C__Amendment_2_specification_changes_(1)_0002.pdf

Anderson Ranch Powerplant Turbine Modernization and Runner Replacement Boise Project, Idaho Amendment No. 0002

Table of Contents (Revised)

DIVISION 09 - COATINGS

09 96 20 Coatings

DIVISION 22 – PLUMBING

22 10 04 Removal of Bearing Oil Coolers 22 11 86 Bearing Oil Coolers

DIVISION 48 - ELECTRICAL POWER GENERATION

48 13 00 Hydropower Project Information 48 13 01 Hydraulic Design 48 13 02 General Mechanical Evaluations 48 13 03 General Testing Methods 48 13 04 Disassembly and As-found Readings 48 13 05 Onsite Machining 48 13 07 Reassembly and Alignment 48 13 08 Commissioning 48 13 09 Critical Connection Fasteners 48 13 10 Vertical Francis Turbine Runner 48 13 11 Turbine Shaft 48 13 14 Shaft Sleeve 48 13 15 Packing Box Refurbishment 48 13 16 Turbine Guide Bearing 48 13 17 Generator Bearings 48 13 18 Rebabbitt Bearings 48 13 20 Headcover Rehabilitation 48 13 21 Bottom Ring Rehabilitation 48 13 22 Facing Plates and Wicket Gate End Seals 48 13 23 Stationary Wear Rings 48 13 25 Wicket Gates 48 13 26 Wicket Gate Levers and Links 48 13 27 Shear and Linkage Pins 48 13 28 Bushings and Bearings 48 13 29 Operating Ring 48 13 30 Servomotors 48 13 35 Discharge Ring 48 13 43 Brake and Jack System 48 13 44 Bearing Brackets

DIVISION 51 – INFORMATION AVAILABLE TO OFFERORS

51 00 00 Information Available to Offerors 51 00 10 Photographs

Table of Contents (Revised)

51 00 20 Assessment Reports 51 02 82 Hazardous Materials Survey and Analytical Results

DIVISION 52 - DRAWINGS

52 00 00 Drawings

END OF CONTENTS

Price Schedule (Revised)

B - 2

PRICE SCHEDULE A - UNIT 2

CLIN Section Supplies or Services Quantity and Unit

Unit Price Amount

A-1 1 WBR

1452.232-81

Mobilization and Preparatory Work

For the lump sum of $

A-2 01 31 30 Contract Document Management System

For the lump sum of $

A-3 48 13 00 Turbine Modernization and Runner Replacement

For the lump sum of $

TOTAL FOR PRICE SCHEDULE A $_________________

PRICE SCHEDULE B - UNIT 1

CLIN Section Supplies or Services Quantity and Unit

Unit Price Amount

B-1 2 WBR

1452.232-81

Mobilization and Preparatory Work

For the lump sum of $

B-2 48 13 00 Turbine Modernization and Runner Replacement

For the lump sum of $

TOTAL FOR PRICE SCHEDULE B $_________________

TOTAL FOR PRICE SCHEDULE A+B $_________________

B.2 WARRANTED CHARACTERISTICS

(a) The Offeror warrants that each turbine with new runner shall:

(1) Meet or exceed the weighted efficiency furnished below.

(2) Meet or exceed the power furnished below.

(b) Weighted efficiency:

(1) A: Guaranteed peak efficiency at net head 260 feet ......................... ______percent

a. Weighting factor for peak efficiency: 30 percent

(2) B: Guaranteed peak efficiency at net head of 300 feet ..................... ______percent

a. Weighting factor for peak efficiency: 50 percent

(3) C: Guaranteed peak efficiency at net head of 330 feet ..................... ______percent

Price Schedule (Revised)

B - 3

a. Weighting factor for peak efficiency: 20 percent

(4) D: Warranted weighted efficiency = A x 0.3 + B x 0.5 + C x 0.2 .... ______percent

a. Minimum warranted weighted efficiency: 93.0 percent

(c) Guaranteed power at B with tailwater at 3866 feet .......................................__________hp

(d) Guaranteed minimum net head for which one turbine will produce 27,500 hp .........................................................................................._________feet

(e) Failure to furnish the required values will result in an incomplete offer, which will not be considered.

(f) The efficiency of turbines with replacement runners installed will be determined from field test data acquired in accordance with the clause in Section E entitled “Performance Tests - Horsepower and Efficiency.”

(g) The contract price will be adjusted in accordance with the clause at WBR 1452.246-81, Failure to Meet Performance Warranties.

