11_2_2022_-_Air_Compliance_Source_Requirement_Guide_2022_0002.pdf

AIR EMISSIONS SOURCES

COMPLIANCE REQUIREMENTS GUIDE

Prepared for:

U.S. Space Force

45 CES/CEIE

Patrick SFB, Florida

Prepared by:

March 2022

This Page Intentionally Left Blank i

RECORD OF REVIEW

REVIEWED BY REVIEWED

DATE

REMARK

Pius Sanabani 03/2012 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 4/2013 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements. Section 4, Performance Standards for Stationary

New Sources and related tables including the National Emission Standards for Hazardous Air Pollutants (NESHAP) Master List were removed. The section is found not to be relevant to the intent of the document. Table

3.00-1 is created to list only the applicable NSPS and NESHAPs.

Pius Sanabani 10/2014 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 11/2015 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 04/2016 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 08/2017 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 08/2018 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 06/2019 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements.

Pius Sanabani 08/2020 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as the 45 SW air compliance requirements. All references to Title V Air Operation Permit were removed from the document.

Frances Dixon 10/2021 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as Space Launch

Delta 45 air compliance requirements.

Frances Dixon 3/2022 The Air Emission Sources Compliance Requirement Guide has been reviewed and made current with Federal, and State as well as Space Launch

Delta 45 air compliance requirements.

ii iii

EXECUTIVE SUMMARY

This Air Compliance Source Requirements Guide (ACSR) was developed to help the Space

Launch Delta 45 (SLD 45) Air Quality Manager oversee the air program and ensure compliance at Patrick Space Force Base (PSFB), Cape Canaveral Space Force Station (CCSFS), Malabar

Transmitter Annex (MTA) and Jonathan Dickinson Missile Tracking Annex (JDMTA). The

ACSR was also written in such a way to help the emission source operators understand the requirements affecting their operations. The ACSR provides the information needed to manage the installations in accordance with the 1990 Amendment to the Clean Air Act (CAA), other state and local air quality regulations, and Space Force policies.

The ACSR is not required by any existing or anticipated Federal, State, or local air quality regulations. 45 CES/CEIE has elected to prepare the ACSR to provide a simple planning document that contains the required information to implement effective air quality programs to ensure compliance with all applicable internal and external regulatory requirements.

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TABLE OF CONTENTS

Record Of Review .......................................................................................................................... i Executive Summary ..................................................................................................................... iii

Table of Contents .......................................................................................................................... v List of Tables ................................................................................................................................. v Definitions (Commonly Used Terms in Air Compliance) .......................................................... vii Acronyms .................................................................................................................................. xi 1 Introduction

1.1 Space Launch Delta 45

1.2 Regulatory Background

1.3 Permit Requirements

1.4 Applicable National Emission Standards for Hazardous Air Pollutants

1.5 Air Quality

1.6 Compliance Requirements

1.7 Data Tracking and Maintenance

2 Current SLD 45 Compliance Status

2.1 Patrick SFB

2.2 Cape Canaveral SFS

2.3 Malabar Transmitter Annex

2.4 Jonathan Dickinson Missile Tracking Annex

LIST OF TABLES

Table 1.4-1: Applicable NESHAPs and NSPS Table 2.1.1-1: PSFB Air Emission Unit/Activities

Table 2.2.1-1: CCSFS Air Emission Units/Activities Table 2.2.1-2: NOTU Operated Facilities and Associated Air Emission Units/Activities

Table 2.2.1-3: NRO Operated Facilities and Associated Air Emission Units/Activities Table 2.3.1-1: MTA Air Emission Unit/Activities

Table 2.4.1-1: JDMTA Air Emission Unit/Activities vi vii

DEFINITIONS (COMMONLY USED TERMS IN AIR COMPLIANCE)

Air Pollutant:

Any substance (particulate, liquid, gaseous, organic or inorganic) which if released, allowed to escape, or emitted, whether intentionally or unintentionally, into the outdoor atmosphere may result in or contribute to air pollution.

Air Pollution:

The presence in the outdoor atmosphere of any air pollutants in quantities which are or may be harmful or injurious to human health or welfare, animal or plant life, or property, or unreasonably interfere with the enjoyment of life or property, including outdoor recreation.

Criteria Air Pollutants:

Particulate matter (PM and PM10), Sulfur dioxide (SO2), Carbon monoxide (CO), Oxides of nitrogen (NOx), and Ozone (O3). Ozone is tracked through its precursors, namely volatile organic compounds (VOC) and NOx.

Emissions:

The discharge or release into the atmosphere of one or more air pollutants.

Emission Limit:

Emission limitation set in an operating permit which emissions from an operation should not exceed.

Emissions Point:

The point at which an air pollutant first enters the atmosphere. Also referred to as “discharge point”.

Emissions Unit:

Any part or activity of a facility that emits or has the potential to emit any air pollutant. Also referred to as “emissions source”.

Fugitive Emissions:

Those emissions which could not reasonably pass through a stack, chimney, vent or other functionally equivalent opening.

Hazardous Air Pollutants (HAPs):

188 chemicals and compounds listed under section 112(r) of the Clean Air Act (CAA). HAPs may be organic like benzene or inorganic like cadmium compounds.

Major Source of Air Pollution:

A facility containing an emission unit or a group of emissions units that have the potential, in the aggregate, to emit 100 tons per year or more of any criteria air pollutant, 25 tons per year or more of total hazardous air pollutants, or 10 tons per year or more of any individual air pollutants. This is referred to as “Title V Source”. A major source may elect to place a limit on emissions of a pollutant and becomes a synthetic minor source for that pollutant.

viii

Minor Source of Air Pollution:

A facility that is not a major source of air pollution.

