200317735_98752_2D Drawing_F 1.pdf

APPLICATION REVISION HISTORY

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

A INCORPORATED ECO 2005A0001 20050201 JD

B REVISED PER ECO 2008A0002 20080425 JD/JM

C REVISED PER ECO 2008A0003 20080808 CB/JM

D REVISED PER ECO 2011A0004

AND ECO 2011A0005

20110620 GH/WR

E REVISED PER ECO 2014C0001-R

2023A0006-R AND 2023A0007-R

20231114 MB/DG

F REVISED PER ECO 2025A0008-R 20250215 DL/DG

ALL SHEETS ARE REV. F

DISTRIBUTION STATEMENT A NOTICE

Distribution Statement A. Approved for public release; distribution is unlimited.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE

DECIMALS ANGLES

CONTRACT NO.

U.S. AIR FORCE

WR-ALC, ROBINS AFB, GA 31098

XX± ± DRAFTER

R. Ringe 20031030

TITLE

.XXX ± CHECKER

M. Brady 20031030 Performance Requirements

DO NOT SCALE DRAWING PROJECT ENGINEER

R. Ringe 20031030 Self-Help Laundry

ENGINEERING APPROVAL

AF AUTHENTICATION

Donald Waddell 20031030

SIZE

A

CAGE CODE

98752

DRAWING NO.

200317735

REV

F

THIRD ANGLE PROJECTION

AF RELEASE

Rolando Vazquez 20031030

SCALE

NONE

CAL.WT ACT.WT SHEET

Exception to AFMC Form 1652 computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

SIZE

A

CAGE

CODE

98752

DWG NO.

200317735

REV

F

SCALE

NONE

SHEET:

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

1 GENERAL.

This performance drawing states the general performance requirements for the BEAR Base self-help field laundry, hereinafter referred to as “laundry.” The laundry shall meet the requirements of this document, and all documents referenced herein. In the event of a conflict between the text of this drawing and the references cited herein, the text of this drawing shall take precedence.

Nothing in this drawing, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

2 PERFORMANCE REQUIREMENTS.

2.1 Description. The laundry shall consist of five each top loading washers, five stacked dryers (two dryer tumblers per stacked dryer assembly) that total ten individual dryer tumblers, an electrical system, and a water system with a 3,000-gallon water tank, water heater, supply pump, and drain pump.

2.2 Design. The laundry shall be designed for continuous, balanced operation as a complete field laundry and also for independent operation of each of the components. The laundry shall conform to the applicable safety requirements of ANSI Z8.1 and as specified herein. The laundry shall be designed to operate on any firm, level surface with a grade of no more than 2%. The design shall be such as to prevent conditions hazardous to personnel or deleterious to the equipment. Exposed moving or high temperature parts shall be guarded or insulated. All surfaces of components coming in contact with the item being laundered shall be free from burrs, sharp edges, snags, or rough areas.

2.2.1 Materials. Materials used shall be of the same type and quality used for the intended purpose in commercial practice. Materials not specified herein shall be suitable for this type of application and intended environment. All materials shall be new and free from defects which affect appearance, serviceability, or durability. Asbestos shall not be used in any part of the laundry. All rigid water piping and fittings shall be metal.

2.2.2 Protective treatment. Materials that are subject to deterioration shall be protected in such a manner that shall in no way prevent compliance with the performance requirements of this specification. Protective coatings that will chip, crack, or scale with age or extremes of climatic conditions shall not be used. Unless protected against electrolytic corrosion, dissimilar metals shall not be used in intimate contact with each other.

2.2.3 Layout. The washers, dryers and distribution panels of the laundry are intended to be operated in a user furnished tent with plywood flooring, that can accommodate up to two laundries. The overall ground dimensions of the tent are 32 feet long by 20 feet wide. Two personnel doors are located in the center

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX of the two 20 ft end walls. The contractor shall ensure up to ten washers and up to 10 stacked dryers can be arranged along the two 32 ft sidewalls, with all washers on one side and all dryers on the opposite side, with a clearance of 2 feet from any tent side wall. The center path through the tent shall be reserved for three each 3 ft x 6 ft user furnished tables. The pumps, water heater and water storage tank are intended to be operated outside the tent and should be designed for ambient conditions of 32 F to 125 F with rain and blowing sand.

2.2.4 Electrical. All equipment in the laundry shall operate on input electrical power of 120/208 volts, 3-phase, 60Hz. Dryers shall operate on 208-volt. The washers, dryers, water heater, and pumps shall be furnished with twist-lock connectors.

