Exhibit_A_Comprehensive_Maintenance_Plan.pdf

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Maintenance and Repair Services in Milan, Italy
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Exhibit A

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SECTION J – EXHIBIT A

EQUIPMENT DETAILS about equipment LOCATION QUANTITY Check-list

TR Transformers, medium voltage Resin transformer 250 KVA, 23000 volts ± 2*2,5%, 50 Hz EL.PI.CAST-RESIN Srl (April 2018)

Building basement (room 11-14)

2 Code: TD573Y

MV Medium voltage switchgear Imeb s.r.l., Type ArTu L, 24 KW Ud 50kV, Up 125kV, rated current 630Amp Tri high voltage switches and two high voltage circuit breakers

Building basement (room 11-14)

1 Code: CP18SA; SG39AN;

MV Medium voltage switchgear (point of delivery) ABB / SAIE Matricola: 11 / 7286 / 06; 24 kV, 400Amp, 16 kA Tipo: Protetto

Building basement Room 24

1 Code: CP18SA; SG39AN;

TS Transfer switch ABB 4*630Amp.

Type: Mechanic / motorized

Building basement Generator room

1 Code: TS86QU; TS86AN;

LV Low voltage switchboard (new one) Building basement (room 11-14)

1 Code: SB30AN

LV Low voltage switchboard (new one) Building basement Generator room

1 Code: SB30AN

LV Low voltage switchboard (old one) Building basement Generator room

1 Code: SB30AN

BO Security Bollards PILOMAT PASS PM 275/P – 600 SA Consulate’s external area 3 Code: BOQU

EP Electrical panel and stuff (circuit breakers, plugs, labeling…); Consulate’s floor (ground, first, fifth * 2, from 7th to 12th)

9 Code: SB30AN

AC HVAC Split – Condenser and Evaporator CLIVET: Outdoor model MU1-X 105M indoor model IM1-XY 27M*4, indoor model IB1-XY 27M*4

Refrigerant type: R-410A

Building basement (room 11-14)

2 Code: AS32SA; AS02QU;

AS02AN;

AC UTA – Air handling unit SABIANA Vulcan PRO Building basement (room 11-14)

1 Code: AH01QU; AH01AN;

AC HVAC Split – Condenser and Evaporator Mitsubishi MUZ-HC35VA Serial number: 0012254 Consulate – ground floor Italpol

1 Code: AS32SA; AS02QU;

AS02AN;

AC HVAC Split – Condenser and Evaporator Daikin FVQ100CVEB Serial number: n/a Consulate – 9th floor Server room 1 Code: AS32SA; AS02QU;

AS02AN;

AC HVAC Split – Condenser and Evaporator Daikin RZQG100L9V1B Serial number: n/a Consulate – 9th floor Server room 1 Code: AS32SA; AS02QU;

AS02AN;

AC HVAC Split – Condenser and Evaporator Airwell GCA024F Serial number: 2121122118 Consulate – 9th floor Server room 1 Code: AS32SA; AS02QU;

AS02AN;

AC HVAC Split – Condenser and Evaporator (ventil convettore a soffitto)

Carrier – 38 YP – 012 Serial number:73100241 Consulate – ground floor LGF room

1 Code: AS32SA; AS02QU;

AS02AN;

AC HVAC Split – Condenser and Evaporator

Daikin 2MS40H3V1B Serial number: J049494 Consulate – ground floor Hallway (elevators)

1 Code: AS32SA; AS02QU;

Mitsubishi MUX A10WV Serial number: 4004862 Consulate – ground floor EC room

1 Code: AS32SA; AS02QU;

Mitsubishi SUZ-KA35VA2 Serial number: 22P01451 Consulate – ground floor Post One

1 Code: AS32SA; AS02QU;

Daikin 2MXS40H3V1B Serial number: n/a Consulate – ground floor SIC room (ESO)

1 Code: AS32SA; AS02QU;

CH Chiller Airstack – Multistack Model WTF020A Consulate - roof 1 Code: CH21AN; CH21QU;

Preventive Maintenance Checklist:

Asset Type: SWITCH-ATR

Description: SWITCH, AUTOMATIC TRANSFER

Frequency: QU 0.5Estimated Time (hours):TS86QUCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Safety Procedures

Schedule the work with the users.1

Lock out and tag circuits as necessary for safety.2

Review and follow the manufacturer's instructions.3

Report any problems you find.4

Record the results in the maintenance log.5

Procedures

Check the switch for any signs of overheating or loose connections.

Transfer power and ensure unit operates smoothly during transfer.