END OF SUPPLIES OR SERVICES AND PRICES

Project Management and Coordination (Revised)

01 31 19 - 1

SECTION 01 31 19

PROJECT MANAGEMENT AND COORDINATION

PART 1 GENERAL

1.01 MEASUREMENT AND PAYMENT

A. Cost:

1. Include in prices offered in the Price Schedules for other items of work.

1.02 PROJECT COORDINATION

A. The following meetings are considered significant, but do not relieve the Contractor from the responsibility of other meetings required by the specifications.

1. Progress Review Meetings:

a. Meeting shall be held weekly at the work site project office or remotely.

Prepare agenda and distribute 24 hours before the meeting.

b. Prepare and distribute meeting minutes.

c. Attendees: Responsible representatives who have been fully informed of specifications with respect to technical requirements, and coordination necessary to complete construction. Representatives shall be determined on an as needed basis and typically should include:

1) Project Manager from Contractor.

2) Field Superintendent from Contractor.

3) COR and other Representatives from Reclamation.

4) Representatives may attend by telephone or video conference.

d. Purpose:

1) Review, schedule, construction progress, and coordination.

a) Review submittals register, submittals currently in review and approval, and meeting submittals due dates or delivery time frames.

b) Review safety, security, environmental, schedule, project issues and concerns, submittals, contractor Requests for Information (RFI), Requests for Proposals (RFP), pending Contract Modifications, and other project related items.

c) Provide 3-week look-ahead schedule at least 24 hours before start of meeting.

d) Review as-built drawings.

Submittals (Revised)

01 33 00 - 8

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

1 Release of claims (1452.204-70)

Release of claims (DI-137) against United States

After completion of work and prior to final payment

A CO CDMS

2 Payroll and Basic Records (52.222-8)

Certified payrolls Weekly for each week any contract work is performed on site

I COR CDMS

3 Subcontracts (52.222-11)

(1) List of subcontractors

(2) Statement and Acknowledgment Form (SF-1413) for each subcontract

Within 21 days after Notice to Proceed, and within 14 days after award of any subcontract

I COR CDMS

4 Equal opportunity (52.222-26)

Information required by Executive Order

11246 (SF-100)

Within 30 days following Notice to Proceed

I COR CDMS

5 Performance and Payment Bonds (52.228-15)

Performance and payment bonds

Within 10 calendar days after award

A CO 1 0 0

6 Estimate of Percentage of Recovered Material Content of

EPA-

Designated Items (52.223-9)

Estimate the percentage of the total recovered material content for EPA designated item(s) delivered and/or used in contract performance

On completion of the contract (no later than with submittal of final voucher)

I COR CDMS

7 Safety and Health (WBR 1452.223-81)

Safety Program Submitted and approved before starting onsite work.

See Section 3 of

RSHS.

A Y COR CDMS

8 Safety and Health (WBR 1452.223-81)

Monthly Accident Summary Report

First day of month.

See paragraph 3.5.8 of RSHS

I COR CDMS

9 Security Requirements

(WBR

1452.237-80)

Security Program Submitted and approved before mobilization

A COR CDMS

01 33 00 - 9

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

10 Liability Insurance (1452.228-70)

Acceptable evidence showing that insurance has been obtained

Within 10 calendar days after award

I CO 1 0 0

01 14 10-1 Use of Site Land Use and Landscape Rehabilitation Plan

At least 28 days before use of Government land

A COR CDMS

01 14 30-1 Interruption of Service

Interruption of Service Request

At least 60 days before interruption of service

A COR CDMS

01 31 30-1 Contract Document Management System

Approval Data Within 21 days of Notice to Proceed

A COR 1 1 1

01 31 30-2 Contract Document Management System

Final Data Within 14 days of completion of work

I COR CDMS

01 32 10-1 Construction Program

Representative Information

Within 21 days after receipt of Notice of Proceed

A COR CDMS

01 32 10-2 Construction Program

Baseline Schedule

Within 21 days after receipt of Notice to Proceed

A De let ed

COR CDMS

01 32 10-3 Construction Program

Updated Schedule

Monthly

When invoice for progress payments will be submitted, submit at least 7 days before invoice.

A De let ed

COR CDMS

01 32 10-4 Construction Program

Time Impact Analysis

Within 28 days after the CO directs a contract change, requests proposal for a future modification, value engineering proposal, or request for equitable adjustment

01 33 00 - 10

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

01 35 10-1 Safety Data Sheets

Complete LHM and

SDS

At least 14-days before hazardous materials are delivered to jobsite

A COR CDMS

01 35 10-2 Safety Data Sheets

Updated LHM and

SDS

At least 14-days before hazardous materials are delivered to jobsite

A COR CDMS

01 35 30-1 Contractor’s Onsite Safety and Health Personnel

Qualifications Submitted and approved before development of RSN 7. See Section 3 of RSHS