The laundry shall be wired and grounded according to the National Electric Code. The laundry shall conform to the applicable safety requirements of UL 2157 (Washers) an UL 2158 (Dryers). Electrical components shall be moisture and fungus-resistant.

2.3 Components.

2.3.1 Alternate components. Alternate components may be offered for vendor items or obsolete items listed within the laundry drawing package. The alternate components shall be produced by manufacturers who regularly make the items for the commercial market. Components offered as equivalent to components specified herein shall be functionally equal, and of equal or better quality.

Functionally equivalent shall mean, but not limited to being capable of performing the same task and having equal or greater capacity.

2.3.2 Appliances. The appliances shall have a maximum one-and-one half inch protrusion on the sides, front, or back in a packed state.

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

2.3.2.1 Cabinet. The washer’s cabinet top and cover, and the dryer’s cabinet top shall be made of heavy gage steel with a porcelain enamel finish. The cabinet front and side panels shall be made of steel. The rear panel may be made of steel or any other material which meets the requirements of the appropriate UL standard. Excluding the trim, exterior visible surfaces shall be finished with white acrylic or polyester finish in accordance with the manufacturer’s standard commercial practice. Front, top or rear panels shall be removable for servicing the washer.

2.3.2.2 Application of finish. The finish applied to the appliance shall be continuous, smooth, adherent without discoloration or foreign materials imbedded. The finish shall contain no sags, runs, drips, creeps, laps, bubbles, streaks, wrinkles, blisters, cracks, scratches, pours, pits, lumps, flux, or orange peel. No rust, rough grinds, or tool marks shall show through the finish.

2.3.2.3 Welding. The surface of the part to be welded shall be free from oxide, scale, paint, grease, and other foreign matter. Welds shall be sound, smooth, and free from porosity, cracks, incomplete fusion, and deformation of material. All scale and flux shall be removed from the finished welds.

2.3.2.4 Washer. Each laundry shall be equipped with five each top loading washers with requirements and features cited herein. Each washer shall have a minimum drum capacity of 3.19 cubic feet, and overall dimensions shall not exceed 30 inches in width, 30 inches in depth, and 45 inches in height. The operational cycle shall provide at least one wash and two rinses within 40 minutes. The washer outer tub shall be made of steel with a porcelain enamel finish. The inner tub shall be made of stainless steel or steel with porcelain. The washer shall not require coins, slugs, or programming cards for operation, and shall have push-to-start functionality. Washer shall have a control panel that is no higher than 45 inches from the floor equipped with at least selectable cycles for Normal Hot, Normal Warm, Normal Cold, Permanent Press, and Delicate.

These controls shall be preset and without further attention of the operator shall cause water to be delivered at the selected temperature, volume, and agitation for the proper time duration to clean regular, delicate, and wash and wear or permanent-press fabrics. The timing mechanism shall be concealed so the operator cannot manipulate it. Once a cycle has been started, it shall continue unaltered for the duration of the cycle. This washer, after filling the tub with water to the proper level, shall start and wash the rated load. The washing and rinsing action shall cause an agitation of the wash phase, the clothes basket shall automatically empty the wash water and refill with rinse water and then proceed to the rinsing phase. At the end of this phase, the clothes basket shall automatically empty the rinse water and commence spinning the clothes to a damp-dry state. At the completion of the spin-dry, the washer shall shut off automatically and the clothes shall be washed and cleaned, ready for removal by the operator. Leveling legs or other commercially used means for leveling this

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX washer shall be provided. This washer may be of the agitator type or utilize a similar mixing device which meets the requirements of this specification. An agitator, if used shall be attached with a cap requiring the use of special tools for removal to preclude easy removal or loosening. The agitator drive shaft bushing shall be fabricated from nylon or brass material.

Suggested model: Speed Queen P/N: SWNMN2SP115TW01 or equivalent.

2.3.2.4.1 Outer tub and clothes basket. The washer’s outer tub shall be made of steel with a porcelain enamel finish. The clothes basket (inner tub) shall be corrosion resistant steel or steel with a porcelain enamel finish.

2.3.2.4.2 Transmission. The washer’s transmission shall be permanently lubricated in a sealed casing and designed for self-service, automatic, continuous duty operation. Gears, if used, shall be flame or case-hardened steel, celcon or sintered iron material.

2.3.2.4.3 Plumbing requirements. Water inlet hoses shall have quick-connect style connections to adapt to the standard ¾ inch hose threads on the washer. The hoses shall meet or exceed the requirements set forth in ASME A112.18.6.