Regulated Air Pollutant:

Air pollutants that are regulated under the CAA are criteria air pollutants (PM/PM10, SO2, NOx, CO, O3) and HAP. HAPs are the 188 chemicals and compounds listed in section 112(r) of the

CAA.

Trivial Activities:

Activities and operations, at a Title V Source (Major Source), that are not required to be listed in the Title V application or the Title V permit. These are therefore exempt from permitting and permit requirements. These activities are treated as if they emit no air pollutants. These activities include:

1) Combustion emissions from propulsion of mobile sources, except for vessel emissions from Outer Continental Shelf sources,

2) Air-conditioning units used for human comfort that do not have applicable requirements under Title VI of the Clean Air Act,

3) Ventilating units used for human comfort that do exhaust air pollutants into the ambient air from any manufacturing/industrial or commercial processes,

4) Non-commercial food preparation,

5) Consumer use of office equipment and products, not including printers or businesses primarily involved in photographic reproduction,

6) Janitorial services and consumer use of janitorial products,

7) Internal combustion engines used for landscaping purposes,

8) Laundry activities, except for dry-cleaning and steam boilers,

9) Bathroom/toilet vent emissions,

10) Emergency (backup) electrical generators at residential locations,

11) Tobacco smoking rooms and areas,

12) Blacksmith forges,

13) Plant maintenance and upkeep activities (e.g., ground-keeping, general repairs, cleaning, painting, welding, plumbing, re-tarring roofs, installing insulation and paving parking lots) provided these activities are not conducted as part of a manufacturing process, are not related to the source primary business activity and not otherwise triggering a permit modification,

14) Repair or maintenance shop activities not related to the source’s primary business activity, not including emissions from surface coating or degreasing (solvent metal cleaning) activities, and not otherwise triggering a permit modification,

15) Portable electrical generator that can be moved by hand from one location to another,

16) Hand-held equipment for buffing, polishing, cutting, drilling, sawing, grinding, turning or machining wood, metal or plastic,

17) Brazing, soldering and welding equipment, and cutting torches relating to manufacturing and construction activities that do not result in emission of HAP metals,

18) Air compressors and pneumatically operated equipment, including hand tools,

19) Battery and battery charging stations, except for battery manufacturing plant, ix

20) Storage tanks, vessels and containers holding or storing liquid substances that will not emit any VOC or HAP,

21) Storage tanks, reservoirs and pumping and handling equipment of any size containing soaps, vegetable oil, grease, animal fats, and non-volatile aqueous salt solutions, provided appropriate lids and cover are utilized,

22) Equipment used to mix and package soap, vegetable oil, grease, animal fats and non-volatile aqueous salt solutions, provided appropriate lids and cover are utilized,

23) Drop hammers or hydraulic presses for forging or metalworking,

24) Equipment used exclusively to slaughter animals but not including other equipment at slaughterhouses, such as rendering cookers, boilers, heating plants, incinerators, and electrical power generating equipment,

25) Vents from continuous emissions monitors and other analyzers,

26) Natural gas pressure regulator vents, excluding venting at oil and gas production facilities,

27) Hand-held applicator equipment for hot melt adhesives with no VOC in the adhesive formulation,

28) Equipment used for surface coating, painting, dipping or spraying application, except those that will emit VOC or HAP,

29) CO2 lasers, used only on metals and other materials which do not emit VOC or

HAP in the process,

30) Consumer use of paper trimmers/binders,

31) Electric or steam-heating drying ovens and autoclaves, but not the emissions from the articles or substances being processed in the oven or autoclaves or the boiler delivering the steam,

32) Salt baths using nonvolatile salt that do not result in emission of any regulated air pollutants,

33) Laser trimmers using dust collection to prevent fugitive emissions,

34) Bench-scale laboratory equipment used for physical or chemical analysis, but not lab fume hoods or vents,

35) Routine calibration and maintenance of laboratory equipment or other analytical instruments,

36) Equipment used for quality control/assurance or inspection purposes, including sampling equipment used to withdraw materials for analysis,

37) Hydraulic and hydrostatic equipment,

38) Environmental chambers not using HAP gases,

39) Shock chambers,

40) Humidity chambers,

41) Solar simulators,

42) Fugitive emissions relating to movement of passenger vehicles, provided the emissions are not counted for application purposes and any required fugitive dust control plan or its equivalent is submitted,

43) Process water filtration systems and de-mineralizers,

44) De-mineralized water tanks and de-mineralizer vents,

45) Boiler water treatment operations, not including cooling towers,

46) Oxygen scavenging (de-aeration) of water, x

47) Ozone generators,

48) Fire suppression systems,

49) Emergency road flares,

50) Steam vents and safety relief valves,

51) Steam leaks,

52) Steam cleaning operations, and

53) Steam sterilizers xi

ACRONYMS

ACSR Air Compliance Source Requirement

AEI Air Emissions Inventory

APIMS Air Program Information Management System

AST Above Ground Storage Tank

AQM Air Quality Manager

CAA Clean Air Act (the 1990 Amendment)

CCSFS Cape Canaveral Space Force Station

CERCLA Comprehensive Environmental Response, Compensation, and Liability Act

45 CES/CEIE 45th Civil Engineering Squadron, Installation Management Flight, Environmental Element

CO Carbon Monoxide

CX Complex (Launch Complex)

