard Specification 0000, section 3.2.11.1. Contractor personnel are not permitted to use sanitary facilities designated for the crew.
2 (Rev-0)
Growth Work/Additional Item Requirements (AIRs) It is anticipated that there is to be growth work associated with the work items included in this Statement of Work. For the purposes of providing a quote, it is estimated that there will be an additional 800 labor hours and $8,000.00 in material costs associated with growth work. These numbers are only provided as estimates and may be exceeded during contract performance.
4.0 ADMINISTRATION.
4.1 CONTRACTOR PERSONNEL
4.1.1 Qualified Personnel.
The Contractor shall provide qualified personnel and subject matter experts to perform all required tasks specified in this SOW. Contractors shall coordinate with the CG Base Portsmouth Security Office for Base access.
4.1.2 Employee Conduct.
Contractor employees shall present a professional appearance, and their conduct shall not reflect discredit upon the U.S. Government, and any involved Departments or Agencies.
4.1.3 Conflict of Interest.
The Contractor shall not employ any person who is an employee of the U.S. Government if that employment would, or would appear to cause, a conflict of interest. The Contractor shall take appropriate precautions as delineated in the Federal Acquisition Regulation (FAR) to preclude actual or apparent conflicts of interest.
4.2 PERIOD OF PERFORMANCE.
11 May 2026 – 19 July 2026
4.3 PLACE OF PERFORMANCE.
Base Portsmouth, Industrial Production Facility 400 Coast Guard Blvd Portsmouth, VA 23703
POCs: LT Sarah Porzillo, sarah.a.porzillo@uscg.mil LCDR Thomas Palmeira, Thomas.n.palmeira@uscg.mil MK1 Elijah Daigle, Elijah.j.daigle@uscg.mil mailto:sarah.a.porzillo@uscg.mil mailto:Thomas.n.palmeira@uscg.mil mailto:Elijah.j.daigle@uscg.mil
USCGC TAMPA (WMEC-270A) DOCKSIDE AVAILABILITY FY2026
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 901 WMEC 136-002, Rev G, 01 Level PL & FR Aft 182 Coast Guard Drawing 901 WMEC 201-001, Rev U, Engine Room Arr Coast Guard Drawing 901 WMEC 256-002, Rev U, Mn and Aux SW Cooling Sys A&D Coast Guard Drawing 901 WMEC 256-009, Rev B, SSDG Modification JW Cooling System Mod Coast Guard Drawing 901 WMEC 256-013, Rev C, Mn and Aux SW Cooling Sys Diag Coast Guard Drawing 901 WMEC 262-001, Rev K, Lube Oil Sys Diag Coast Guard Drawing 901 WMEC 262-002, Rev L, Lube Oil Service System A&D Coast Guard Drawing 901 WMEC 310-008, Rev 8, Emer Dsl Gen Instl & Arr Coast Guard Drawing 901 WMEC 401-004, Rev N, Arrangement IC Room Coast Guard Drawing 901 WMEC 501-002, Rev K, Aux Mchry Sp No 2 Arr Coast Guard Drawing 901 WMEC 501-003, Rev M, Steering Gear Rm Arr Coast Guard Drawing 901 WMEC 505-007, Rev F, Piping System Cleaning and Flushing Procedures Coast Guard Drawing 901 WMEC 514-001, Rev L, HVAC Sys Diag Coast Guard Drawing 901 WMEC 514-020, Rev K, CHW & HW System Diagram Coast Guard Drawing 901 WMEC 514-021, Rev K, CH & HW Sys Mchry Sps – A&D Coast Guard Drawing 901 WMEC 514-022, Rev L, CHW & HW Pipe Sys Mn Dk & Blw A&D Coast Guard Drawing 901 WMEC 514-024, Rev K, CHW & HW Pipe Sys 01 Lvl & Abv – A&D Coast Guard Drawing 901 WMEC 517-002, Rev J, W Ht Rcvy Sys / SS Dsl Gen JW, ST, Cond & FW