A COR CDMS

01 35 30-2 Contractor’s Onsite Safety and Health Personnel

Safety Inspection Reports

Within 7 days of inspection

I COR CDMS

01 35 30-3 Contractor’s Onsite Safety and Health Personnel

CIH Exposure Assessment Reports

Within 7 days of inspection

I COR CDMS

01 46 00-1 Quality Procedures

Contractor Quality Control Plan (QC)

At least 28 days before start of construction or onsite activities

A COR CDMS

01 46 00-2 Quality Procedures

Contractor’s Daily Report

At the end of following workday

I COR CDMS

01 46 00-3 Quality Procedures

Quality Control Supervisor (QCS) Resume

At least 28 days before start of construction or onsite activities

A COR CDMS

01 46 00-4 Quality Procedures

Contractor’s Quality Testing Plan

At least 28 days before start of construction or onsite activities

A Y COR CDMS

01 46 00-5 Quality Procedures

Summary of Test Results

Monthly I COR CDMS

01 54 20-1 Use of Government Crane

Crane Operator Qualifications

At least 28 days before start of construction or onsite activities

01 33 00 - 11

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

01 54 20-2 Use of Government Crane

Crane Use Schedule Weekly A COR CDMS

01 55 20-1 Traffic Control Traffic Control Plan At least 28 days before start of construction or onsite activities

A Y COR CDMS

01 56 10-1 Protection of Existing Installations

Plan for Protecting Existing Installations

At least 28 days before start of construction activities

A Y COR CDMS

01 57 30-1 Water Pollution Control

Water Management Plan

At least 28 days before start of construction activities

A COR CDMS

01 57 30-2 Water Pollution Control

Spill Prevention, Control, and Countermeasure (SPCC) Plan

At least 28 days before start of construction activities

A COR CDMS

01 74 00-1 Cleaning and Waste Management

Waste Production and Disposal Plan

At least 28 days before start of construction activities

A COR CDMS

01 74 00-2 Cleaning and Waste Management

Waste Production and Disposal Records

At least once each week

A COR CDMS

01 74 00-3 Cleaning and Waste Management

Environmental Consultant Resume

At least 28 days before start of construction activities

A COR CDMS

01 74 00-4 Cleaning and Waste Management

Environmental Site Assessment

Within 14 days of completion of work

I COR CDMS

01 78 30-1 Project Record Documents

Final As-Built Drawings

Within 14 days of completion of each unit overhaul

A Y COR CDMS

01 78 30-2 Project Record Documents

Combined Final Drawings in Government Format

Within 21 days of completion of each unit overhaul

A Y COR CDMS

01 78 30-3 Project Record Documents

Extra Materials Within 14 days of completion of work

I COR CDMS

01 33 00 - 12

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

02 80 10-1 General Requirements for Coatings Containing Hazardous Materials Abatement

Resumes and Qualifications

At least 28 days before beginning onsite work

A Y COR CDMS

02 80 10-2 General Requirements for Coatings Containing Hazardous Materials Abatement

Worker Protection Program

At least 28 days before beginning onsite work

A COR CDMS

02 80 10-3 General Requirements for Coatings Containing Hazardous Materials Abatement

Area Baseline Test Results

Within 7 days of collecting samples

A COR CDMS

02 80 10-4 General Requirements for Coatings Containing Hazardous Materials Abatement

Working Level Test Results

Within 1 day of collecting samples

A COR CDMS

02 80 10-5 General Requirements for Coatings Containing Hazardous Materials Abatement

Post Test Results for Cleaning Verification

Within 3 days of collecting samples

A COR CDMS

02 83 35-1 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Qualifications At least 28 days before beginning onsite work

01 33 00 - 13

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

02 83 35-2 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Coatings Removal Debris Abatement Plan

At least 28 days before beginning onsite work

A Y COR CDMS

02 83 35-3 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Waste Characterization Report

Within 28 days of collecting samples

A COR CDMS

02 83 35-4 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Waste Handling and Disposal Plan

Within 21 days of Waste Characterization Report approval. Do not submit prior to Waste Characterization Report approval

A COR CDMS

02 83 35-5 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Manifest for Reclamation Signature

Within 14 days of shipping hazardous waste. Only required when accepted Waste Characterization Report indicates the presence of hazardous waste

A COR CDMS

02 83 35-6 Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals

Final Manifests, Recycling Report, Bills of Lading, Disposal Certificates

Within 21 days of shipping waste

A COR CDMS

02 87 20-1 Removal and Disposal of Used Oil

Qualifications At least 28 days before beginning

01 33 00 - 14

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

02 87 20-2 Removal and Disposal of Used Oil

Oil Handling and Disposal Plan

At least 28 days before beginning onsite work

A Y COR CDMS

02 87 20-3 Removal and Disposal of Used Oil

Manifest for Reclamation Signature

Within 14 days of shipping hazardous waste

A COR CDMS

02 87 20-4 Removal and Disposal of Used Oil

Final Manifests and Disposal Certificates

Within 21 days of shipping waste.