Washers shall be provided with connections and inlets for hot and cold water with an outlet for draining. They shall be furnished with a hose for each of these three connections and shall be equipped with a pump for draining the tub.

2.3.2.5 Dryer. Each laundry shall be equipped with five stacked dryers, each dryer assembly has two individually controlled 7.0 cu ft (minimum) drying tumblers (units) that meet the requirements and features cited herein. Each drying tumbler shall dry a full load of clothes from the specified washer in one hour and shut off automatically when the operation is completed. Each dryer tumbler shall be equipped with an individual push-to-start (non-vending style) control panel set and include temperature control to provide for a selection of at least normal, permanent press, and delicate drying heat cycles. A control panel shall not exceed 50 inches in height from the floor in its operational configuration.

The bottom of any tumbler opening shall be no greater than 65 inches from the floor. Each dryer shall be designed for self-service, continuous-duty operation, and have a means for leveling each machine. Each dryer shall have provisions for collecting lint accumulation during the drying cycle, with a 25-foot minimum length of flexible exhaust duct supplied with each dryer exhaust

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX outside the tent. Dryers shall not exceed a maximum width of 30 inches, depth of 30 inches, and height of 80 inches for both operation and shipping.

Suggested model: Speed Queen P/N: SSEMNAGS173TW01 or equivalent.

2.3.2.5.1 Interior. The dryer’s basket shall be of the revolving type. The opening to the basket shall be from the front side. The basket shall be made of corrosive resisting steel, zinc-coated steel, or steel with a plastic-based chip and scratch resistant finish. To prevent snagging or ripping of clothes, and part of the dryer which comes in contact with the clothes shall have a smooth-finished surface and be free from burrs. The walls of the basket shall have vanes to give the clothes motion in a path about the axis of the basket.

2.3.3 Electrical System. The electrical system shall consist of electrical distribution panels and electrical power cables. User will furnish 7 each, 60A 120/208V input power cables, contractor shall make efficient use by providing distribution panels. The electrical system load shall be balanced across the three input phases to the extent practical.

2.3.3.1 Electrical distribution panels. Distribution panel shall be properly interface with the washers, dryers, water heater, and pumps. Each panel shall be furnished with a connector per MS90558C32412P to allow connection to user provided input power cables. The panels shall be equipped with twist-lock receptacles instead of pigtail connections or permanent connections. Separate circuit breakers shall be included for each washer, dryer, water heater and pump. Each laundry shall be equipped with seven (7) distribution panels.

a. Washer and Pump electrical distribution panel (1) shall provide individual ground fault and overload protection to each washer (5), and overload protection to the supply pump (1), and drain pump (1) within a single

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

NEMA 4 enclosure. Panel shall be freestanding which can be setup inside or outside of a tent.

b. Dryer Distribution electrical distribution panel (5) shall provide individual overload protection with power outputs for each stacked dryer in a minimum NEMA 3 rated enclosure. Each panel shall provide a strap which can be looped around a tent frame member to suspend the panel and a removable stand for freestanding option that can be setup inside the tent.

c. Water Heater electrical panel (1) shall provide dedicated circuit control and overload protection of electrical power to the water heater. Panel shall be a NEMA 4 rated panel that is directly attached to the water heater or may provide a freestanding configuration.

2.3.3.2 Power Cables. The contractor shall provide all required power cables between the distribution panels and the washers, dryers, water heater, and pumps. All power cables shall include twist-lock connections on both ends. The power cables for the water heater and pumps which are used outside the tent shall be exterior grade and include appropriate provisions for waterproofing. The power cables for the dryers shall be of the same length and interchangeable. If the washer, dryer or pump power cables cannot safely be intermixed, then the contractor shall include appropriate means to prevent their improper use.

2.3.4 Water system. Each laundry shall be furnished with a complete water supply and drain system which interfaces with the BEAR base water system and provides water to the pumps, water heater and washers with no leaks. The system shall be sized to distribute the maximum water requirements of the laundry if all washers were filling or emptying simultaneously. All washers, water heaters, tanks, pumps and hoses shall be equipped with quick disconnect cam-locking type fittings similar to paragraph 2.3.4.5 which shall not protrude more than six inches from the washer, tank, or water heater. Contractor shall provide a water supply system which routes water from the A-A-59326/3-5 (formerly MS27022-9) side of the BEAR base interface fittings to the storage tank, then to the supply pump and hot water heater and then to a manifold which distributes the water to each of the washers on an as-needed basis. The water discharge system shall route discharge water from the washers to the drain pump and then interface with the A-A-59326/7-6 (formerly MS27026-11) side of the BEAR base fittings. All fittings shall conform to A-A-59326/12A. All components which are used outside the tent, including pumps, water heater, and hoses shall approximate sand color number 33446 per AMS-STD-595 (formerly FED-STD-595). The tank may be furnished with a separate sand colored cover in lieu of being furnished in a sand color.