A&D Coast Guard Drawing 901 WMEC 517-009, Rev -, Mn Prpln Eng JW System A&D Coast Guard Drawing 901 WMEC 533-003, Rev U, Potable Water Brominator System Diagram Coast Guard Drawing 901 WMEC 533-005, Rev J, H&C Potable Water System Mn Dk - A & D Coast Guard Drawing 901 WMEC 533-006, Rev H, H&C Potable Water System, 01 Lvl & Abv A&D Coast Guard Drawing 901 WMEC 533-007, Rev J, H&C Potable Water Blw Mn Dk Coast Guard Drawing 901 WMEC 565-005, Rev -, Fin Stabilizer Hydraulic System Diagram Coast Guard Drawing 901 WMEC 565-007, Rev H, Fin Stabilizer Variable Assembly Coast Guard Drawing 901 WMEC 593-004, Rev K, Sewage Transfer System A&D Coast Guard Drawing 901 WMEC 593-005, Rev H, Sewage Vac Sys Diag Coast Guard Drawing 901 WMEC 593-006, Rev K, Sew Vacuum Sys Below Main Deck v (Rev-0)
Coast Guard Drawing 901 WMEC 593-007, Rev F, Sewage Vacuum Sys MN Deck & Abv - A&D Coast Guard Drawing 901 WMEC 612-004, Rev B, NAVSEA Certified Flight Deck Net Installation Coast Guard Drawing 901 WMEC 801-003, Rev M, General Arrangement 02/PH & Above Coast Guard Drawing 901 WMEC 801-004, Rev L, General Arrangement 01 Level Coast Guard Drawing 901 WMEC 801-005, Rev L, General Arrangement Main Deck Coast Guard Drawing 901 WMEC 801-006, Rev M, General Arrangement 1st Platform Coast Guard Drawing 901 WMEC 801-007, Rev J, General Arrangement Hold Coast Guard Drawing FL-1500-1, Rev -, JP-5 Flight Deck Roller Assembly
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (TP) 2697, May 2018, Main Reduction Gear Coast Guard Technical Publication (TP) 2699, SWBS 245, Feb 2018, Controllable-Pitch Propeller
System Coast Guard Technical Publication (TP) 2703, Nov 2017, Ship Service Diesel Generator Set Coast Guard Technical Publication (TP) 2719, Aug 2016, Manufacturer’s Instruction Book SWBS
Group(s) 565, 270’ WMEC “A” Class Cutters, Fin Stabilizer Machinery Coast Guard Technical Publication (TP) 2723, SWBS 593, June 2007, Sewage Holding System Coast Guard Technical Publication (TP) 2815, Oct 2017, Reduction Gear Coast Guard Technical Publication (TP) 2817, SWBS 245, Section A, Feb 2018, Controllable Pitch
Propeller System Coast Guard Technical Publication (TP) 2820A, May 2017, Ship Service Diesel Generator Coast Guard Technical Publication (TP) 3910B, Apr 2020, Air Conditioning System, R-134A S/W
Cooled Chilled – Model 90RMC050-D-610 Coast Guard Technical Publication (TP) 4647, Apr 2019, FM/ALCO 251 Engine – Operations and
Maintenance Manual Coast Guard Technical Publication (TP) 4924, Jun 2019, Section 583-A, Technical Manual for Folding
Boom Crane – Model FB20-21 Coast Guard Technical Publication (TP) 5490, SWBS 565, Apr 2018, Fin Stabilizer System Coast Guard Technical Specification D-123-2048, Feb 2020, 270’ WMEC A Class Fluid Handling Plan for Tank Inspections Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740). 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC
Electrical Motors Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 0000), 2022, Temporary
Services vi (Rev-0)
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses
OTHER REFERENCES
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2019, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System