PM Checklist Page 1 of 1Printed Tuesday, October 16, 2018 TS86QU

Asset Type: PANEL CNTL

Description: CONTROLS, SWITCHGEAR (PLC)

Frequency: SA 1Estimated Time (hours):CP18SACode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Electronics toolset.1

Flashlight.2

Safety Procedures

Personnel must be qualified in switchboard controls to perform this checklist.1

Follow the site safety rules and your supervisor's instructions.2

Schedule the work with the users. Testing will cause momentary power outages.3

Review manufacturer's instructions.4

Report any problems you find.5

Record the results in the maintenance log.6

Procedures

Controls.

Verify the Modbus lights on the PLCs are on.

Verify the PLC run light is on.

Perform a visual inspection of all wiring and connections.

Verify the Modbus cables are tight.

Check control wiring properly tightened at terminal blocks, all components, circuit breaker terminal blocks, CTs, VTs, and PTs.

Inspect metering PTs and control power transformers.

Verify manual switches for free movement and contact continuity.

Circuit Breakers:

Check for logged faults.

Verify the protective device settings match the coordination study.

Mode Testing: Test the system emergency response according to the sequence of operations.

Open and close the SWGR breakers with the mode selector switch.

UPS: Evaluate UPS for proper operation (if applicable).

PM Checklist Page 1 of 1Printed Monday, October 15, 2018 CP18SA

Description: SWITCH, AUTOMATIC TRANSFER

Frequency: AN 2.5Estimated Time (hours):TS86ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Electrician's Tool Set.1

Micro-ohmmeter.2

Variable AC voltage source (test cable).3

Multimeter.4

Lamps.5

Cleaning equipment and materials.6

Lubricants7

Infrared test set.8

Flashlight.9

Safety Procedures

Schedule the work with the users.1

Lock out and tag circuits as necessary for safety.2

Review and follow the manufacturer's instructions.3

Report any problems you find.4

Record the results in the maintenance log.5

Procedures

Make sure the unit is loaded to at least 40% of rated current and perform an infrared section on the normal side of the switch. Transfer the load to the backup generator and re-accomplish the infrared inspection on the generator side of the automatic tra

Verify proper operation of the maintenance bypass.

Open and tag the normal and generator supply breakers. Use the maintenance bypass if the power cannot be turned off.

Open the doors on the automatic transfer switch and check phase-to-phase and phase-to-ground for presence of voltage.

Clean the inside of switch cubicle, conductors and buss work.

Check all conductors for signs of overheating, mechanical, or moisture damage to conductors.

Tighten all connections to manufacturer's specifications.

Inspect all exposed ground connections. Be sure the connections are clean and tight.

Clean the bus insulators.

Clean the conductors, terminal boards, enclosures, and panels with vacuum cleaner.

Make sure the heaters (if installed) work correctly.

Lubricate all movements and linkages.

Disconnect the conductors to the under-voltage relays. Test the under-voltage relays using a source of test voltage. Record drop-out and pick-up voltages. After testing relays, re-connect the conductors.

Find and disconnect the transfer operating mechanism control power. Use a remote source of voltage to operate the transfer mechanism.

Check the contact resistance on the normal and emergency contacts with a micro-ohmmeter.

Re-connect the operating mechanism control wires.

Clean indicating lenses and change lamps as needed.

Restore the transfer switch to normal position.

PM Checklist Page 1 of 2Printed Tuesday, October 16, 2018 TS86AN

Description: SWITCH, AUTOMATIC TRANSFER

Frequency: AN 2.5Estimated Time (hours):TS86ANCode:

Restore the transfer switch to normal position.

Check with affected occupant agencies for generator operations.

Remove tags and energize normal supply breaker.

Re-accomplish the infrared inspection on any problem areas in the normal position.

Remove tags and place generator controls in the automatic position.

Open normal power breaker; the generator should start and the transfer switch should transfer the load to the generator source.

Re-accomplish the infrared inspection on any problem areas in the generator position.

Close the normal power breaker The transfer switch should transfer the load to the normal power source and the generator should shut down after the cool down period.

Check with the affected occupant agencies to see that normal services have been restored to all areas.

PM Checklist Page 2 of 2Printed Tuesday, October 16, 2018 TS86AN

Asset Type: SWCH GEAR

Description: SWITCHGEAR - MED VOLT (SCHNEIDER MASTERCLAD)

Frequency: AN 4Estimated Time (hours):SG39ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Electricians toolset.1

Cleaning Materials.2

Lubricants.3

Safety Procedures

WARNING: THIS CHECKLIST IS TO BE PERFORMED BY ONLY EMBASSY PERSONNEL THAT HAVE

RECEIVED MEDIUM VOLTAGE SAFETY TRAINING FROM THE OBO/FAC POWER SYSTEMS SUPPORT

PROGRAM.

Schedule the work with the operating staff.2

Follow the site standard operating procedures for tagging out and de-energizing high voltage equipment.