A COR CDMS

03 81 12-1 Concrete Removal and Replacement

Concrete Removal Plan

At least 28 days before beginning onsite work

A Y COR CDMS

03 81 12-2 Concrete Removal and Replacement

Changes to Removal Equipment Settings (if changes are made)

Within 24 hours of change

A COR CDMS

03 81 12-3 Concrete Removal and Replacement

Approval Data At least 28 days before beginning onsite work

A Y COR CDMS

03 81 12-4 Concrete Removal and Replacement

Applicator’s Reference and Qualifications

At least 28 days before beginning onsite work

A COR CDMS

03 81 12-5 Concrete Removal and Replacement

Backfill Grouting Plan

At least 28 days before beginning onsite work

A COR CDMS

09 96 20-1 Coatings Approval Data At least 28 days before beginning onsite work

A Y COR CDMS

09 96 20-2 Coatings Final Approval Data At least 14 days before beginning onsite work

A COR CDMS

09 96 20-3 Coatings Qualifications At least 28 days before beginning onsite work

A COR CDMS

09 96 20-4 Coatings Quality Control Plan At least 28 days before beginning onsite work

A COR CDMS

09 96 20-5 Coatings Contractor Quality Testing Final Report

At least 28 days before beginning

01 33 00 - 15

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

09 96 20-6 Coatings Protection of Mating Surfaces

At least 28 days before beginning onsite work

A COR CDMS

22 11 86-1 Bearing Oil Coolers

Approval Data and Drawings

At least 42 days before procurement of equipment

A COR CDMS

22 11 86-2 Bearing Oil Coolers

Contractor Source Test Plan and Schedule

At least 28 days before testing

A COR CDMS

22 11 86-3 Bearing Oil Coolers

Test Reports Within 14 days of test completion

A COR CDMS

22 11 86-4 Bearing Oil Coolers

Qualifications At least 42 days before beginning onsite work

A COR CDMS

22 11 86-5 Bearing Oil Coolers

Field Quality Test Plan and Schedule

At least 42 days before beginning onsite work

A Y COR CDMS

22 11 86-6 Bearing Oil Coolers

Field Quality Test Reports

Within 14 days of test completion

A COR CDMS

22 11 86-7 Bearing Oil Coolers

Final Drawings and Data

Within 28 days of completion of work

A COR CDMS

48 13 01-1 Hydraulic Design

Initial Report At least 180 days prior to mobilization

A Y COR CDMS

48 13 01-2 Hydraulic Design

Hydraulic Transient Analysis Report

At least 56 days prior before beginning onsite work

A Y COR CDMS

48 13 01-3 Hydraulic Design

Final Report At least 28 days prior to procurement of runner components

A Y COR CDMS

48 13 04-1 Disassembly and As-Found Readings

Approval Documentation

At least 28 days before beginning onsite work

A Y COR CDMS

48 13 04-2 Disassembly and As-Found Readings

As-Found Reading Documentation

Within 21 days after completing readings

I COR CDMS

48 13 04-3 Disassembly and As-Found Readings

Disassembly Documentation

Within 21 days after inspections

I COR CDMS

48 13 04-4 Disassembly and As-Found Readings

Embedded Component Documentation

Within 21 days after completing readings

01 33 00 - 16

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

48 13 05-1 Onsite Machining

Approval Documentation

At least 28 days before beginning onsite work

A Y COR CDMS

48 13 05-2 Onsite Machining

Machining Equipment Details

At least 28 days before beginning onsite work

A COR CDMS

48 13 05-3 Onsite Machining

As-Found Report Within 21 days after completion of examination

I Y COR CDMS

48 13 05-4 Onsite Machining

Final Documentation

Within 21 days after completion of machining

A COR CDMS

48 13 07-1 Reassembly and Alignment

Reassembly Procedures

At least 100 days prior to reassembly at site

A Y COR CDMS

48 13 07-2 Reassembly and Alignment

Pipe Cleaning and Flushing Procedure

At least 100 days prior to reassembly at site

A Y COR CDMS

48 13 07-3 Reassembly and Alignment

Bill of Materials At least 100 days prior to reassembly at site

A COR CDMS

48 13 07-4 Reassembly and Alignment

As-left Protocol Sheets, Draft

At least 28 days before beginning onsite work

A COR CDMS

48 13 07-5 Reassembly and Alignment

As-left Protocol Sheets, Recorded

Within 21 days after completing readings

A COR CDMS

48 13 07-6 Reassembly and Alignment

Alignment Protocol Sheets, Recorded

Within 21 days after completion of task

A COR CDMS

48 13 07-7 Reassembly and Alignment

Critical Connection Torque Values

Within 21 days after completion of task

A COR CDMS

48 13 09-1 Critical Connection Fasteners

Approval Documentation

At least 28 days before ordering materials

A Y COR CDMS

48 13 09-2 Critical Connection Fasteners

Material Certifications

Within 21 days of procurement of materials.