Components - Health Effects ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Manufacturer’s Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe
Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-G-21164, Jul 2019, Grease, Molybdenum Disulfide, for Low and High Temperatures, NATO Code
Number G-353 MIL-PRF-17672E, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-32033, July 2000, Lubricating Oil, General Purpose, Preservative (Water-Displacing, Low
Temperature) MIL-STD-419 E, Aug 2017, Cleaning, Protecting, and Testing Piping, Tubing, and Fittings for Hydraulic
Power Transmission Equipment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure SAE J2360, January 2021, Automotive Gear Lubricants for Commercial and Military Use The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP-1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3, (SSPC-SP-3), 2018, Power Tool Cleaning vii (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of properties which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
2 N ***CPP NSN: XXXX-YY-XXXX
PN: XXXX
4 ea. XX.XX
2 N ***Inport ASW Pump NSN: XXXX-YY-XXXX
PN: XXXX
2 ea. XX.XX
2 N ***Main Diesel Engine #1 NSN: XXXX-YY-XXXX
PN: XXXX
7 ea. XX.XX
2 N ***Main Diesel Engine #2 NSN: XXXX-YY-XXXX
PN: XXXX
6 ea. XX.XX
2 N ***SSDG # 1 NSN: XXXX-YY-XXXX
PN: XXXX
2 ea. XX.XX
3 N MDE JW Seal Kit NSN: 2930-01-602-8570
PN: 10-1AEW SEAL
2 ea. 1,250.00
3 N Red Gear LO cooler parts kit NSN: 5530-01-295-5405 2 ea. 1,500.00 3 N CPP cooler gasket NSN: 5330-01-115-7912 2 ea. 150.00 3 N CPP cooler gasket NSN: 5330-01-023-7639 2 ea. 150.00 3 N CPP cooler lantern ring NSN: 4320-01-627-3872 2 ea. 450.00 3 N CPP cooler packing ring NSN: 5330-00-486-2397 4 ea. 150.00 3 N SSDG JW gasket NSN: 5330-01-542-5893 2 ea. 150.00 3 N SSDG JW gasket NSN: 5330-01-546-1720 2 ea. 150.00 3 N SSDG JW gasket NSN: 5330-01-542-5878 2 ea. 118.00 3 N SSDG cooler zinc NSN: 2930-00-167-0450 2 ea. 200.00 3 N SSDG cooler pipe plug NSN: 4730-00-163-5756 2 ea. 300.00 3 N EDG JW seal NSN: 5330-00-238-7689 1 ea. 200.00 3 N EDG cooler gasket NSN: 5330-00-237-7874 1 ea. 200.00 3 N EDG cooler gasket NSN: 5330-01-209-2855 1 ea. 300.00 3 N EDG cooler gasket NSN: 5330-01-208-6768 2 ea. 250.00 3 N Fin cooler gasket NSN: 5330-01-622-9908
PN: 32263-0954-6
24 ea. 78.00
3 Y **MDE JW Cooler NSN: 4420-01-397-2075 2 ea. 95,000.00 3 Y **Red Gear Lube Oil Cooler NSN: 2935-01-362-0240 2 ea. 31,830.00 3 Y **Fin Stabilizer Cooler NSN: 4420-01-622-9852 2 ea. 3384.00 3 Y **SSDG JW Cooler NSN: 4420-01-539-8110 2 ea. 10,509.00 3 Y **EDG JW Cooler NSN: 3040-01-530-4353 1 ea. 9,441.00 3 Y **CPP Hydraulic Oil Cooler NSN: 4420-01-130-7885 2 ea. 8077.00 7 N Hydraulic Cylinder Rod
Packing Shim and Ring Kit NSN: 3040-01-118-5840 2 ea. 340.00
7 Y **Hydraulic Cylinder NSN: 3040-01-123-6695 2 ea. 9,738.00 7 N **Dual Rotary Pump, 11/9
Ring NSN: 4320-01-674-9389 2 ea. 1,200.00
7 N **Coupling half, shaft NSN: 3010-01-461-2488
PN: RC4-1875-500
2 ea. 20.00
7 N **Coupling half, shaft NSN: 3010-01-461-2486
PN: RC4-0875-187
2 ea. 20.00 viii (Rev-0)
7 N **Insert, flexible coupling NSN: 3010-01-675-3035
PN: RG4-H5 50 D
2 ea 33.00
7 N **Valve, check NSN: 4820-01-569-6605
PN: CVH161P
2 ea. 50.00
7 N **Valve, safety relief NSN: 4820-01-571-9823
PN: RAH121S30
2 ea. 42.00