EPA U.S. Environmental Protection Agency

ER Eastern Range

FDEP Florida Department of Environmental Protection

HAP Hazardous Air Pollutant

JDMTA Jonathan Dickinson Missile Tracking Annex kpa Kilopascal

MACT Maximum Achievable Control Technology

MAEI Mobile Air Emissions Inventory

MTA Malabar Transmitter Annex

NAAQS National Ambient Air Quality Standards

NESHAP National Emission Standards for Hazardous Air Pollutants

NMOC Non-methane Organic Compounds

NOx Oxides of Nitrogen

NSPS New Source Performance Standards

O3 Ozone

PSFB Patrick Space Force Base

PM Particulate Matter

PM10 Particulate Matter of diameter 10 microns or less psi Pound per square inch

PTE Potential to Emit

RCRA Resource Conservation and Recovery Act

SIP State Implementation Plan

SLC Space Launch Complex

SLD 45 Space Launch Delta 45

SO2 Sulfur Dioxide

VOC Volatile Organic Compounds xii

1 Introduction

1.1 Space Launch Delta 45

Space Launch Delta 45 (SLD 45) is headquartered on Patrick SFB and is in charge of the Eastern

Range (ER). The ER comprises Patrick SFB, Cape Canaveral SFS, Malabar Transmitter Annex

(MTA), Jonathan Dickinson Missile Tracking Annex (JDMTA) and Ascension Auxiliary

Airfield (AAAF). The primary mission of SLD 45 and its ER is to provide a vast network of radar, telemetry and communications instrumentation support to facilitate the safe launch of all

Department of Defense, National Security Space, National Aeronautics Space Administration

(NASA), National Oceanic and Atmospheric Administration (NOAA), commercial and Naval

Ordnance Test Unit’s (NOTU) support to the Navy’s Strategic Systems Programs missions.

There are currently four active launch complexes on the ER; Launch Complex 37 for ULA Delta rockets; Launch Complex 40 for SpaceX Falcon 9 rockets; Launch Complex 41 for ULA Atlas rockets; and Launch Complex 39A, which is owned by NASA. There are also several launch complexes that are inactive or under development; Launch Complexes 11 and 36 have been modified to create the commercial launch complex for Blue Origin’s New Glenn program;

Launch Complex 16 is being developed to support Relativity Space, Terran 1 program; Launch

Complex 39B, owned by NASA, which is undergoing refurbishment for future missions of the

Artemis program and Launch Complex 46 is leased and operated by Space Florida; allowing

Astra to use CX46 for their upcoming rocket launches. The Navy continues to launch Trident II

(D5) Missiles underwater from the OHIO Class of nuclear-propelled TRIDENT submarines.

1.2 Regulatory Background

The Clean Air Act (CAA) was first enacted in 1970, and later amended in 1990, to reduce the emission of pollutants into the atmosphere in order to protect human health and limit the effect of airborne pollutants on the environment. The CAA authorizes the U.S. Environmental Protection

Agency (EPA) to accomplish these objectives by setting air quality standards that limit the amount of air pollutants that can be emitted. The EPA established emission standards apply to both mobile (e.g., automobiles, aircraft, etc.) and stationary (e.g., boilers, IC engines, etc.)

sources. These standards are implemented in the state of Florida through the power of the EPA, as well as the Florida Department of Environmental Protection (FDEP).

The EPA has established National Ambient Air Quality Standards (NAAQS) for six pollutants.

These standards allowed regulators to begin to protect the public from toxic air pollutants. The responsibility of enforcing these standards lies primarily with the FDEP. Each year the FDEP must submit a State Implementation Plan (SIP) to achieve and maintain compliance with the

NAAQS. Pursuant to the SIP, any new or modified stationary emission source is subject to pre-construction review to determine whether the facility will compromise compliance with any

NAAQS. In addition, for areas that do not attain any NAAQS, the SIP must contain regulatory strategies to control emissions from existing stationary sources. The permitting process is one of the regulatory strategies FDEP employs to control emissions. Owners and operators of stationary air emission units with potential to emit 5 tons or more per year of any criteria air pollutants or 2,500 lbs. or more per year of total HAP or 1,000 lbs. or more per year of individual

HAP or 500 lbs. of lead must be issued a permit by FDEP. In the permit are conditions (general and specific) under which the unit must operate as well as the reports required to be submitted to

FDEP to demonstrate compliance.

Section 112 of the CAA directs the EPA to identify any air pollutant which can be classified as hazardous and establish emission standards for sources that emit these pollutants. These standards, known as National Emission Standards for Hazardous Air Pollutants (NESHAP), apply to new and previously existing sources. The CAA also requires facilities to provide information on the strategies employed to minimize the risks to the community posed by the accidental release of certain substances listed by the EPA.

1.3 Permit Requirements

An exempt or insignificant source is any source that does not have the potential to emit or actually emits up to 5 tons of any criteria air pollutants, 500 lbs. of lead, 2,500 lbs. of total HAPs and/or 1,000 tons of individual HAPs per year. Table 1.3-1 presents emission threshold for permit requirements.

Table 1.3-1: Permit Threshold

Pollutant

Threshold Emissions Per Year

Major (Title V)

Source*

Minor (Area) Source Exempt Source

PM 100 tons or more More than 5 tons but less than 100 tons Less than 5 tons

CO 100 tons or more More than 5 tons but less than 100 tons Less than 5 tons

NOx 100 tons or more More than 5 tons but less than 100 tons Less than 5 tons

SO2 100 tons or more More than 5 tons but less than 100 tons Less than 5 tons

VOC 100 tons or more More than 5 tons but less than 100 tons Less than 5 tons

Lead More than 500 lbs. from a single emission unit. Less than 500 lbs. from a single emission unit

HAP (total) 25 tons or more More than 2.500 lbs. but less than 25 tons Less than 2,500 lbs.