A COR CDMS

48 13 09-3 Critical Connection Fasteners

Final Documentation

Prior to delivery to site

01 33 00 - 17

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

48 13 10-1 Vertical Francis Turbine Runner

Runner Mechanical Analysis

At least 180 days prior to mobilization

A Y COR CDMS

48 13 10-2 Vertical Francis Turbine Runner

Approval Documentation

At least 180 days prior to mobilization

A Y COR CDMS

48 13 10-3 Vertical Francis Turbine Runner

Material Certification

Within 21 days of casting or procurement of material

A COR CDMS

48 13 10-4 Vertical Francis Turbine Runner

Initial Inspection Reports

At least 56 days prior to shipment to site

A COR CDMS

48 13 10-5 Vertical Francis Turbine Runner

Runner Fabrication Logistics

Within 240 days after receipt of Notice to Proceed

A Y COR CDMS

48 13 10-6 Vertical Francis Turbine Runner

Final Report Within 14 days after final inspection

A COR CDMS

48 13 10-7 Vertical Francis Turbine Runner

Final Drawings Prior to delivery to site

A COR CDMS

48 13 11-1 Turbine Shaft Approval Documentation

At least 28 days prior to mobilization

A Y COR CDMS

48 13 11-2 Turbine Shaft As-Found Report Within 7 days of inspection

I COR CDMS

48 13 11-3 Turbine Shaft Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 14-1 Shaft Sleeve Approval Documentation

At least 28 days prior to mobilization

A Y COR CDMS

48 13 14-2 Shaft Sleeve Material Certification

Within 14 days after procurement

A COR CDMS

48 13 14-3 Shaft Sleeve Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 15-1 Packing Box Refurbishment

Approval Documentation

At least 28 days prior to mobilization

A Y COR CDMS

48 13 15-2 Packing Box Refurbishment

As-Found Report Within 14 days after inspection

I COR CDMS

48 13 15-3 Packing Box Refurbishment

Material Certification

Within 14 days after procurement

01 33 00 - 18

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

48 13 15-4 Packing Box Refurbishment

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 16-1 Turbine Guide Bearing

Approval Documentation

At least 28 days prior to mobilization

A Y COR CDMS

48 13 16-2 Turbine Guide Bearing

As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 16-3 Turbine Guide Bearing

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 16-4 Turbine Guide Bearing

Final Documentation

At least 28 days prior to shipment to site

A COR CDMS

48 13 17-1 Generator Bearings

Approval Documentation

At least 28 days prior to mobilization

A Y COR CDMS

48 13 17-2 Generator Bearings

As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 17-3 Generator Bearings

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 17-4 Generator Bearings

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 20-1 Headcover Rehabilitation

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 20-2 Headcover Rehabilitation

As-Found Reports Within 14 days after inspection

I Y COR CDMS

48 13 20-3 Headcover Rehabilitation

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 21-1 Bottom Ring Rehabilitation

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 21-2 Bottom Ring Rehabilitation

As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 21-3 Bottom Ring Rehabilitation

Final Inspection Documentation

Within 14 days after final inspection

A COR CDMS

48 13 22-1 Facing Plates and Wicket Gate End Seals

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 22-2 Facing Plates and Wicket Gate End Seals

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 22-3 Facing Plates and Wicket Gate End Seals

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 23-1 Stationary Wear Rings

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

01 33 00 - 19

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

48 13 23-2 Stationary Wear Rings

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 23-3 Stationary Wear Rings

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 25-1 Wicket Gates Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 25-2 Wicket Gates Rough Machining Report

Within 14 days after inspection

A COR CDMS

48 13 25-3 Wicket Gates Material Certification

Within 14 days after procurement

A COR CDMS

48 13 25-4 Wicket Gates Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 26-1 Wicket Gate Levers and Links

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 26-2 Wicket Gate Levers and Links

As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 26-3 Wicket Gate Levers and Links

Final Inspection Documentation

Within 14 days after final inspection

A COR CDMS

48 13 27-1 Shear and Linkage Pins

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 27-2 Shear and Linkage Pins

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 27-3 Shear and Linkage Pins

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 28-1 Bushing and Bearings

Approval Documentation

At least 28 days before mobilization

A COR CDMS

48 13 28-2 Bushing and Bearings

Material Certification

Within 14 days after procurement

A COR CDMS

48 13 28-3 Bushing and Bearings

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 29-1 Operating Ring Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 29-2 Operating Ring As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 29-3 Operating Ring Final Inspection Documentation

Within 14 days after final inspection

A COR CDMS

48 13 30-1 Servomotors Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

01 33 00 - 20

Table 01 33 00A - List of Submittals

* Submittal Types: A - Approval, I - Information ** Y indicates Yes, the submittal is required to be shown on the Construction Schedule - see Section 01 32 10 -

Construction Program *** CO indicates Contracting Officer, COR indicates Contracting Officer Representative, and TSC indicates

Technical Service Center. CDMS indicates Contract Document Management System.