7 N **Float switch, liquid level NSN: 6680-01-673-5099 2 ea. 425.00 8 Y Cylinder Assembly NSN: 3040-01-103-6565 4 ea. 34,52178.00 8 N **Pin Straight NSN: 5315-01-419-1523 4 ea. 829.00 8 N Accumulator Repair Kit NSN: 2040-01-601-2331 2 ea. 228.00 8 N Accumulator Charging Kit NSN: 2090-01-593-6083 2 ea. 745.00 8 Y ***Inserter & Remover Tool NSN: 5120-01-593-6182 1 ea. 38.00 8 N Valve, Spool NSN: 4820-01-593-3911 2 ea. 102.00 8 N Return Filter Element NSN: 4330-00-229-4157 2 ea. 13.00 8 N Return Filter Seal Kit NSN: 4330-01-259-5848 2 ea. 11.00 8 N Pressure Filter Element NSN: 4330-01-593-3905 4 ea. 211.00 9 Y Hook, Release NSN: 4030-01-467-1005 1 ea. 4,000.00 9 N Rope, Wire NSN: 4010-01-580-6079 1 ea. 1,176.00 9 N Filter Element, Fluid NSN: 2940-01-359-8346 1 ea. 39.00 9 N Electrical Control Retrofit
Assembly
PN: AMD-3288
NSN: 6110-01-F25-7077
1 ea. 99,463.00
9 Y **Hydraulic, Motor, Swing Drive
NSN: 2590-01-581-2575 1 ea. 2,591.00
9 Y **Cylinder, Hydraulic, Jib NSN: 3040-01-581-1046 1 ea. 14,145.00 9 Y **Cylinder, Hydraulic, Luff NSN: 3040-01-581-1539 1 ea. 14,688.00 9 N **Bearing, Sleeve NSN: 3120-01-441-2443 1 ea. 18.00 9 Y **Brake and Clutch Assy, Winch NSN: 3950-01-641-5484 1 ea. 78,610.00
9 N **Breather NSN: 4310-01-495-5609 1 ea. 108.00 9 Y **Valve, Linear, Directional
Control NSN: 4820-01-581-1079 1 ea. 1,846.00
9 Y **Valve, Hold, Boom Hoist Cylinder
NSN: 4820-01-681-4326 1 ea. 1,790.00
9 N **Pin, Grooved, Headless NSN: 5315-01-538-7928 1 ea. 320.00 9 N **Pin, Cotter NSN: 5315-01-644-3374 1 bg. 16.00 9 N **Pin, Straight, Headless NSN: 5315-01-680-6525 1 ea. 935.00 9 N **Pin, Straight, Headless NSN: 5315-01-680-6529 1 ea. 1,578.00 9 N **Switch, Rotary NSN: 5930-01-610-7723 1 ea. 1,562.00 9 N **Switch, Proximity NSN: 5930-01-612-2501 1 ea. 253.00
17 N Flight Deck Net Kit NSN: 4240-01-F23-6712 PN:
70Z08019DP45C5800
1 171,486.80
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter ix (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars)):
Work Item Title
7 Steering Gear, General, Overhaul
9 Appleton FB 20-21 Single Point Davit (SPD), Inspect and Service
10 Grey Water Holding Tanks, Clean and Inspect
11 Sewage Holding Tanks, Clean and Inspect
15 Tanks, Potable Water Preserve, Partial
17 Flight Deck Safety Net Assemblies, Replace x (Rev-0)
PRINCIPAL CHARACTERISTICS
270' WMEC (A-CLASS)
PHYSICAL
Length overall 270' 0" Length between perpendiculars 255' 0" Beam molded 38' 0" Depth molded, main deck amidships 01 level amidships
23' 6" 31' 4"
Full load displacement 1,902.2 long tons Draft, full load to baseline amidships 14' 3" Highest projection above baseline *height approximated
≈ 110' 0"
Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1' 0"
MACHINERY
Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,600 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-
1350 Generators. 475 KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle
Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4- 1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle
Number of propellers 2 Propeller diameter 9' 0" Number of blades, Each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55" at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each
TANK CAPACITIES
Diesel fuel total (95%) 79,210 gal.