HAP

(individual)

10 tons or more More than 1000 lbs. but less than 10 tons Less than 1000 lbs.

1.4 Applicable National Emission Standards for Hazardous Air Pollutants

The NESHAP and NSPS that apply to SLD 45 facilities are provided in Table 1.4-1. The enforcing regulations for the NESHAPs and NSPS are codified in 40 CFR Part 63 and 40 CFR

60. Traditional NESHAPs apply only to major sources of HAP while Area Source NESHAPs apply to minor sources of HAP.

Table 1.4-1: Applicable NESHAPs and NSPS

Rule Number Rule Title

40 CFR 60 Subpart A New Source Performance Standards (NSPS) General Provisions

40 CFR 60 Subpart IIII NSPS for Stationary Compression Ignition Internal Combustion Engines (CI)

40 CFR 60 Subpart JJJJ NSPS for Stationary Spark Ignition Internal Combustion Engines (SI)

40 CFR 60 Subpart Dc NSPS for Small Industrial-Commercial-Institutional Steam Generating Units

40 CFR 63 Subpart A National Emission Standards for Hazardous Air Pollutants (NESHAP) General Provisions

40 CFR 63 Subpart CCCCCC NESHAP for NESHAP for Gasoline Dispensing Facilities

40 CFR 63 Subpart JJJJJJ NESHAP for Industrial, Commercial, and Institutional Boilers

40 CFR 63 Subpart ZZZZ Reciprocating Internal Combustion Engines (RICE)

62-210.310, F.A.C. Air General Permit

Applicability determination is based on current regulations, language of the regulations, as well as operations at the facilities (PSFB, CCSFS, MTA, and JDMTA). This document is to be updated annually to be current with changes in regulations and/or facility operations.

1.5 Air Quality

Air quality at the SLD 45 mainland installations are regulated by FDEP. Region 4 of the EPA delegates the responsibility to handle the day-to-day enforcement of the requirements through permitting and inspections to FDEP.

Activities at SLD 45 mainland installations that result in air emissions include, but are not limited to:

Abrasive blasting (surface preparation and cleaning for painting)

Asphalt paving

Cooling towers

Construction

Degreasing (part washing)

External combustion (boilers and furnaces)

Fire training

Fuel dispensing

Fuel stand operations

Fuel storage tanks

General solvent usage (miscellaneous chemical use at various facilities)

Internal combustion (electric generators and engines)

Munitions range

Occasional fuel spills

Pesticide/Herbicide applications

Surface coating (paint spray booths, facility painting, etc.)

Welding operations

Woodworking (carpenter shops)

1.6 Compliance Requirements

Criteria air pollutants are particulate matter (PM10/PM2.5), oxides of nitrogen (NOx), carbon monoxide (CO), sulfur oxides (SOx), and volatile organic compounds (VOC). The focus for

SLD 45 is to ensure compliance with all Federal, State and Air Force air regulations. To do this

SLD 45 must:

Maintain emission unit records to ensure exempt threshold emissions quantities are not exceeded.

Obtain a minor source permit for emission sources when emissions exceed exemption threshold.

Maintain and update emission source records (hours of operation, fuel usage, material usage, etc.) in APIMS.

Perform monthly update of emission unit compliance status using Compliance

Assessment Module in APIMS to ensure 100% compliance.

Meet RICE NESHAP requirements of 40 CFR 63, Subpart ZZZZ for stationary emergency IC engines. These requirements are as follows:

Change oil and filter every 500 hours of operation or annually, whichever comes first.

Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first, and replace as necessary.

Inspect hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.

1.7 Data Tracking and Maintenance

The Air Program Information Management System (APIMS) is the primary tool used to track air compliance data. It is an Air Force wide data management system specifically designed to manage air compliance data and analysis. SLD 45 strives to maintain a complete inventory of all air assets found on its mainland installations. An in-depth approach to managing data in APIMS can be found in the Air Force Civil Engineering Center’s “APIMS AEI Procedure” guide dated

January 2018. Section 1 of this guide outlines the Air Force’s approach to managing air quality compliance and understanding the risks.

2 Current SLD 45 Compliance Status

2.1 Patrick SFB

2.1.1 PSFB Air Quality Status

PSFB does not operate under any permit (Title V Air Operation Permit, Minor Source Permit, or an Air General Permit). PSFB emission sources are considered insignificant and subject to no permit requirements. PSFB Stationary IC engines are, however, subject to the RICE NESHAP requirements of 40 CFR 63 Subpart ZZZZ. Table 2.1.1-1 lists the air emissions sources currently being tracked in APIMS.

Table 2.1.1-1: PSFB Air Emission Unit/Activities Facility Number

(Name)

Emission Unit/Activity Comment

Base Wide Welding/cutting/brazing operations

283 (Service Station) Diesel fuel

Fuel bulk loading - JP8 / Jet A

Grounds Maintenance

Tank to Truck

313 (75 LRS/LGRV) One glove box- Plastic media

313 (Contractor) One glove box- Plastic media

One blast booth – Plastic media

Two paint booths

Blast Booth is inactive

423 One 170 HP diesel engine

425 One 170 HP diesel engine

One 195 HP diesel engine

522 Wood working activities

533 One 1220 HP diesel engine

535 One 68 HP diesel engine

603 One 48.8 HP diesel engine

630 One paint booth 920th Aircraft Corrosion Control

650 One 380 HP diesel engine

675 One 7.9 HP diesel engine

(Name)

Emission Unit/Activity Comment

635 (Military Service

Station)