RSN

Clause or

Section Title

Submittals required

Due date or Delivery time

Type

CP

Respon-sible code

No. of sets to be sent to: ***

CO COR TSC

48 13 30-2 Servomotors As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 30-3 Servomotors Material Certification

Within 14 days after procurement

A COR CDMS

48 13 30-4 Servomotors Final Inspection Documentation

Within 14 days after final inspection

A COR CDMS

48 13 35-1 Discharge Ring Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 35-2 Discharge Ring As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 35-3 Discharge Ring Material Certification

Within 14 days after procurement

A COR CDMS

48 13 35-4 Discharge Ring Final Inspection Documentation

Within 14 days after final inspection

A COR CDMS

48 13 43-1 Brake and Jacking System

Approval Documentation

At least 28 days before mobilization

A Y COR CDMS

48 13 43-2 Brake and Jacking System

As-Found Reports Within 14 days after inspection

I COR CDMS

48 13 43-3 Brake and Jacking System

Final Documentation

Within 14 days after final inspection

A COR CDMS

48 13 44-1 Bearing Brackets

Approval Documentation

At least 28 days before mobilization

A COR CDMS

48 13 44-2 Bearing Brackets

As-Found Reports Within 14 days after inspection

END OF SECTION

Hydropower Project Information (Revised)

48 13 00 - 3

1.06 TURBINE INFORMATION

A. Original Manufacturer: The James Leffel & Company.

B. Type: Vertical Francis

1. Cavitation on existing runners is repaired annually and requires a one week outage per unit.

a. Refer to Section 51 00 10 – Photographs.

b. Refer to Section 51 00 20 – Inspection Reports.

C. Years Installed: 1950 (Unit 1), 1951 (Unit 2).

D. Approximate Component Weights:

1. Runner: 10,500 pounds.

2. Nose Cone: 600 pounds.

E. Weight of components, including hydraulic thrust at twice runner design wearing ring clearance, carried by the generator thrust bearing: 134,000 pounds.

F. Vacuum Breaker:

1. Existing system is functional and has not been modified from original design.

2. Existing units do not have issues with noise, stability, and vibration.

G. Casing Baffle Vane, Draft Tube Baffle, Waterway Condition: Refer to Section 51 00 10 – Photographs for photographs of existing condition.

1.07 GENERATOR INFORMATION

A. Generator Output: 20.0 MVA at 1.0 power factor.

B. Losses in kilowatts. Refer to Table 48 13 00B – Generator Losses.

Table 48 13 00B – Generator Losses

Full Load 0.75 Load 0.50 Load 0.25 Load

Loss 441 340 270 226

PART 2 PRODUCTS

Not Used

Hydropower Project Information (Revised)

48 13 00 - 4

PART 3 EXECUTION

Not Used

Packing Box Refurbishment (Revised)

48 13 15 - 5

4. Electronic photos of findings.

D. Final Report:

1. Verified measurements and inspection sheets.

a. Material temperature when measurements were taken.

2.05 NON-DESTRUCTIVE TESTING

A. General:

1. See Section 48 13 03 – General Testing Methods.

2. Perform before and after refurbishment.

B. VT Testing:

1. Perform 100 percent VT.

2. Test the following components:

a. Packing box.

b. Lantern Ring.

c. Gland.

d. Yokes and eye bolts.

C. MT and PT Testing:

1. Perform 100 percent MT or 100 percent PT.

2. Test the following components:

a. Packing box.

b. Lantern Ring (new component only).

c. Gland (new component only).

D. As-found Report:

1. Written and mapped description of the results from the non-destructive examination for retained components.

2. Recommended Repairs:

a. Identification and description of defects.

b. Proposed methods of repair.

3. Personnel qualification records per ASTM A903 S1.

E. Final Report:

1. Written and mapped description of the results from the non-destructive examination for retained and new components.

Brake and Jacking System (Revised)

48 13 43 - 2

a. Deleted

b. Brake and Jack Assemblies.