JP-5 total (95%) 25,890 gal.
Potable water total (100%) 8,553 gal.
Hydraulic & lube oil total (95%) 2,237 gal.
1 (Rev-0)
00000_0725_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0700-1730, Monday through Sunday, and limited to four Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3 (Rev-0)
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity Generator (LQG).
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements
4 (Rev-0) and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.6.1 The Contractor must obtain RAPIDGate Credentials for access to Base Portsmouth.
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK
ITEM # WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER
COAT, BARRIER COAT, TOP
COAT, ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFAC
E
AMBIEN
T
ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT
QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK
ITEM #
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
11 (Rev-0)
4.2 Tank and Void Assessment form.
12 (Rev-0)
13 (Rev-0)
12314_ESD_0423_FLT
REC_12314_FLT270’ WMEC ‘A’ Class (ALL) (0423)
WORK ITEM 1: Tanks, Potable Water, Clean and Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):
TABLE 1 - TANKS
TYPE OF TANK LOCATION CAPACITY -
95%
(GALLONS)
LOW
SUCTION
(GALLONS)
Potable Water 4-78-1-W 3,918 100 Potable Water 4-78-2-W 3,918 100 Potable Water 4-94-1-W 291 6
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 901 WMEC 533-005, Rev J, H&C Potable Water System Mn Dk - A&D Coast Guard Drawing 901 WMEC 533-006, Rev H, H&C Potable Water System, 01 Lvl & Abv
A&D Coast Guard Drawing 901 WMEC 533-007, Rev J, H&C Potable Water Blw Mn Dk
COAST GUARD PUBLICATIONS
Coast Guard Technical Specification D-123-2048, Feb 2020, 270’ WMEC A Class Fluid
Handling Plan for Tank Inspections Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
OTHER REFERENCES
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water
System Components - Health Effects American National Standards Institute/American Water Works Association (ANSI/AWWA)
C652, 2019, Disinfection of Water-Storage Facilities
14 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:
• Fluid contents
• Piping
• RO system components
• Deck grating.
3.1.4.1 The Contractor must follow the fluid handling plan in accordance with Coast Guard Technical Spec D-123-2048 when moving fluid between tanks to ensure adequate stability of the vessel.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of the equipment listed below to demonstrate existing operational condition. Submit a CFR.
• TLI
3.3 Plug log. The Contractor must keep a written record of all plugs put in any tanks vents. A separate list must be kept for each tank being entered.
3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.
3.3.2 Ensure the plug log is available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.
3.4 Tank content removal. The Contractor must remove and dispose of all fluids and/or residues in accordance with all applicable Federal, state, and local regulations. The Contractor must notify the Dockmaster prior to filling or draining the potable water tank(s), when this item is being executed in a drydock availability. The Contractor must refer to Coast Guard drawings 901 WMEC 533-005, 901 WMEC 533-006, and 901 WMEC 533-007 for guidance.
3.5 Tank cleaning. The Contractor must remove tank cover(s); clean tank interior surfaces free of all foreign materials, such as sediment, sludge and bacterial growth. Remove all persistent residues, taking
15 (Rev-0) care not to damage any tank coating system. Remove cleaning media and residues continuously from the tank during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.
3.6 Inspection. The Contractor must visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Complete the “Tank and Void Assessment Form” (found in the Work Item titled “General Requirements”) and submit via CFR. Electronic PDF version of this form will be furnished by the COR upon request. Include the following, as applicable:
• Tank structural condition.
• Inaccessible areas, if any.
• Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.
• Tank level indicator (TLI) and/or float switch condition (if applicable).
• Sounding tube and striker plate condition.
• Suction and discharge piping condition.
• Fastener material and condition.