Fuel bulk loading – gas

Fuel bulk loading – diesel

Fuel transfer JP8 / Jet A diesel Fuel

Tank to Truck

Tank to Truck

Truck to Aircraft

Golf Course

664 (TAN) One 100000 gal UST Removed 05/04/2020

667 (TAN) One 100000 gal UST Removed 09/19/2019

AAFES Four 12000 gal UST

710 One 197 HP diesel engine

806 One 375 HP diesel engine

820 One 145 HP diesel engine

891 One 130 HP diesel engine

912 (HVAC) One glovebox – Aluminum Oxide grit

957 One 68 HP diesel engine

962 One 535 HP diesel engine

1060 One 361 HP diesel engine

1311 One 350 HP diesel engine

1317 One 380 HP diesel engine

1319 (Security

Forces)

One 297 HP diesel engine

1350 Three Portable 1.34 HP gas engines

Three Portable 6.7 HP gas engines

Three Portable 8.04 HP gas engines

Six Portable 8.04 HP diesel engines

Two Portable 13.4 HP diesel engines

Four Portable 13.4 HP gas engines

One Portable 16.08 HP gas engine

Five Portable 20.1 HP gas engines

Two Portable 36 HP diesel engines

One Portable 54 HP diesel engine

Two Portable 102 HP diesel engines

One Portable 118 HP diesel engine

One Portable 133 HP diesel engine

One Portable 145 HP diesel engine

Two Portable 154 HP diesel engines

One Portable 231 HP diesel engine

Two Portable 277 HP diesel engines

One Portable 279 HP diesel engine

One Portable 324 HP diesel engine

One Portable 426 HP diesel engine

1365 One 68 HP diesel engine

1376 One 762 HP diesel engine

1395 Four 2346 HP diesel engines

1430 One 68 HP diesel engine

1497 One 380 HP diesel engine

1524 One 36 HP diesel engine

10992 Three 3634 HP diesel engines

Malabar One 625 HP diesel engine

In addition to the requirements for IC engines, operation records for air emission activities

(surface coating, abrasive blasting, fuel consumption, maintenance, etc.) must be entered and maintained in APIMS. APIMS records are to be updated monthly to ensure the emission threshold under which PSFB emission units are deemed exempt are not exceeded.

2.2 Cape Canaveral SFS

2.2.1 Air Quality Status

One contractor (CLOIS) and two tenant organizations (NOTU and NRO) currently operate

CCSFS facilities. The facilities and associated air emission units/activities are provided in Table

2.2.1-1, Table 2.2.1-2, and Table 2.2.1-3.

Table 2.2.1-1: CCSFS Air Emission Units/Activities

(Name) Emission Unit/Activity Facility Current

Use

Comment

00003 (Cocoa Doppler

Radar)

One 86 HP diesel engine w/ 375 gal sub base diesel tank

01604 (Hangar H) One natural gas boiler Storage &

PCAR

Disposition

Boiler not run since Oct 2018

01605 (Photo Lab) One natural gas boiler Laboratory Boiler installed Dec 2018. Not able to access inside facility – only mechanical rooms

01606 (Hangar G) No air emissions Next Gen storage of equipment associated with the Orion

Capsule

No emission units/activities in facility

01611 (Hanger F) No air emissions Storage and training classroom

No emission units/activities in facility

01612 (Hangar E) No air emissions Next Gen.

Storage of equipment and vehicles

No emission units/activities in facility

01613 (C Annex) No air emissions --- No emission units/ in facility

01625 (Wolf Creek

Field Operations)

No air emissions --- No emission units/activities in facility

01628 (HAZMART) No air emissions Storage No emission units/activities in facility

01635 (Rigging Shop) Facility was demolished in May

01641 (XY

Communication

Facility)

One 755 HP diesel engine

One 2000 gal diesel AST

One 75 gal day tank

Office space and high bay work area

01645 (ATOMS) No air emissions Office space ---

01646 (Mechanical

Bldg.)

Two natural gas boilers

Two cooling towers

Mechanical building

01704 (E&L) One 157 HP diesel engine w/ 208 gal sub base diesel fuel tank

Two cooling towers

Office space The generator is operated by

Aerospace

(Name)

Emission Unit/Activity Facility Current Use

Comment

01708 (Hangar R&D) One 180 HP diesel engine w/ 300 gal sub base diesel fuel tank

One parts washer

Welding/brazing vent

One natural gas boiler

1711(Hangar I) One natural gas boiler

Four lab hoods

Electronic Lab and office area

Three lab hoods vent hydrazine and the other vents oxidizer

1722 (Comm. ITS

Support Facility)

One 157 HP diesel engine w/200 gal sub base diesel fuel tank

1724 (Physical

Standards Lab)

One out of service natural gas boiler

No activities in facility

Lab moved to Bldg. 981 on PSFB

1728 (Heavy

Equipment & Rigging

Shop)

No air emissions No activities in facility

No emission units/activities in facility

1744 (Hangar U) One parts washer

One welding/ brazing operation

Two natural gas boilers

Vehicle

Maintenance

The two natural gas boilers are located at the car wash at Hangar

U east annex

20185 and 20179

(CCSFS Weather

Station)

One 95 HP diesel engine w/ 147 gal sub base diesel fuel tank

Weather Station ---

27220 or 27212 (LOCC

OPS Control Center)

One 1000 HP diesel engine

One 500 gal diesel AST

29150 (Pump Station 7) One parts washer

One 299 HP diesel engine

One 500 HP diesel fire pump

One 552 HP diesel fire pump

Six 1280 HP diesel deluge pumps

One 10000 gal diesel AST

One 100 gal diesel day tank

Six 275 gal diesel day tanks

Deluge Pump

Station

The parts washer uses non-HAP, non-VOC Ozzie Juice

39776 or 39765 (Dome

GPS)