Make sure you are certified to perform maintenance on high voltage equipment.4

Review the manufacturer's O&M instructions.5

Report any problems you find.6

Record the results in the equipment history log.7

Procedures

Visually inspect the entire switchgear for loose parts or connections. Slight discoloration or tarnish of the silver plate is normal and of no concern. Severe discoloration of the silver plate is a sign of an improper or loose contact and overheating.

Examine the switchgear for signs of overheating or excessive dirt or moisture.

Vacuum each compartment to remove dust, spider webs, and so forth. Wipe off the insulation with a clean cloth.

Inspect the cable load connectors, stand-off insulators, primary contact supports, and all accessible cable terminations for indications of insulation deterioration. Vacuum each compartment and wipe off all insulation. Replace removable back covers.

Withdraw each circuit breaker from its compartment, and thoroughly inspect each of the moving mechanisms in the compartment.

The shutters should raise and lower smoothly with no indication of binding, twisting, hesitation, or hang-up. Inspect the shutter hardware. Tighten if necessary.

The primary contacts should have a silver-gray appearance, indicating good contact with the circuit breaker separable contacts. Slight discoloration or tarnish of the silver plate on the primary contact is normal. Severe discoloration of the silver plat

The ground contact bar should have marks indicating good contact with the circuit breaker sliding contacts. Clean the contact surfaces, removing grease and dirt buildup. Inspect and tighten the hardware and re-grease.

Inspect the stationary control power receptacle, ensuring that the molding is free of cracks, the female contacts are clean, and the assembly is free to move. Clean the front and back surfaces of the receptacle to remove any contamination buildup. Vacuu

Lightly lubricate the primary contacts and the ground contacts with Mobilux EP 1, Square D part number 1615-100790.

Lubricate all moving joints (shutters, MOC, TOC, and so forth) with Mobil grease 28, Square D part number 1615-100950.

PM Checklist Page 1 of 2Printed Monday, October 15, 2018 SG39AN

Asset Type: SWCH GEAR

Description: SWITCHGEAR - MED VOLT (SCHNEIDER MASTERCLAD)

Frequency: AN 4Estimated Time (hours):SG39ANCode:

Check all terminal block connections for loose hardware and crimp-on terminal conditions. Make certain that the hinge wiring to the door is not frayed and has no insulation damage. Route all wires through the hinge loop.

Relays and instrument transformers:

Perform a visual and mechanical inspection of relays and instrument transformers. Look for signs of loose or damaged or cracked insulation or connections.

Inspect VT, CPT and Fuse Drawout Units as follows:

Pull the drawer to the fully withdrawn position. Inspect the moving and primary and secondary contacts and the static ground contacts. Clean the contact surfaces, removing any burn or pit marks if required. Use an abrasive pad such as Scotch Brite.

Remove the current limiting fuses, and inspect the fuse clip and fuse contact surfaces. Check the transformer for indication of insulation deterioration. Tighten all hardware, including the secondary contact wiring terminals.

Vacuum the compartment and drawer. Wipe off the insulation and control power transformer with a clean, dry cloth.

Lightly lubricate the moving primary and secondary contacts and fingers with Mobilux EP 1, Square D part number 1615-100790.

Lubricate all rollers and sliding parts with Mobil grease 28, Square D part number1615-100950.

Inspect the interlock mechanism for proper operation. Replace the current limiting fuses, but leave the drawer in the withdrawn position until all the inspection and maintenance is completed.

Re-energizing:

Insert all of the circuit breakers to the test/disconnected position with their secondary control power plugs engaged, and close the compartment doors. Connect the control power source.

Close the main source of power, and operate each circuit breaker electrically in the test/disconnected position.

If all controls are functioning properly, disconnect the secondary control plugs. Rack the circuit breakers into the connected position. Close the circuit breakers and resume normal operation.

PM Checklist Page 2 of 2Printed Monday, October 15, 2018 SG39AN

Asset Type: TRANS-DRY

Description: LOW VOLTAGE DRY TYPE TRANSFORMER

Frequency: 3Y 3Estimated Time (hours):TD573YCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Electrician's tool set.1

Vacuum or low pressure blower.2

Torque wrenches.3

Megger and Multimeter.4

Infrared analysis equipment.5

Safety Procedures

Schedule preventive maintenance of the associated circuit breakers in conjunction with this work.1

Schedule the work with the users.2

Lock out and tag circuits as necessary for safety.3

Review and follow the manufacturer's instructions.4

Report any problems you find.5

Record the results in the maintenance log.6

Procedures

Be sure the unit is loaded to at least 40% of rated current and perform and infrared inspection.

De-energize and tag out the unit.

Thoroughly clean unit inside and out with vacuum cleaner. Dust may be blown from hard to reach areas with low pressure dry air.

Tighten connections with torque wrench to manufacturer's specifications.

Look for signs of overheating.

Megger check the unit. Record results.

Check all grounding conductors for tightness.

Check surrounding area for proper ventilation.

Turn on the unit and check output voltage. Adjust the taps if necessary.