3.7 Tank closing. The Contractor must notify the COR at least 24 hours prior to closing the tank(s) and ensure tank closure is accomplished in the presence of the Coast Guard Inspector. After satisfactory inspection by the Coast Guard Inspector, and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to ANSI/NSF 61. Renew all stud cotton grommets (as applicable) upon reinstallation of manhole cover(s).
3.7.1 The Contractor must renew 100% of nuts and washers.
3.8 Tank disinfecting. After all other work involving the potable water system and tank closing have been completed, the Contractor must disinfect and treat the affected potable water tank(s) and associated disturbed piping and components, as necessary, to meet or exceed the requirements of AWWA C652.
After tank disinfecting, remove and dispose of all treated water in accordance with all Federal, state and local regulations. Ensure that no one enters the tanks once disinfection is completed. Submit CFR providing confirmation that disinfection of tank(s) and associated potable water system disturbed piping and components has been completed and certifying that all sampling and testing is negative for coliform organisms.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.9 Operational test, post repairs. After completion of work and in the presence of the Coast Guard Inspector, the Contractor must thoroughly test and demonstrate the equipment listed below to be in satisfactory operating condition. Submit a CFR.
• TLI
16 (Rev-0)
4. NOTES
This section is not applicable to this work item.
21 (Rev-0)
25600_CDG_0825_210_270_295
WORK ITEM 3: Seawater Heat Exchangers, Clean, Inspect And Hydro
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following heat exchanger(s):
TABLE 1 – HEAT EXCHANGERS
SYSTEM LOCATION OEM / MODEL QTY
Fin Stabilizer Hydraulic Oil
Aux Machry Sp II Alfa-Laval, model M3-FG 2
SSDG Jacket Water Engine Room Caterpillar, p/n 4W4642 2 MDE Jacket Water Engine Room KAM Thermal, p/n 10-114-1FH-AEW 2
Reduction Gear Lube Oil Engine Room KAM Thermal, p/n 654-1FH 2
EDG Jacket Water Aft Steering Caterpillar, p/n 3N-8888 1 CPP Hydraulic Oil Engine Room ITT Standard, p/n 5-126-04-036-002 2
1.2 Government-furnished property.
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED COST
($/UNIT)
N MDE JW Seal Kit NSN: 2930-01-602-8570
PN: 10-1AEW SEAL
2 ea. 1,250.00
N Red Gear LO cooler parts kit
NSN: 5530-01-295-5405 2 ea. 1,500.00
N CPP cooler gasket NSN: 5330-01-115-7912 2 ea. 150.00 N CPP cooler gasket NSN: 5330-01-023-7639 2 ea. 150.00 N CPP cooler lantern ring NSN: 4320-01-627-3872 2 ea. 450.00 N CPP cooler packing ring NSN: 5330-00-486-2397 4 ea. 150.00 N SSDG JW gasket NSN: 5330-01-542-5893 2 ea. 150.00 N SSDG JW gasket NSN: 5330-01-546-1720 2 ea. 150.00 N SSDG JW gasket NSN: 5330-01-542-5878 2 ea. 118.00 N SSDG cooler zinc NSN: 2930-00-167-0450 2 ea. 200.00 N SSDG cooler pipe plug NSN: 4730-00-163-5756 2 ea. 300.00 N EDG JW seal NSN: 5330-00-238-7689 1 ea. 200.00 N EDG cooler gasket NSN: 5330-00-237-7874 1 ea. 200.00 N EDG cooler gasket NSN: 5330-01-209-2855 1 ea. 300.00 N EDG cooler gasket NSN: 5330-01-208-6768 2 ea. 250.00 N Fin cooler gasket NSN: 5330-01-622-9908
PN: 32263-0954-6
24 ea. 78.00
22 (Rev-0)
Y **MDE JW Cooler NSN: 4420-01-397-2075 2 ea. 95,000.00 Y **Red Gear Lube Oil
Cooler NSN: 2935-01-362-0240 2 ea. 31,830.00
Y **Fin Stabilizer Cooler NSN: 4420-01-622-9852 2 ea. 3384.00 Y **SSDG JW Cooler NSN: 4420-01-539-8110 2 ea. 10,509.00 Y **EDG JW Cooler NSN: 3040-01-530-4353 1 ea. 9,441.00 Y **CPP Hydraulic Oil
