UPS 2078465 Annual Maintenance.pdf

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B24 UPS Maintenance and Repair, NIST, Boulder, CO
Solicitation number
1333ND26QNB190242
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This is a Preventive Maintenance (PMV) Annual Service Report for a Vertiv UPS system (model 53S30HCFR2000QU, serial number M21GBF0001) installed at NIST Boulder CO Olgoonik facility in Boulder, Colorado. The report documents a service visit conducted on 9/20/2024 by attending engineer Alex Metz for customer Michael Parenteau.

The UPS unit is a 30 kVA, 30 kW system with 208V nominal input voltage, configured as a single unit with 1.63 Ah battery capacity at 8 hours, one string of 40 jars, and an Earth to Neutral Voltage of 0V. The equipment is located in the basement and was installed in 2021. The visit summary indicates the unit arrived online with no alarms or faults and departed fully operational. Pre-work health and safety assessment identified no hazards. All required preventive maintenance activities were completed, including environmental, UPS mechanical, UPS control, and measurements and operational testing. The environmental assessment confirmed unit room temperature at 22°C, battery ambient temperature maximum of 23°C and minimum of 23°C, with sufficient ventilation and cleanliness. Operational status showed the unit is online with no alarms. The report documents comprehensive mechanical, power circuit, and control system inspections, along with detailed electrical measurements for both input and output phases. The findings indicate no issues at the time of the visit, with the annual preventive maintenance complete and the unit online with no alarms. No customer actions were required.

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SERVICE REPORT: UPS

900004438

53S30HCFR2000QU

2078465

MICHAEL PARENTEAU

Michael Parenteau michael.parenteau@nist.gov

NIST BOULDER CO OLGOONIK

9/20/2024

M21GBF0001

2078465

Task Number: Date:

Customer:

Customer Contact:

E-mail:

325 BROADWAY, BLDG 24

Boulder CO 80305

Customer Equipment ID Ref:

Equipment Serial Number:

Equipment Model / ID:

Instance Number:

Site Address:

Owner:

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Vertiv for MICHAEL PARENTEAU 2PageV4.4.136REVISED 12/15/2023Copyright © 2024 Vertiv ™

Equipment Details / Status

NIST BOULDER CO OLGOONIK

Vertiv

53S30HCFR2000QU

EXS

M21GBF0001

2078465 Basement

Michael Parenteau michael.parenteau@nist.gov

1289151 9/20/2024 900004438 2078465

Site Contact:MICHAEL PARENTEAUCustomer:

Owner:

Manufacturer:

Model:

Type:

Serial No.

Customer Equipment ID Ref:

Equipment Location:

Installed Date:

Attending Engineer:

Instance No.

Task No.

Visit Date:

Site ID:

Site Contact Email:

Metz, Alex

Site Address: 325 BROADWAY, BLDG 24 Boulder CO 80305

Visit Summary (PMV Annual)

None at this time

Pre-work Employee Health & Safety (EHS) Assessment:

Unit online - no alarms/faults apparent

Unit is online & fully operational.

On Arrival:

On Departure:

Identified Hazards & Required Corrective Actions:

Environmental

UPS Mechanical

UPS Power Circuits

UPS Control

Measurements & Op. Testing

Unit fully accessibleUnit Accessibility:

Limited Life: Capacitors Fans

Yes, no hazards

DC Source Output

Required Customer Actions:

None at this time. Annual PM complete, Unit is online with no alarms.

Findings and Recommendations:

Operational Status

StatusRequired Complete Complete StatusRequired

Communications/Life Services

DC Source Mechanical

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Basement

53S30HCFR2000QU

Single Unit

V kVA30.00 30.00 AkW

Ah @

Equipment Location

Model

Serial Number

Nominal Voltage

Unit Configuration

No. Strings

Battery Capacity 1.63 h

Rating

Jars per string

M21GBF0001

Unit Details / Configuration

Not Started Completed N.A. - Not Applicable

Normal -fully operational -no action required

Normal after change -fully operational but after a modification -no action required

Safety Issue -operational/not operational with a safety risk -action required/mandatory

Issue -not operational -action required

Urgent warning -still operation but high risk -recommended to take urgent action

Warning -still operational but potential risk -recommended to take action

N.A. - Not Applicable

Activity Progress:

Status of the Functional Assembly:

Started and on-going

Unit Room Temperature 23 2322 °C Max.Battery Ambient Temperature:

Battery Ventilation Sufficient:

Battery Clean/Free Of Debris

Check posts, lugs, and interconnect bar ends for anti-corrosive application

Unit Clean/Free of Debris

Environmental

MIN.