One 382 HP diesel engine w/ 300 gal sub base diesel fuel tank

One 500 gal diesel AST

44524 (Chiller Building

Plant)

Portable chiller --- ---

44600 (Carpenter Shop)

(HVAC Shop)

Woodwork operation w/dust collector

One parts washer

Carpenter and

Refrigerant

Storage

Building

The parts washer uses non-HAP, non-VOC Ozzie Juice. Parts washer not in use

44625 (Generator Shop) One out of service diesel fired boiler

One 250 gal diesel AST

One parts washer

One glovebox blaster

Generator

Storage Shop

Boiler permanently shut down.

The parts washer uses non-HAP, non-VOC Ozzie Juice

44636 (Searchlight

Shop)

Workshop for searchlights with sub base diesel fuel tank

Generator Shop maintains area

44645 (CCF) One paint booth

One blasting booth

Corrosion

Control

Building

49634 (Range COMM) One 2220 HP diesel engine w/ 475 gal sub base diesel fuel tank

One 3000 gal diesel AST

Two chiller units

Range

Communication

Building (New)

(Name)

Emission Unit/Activity Facility Current Use

Comment

One split unit (HVAC)

49750 (Security HQ) One 555 HP diesel engine

One 550 gal diesel AST

Security HQ ---

44810 (Hangar AA) No air emissions Former LOSC

HVAC Shop

Building is being renovated and turned over to Lockheed Martin

49800 (Quonset Hut) No air emissions Storage No emission units/activities in facility

49803 (Wolf Creek

Warehouse)

No air emissions Warehouse No emission units/activities in facility

49816 (Low Voltage) No air emissions Storage No emission units/activities in facility

49820 (Haz. Waste 90

Day)

No air emissions Dedicated storage

No emission units/activities in facility 49835 No air emissions Storage Facility being turned over to the

Air Force

49925 (Storage) No air emissions CLOIS

Logistics

Storage

Transformers/Vacuum Switches

49926 (Storage) No air emissions CLOIS

Logistics

Storage

Equipment, computers, electrical parts

49927 (POL Bldg.) No air emissions Former LOSC Building is empty

49934 (ULA Storage) No air emissions ULA Storage

Building

No emission units/activities in facility

49937 (Storage) No air emissions CLOIS

Logistics

Storage

No emission units/activities in facility

50012 (Fire Station

Main Building)

One natural gas water heater Fire Station ---

50013 (Fire Station

Gen. Building)

One 896 HP diesel engine w/ 1250 gal sub base diesel fuel tank

Gen. Building

50211 (Flight Control

Tower)

No air emissions Flight Control No emission units/activities in facility

50225 (Airfield

Tower/Lighting Skid

Strip)

One 385 HP diesel engine w/ 472 gal sub base diesel fuel tank

Skid Strip

Airfield Tower and Lighting

1.5 L cylinder displacement

51906 (CX25) One 134 HP diesel engine

One 500 gal diesel AST

SWSA

Generator

Building

54708 (500 Ft Comm.

Tower)

One 85 HP diesel engine

One 500 gal diesel AST

Communication

Tower

54731 or 54732 (Water

Treatment Plant)

One 830 HP diesel engine

One 1000 gal diesel AST

One 400 gal day tank

Wastewater/Slu dge Treatment

Facility and Lab

54800 (AF Chem. Lab) One 199 HP diesel engine w/ 316 gal sub base diesel fuel tank

Chem. Lab 1.125 L cylinder displacement

54928 (Little N) No air emissions DI Water

Treatment Plant

No emission units/activities in facility

57515 (MACA Fire

Pump)

One out of service fire pump

Empty 500 gal diesel AST

Fire Pump No emission units/activities in facility.

60533 (Hangar AO/AM

Boiler Building)

Two natural gas boilers Boiler Building Boilers operated by SpaceX

(Name)

Emission Unit/Activity Facility Current Use

Comment

60600 (Civil Eng.

Office)

No air emissions Office space No emission units/activities in facility

60701 (Alt. Security) One 51 HP diesel engine w/ 138 gal sub base diesel fuel tank

Security

Building

60705 (Comm. Admin.

Facility)

One 200 HP diesel engine

One 300 gal diesel AST

Communication

Administration

Facility

60709 (Comm.

Warehouse)

No air emissions Communication warehouse

No emission units/activities in facility

60740 (Det. 1) No air emissions Office space No emission units/activities in facility

62701 (GTB) One 82 HP diesel engine

One 250 gal diesel AST

Navy Guidance

Test Building

(GTB)

62820 (MACA AG) One 279 HP diesel engine w/ 322 gal sub base diesel fuel tank

MACA AG 1.116 L cylinder displacement

69800 (SPOC) One 390 HP diesel engine

One 400 gal diesel AST

Formally

SMARF

ULA Vulcan/Centaur

70526 (ITL Fire

Station)

One 300 HP diesel engine

One 550 gal diesel AST

One 100 gal diesel day tank

Gen. Building ---

79107 (Trident Wharf) One 1207 HP diesel engine w/

4853 gal sub base diesel fuel tank

Gen. Building ---

81730 (South Gen.

Plant/FPL CILC)

Five 1967 HP diesel engines demand-response generators

One 12000 gal diesel AST

Five 275 gal diesel day tanks

Gen. Building Formerly known as MOCC Gen.