Perform the infrared inspection again to make sure problems are resolved.

Return to service.

Submit a work order if corrections or repairs are required.

PM Checklist Page 1 of 1Printed Monday, October 15, 2018 TD573Y

Asset Type: AIR HANDLER

Description: AIR HANDLING UNIT

Frequency: Annual 1Estimated Time (hours):AH01ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

(T) Mechanics tool set1

(T) Tachometer2

(S) Safety glasses or goggles3

(S) Gloves4

(M) Cleaning products (use appropriate PPE)5

(M) Lubricants6

(T) Grease gun7

(T) Clamp-on ammeter8

(T) Fin comb9

(T) Self sealing, quick disconnect refrigerant hose fittings10

(T) Portable vacuum cleaner11

(T) Pressure washer12

(M) Coil cleaning solution13

(T) Electronic leak detector14

(S) Lockout/tagout kit15

(T) Refrigerant recovery machine16

(M) Replacement filter17

(M) Spare belt18

(M) Refrigerant19

(M) Corrosion removal materials, primer and paint20

(M) Algae tablets or Clorox bleach21

(T) Refrigerant vacuum pump.22

(T) Empty refrigerant gas cylinder, adequately sized.23

(M) Tube of leak lock.24

(T) Refrigeration tubing split box end wrenches.25

(T) New schrader valve access pot caps, with seals.26

(T) New schrader valve stems, with insert tool and lock off tool.27

Safety Procedures

Individual(s) performing maintenance must be certified in EPA approved refrigerant recovery procedures, and comply with the latest provisions of the United States Clean Air Act and Environmental Protection Agency regulations as they apply to protection of stratospheric ozone and the disposal of lead based paint residue.

Schedule outage of equipment with effected personnel.2

Review manufacturer's operation and maintenance instructions.3

De-energize, lockout, and tag circuit. CAUTION - Check that circuits are dead before proceeding with any work. Re-ascertain that you have identified and located the correct electrical circuit breaker, and any other source of power, i.e.: control power.

Follow site safety procedures and your supervisor's instructions.5

PM Checklist Page 1 of 3Printed Tuesday, October 16, 2018 AH01AN

Description: AIR HANDLING UNIT

Frequency: Annual 1Estimated Time (hours):AH01ANCode:

Refrigerant must not be intentionally vented to the atmosphere. Recover, reclaim, and recycle refrigerant. Maintain a log stating quantity and type of refrigerant added or removed. Disposal of refrigerant and refrigerant oils must be performed in accordance with published regulations and directives.

Record and report to your supervisor any equipment damage or deficiencies found while performing this task.

All tests shall conform to the manufacturer's test procedures and standard values. Insure all equipment is properly grounded, to no more than 5 ohms resistance.

Procedures

Inspect filter. If necessary, perform the following maintenance.

Remove old filters.

Vacuum filter section of air handler.

Inspect frame, clamp, etc. for signs of wear or damage. Repair if necessary

Install new filters or clean old filters if they are a reusable type. Insure direction of airflow corresponds with the airflow arrow on the air filter, and that they are sized properly to cover the openings.

Inspect fan blades and other moving parts for dirt accumulation, damage, or excessive wear. Clean and repair as necessary.

Check fan RPMs against design specifications.

Variable Frequency Drive

Service VFD as required by Manufacturer Specifications.

Inspect dampers for dirt accumulation, clean as necessary. Inspect seals, repair or replace as necessary.

Inspect damper actuators for proper operation. Adjust linkage if out of alignment.

Lubricate mechanical connections on dampers (use lubricant sparingly).

If equipped, drain and clean humidifier pan or pad. Replace pad if necessary. Remove corrosion and repair as necessary.

Perform motor maintenance.

Inspect ventilation ports for dirt accumulation or foreign objects.

Clean exterior of motor surface.

Check motor alignment. Inspect bearings for excessive wear.

Lubricate bearings according to manufacturer's recommendations.

Inspect belt alignment, condition, and tension. Adjust or replace as necessary.

Remove filler and drain plugs (use zerk fittings if installed).

Free drain hole of any hard grease or other blockage.

Add grease as required. Use high quality lithium based grease unless otherwise noted .

Check motor windings for soil/foreign object accumulation. Blow out, vacuum or clean as necessary.

Inspect motor and compressor hold down bolts, and grounding straps for tightness.

Perform unit maintenance.

Thoroughly clean interior and exterior of machine and inspect for damage.

PM Checklist Page 2 of 3Printed Tuesday, October 16, 2018 AH01AN

Description: AIR HANDLING UNIT

Frequency: Annual 1Estimated Time (hours):AH01ANCode:

Clean drain pan and lines and note excessive corrosion. Treat rusted areas with rust inhibitor.

CAUTION: Insure that rust inhibitor does not introduce volatile organic compounds or contaminants to drain pan. Thoroughly rinse drain pan after treatment.