2. Inspection test plan.

3. Drawing.

C. RSN 48 13 43-2, As-Found Reports:

1. Dimensional Report.

2. Non-Destructive Examination Report.

3. Disposition Report.

4. Testing Report.

D. RSN 48 13 43-3, Final Documentation:

1. Bill of Materials.

2. Final Non-Destructive Examination report.

3. Final Dimensional Check Sheets.

4. Final Drawings.

5. Final Testing Reports.

1.05 QUALIFICATIONS

A. Non-destructive examination personnel:

1. See Section 48 13 03 – General Testing Methods.

1.06 EXISTING CONDITIONS

A. Brake and Jack Assemblies:

1. Air operated pistons to engage brake ring on rotor to bring rotating parts to a stop from one half operating speed in five (5) minutes, without field excitation.

2. Hydraulically operated pistons to jack (lift) unit to provide removal or adjustment of the thrust bearing and during unit disassembly/reassembly.

3. Same system is used for braking and jacking by changing the working fluid.

PART 2 PRODUCTS

2.01 REFURBISHMENT

A. General:

1. Plug holes and ports.

48 13 43 - 3

2. Protect machined surfaces from cleaning, media blasting, and coating operations.

3. Develop and provide an inspection test plan.

4. Clean, perform dimensional checks and non-destructive examination:

a. Provide disposition report.

5. Surfaces machined for restoration per OEM finish unless otherwise stated.

6. Minimize material removal, maximum material removal 0.010-inches. Additional removal requires approval.

7. Provide bill of materials for new items.

B. Deleted

C. Brake and Jack Cylinder Assembly Rehabilitation:

1. Provide rehabilitation procedure.

2. Shop Testing:

a. Bench test each cylinder assembly prior to and after rehabilitation. Test both pneumatically and hydraulically.

b. Record test pressure and results.

1) Post rehabilitation acceptance pressure test is no leaks.

c. Test for reliable and free movement, smooth return, a minimum of 6 cycles. Record results.

1) Post rehabilitation acceptance is proper operation without binding.

d. Provide testing reports with completed data sheets.

3. Rehabilitation:

a. Fully disassemble cylinder assemblies and inspect.

b. Hone cylinder bores to restore cylindricity and sealing tolerances.

c. Replace:

1) Wear parts, seals, gaskets, and packing.

2) Hardware, 1-inch in diameter or less.

3) Return springs.

4) Brake pads.

2.02 PREPARATION

1. Photo-document as-found condition.

48 13 43 - 4

2. Coatings contain regulated metals. Refer to Section 02 83 35 - Removal and Disposal of Coatings and Equipment with Coatings Containing Regulated Metals.

B. Clean and prepare entire component for examination:

1. Machined and journal surfaces: SSPC-SP 1

2. All other surfaces, including coupling bores: SSPC-SP 2

3. For surfaces contaminants that cannot be removed by SSPC-SP 2, first power tool surfaces to SSPC-SP 3. If still not removed blast surfaces to SSPC-SP 6.

4. No metal removal is allowed during the cleaning process.

5. Protect machined and journal surfaces during blasting of other surfaces.

2.03 DIMENSIONAL AND GEOMETRIC INSPECTIONS

A. Perform as-found and final inspections.

1. Record material temperature when measurements were taken.

2. Record measurement device used and calibration certificate.

B. 100 percent dimensional and geometric inspection of all components, including but not limited to:

a. Brake and Jacking Cylinder Assemblies.

b. Brake Pads.

c. Deleted

C. As-found Report:

1. Dimensional and geometric condition:

a. Material temperature when measurements were taken.

2. Verified measurements and inspection sheets.

3. Recommended Repairs:

a. Identification and description of defects.

b. Proposed methods of repair.

4. Electronic photos of findings.

D. Final Report:

1. Verified measurements and inspection sheets.

a. Material temperature when measurements were taken.

2.04 NON-DESTRUCTIVE EXAMINATION

48 13 43 - 5

1. See Section 48 13 03 – General Testing Methods.

2. Perform before and after refurbishment.

B. VT Testing:

1. Perform 100 percent VT.

2. Test the following components:

a. Brake and Jack Cylinder Assemblies.

b. Deleted

C. MT and PT Testing:

1. Perform 100 percent MT or 100 percent PT.

2. Test the following components:

a. Brake and Jack Cylinder Assemblies.

b. Deleted

D. As-found Report:

1. Written and mapped description of the results from the non-destructive examination.

2. Recommended Repairs:

a. Identification and description of defects.

b. Proposed methods of repair.

3. Personnel qualification records per ASTM A903 S1.

E. Final Report:

1. Written and mapped description of the results from the non-destructive examination.

2. Personnel qualification records per ASTM A903 S1.

2.05 DRAWINGS

A. General:

1. Include material designations and weight of individual components.

B. Approval Drawings:

1. Refurbishment Drawings:

a. Provide a separate drawing for:

1) Brake Assemblies.