Unit Ventilation Sufficient

°C

UPS Mechanical

Evidence of broken, damaged or stressed components

Compromised wire insulation

Customer denied permission for testingCustomer permission to perform offline checks

0 V

Fans operation

Air FiltersEarth to Neutral Voltage

Fan visual condition

Capacitors visual condition

Tightness of accessible nuts, bolts, and terminals

Status of Controlling Hazardous Energy

Installed cables & wires are secure

Fan Guards

UPS Power Circuits

Clear foreign material & dust

Accessible power connections are secure

PCB switch, jumpers & headers positions

PCB heat damage

Plugs and sockets are secure

Power/control circuit fuses (UPS, battery, MBC)

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Vertiv for MICHAEL PARENTEAU 4PageV4.4.136REVISED 12/15/2023Copyright © 2024 Vertiv ™

Keyboard / touchscreen function

Display Functionality & Accuracy

Faults

Alarms

Metering (check calibration)

Before Visit After Visit

Date/Time & Int. Clock

UPS Control

Measurements & Operational Testing

A

Hz

A-B B-C C-A

Voltage (Ph-Ph)

Current

A C

B-N C-N

208 208 208

1.6 2.11.6

Measures_Input

V VVoltage (Ph-N)

B

A-N

Frequency

Ground current

Neutral current

A

A

DC Voltage Battery Charge Current

DC Measurements

V A

Hz

V

B-N C-NA-NB-C C-AA-B

Frequency

Voltage (Ph-Ph)

Current

Power Factor

B CA

CA

CA B CA

208 207 207

4.4 5.45.6

TotalkW kVA

Load level

Measures_Output

A

Apparent Power

Load Level

Voltage (Ph-N) V

1.8

A

Ground current

Neutral current

A kW kVAReal Power

Total

Faults

B

B

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Measurements & Operational Testing

Operational

Customer permission to carry out operational tests

Status

To Internal Bypass

To Static Bypass

To Inverter

Explanation Normal Config Stat Final StatTransfer Tests

Status

Mains/source failure test

Final StatExplanation Battery StatNormal Config Stat

Legend (One-Line Diagrams):

Bus, Energized, Not Supporting Critical Load Bus, Energized, Supporting Critical LoadBus, De-energized

Static Switch, Energized, Not Supporting Critical LoadStatic Switch, De-energized

Rectifier, Energized, Not Supporting Critical Load Rectifier, Energized, Supporting Critical LoadRectifier, De-energized

Battery, Connected, Not Supporting Critical Load Battery, Connected, Supporting Critical LoadBattery, Disconnected

Inverter, Energized, Not Supporting Critical Load Inverter, Energized, Supporting Critical LoadInverter, De-energized

Bypass Contactor, Energized, Not Supporting Critical Load Bypass Contactor, Energized, Supporting Critical LoadBypass Contactor, De-energized

Static Switch, Energized, Supporting Critical Load

External Bypass Interlock Functioning

Remote Alarm(s) Work

StatusFunction

Mains Fail Alarms Operational:

Explanation

Explanation

With customer's load

On Generator

With ATS

With STS

With LBS

StatusOperation

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DC Source Mechanical

Verify no ground fault exists

Connection tightness

Battery Monitoring

Battery cracks, leakage & corrosion

Condition

Battery Electrolyte Level

Battery blocs/strings condition

DC Source Output

Operational kVA

Voltage at End of Discharge V A1.63

Autonomy Demonstration

Load on UPS mins

Charge Current Limit

Recent tests completed without problems

Room Temp during test

Customer permission to perform "manual" autonomy tests

Automatic battery test

Conclusion

°C

File details come from the government source that posted it. Updated .