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

2.3.4.1 BEAR Base interface components. In order to connect the laundry to the existing BEAR base water system, the contractor shall furnish the following components:

a. One each 1–½ inch check valve, P/N 509 (1–½)/cage 76364 with quick-disconnect coupling halves, P/N A-A-59326/7-5 (formerly MS27026-9) and A-A-59326/3-5 (formerly MS 27022-9) (for supply side)

b. One each 1–½ inch gate valve, P/N 1151 (1–½)/cage 76364 with quick-disconnect coupling halves, P/N A-A-59326/7-5 (formerly MS27026-9) and A-A-59326/3-5 (formerly MS 27022-9) (for supply side)

c. One each quick-disconnect reducer, P/N A-A-59326/12-3 (formerly

MS49000-5) (for supply side)

d. One each 2 inch check valve, P/N 509 (2)/cage 76364 with quick-disconnect coupling halves, P/N A-A-59326/7-6 (formerly MS27026-11) and A-A-59326/3-6 (formerly MS 27022-11) (for discharge side)

e. One each 2 inch gate valve, P/N 1151 (2)/cage 76364 with quick- disconnect coupling halves, P/N A-A-59326/7-6 (formerly MS27026-11) and A-A- 59326/3-6 (formerly MS 27022-11) (for discharge side)

2.3.4.2 Water Tank. One each collapsible, 3000-gallon water storage tank shall be furnished with each laundry. Contractor shall be responsible for furnishing tanks that meets requirements of AF Dwg# 202333916-1-01.

2.3.4.3 Supply Pump. One each electric water supply pumping assembly shall be furnished with each laundry. It shall be capable of automatic intermittent operation in an outdoor, blowing sand environment subject to high temperatures of 125 degrees Fahrenheit. The pump shall be mounted and operated within a protective aluminum tubing frame or “cage” which shall completely encompass pump assembly including water fittings. The inlet and outlet fittings on the supply pump shall each be 1 ½ inch. The pump shall have a maximum discharge pressure of at least 60 psi.

2.3.4.4 Drain Pump. One each electric water drain pumping assembly shall be furnished with each laundry. It shall be capable of automatic intermittent operation in an outdoor, blowing sand environment subject to high temperatures of 125 degrees Fahrenheit. The pump shall be mounted and operated within a protective aluminum tubing frame or “cage” which shall completely encompass pump assembly including water fittings. The drain pump may be mounted within the same frame as the supply pump. The inlet and outlet fittings on the drain pump shall each be 2 inches.

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

2.3.4.5 Hoses. Hose assemblies for pump suction and applications requiring non-collapsible hose shall consist of hose per A-A-59566, quick disconnect couplings and hose clamps per A-A-52506B. Hose assemblies for all other applications shall consist of hose per A-A-59567, quick disconnect couplings and hose clamps per A-A-52506B.

2.3.4.6 Hot Water Heater. One each electric hot water heater shall be furnished with each laundry. Each shall be sized to supply 110 ± 5 degrees Fahrenheit to all five washers filling at the same time. The dimensions of the hot water heater shall not exceed 45 inches Width, 38 inches Depth, 80 inches Height. It shall be capable of automatic intermittent operation in an outdoor, blowing sand environment subject to high temperatures of 125 degrees Fahrenheit. A single water heater shall be provided with a minimum 80 gallons capacity.

2.4 Interchangeability. Like assemblies, subassemblies, and all parts shall be physically and functionally interchangeable without modification of such items or equipment.

2.5 Marking. Marking for identification shall be in accordance with MIL-STD-130.

2.5.1 Identification plate. Equipment, assemblies, and parts shall be permanently, securely, and clearly marked for identification, specifically utilizing Unique Identification (UID), in accordance with MIL-STD-130. The identification plate shall contain the following information:

i) Nomenclature

ii) Manufacturer’s part number

iii) Serial number

iv) Manufacturer’s name/Cage Code

v) Date of manufacture

vi) Contract number

vii) Warranty information

viii) National stock number

An additional 2 blank lines after information above will be provided for etching future TCTO’s.

All plates must follow material requirements as specified in this document.