On direct expansion units, use a halogen leak detector or similar device to inspect all refrigerant lines, fittings, and valves for leaks. Correct any leaks.

Check refrigerant level, add as necessary.

Inspect condition of cooling and reheat coils. If required, use fin comb to straighten fins.

Clean coils. Use detergent or coil cleaning solution if heavily soiled. CAUTION: Use appropriate PPE when handling cleaning products.

Drain and clean humidifier pad or pan, if equipped. Replace pad if necessary. Remove corrosion as required.

With power OFF, tighten, inspect all electrical connections for tightness, wiring for damaged insulation, etc. 11 Inspect and adjust vibration isolators.

Run Air Handler. Observe action of controls, relays, switches, etc. Insure that :

Humistat activates humidifier.

Re-heat coils operate properly.

Discharge air temperature is set properly.

Assure that Pre heat controls and safety cutout controls are within operating guidelines.

Double check evaporator coil operation using the pressure - temperature relationship chart & suggested superheat scale.

Inspect and adjust vibration isolators.

Remove tags, perform operational tests, and return to service.

PM Checklist Page 3 of 3Printed Tuesday, October 16, 2018 AH01AN

Asset Type: CH

Description: AIR COOLED CHILLER (AIRSTACK)

Frequency: AN 3.2Estimated Time (hours):CH21ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Mechanic and electrician tool sets.1

Refrigeration tools.2

Refrigerant leak tester.3

Replacement lamps4

Low pressure washer.5

Coil cleaner.6

Hose and nozzle.7

Multistack DDRS 210 Cleaning Kit.8

Megger9

Temperature analyzer10

Multi-meter11

Lubricants.12

Phosphoric or sulfamic acid (NACLEAN 2568 Scale Remover, NALCO Chemical Company or DrewClean- 20, Drew Industries-A Division of Ashland Chemical Co.)

Ladder.14

Paint and brushes (as required)15

Personnel protective equipment (PPE) for handling refrigerants.16

Gloves17

Safety goggles18

Rags and cleaning materials.19

Safety Procedures

Follow site safety procedures and your supervisors instructions.1

Schedule outage with operating personnel.2

Perform applicable lockout/tagout steps of site safety procedures.3

Record and report equipment damage or deficiencies.4

Review and follow the manufacturers OM instructions.5

Follow safety and environmental procedures for refrigerants.6

Do Not vent refrigerants. Refrigerants must be recovered.7

Record quantities of refrigerants added or removed.8

Record results in the equipment history log.WARNING: EXTREME PRESSURE OR VACUUM MAY BE

PRESENT.

Procedures

Check head pressure.

Check suction pressure.

Check discharge pressure

Check chill water - intake.

Check site glass.

Switch primary/secondary compressors and pumps.

Check hot gas bypass valve.

PM Checklist Page 1 of 2Printed Tuesday, October 16, 2018 CH21AN

Description: AIR COOLED CHILLER (AIRSTACK)

Frequency: AN 3.2Estimated Time (hours):CH21ANCode:

Check hot gas bypass valve.

Check thermostatic expansion valve.

Check refrigerant level.

Check for oil levels.

Check for leaks all lines.

Check refrigerant lines.

Check water lines.

Check operation of all controls.

Replace burned out indicator lights.

Clean heat exchangers.

Isolate chiller

Drain chiller.

Backflush chiller with water to remove foreign materials.

Fill chiller with clean water.

Cycle all water valves several times.

Clean inlet strainer.

Use a low pressure washer and clean the air coils.

Straighten bent fins.

Operational check all fans.

Check module and system sensors. If a sensor has failed it will read 127.5 or 0.5 degrees.

Check refrigerant sight glass and oil sight glass. Refrigerant sight glass should be clear during full load compressor operation. The oil sight glass should be between 1/8 and 1/4 full.

Check superheat on each circuit. Recommend 10-12 deg F.

Check external interlocks, flow switch, fans, and pumps. Calibrate operating and safety controls.

Check and tighten all electrical, control panel, and motor terminals. Check contacts for wear.

Megger compressor motor and record readings.

Check appropriate temperatures and pressures (some are combined for multi-staged scroll systems).

Clean up the work area. Recycle or dispose of materials in accordance with environmental regulations.

Clean and calibrate all controlling instruments.

Replace charts, add ink, and check calibration of flow meter, temperature recorders, and kilowatt charts.

Check for bad indicator lights and gauges and replace as necessary.

Test all controllers and set at proper set points.

Check operating data and analyze for proper operation.

Remove tags and return to service.