2) Deleted

48 13 43 - 6

C. Final Drawings:

1. Updated versions of approval drawings:

a. Government format.

b. Changes made in the field or shop.

c. Verified dimensions:

1) Specific to individual unit, labeled.

d. Torque values.

2.06 MATERIALS

A. Brake Cylinder Assembly Components:

1. Brake Pads: In-kind replacement. Low-dust, asbestos-free.

2. Return Springs: In-kind replacement.

B. Hardware:

1. Bolts and studs: ASTM A193, B7.

2. Nuts: ASTM A194, 2H.

3. Washers: Hardened steel compatible with brake ring and hardware.

2.07 COATINGS

A. Coat in accordance with Section 09 96 20 – Coatings.

PART 3 EXECUTION

A. Reference Section 48 13 07 - Reassembly and Alignment.

Photographs (Added)

51 00 10 - 1

SECTION 51 00 10

PHOTOGRPAHS

51 00 10 - 2

1.01 CASING BAFFLE VANE

51 00 10 - 3

51 00 10 - 4

51 00 10 - 5

51 00 10 - 6

51 00 10 - 7

51 00 10 - 8

51 00 10 - 9

51 00 10 - 10

51 00 10 - 11

51 00 10 - 12

1.01 DRAFT TUBE BAFFLE

51 00 10 - 13

51 00 10 - 14

51 00 10 - 15

51 00 10 - 16

51 00 10 - 17

1.02 RUNNER CONDTION

51 00 10 - 18

51 00 10 - 19

51 00 10 - 20

51 00 10 - 21

51 00 10 - 22

51 00 10 - 23

51 00 10 - 24

51 00 10 - 25

1.03 WATERWAY CONDITION

51 00 10 - 26

51 00 10 - 27

51 00 10 - 28

51 00 10 - 29

51 00 10 - 30

51 00 10 - 31

51 00 10 - 32

51 00 10 - 33

51 00 10 - 34

51 00 10 - 35

51 00 10 - 36

51 00 10 - 37

51 00 10 - 38

51 00 10 - 39

51 00 10 - 40

51 00 10 - 41

51 00 10 - 42

51 00 10 - 43

51 00 10 - 44

51 00 10 - 45

51 00 10 - 46

51 00 10 - 47

51 00 10 - 48

51 00 10 - 49

51 00 10 - 50

51 00 10 - 51

51 00 10 - 52

This page intentionally left blank.

Inspection Reports (Added)

51 00 20 - 1

SECTION 51 00 20

INSPECTION REPORTS

51 00 20 - 2

1.01 RUNNER U1

51 00 20 - 3

51 00 20 - 4

51 00 20 - 5

51 00 20 - 6

51 00 20 - 7

51 00 20 - 8

51 00 20 - 9

51 00 20 - 10

51 00 20 - 11

51 00 20 - 12

51 00 20 - 13

51 00 20 - 14

51 00 20 - 15

51 00 20 - 16

51 00 20 - 17

51 00 20 - 18

51 00 20 - 19

51 00 20 - 20

51 00 20 - 21

51 00 20 - 22

51 00 20 - 23

1.02 RUNNER U2

51 00 20 - 24

51 00 20 - 25

51 00 20 - 26

51 00 20 - 27

51 00 20 - 28

51 00 20 - 29

51 00 20 - 30

51 00 20 - 31

51 00 20 - 32

51 00 20 - 33

51 00 20 - 34

51 00 20 - 35

51 00 20 - 36

51 00 20 - 37

51 00 20 - 38

51 00 20 - 39

51 00 20 - 40

51 00 20 - 41

51 00 20 - 42

Drawings (Revised)

52 00 00 - 4

Table 52 00 00A - List of Drawings

Sheet No.

Drawing No. Title

46 14-B-5878 Vert. W.W. Generator - Thrust Bearing Assembly (36 Dia.)

47 16-B-1445 Vertical W.W. Generator Fr. 26-167-29 - Lower Guide Bearing Assembly (24 ½ Dia.)

48 16-B-1450 Vertical W.W. Generator Fr. 26-167-29 – Cooling Coil (Lower Guide Brg.)

49 19-A-3346 Vertical W.W. Generator Fr. 26 – Main Shaft

50 9710D24 Hydro Generator 26-167-29 – General Assembly

51 9710D25 Hydro Generator 15,000 KVA Outline

51a 47002 Baffle

51b 47003 Baffles and Piping Installed in One Draft Tube

Standard Drawings:

52 40-D-7102 Government Drawing Format - Drawing Border, Sample Title Block and Signature Lines