Plant---

81900 (MOCC) Two natural gas boilers

Four cooling towers

Command and

Control Bldg.

(Office space)

85128-2 (CCSFS HQ) One 1112 HP diesel engine w/

1100 gal sub base diesel fuel tank

CCSFS HQ

Building

3.016 L cylinder displacement

90317 or 90313 (Pump

Station 2)

One 375 HP diesel engine w/ 540 gal sub base diesel fuel tank

Pump Station 2 ---

Table 2.2.1-2: NOTU Operated Facilities and Associated Air Emission Units/Activities Facility Number

(Name)

Emission Unit/Activity Facility Current Use Comment

01066 (Navy Supply

Facility)

No air emissions Office space No emission units/activities in facility

01115 (Hangar Y) Soldering operations in

Room 121 (fume vent outside)

Tumbler parts washer in

Room 110 (no air emission from operation)

Minor soldering operations on HVAC units in Room

Soldering Lab and equipment maintenance

01117 (Vehicle

Maintenance)

One parts washer ---

01118 (Engineering

Lab)

No air emissions Office space No emission units/activities in facility

01613 (SAB Annex) No air emissions Office space No emission units/activities in facility

01733 (E&A Bldg.) No air emissions Office space No emission units/activities in facility

03100 (CX46 Support

Building)

Welding operation CX46 Support building ---

49904 (SAB) No air emissions Admin, electronic testing

No emission units/activities in facility

51900 (CX25

Blockhouse)

No air emissions Office space No emission units/activities in facility

51906 (CX25) One 134 HP diesel engine

One 500 gal diesel AST

SWSA Generator building

52003 (SWSA

Engineering Bldg.)

No air emissions Office space No emission units/activities in facility

54915 (MRL

Engineering Bldg.)

No air emissions Office space No emission units/activities in facility

56921 (CX30

Blockhouse)

No air emissions Office space No emission units/activities in facility

56940 (SETA – CX30) No air emissions NAVY Weapons Shop No emission units/activities in facility

57511 (MACA AP) No air emissions Electronic testing and battery storage

No emission units/activities in facility

57512 (MACA AQ) No air emissions Electronic testing No emission units/activities in facility

60650 (E&O Bldg.) No air emissions Office space No emission units/activities in facility

62610 (Hangar Z) No air emissions Office space and storage

No emission units/activities in facility

62615 (TOF) One comfort cooling tower

South of facility

Test Operation Facility

(TOF)

No emission units/activities in facility. The cooling tower is outside facility

62630 (Support

Services Bldg.)

No air emissions Office space and

Storage

No emission units/activities in facility

62640 (Carpenter Shop) Woodworking operation equipped with dust collector

Woodwork operations

(Name)

Emission Unit/Activity Facility Current Use Comment

62960 (MACA AJ) One parts washer (out of service)

Vehicle maintenance No emission units/activities in facility

62700 (GTB) No air emissions Guidance Telemetry

Bldg.

No emission units/activities in facility

62980 (MACA AK) No air emissions Electronic testing and storage

No emission units/activities in facility

63000 (MACA AH) No air emissions Office space and electronic testing

No emission units/activities in facility

67901 (Delta Machine

Shop)

No air emissions Office space and storage

No emission units/activities in facility

68220 (Integrated Test

Facility Support Bldg.)

No air emissions Office space No emission units/activities in facility

74074 (ESF/New

NOTU HQ)

No air emissions Office space No emission units/activities in facility

79103 (Sentry House –

Wharf)

No air emissions Security No emission units/activities in facility

81701 ((NOTU Support

Bldg.)

No air emissions Office space and storage

No emission units/activities in facility

85201 (Supply Bldg.) No air emissions Office space No emission units/activities in facility

88900 (Navy

Club/Greenhouse)

No air emissions Dining/Recreation No emission units/activities in facility

88925 (Engineering

Bldg.)

No air emissions Office space No emission units/activities in facility

90302 (DASO HQ

Bldg.)

No air emissions Office space (DASO

HQ Bldg.)

The two cooling towers that were located at this facility were removed and replaced with an air-to-air system

90305 (Old Port Ops

Bldg.)

No air emissions Office space No emission units/activities in facility

Table 2.2.1-3: NRO Operated Facilities and Associated Air Emission Units/Activities

(Name)

Emission Unit/Activity Facility Current Use Comment

01720 (POL) No air emissions Dedicated storage No emission units/activities in facility

01721 (Hangar J) One glovebox blast unit

One plasma-cutting table

Welding operation

Machine shop/storage/office space

01725 (Hangar K) No air emissions Vehicle storage/Office

Space

No emission units/activities in facility

01777 (Launch

Support Facility)

One natural gas boiler Office space/ processing facility

01777-2 (LSF

Generator Bldg.)

One 2206 HP diesel engine w/ 2700 gal sub base diesel fuel tank

Mechanical Building ---

01777-Bldg B (Storage

Bldg.)

No air emissions Dedicated storage No emission units/activities in facility

01777-Bldg C (Storage

Bldg.)

No air emissions Dedicated storage No emission units/activities in facility

34702 (Technical

Support Facility)

No air emissions Office space No emission units/activities in

(Name)

Emission Unit/Activity Facility Current Use Comment

34706 (Mechanical

Support Bldg.)

Two natural gas boilers

Two cooling towers

Mechanical building Plan in place to switch boilers to natural gas when it becomes available at the TSF

34715 (Hardware

Storage Bldg.)

No air emissions Dedicated storage No emission units/activities in facility

34716 (Generator

Bldg.)