PM Checklist Page 2 of 2Printed Tuesday, October 16, 2018 CH21AN

Asset Type: AC-SPLIT SYS

Description: AC SPLIT SYSTEM, CONDENSER/HEAT PUMP

Frequency: AN 1Estimated Time (hours):AS02ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Mechanic's tool set, refrigeration system tools.1

Refrigerant manifold gage set.2

Refrigerant leak tester.3

Cleaning tools and materials, pressure washer, vacuum, fin comb,4

Rust removal materials, primer, paint.5

Lubricants, belts.6

Personal protection equipment for handling refrigerants.7

Ladder.8

Safety Procedures

Schedule work with operating personnel.1

Follow site safety rules for lockout and tagout.2

Be very careful when climbing roof access ladders.3

Review and follow the manufacturer’s instructions.4

Follow safety and environmental rules for refrigerants.5

Don't vent refrigerants. Refrigerants must be recovered.6

Submit a work order if refrigerants need to be added.7

Report any problems you find.8

Record the results in the maintenance log.9

Procedures

Lock and tag out unit.

Check with operating or area staff for problems.

Clean dust and dirt from entire unit and all ventilation ports.

Wash coils with water hose. Only use a coil cleaning solution if nothing else will work.

Inspect system for any signs of rust. Remove rust, prime with rust inhibitor, paint to match original condition. Rust must be completely removed down to base metal.

Clean blowers, fans, motors, drip pans and drain piping.

Check and adjust vibration eliminators.

Check hold down bolts and grounding straps for tightness.

Grease shaft and motor bearings, if needed.

Adjust the belt tension and alignment, if needed.

Check electrical wiring and connections; tighten loose connections.

Clean area around equipment.

Check system for refrigeration leaks. If leaks are detected, submit a work order to correct the problems and recharge the system.

Remove locks and tags

Perform operational check and return to service.

Record suction and discharge pressures, sub-cooling and superheat.

PM Checklist Page 1 of 1Printed Tuesday, October 16, 2018 AS02AN

Asset Type: SWBD

Description: SWITCHBOARD, 600 VOLTS AND LESS

Frequency: AN 1Estimated Time (hours):SB30ANCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Electrician's toolset.1

Flashlight.2

Safety Procedures

This checklist does not include draw-out type circuit breakers. They are maintained separately.1

Schedule the work with the users.2

Lock out and tag circuits as necessary for safety.3

Review and follow the manufacturer's instructions.4

Report any problems you find.5

Record the results in the maintenance log.6

Procedures

Open all panels and visually check for loose connections, burned or frayed insulation.

Verify that surge protectors are not indicating faulty circuits or blown fuses.

Submit a work order if corrections or repairs are required.

PM Checklist Page 1 of 1Printed Tuesday, October 16, 2018 SB30AN

CHECK LIST: BOQU

Quarterly Maintenance Operations on PILOMAT bollards

-Disconnect power to the system -General cleaning of the bollard -Cleaning of the pit removing leaves, debris -Check pit drainage and check the functionality of sub-pump if there is any.

-Clean, check and lubricate all moving parts -Check and calibrate electrical and mechanical parts -Check Hydraulic Oil level and re-fill if necessary

- Turn-on back the power -Verify amperage -Check the correct operationally of the system including safety and security systems -Perform minor repairs as needed

Description: AIR HANDLING UNIT

Frequency: Quarterly 1Estimated Time (hours):AH01QUCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

(T) Mechanics tool set1

(T) Tachometer2

(S) Safety glasses or goggles3

(S) Gloves4

(M) Cleaning products (use appropriate PPE)5

(M) Lubricants6

(T) Grease gun7

(T) Clamp-on ammeter8

(T) Fin comb9

(T) Self sealing, quick disconnect refrigerant hose fittings10

(T) Portable vacuum cleaner11

(T) Pressure washer12

(M) Coil cleaning solution13

(T) Electronic leak detector14

(S) Lockout/tagout kit15

(T) Refrigerant recovery machine16

(M) Replacement filter17

(M) Spare belt18

(M) Refrigerant19

(M) Corrosion removal materials, primer and paint20

(M) Algae tablets or Clorox bleach21

(T) Refrigerant vacuum pump.22

(T) Empty refrigerant gas cylinder, adequately sized.23

(M) Tube of leak lock.24

(T) Refrigeration tubing split box end wrenches.25

(T) New schrader valve access pot caps, with seals.26

(T) New schrader valve stems, with insert tool and lock off tool.27

Safety Procedures

Individual(s) performing maintenance must be certified in EPA approved refrigerant recovery procedures, and comply with the latest provisions of the United States Clean Air Act and Environmental Protection Agency regulations as they apply to protection of stratospheric ozone and the disposal of lead based paint residue.

Schedule outage of equipment with effected personnel.2

Review manufacturer's operation and maintenance instructions.3

De-energize, lockout, and tag circuit. CAUTION - Check that circuits are dead before proceeding with any work. Re-ascertain that you have identified and located the correct electrical circuit breaker, and any other source of power, ie: control power.

