Attachment 2_3M VE Buoy Framework Assemblies_Drawings Pkg.pdf

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Attached to
NOAA: Framework Assemblies for National Weather Service (NWS) Federal contract opportunity
Solicitation number
1305M225Q0140
Issued by
Department of Commerce National Oceanic and Atmospheric Administration

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Text version

ISOMETRIC VIEW

NTS

90° VIEW

NTS

BOTTOM VIEW

NTS

SECTION A-A

NTS

DETAIL 2

SCALE 1 : 1

DETAIL 1

SCALE 1 : 4

A A

191A5DN212-3823-78 WASHER, SHOULDER, .5" SCREW SIZE, .619" LG., 0.125" THK - FLANGE, 1.00" OD, .094" THK, NYLON 66

Crafttech Industries, Inc.12

181D5,2B5 6920NUT, NYLON-INSERT HEX LOCKNUT, .75"-10 THREAD SIZE, 1.0625" WIDTH, .875" HEIGHT, 316 SST

171A5 4860ROD, METAL, .50", ALL THREAD, 316 SST 258.000 in

162B3 2966PLUG, HEX HEAD, .75" NPT, 316 SST 1

151A5 2716NUT, NYLON-INSERT HEX LOCKNUT, .50"-13 THREAD SIZE, .75" WIDTH, .5938" HEIGHT, 316

SST

142B8 2702NUT, NYLON-INSERT, HEX LOCKNUT, .375"-16 THREAD SIZE, .5625" WIDTH, .4531" HEIGHT, 316 SST

131D5,2B5 731WASHER, FLAT, .75" SCREW SIZE, .8125" ID, 2.00" OD, .148" THK, 316 SST 16

121A5 729WASHER, FLAT, .50" SCREW SIZE, .5625" ID, 1.375" OD, .109" THK, 316 SST

112B8 708SCREW, CAP, HEX HEAD, .375" 16 UNC x 1.75" LG., PARTIAL THREAD, 316 SST 6

101D5,2B5 706SCREW, CAP, HEX HEAD, .75" 10 UNC x 3.00" LG., PARTIAL THREAD, 316 SST 8

92B8 663WASHER, FLAT, .375" SCREW SIZE, .4063" ID, .8125" OD, .05" THK, 316 SST 12

81D5NDBC-9209 HATCH DOG BOLT ASSEMBLY NDBC6

72B73METERVE-N2007 3 METER VE MOON WELL GASKET NDBC1

62B73METERVE-N2006 3 METER VE MOON WELL CAP NDBC1

51C43METERVE-N2005 3 METER VE LID GASKET NDBC1

41C43METERVE-N2004 3 METER VE LID WELDMENT NDBC1

31C83METERVE-N2003 3 METER VE BOTTOM CLAMPING PLATE NDBC1

21D63METERVE-N2002 3 METER VE UPPER CLAMPING WELDMENT NDBC1

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 2

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/23/2017

DWG NO

3METERVE-N1002

TITLE

3 METER VE BASIC HULL ASSEMBLY

SIZE

D

REV

A

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/6/2017

1/14/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3DV

3METERVE-N1004 SCOOP

03DV001003 WxOP

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

1813108

2x

2x

2x

6 REQ'D

6 REQ'D

12 15 17 19

2x

43.00

A

REVISION HISTORY

ZONE REV DESCRIPTION DATE APPROVED

1A3 &

1A4

A

UPDATED APPLICATION BLOCK PER CO19-0021.