Cooler NSN: 4420-01-130-7885 2 ea. 8077.00
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 901 WMEC 201-001, Rev U, Engine Room Arr Coast Guard Drawing 901 WMEC 256-002, Rev U, Mn and Aux SW Cooling Sys A&D Coast Guard Drawing 901 WMEC 256-009, Rev B, SSDG Jacket Water Cooling System and
Mods Coast Guard Drawing 901 WMEC 310-008, Rev 8, Emer Dsl Gen Instl & Arr Coast Guard Drawing 901 WMEC 501-002, Rev K, Aux Mchry Sp No 2 - Arr Coast Guard Drawing 901 WMEC 501-003, Rev M, Steering Gear Rm Arr Coast Guard Drawing 901 WMEC 517-002, Rev J, W Ht Rcvy Sys/SS Dsl Gen JW, ST, Cond &
FW A&D
Coast Guard Drawing 901 WMEC 517-009, Rev -, Mn Prpln Eng JW System A&D
COAST GUARD PUBLICATIONS
Coast Guard Technical Publication (TP) 2697, Mar 2024, Main Reduction Gear Coast Guard Technical Publication (TP) 2699, SWBS 245, Jan 2023, Controllable Pitch Propeller
System Coast Guard Technical Publication (TP) 2703, Nov 2017, Ship Service Diesel Generator (SSDG)
Set Coast Guard Technical Publication (TP) 5490, SWBS 565, Apr 2018, Fin Stabilizer System Coast Guard Technical Publication (TP) 4647, Apr 2024, FM/ALCO 251 Engine – Operations &
Maintenance Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses
OTHER REFERENCES
Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone
23 (Rev-0)
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:
• Piping and hoses
• Filters
• Deck plating and associated framing
• Electrical cables
• Thermal insulation.
3.2 Temporary access openings. With express permission of the KO via submission of a CFR and in accordance with SFLC Std Spec 8636, the Contractor may perform all work required to cut open and close temporary access openings to facilitate accomplishment of the work specified herein.
3.3 Fluid disposition, disposal. Dispose of all removed fluids in accordance with all applicable Federal, state, and local regulations.
3.4 Disassemble. The Contractor must drain and remove the designated heat exchangers (see paragraph
1.1 (Intent)) to a suitable repair facility and disassemble to the extent necessary to perform all work specified herein. The Contractor must refer to Coast Guard Drawings 901 WMEC 201-001, 901 WMEC 256-002, 901 WMEC 256-009, 901 WMEC 310-008, 901 WMEC 501-002, 901 WMEC 501-003, 901 WMEC 517-002, 901 WMEC 517-009, and TPs 5490 (Section titled “Plate Heat Exchanger – Instruction Manual”), 2703 (Sections G and J), 4647 (Section A), 2697 (Section A) and 2699 (Section A) for guidance. Perform all disassembly and reassembly in accordance with manufacturer-recommended procedures using manufacturer-recommended tooling to ensure parts are reinstalled in proper sequence and configuration.
3.5 Inspection. Before cleaning is begun, the Contractor must visually inspect all heat exchanger surfaces for excessive deterioration and any other defects. Submit a CFR.
3.6 Cleaning requirements. The Contractor must clean all interior and exterior heat transfer surfaces to a state free of all debris, scale and surface contaminants in accordance with the heat exchanger manufacturer’s recommendations, and in compliance with all Federal, state, and local environmental regulations. Ensure that chemical cleaners do not damage the environment, heat exchanger or the vessel.
24 (Rev-0)
NOTE
Historically, chemical cleaning has been necessary to thoroughly clean most heat exchanger tubes.
3.7 Reassembly. After authorized repairs, if any, the Contractor must reassemble each heat exchanger.
3.7.1 Renew all software (seals, gaskets, O-rings, lantern…
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