Follow site safety procedures and your supervisor's instructions.5

PM Checklist Page 1 of 3Printed Tuesday, October 16, 2018 AH01QU

Description: AIR HANDLING UNIT

Frequency: Quarterly 1Estimated Time (hours):AH01QUCode:

Refrigerant must not be intentionally vented to the atmosphere. Recover, reclaim, and recycle refrigerant. Maintain a log stating quantity and type of refrigerant added or removed. Disposal of refrigerant and refrigerant oils must be performed in accordance with published regulations and directives.

Record and report to your supervisor any equipment damage or deficiencies found while performing this task.

All tests shall conform to the manufacturer's test procedures and standard values. Insure all equipment is properly grounded, to no more than 5 ohms resistance.

Procedures

Inspect filter. If necessary, perform the following maintenance.

Remove old filters.

Vacuum filter section of air handler.

Inspect frame, clamp, etc. for signs of wear or damage. Repair if necessary

Install new filters or clean old filters if they are a reusable type. Insure direction of airflow corresponds with the airflow arrow on the air filter, and that they are sized properly to cover the openings.

Inspect fan blades and other moving parts for dirt accumulation, damage, or excessive wear. Clean and repair as necessary.

Check fan RPMs against design specifications.

Inspect dampers for dirt accumulation, clean as necessary. Inspect seals, repair or replace as necessary.

Inspect damper actuators for proper operation. Adjust linkage if out of alignment.

Lubricate mechanical connections on dampers (use lubricant sparingly).

If equipped, drain and clean humidifier pan or pad. Replace pad if necessary. Remove corrosion and repair as necessary.

Perform motor maintenance.

Inspect ventilation ports for dirt accumulation or foreign objects.

Clean exterior of motor surface.

Check motor alignment. Inspect bearings for excessive wear.

Lubricate bearings according to manufacturer's recommendations.

Inspect belt alignment, condition, and tension. Adjust or replace as necessary.

Remove filler and drain plugs (use zerk fittings if installed).

Free drain hole of any hard grease or other blockage.

Add grease as required. Use high quality lithium based grease unless otherwise noted .

Check motor windings for soil/foreign object accumulation. Blow out, vacuum or clean as necessary.

Inspect motor and compressor hold down bolts, and grounding straps for tightness.

Perform unit maintenance.

Thoroughly clean interior and exterior of machine and inspect for damage.

Clean drain pan and lines and note excessive corrosion. Treat rusted areas with rust inhibitor.

CAUTION: Insure that rust inhibitor does not introduce volatile organic compounds or contaminants to drain pan. Thoroughly rinse drain pan after treatment.

PM Checklist Page 2 of 3Printed Tuesday, October 16, 2018 AH01QU

Description: AIR HANDLING UNIT

Frequency: Quarterly 1Estimated Time (hours):AH01QUCode:

On direct expansion units, use a halogen leak detector or similar device to inspect all refrigerant lines, fittings, and valves for leaks. Correct any leaks.

Check refrigerant level, add as necessary.

Inspect condition of cooling and reheat coils. If required, use fin comb to straighten fins.

Clean coils. Use detergent or coil cleaning solution if heavily soiled. CAUTION: Use appropriate PPE when handling cleaning products.

Drain and clean humidifier pad or pan, if equipped. Replace pad if necessary. Remove corrosion as required.

With power OFF, tighten, inspect all electrical connections for tightness, wiring for damaged insulation, etc. 11 Inspect and adjust vibration isolators.

Run Air Handler. Observe action of controls, relays, switches, etc. Insure that:

Humistat activates humidifier.

Re-heat coils operate properly.

Discharge air temperature is set properly.

Assure that Pre heat controls and safety cutout controls are within operating guidelines.

Double check evaporator coil operation using the pressure - temperature relationship chart & suggested superheat scale.

Inspect and adjust vibration isolators.

Remove tags, perform operational tests, and return to service.

PM Checklist Page 3 of 3Printed Tuesday, October 16, 2018 AH01QU

Description: AIR COOLED CHILLER (AIRSTACK)

Frequency: QU 1.2Estimated Time (hours):CH21QUCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Mechanics tool set.1

Refrigeration tools.2

Refrigerant leak tester.3

Replacement lamps4

Ladder.5

Personnel protective equipment (PPE) for handling refrigerants.6

Rags and cleaning materials.7

Low pressure washer.8

Coil cleaner.9

Hose and nozzle.10

Safety Procedures

Follow site safety procedures and your supervisors instructions.1

Schedule outage with operating personnel.2

Perform applicable lockout/tagout steps of site safety procedures.3

Record and report equipment damage or deficiencies.4

Review and follow the manufacturers OM instructions.5

Follow safety and environmental procedures for refrigerants.6

Do Not vent refrigerants. Refrigerants must be recovered.7

Record quantities of refrigerants added or removed.8

Record results in the equipment history log.WARNING: EXTREME PRESSURE OR VACUUM MAY BE

PRESENT.