2.5.2 Instruction plates. Any special or important procedures that are to be followed during assembly, operation, and/or service shall be permanently marked and securely attached to the applicable components(s) in a readily accessible location. Lettering shall be a minimum of 1/8” black on a light background. All plates must follow material requirements as specified in this document.

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

2.6 Workmanship. The laundry shall be fabricated and finished in a thoroughly workmanlike manner. Edges shall be deburred and sharp edges rounded.

Fasteners shall be drawn tight and secured so that they will not loosen from vibration. Each appliance shall be free from defects such as fractures, splits, punctures, tears, dents, creases, deterioration or malformation. There shall be no sharp edges, slivers, burrs or projections. The inside of the washer tub or dryer tumbler basket shall be smooth and free of burrs or sharp edges.

3 QUALITY ASSURANCE VERIFICATION

3.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspections specified herein. The contractor shall provide all equipment and personnel to perform the tests as specified. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this performance specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements. The contractor shall arrange for an authorized government representative during all inspections.

3.2 Responsibility for compliance. The laundry shall meet all requirements of sections 2 and 3. The inspections set forth in the drawing shall become a part of the contractor’s overall inspection system or quality program. The absence of any inspection requirements in the performance specifications shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract.

3.3 Test rejection criteria. Throughout all tests specified herein, the self-help laundry shall be closely examined for the following conditions, which shall be cause for rejection:

a. Failure to conform to design or performance requirements specified herein.

b. Structural failure of any component, including permanent deformation, or evidence of impending failure.

c. Misalignment of components.

d. Conditions which present a safety hazard to personnel during assembly, operation, maintenance, or repair.

e. Improper placement of clamps on hose connections.

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX

f. Missing or damaged parts.

g. Areas void of primer, paint, or plating.

h. Paint with runs, wrinkles, or peeling or not applied uniformly.

i. Markings which are missing, incorrect or illegible.

j. Components not wrapped or cushioned in packed state to prevent damage.

k. Dimensions not within specified tolerances.

l. Functioning component which will not function or cannot be adjusted as intended.

m. Any evidence of tripped breakers, incomplete circuits, non-operating switches or damaged electrical components.

n. Welding with cracks, burn holes, piling up, irregular bead, non-uniform cross-section, or scale, flux, or splatter not removed.

o. Broken, cracked, stripped, loose, or rusted fasteners. Rivets not in full contact with member or not sealed when applicable.

p. Vibration or unbalance of the washer causing more than 1 inch of movement during a cycle.

3.4 Quality conformance inspection. Each laundry shall be subjected to the quality conformance tests specified in paragraphs 3.4.1 and 3.4.2. In addition, the first two laundries produced shall be subjected to a first article test consisting of the tests specified in paragraphs 3.4.1, 3.4.2, and 3.4.3.

3.4.1 Component and material inspection. Components and materials shall be inspected in accordance with all the requirements specified herein.

3.4.2 Visual examination. Each laundry shall be examined for compliance with the requirements specified in section 2 of this drawing. This element of inspection shall encompass all visual examinations and dimensional measurements.

Noncompliance with any specified requirements or presence of one or more defects preventing or lessening maximum efficiency shall constitute cause for rejection.

3.4.3 Operational test. The laundries shall be completely assembled and show proper interchangeability. If the contract includes a tent as government loaned

CAGE

CODE

98752

DWG NO.

200317735

REV

F

Exception to AFMC Form 1652 for computer generated (MS Office/Word 2010) 200317735_98752_F.DOCX equipment (GLE), the laundries shall be set up in a tent. If a tent is unavailable, the contractor shall simulate by marking the tent dimensions on the floor. The laundries shall then be connected to 120/208-volt power and a water source of 70 degrees Fahrenheit maximum. The laundries shall be operated for five cycles of washing and five cycles of drying with the maximum capacity of washables.

The contractor shall demonstrate that the laundries meet the operational requirements of Section 2 of this drawing.

3.4.3.1 Vibration Test. During the operational test, one washer shall be run with the following items: two twin size sheets and sufficient towels to make up a full load. The washer shall be placed on a concrete floor with the use of leveling legs or other commercial means for leveling. The location of each of the four feet shall be marked before the load is run and after the load is run. The washer unit shall be freestanding during this test, and the washer shall not be moved or restrained during this test. If any leg moves more than 1 inch during the test, this would constitute a failure as specified in section 3.3 p.

3.5 Refurbishment. After successful completion of all required testing, the laundries shall be restored to like new condition. All components shall be completely dried before packing. Original Equipment Manufacturer shipping plugs, bolts, etc. shall be reinstalled for package.