One 1502 HP diesel engine

One 6000 gal diesel AST

One 275 gal diesel fuel day tank

One 50 gal diesel fuel tank

Two cooling towers

Mechanical building ---

34721 (Generator

Bldg.)

One 2172 HP diesel engine

One 6000 gal diesel AST

One 275 gal diesel fuel day tank

Mechanical building ---

34724 (East

Warehouse)

No air emissions Office space/ dedicated storage

No emission units/activities in facility

49735 (Haz. Waste 90

Day)

No air emissions Dedicated storage No emission units/activities in facility

55000 (Hangar Little J) No air emissions Dedicated storage No emission units/activities in facility

55001 (Hangar Little

K)

No air emissions Dedicated storage No emission units/activities in facility

55010 (Shipping &

Receiving)

No air emissions Office space No emission units/activities in facility

55040 (Barrel Storage) No air emissions Dedicated refrigerant storage

No emission units/activities in facility

55045 (Micro Hangar

J)

No air emissions Office space No emission units/activities in facility

55065 (Micro Hangar

K)

No air emissions Dedicated storage No emission units/activities in facility

55073 (Carpentry Shop

Bldg.)

No air emissions Maintenance Bay No emission units/activities in facility

67740 (Access Control

Facility)

No air emissions Office space No emission units/activities in facility

67745 (EPF Utility

Annex)

Three natural gas boilers

Two 4375 HP engine each w/ 10000 sub base diesel fuel tank

One 2000 gal diesel AST

One 360 gal diesel AST

Three cooling towers

One 340 HP diesel fire pump

Mechanical Bldg. ---

67750 (EPF) Emergency major and minor fuel and oxidizer purge

Office space/processing facility

No emission units/activities in facility

67751 (Waste

Propellant Proc. Area

One oxidizer scrubber

One hypergolic fuel incinerator

Waste propellant processing

67755 (High Pressure

Gas Farm)

No air emissions Utility/Mechanical

Area

No emission units/activities in

(Name)

Emission Unit/Activity Facility Current Use Comment

73700 (Spacecraft

Support Facility)

No air emissions Office space No emission units/activities in facility

73701 (SSF Storage

Bldg.)

No air emissions Dedicated storage No emission units/activities in facility

73706 (SSF Generator

Bldg.)

One 475 HP diesel engine

One 500 gal diesel AST

One 50 gal diesel day tank

Mechanical building ---

2.2.2 Compliance Requirements

CCSFS operates under an Air General permit for emissions and fuel use from stationary IC engines.

CCSFS stationary IC engines are also subject to the RICE NESHAP requirements of 40 CFR 63

Subpart ZZZZ. CCSFS currently operates a total of 46 stationary IC engines. Of which, 41 operate on emergency basis, and are subject only to the requirements of Table 2d, Item 4 of 40

CFR 63 Subpart ZZZZ.

The remaining 5 IC engines are non-emergency and operate on a demand-response obligation with Florida Power & Light and therefore subject to emissions limitations and other requirements of Table 2d, Item4 and Table 5 of 40 CFR 63 Subpart ZZZZ. Emission controls are installed and tested on a monthly basis to ensure compliance is maintained.

Compliance requirements for non-emergency IC engines are:

Limit the concentration of carbon monoxide (CO) by installing an oxidation catalyst to continuously monitor CO at both the inlet and outlet of the oxidation catalyst. The inlet temperature, outlet temperature, and the pressure differential across the oxidation catalyst serve and an indicator of CO reduction.

The inlet/outlet temperatures and the differential pressure data across the oxidation catalyst are used to generate a semi-annual continuous parameter monitoring report required by the RICE NESHAP.

The continuous parameter monitoring reports are submitted to EPA twice a year.

The first report covers January through June. The second report is for July through

December.

In addition to the requirements for IC engines, records for air emission activities (surface coating, abrasive blasting, fuel consumption, maintenance, etc.) must be entered and maintained in Air APIMS. APIMS records are to be updated monthly to ensure the emission threshold under which CCSFS emission units are deemed exempt are not exceeded.

2.3 Malabar Transmitter Annex

2.3.1 Air Quality Status

The current level of activities at MTA is exempt from air permitting and air permit requirements.

Table 2.3.1-1: MTA Air Emission Unit/Activities

(Name)

Emission Unit/Activity Comment

Malabar One 625 HP diesel engine

0000-6 One 6000 gal diesel AST

2.3.2 Compliance Requirements

The engine is exempt from air permit per 62-210.300(3)(a)35d but subject to the RICE NESHAP as such, must meet all applicable requirements of 40 CFR 63, Subpart A and Subpart ZZZZ.

in APIMS. APIMS records are to be updated monthly to ensure the emission threshold under which MTA emission units are deemed exempt are not exceeded.

2.4 Jonathan Dickinson Missile Tracking Annex

2.4.1 Air Quality Status

JDMTA is exempt from traditional air permitting and air permit requirements.

Table 2.4.1-1: JDMTA Air Emission Unit/Activities

(Name)

Emission Unit/Activity Comment

28002 Two 300 gal diesel day tanks

28002 One 10000 gal diesel AST

28002 Two 779 HP diesel engines Tier IV

Base wide Refrigerant module net loss

28002 Two cooling towers

Base wide Pesticide use

2.4.2 Compliance Requirements

Emission units and activities at JDMTA do not result in air emissions (criteria air pollutants and/or HAP) in sufficient quantities to require air permits. However, the stationary IC engines are subject to the RICE NESHAP requirements of 40 CFR 63 Subpart ZZZZ.

in APIMS. APIMS records are to be updated monthly to ensure the emission threshold under which JDMTA emission units are deemed exempt are not exceeded.