Procedures

Check head pressure.

Check suction pressure.

Check discharge pressure

Check chill water - intake.

Check site glass.

Switch primary/secondary compressors and pumps.

Check hot gas bypass valve.

Check thermostatic expansion valve.

Check refrigerant level.

Check for oil levels.

Check for leaks all lines.

Check refrigerant lines.

Check water lines.

Check operation of all controls.

Replace burned out indicator lights.

Use a low pressure washer and clean the air coils.

PM Checklist Page 1 of 2Printed Tuesday, October 16, 2018 CH21QU

Description: AIR COOLED CHILLER (AIRSTACK)

Frequency: QU 1.2Estimated Time (hours):CH21QUCode:

Straighten bent fins.

Operational check all fans.

PM Checklist Page 2 of 2Printed Tuesday, October 16, 2018 CH21QU

Asset Type: A/C, SPLIT SYSTEM

Description: AC SPLIT SYSTEM, CONDENSER HEAT PUMP

Frequency: Quarterly 0.5Estimated Time (hours):AS02QUCode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Mechanic's tool set, refrigeration system tools.1

Cleaning tools and materials, hose and water, fin comb.2

Rust removal materials, primer, paint.3

Lubricants, belts.4

Ladder.5

Safety Procedures

Schedule work with operating personnel.1

Follow site safety rules for lockout and tagout.2

Be very careful when climbing roof access ladders.3

Review and follow the manufacturer’s instructions.4

Submit a work order if refrigerants need to be added.5

Report any problems you find.6

Record the results in the maintenance log.7

Procedures

Lock and tag out unit.

Check with operating or area staff for problems.

Clean dust and dirt from entire unit and all ventilation ports.

Wash coils with water hose. Only use a coil cleaning solution if nothing else will work.

Inspect system for any signs of rust. Remove rust, prime with rust inhibitor, paint to match original condition. Rust must be completely removed down to base metal.

Clean blowers, fans, motors, drip pans and drain piping.

Check hold down bolts and grounding straps for tightness.

Grease shaft and motor bearings, if needed.

Clean area around equipment.

Remove locks and tags

PM Checklist Page 1 of 1Printed Tuesday, October 16, 2018 AS02QU

Asset Type: AC-SPLIT SYS

Description: AC SPLIT SYSTEM , CONDENSER/HEAT PUMP

Frequency: SA 0.8Estimated Time (hours):AS32SACode:

(T)ools, (S)afety Equipment, and (M)aterials Required

Mechanic's tool set, refrigeration system tools.1

Refrigerant leak tester.2

Cleaning tools and materials, pressure washer, vacuum, fin comb,3

Corrosion removal materials, primer, paint.4

Lubricants, belts.5

Refrigerants.6

Personal protection equipment for handling refrigerants.7

Ladder.8

Safety Procedures

Follow site safety procedures and your supervisor's instructions.1

Schedule outage with operating personnel.2

Use extreme caution when climbing roof access ladders.3

Perform applicable lockout/tagout steps of site safety procedures.4

Record and report equipment damage or deficiencies.5

Review and follow the manufacturer's O&M instructions.6

Follow safety and environmental procedures for refrigerants.7

Don't vent refrigerants. Refrigerants must be recovered.8

Record quantities of refrigerants added or removed.9

Record results in the component maintenance log.10

Procedures

Tag out unit.

Check with operating or area personnel for deficiencies.

Clean dust and dirt from entire unit and all ventilation ports.

Wash coils with water hose. Only use a pressure wash or coil clean solution if absolutely necessary.

Inspect system for any signs of corrosion. Remove corrosion, prime with corrosion inhibitor, paint to match original condition.

Clean blowers, fans, motors, drip pans and drain piping.

Check and adjust vibration eliminators.

Check hold down bolts and grounding straps for tightness.9 Lubricate shaft and motor bearings, if appropriate.

Adjust the belt tension and alignment, if applicable.

Check electrical wiring and connections; tighten loose connections.

Clean area around equipment.

Check system for refrigeration leaks.

Remove tags

Perform operational check and return to service.

PM Checklist Page 1 of 1Printed Tuesday, October 16, 2018 AS32SA

Inventory
Checklist 1 QU ATS Automatic transfer switch
Checklist 1 SA Medium voltage switchgear
Checklist 2 A ATS Automatic transfer switch
Checklist 2 A Medium voltage switchgear
Checklist 3Y for resin transformers
Checklist A Air handling unit
Checklist A Chiller Multistack
Checklist A Split unit
Checklist A switchboard
Checklist bollards
Checklist QU Air handling unit
Checklist QU Chiller Multistack
Checklist QU Split unit
Checklist SA Split unit

File details come from the government source that posted it.