Cummins_Generator_Maintenance_Checklist__1_through__9_KCMO.pdf

Cummins Generators MONTHLY GENERATOR MAINTENANCE LOG PAGE 1 OF 3

WORK TO BE PERFORMED OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP

MONTHLY

HOURS OF OPERATION

BEFORE GENERATOR START-UP:

WALK AROUND INSPECTION

CHECK ALL BATTERY CONNECTIONS

CHECK ELECTROLYTE LEVELS

CHECK COOLANT LEVEL FOR OIL

RECORD ANTI-FREEZE STRENGTH

CHECK ALL FUEL LINES FOR LEAKS

CHECK & CLEAN DAY FUEL TANK

PUMPS & AREA

CHECK MSA FUEL SENSOR

RECORD FUEL READING ON FUEL

LOG (LOCATED BY GAUGE)

CHECK FOR H2O IN ALL FUEL TANKS

CHECK ENGINE OIL

CHECK ALL BELTS; REPAIR IF NEEDED

IF DIESEL TANK < 1/2 FULL NOTIFY COR

CLEAN DIRT & DUST FROM EXTERIOR

OF UNIT

CLEAN INTERIOR OF GENERATOR

SHELTER

BLOW-OUT GENERATOR WINDINGS

WHILE GENERATOR IS RUNNING

RECORD OIL PRESSURE (psi) RECORD FUEL PRESSURE (psi) RECORD FREQUENCY (rpm)

RECORD GENERATED VOLTAGE

RECORD CHARGING AMPERAGE

CHECK GOVERNOR OPERATION

INSPECT PARALELLING GEAR FOR

PROPER OPERATION ADJUST

SETTINGS AS NECESSARY

MANUALLY STICK UNDERGROUND FUEL

TANK AND RECORD READINGS ON LOG

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

CUMMINS GENERATORS MONTHLY MAINTENANCE

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

Cummins Generators QUARTERLY & ANNUAL GENERATOR MAINTENANCE LOG PAGE 2 OF 3

WORK TO BE PERFORMED OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP

QUARTERLY (NOV, FEB, MAY, AUG)

PERFORM MONTHLY MAINTENANCE

REPLACE AIR FILTERS IF NEEDED

CHECK CONTROL PANEL FOR LOOSE

WIRING

CHECK INTAKE/EXHAUST AREAS

CHECK HOLD DOWN BOLTS

YEARLY (MAY)

PERFORM MONTHLY & QUARTERLY

MAINTENANCE

BEFORE ENGINE START-UP:

CHECK COOLANT (ADD CONDITIONER

IF NEEDED)

DRAIN WATER & SEDIMENT FROM FUEL

TANK

CHANGE FUEL/WATER FILTERS

REPLACE ALL AIR FILTERS

INCLUDING DAY AND BELLY TANKS

CHANGE ENGINE OIL & FILTER

TAKE OIL SAMPLE FOR ANALYSIS

CLEAN/CHANGE CRANKCASE BREATHERS

CHECK VALVE LASH, VALVE BRIDGE &

INJECTOR TIMING

CHECK ADJUST & LUBRICATE LINKAGES

LUBRICATE GENERATOR BEARINGS

CHECK FAN FOR HUB BEARING PLAY

CLEAN RADIATOR & FAN ASSEMBLY

REPLACE BATTERIES EVERY 2 YEARS

2013, 2015, 2017, 2020, 2023

WHILE GENERATORS RUN:

PERFORM MONTHLY & QUARTERLY

MAINTENANCE

LOAD TEST OF AT LEAST 30% FOR

MINIMUM OF 2 HOURS WITH LOAD BANK

RECORD SERVICE METER

RECORD ENGINE JACKET WATER

TEMPERATURE

RECORD EXHAUST TEMPERATURE

MAKE ANY REPAIRS OR ADJUSTMENTS AS

NEEDED

AFTER GENERATORS RUN:

CHECK OIL LEVEL

CHECK FOR LEAKS-WATER, FUEL, OIL

CHECK TO INSURE STATUS IN AUTO-START

MODE & BREAKERS SET

November and May take fuel samples of all tanks

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

CUMMINS GENERATOR QUARTERLY AND ANNUAL MAINTENANCE LOG

JADAMS

Typewritten Text

JADAMS

Typewritten Text

Cummins Generators THREE YEAR GENERATOR MAINTENANCE LOG PAGE 3 OF 3

WORK TO BE PERFORMED DURING 2014 2017 2020 2023 2026 2029

YEARLY MAINTENANCE EVERY THREE

YEARS IN MAY:

DRAIN & CLEAN COOLING SYSTEM

REPLACE THERMOSTATS, GASKETS &

SEALS

REFILL COOLING SYSTEM

REPLACE RUBBER BELTS & HOSES

REPLACE BATTERIES IF NEEDED

CHECK/INSPECT TURBOCHARGERS

SERVICE ENGINE

JADAMS

Typewritten Text

CUMMINS GENERATORS 3-YEAR MAINTENANCE LOG

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text

JADAMS

Typewritten Text