RLM 4-9-19

05/08/19

R. RILEY

TOP VIEW

SECTION B-B

SCALE 1 : 4

DETAIL D

SCALE 1 : 1

TOP VIEW

NTS

SECTION C-C

SCALE 1 : 2

B B

D

C

C

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 2 OF 2

DWG NO

3METERVE-N1002

SIZE

D

REV

A

SCALE

PRODUCTION

14119

2x

6 REQ'D

10 13 18

2x

2 REQ'D

FRONT ISOMETRIC VIEW

SCALE 1 : 10

TOP VIEW

SCALE 1 : 10

0° SIDE VIEW

SCALE 1 : 10

LEFT SIDE

SCALE 1 : 10

DETAIL A

SCALE 1 : 4

SECTION B-B

SCALE 1 : 4

A

B B

114C5 TUBE, METAL, RECTANGLE, 4.00" x 4.00" x .50" THK, ALUMNINUM, 5086 268.920 in

107A5,7D2 18360TUBE, METAL, RECTANGLE, 4.00" x 5.00" x .50" THK, ALUMINUM, 5086

105.000 in

94D4,6D8,7A8 8776PLATE, METAL, 1.25" x 48.00" x 144.00", ALUMINUM, 5086 1017.000 in^2

85D2 8411PLATE, METAL, .75" x 48.00" x 144.00", ALUMINUM 5086 22.146 in^2

75D4,6D2 8410PLATE, METAL, .50" x 48.00" x 144.00", ALUMINUM, 5086 1394.800 in^2

64B2,4B6,5B2, 5B4,7D8

8409PLATE, METAL, .375" x 48.00" x 144.00", ALUMINUM, 5086 8643.722 in^2

55D8 7512PIPE, 6.00", SCH 40, ALUMINUM, 5086 5.500 in

44B3,6C6 6616PLATE, METAL, .25" x 48.00" x 120.00", ALUMINUM 5086 79.119 in^2

32D2 6613COUPLING, PIPE, .50 NPT, SCH 40, ALUMINUM 1.312 in

25D6 5574PIPE, .750", SCH 40, ALUMINUM, 6061 18.750 in

15B5,5B7 607PLATE, METAL, .50" x 48.00" x 144.00", ALUMINUM, 6061, T6

136.080 in^2

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 7

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/21/2017

DWG NO

3METERVE-N2002

TITLE

3 METER VE UPPER CLAMPING WELDMENT

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/7/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

NOTES:

BREAK ALL SHARP EDGES AND DEBURR EXPOSED WORK.

ALL WELDS MUST COMPLY WITH AWS D1.1/ D1.2.

GRIND DOWN WELD FLUSH.

1.

2.

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

3x

3x

3x

12x

3x

3x

2x

TYP

TYP

1 5

TYP

TYP

TYP

180° REF

0° REF

6.25

6.75

.375

1.25

1.625

6.25

6.75

60°

60°

60°

60°

30°

60°

TYP

TYP

TYP

TYP

.25

2x

BOTTOM VIEW

80° SIDE VIEW

SCALE 1 : 10

DETAIL C

SCALE 1 : 4

TOP VIEW

NTS

SECTION C-C

NTS

ISOMETRIC VIEW

SCALE 1 : 10

DETAIL D

SCALE 1 : 5

FRONT VIEW

SCALE 1 : 1

SIDE VIEW

SCALE 1 : 1

ISOMETRIC VIEW

SCALE 1 : 1

C

C

C

D

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 2 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

TYP

2 7

TYP

TYP

TYP

TYP

.19

.19

.88

4.00

8.00

TYP

TYP

1.31

COUPLING

41.6`.13

41.6`.13

41.6`.13

SECTION J-J

SCALE 1 : 10

DETAIL K

SCALE 1

DETAIL L

SCALE 1

SIDE VIEW

SCALE 1 : 10

J

J

K

L

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 3 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

.50 1.75

30.78

31.22

33.28

33.72

40.63

48.25

3 5

TYP

TYP

TYP

TYP

TYP

2x

A b ±.06 A j ±.06 A

180° SIDE VIEW

SCALE 1 : 10

300° SIDE VIEW

SCALE 1 : 10

60° SIDE VIEW

SCALE 1 : 10

80° SIDE VIEW

SCALE 1 : 10

TOP VIEW

SCALE 1 : 6

SIDE VIEW

SCALE 1 : 6

SIDE VIEW

SCALE 1 : 4

TOP VIEW

SCALE 1 : 4

FRONT VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

TOP VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

SECTION F-F

SCALE 1 : 1

ISOMETRIC VIEW

NTS

ISOMETRIC VIEW

SCALE 1 : 10

ISOMETRIC VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 4

F F

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 4 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

180° REF

60°

20°

120°

120°

0° REF

42.00

48.00

18.375

36.750

42.00

48.00

18.375

36.750

18.375

36.750

42.00

48.00

18.375

36.750

45.00

48.00 n.92 x THRU n1.19 x THRU n.92 x THRU n3.50 x THRU

3 METER VE CAN

6.93

82.71

89.64

30°

30°

(.50)

(4.00)

(.50)

(4.00)

3 METER VE OUTER FRAME TUBING

1.75

8.44

10.50

15.00

8.00

12.50

14.00

16.76

17.00

2x n.84 THRU n5.00 THRU

R4.50

(1.25)

R1.00

3 METER VE LIFTING EYE

4.50

3.50

(.25)

3 METER VE LIFTING EYE FRAME END CAP

4 n10.00 n6.38

6x n.41 THRU

ON Ø8.50 BC

EQUALLY SPACED

30°

.19

(.375)

3.19

3.32

3 METER VE MOON WELL FLANGE

R.18

LETTERS MUST BE AT LEAST 2" TALL, 2" WIDE,

AND RAISED THICKNESS OF AT LEAST .125"

ON 60° EYE ONLY

SIDE VIEW

SCALE 1 : 2

TOP VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

TOP VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

TOP VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

BOTTOM VIEW

SCALE 1 : 2

SIDE VIEW #1

SCALE 1 : 5

SIDE VIEW #2

SCALE 1 : 5

SIDE VIEW #1

SCALE 1 : 5

SIDE VIEW #2

SCALE 1 : 5

SIDE VIEW #1

SCALE 1 : 1

SIDE VIEW #2

SCALE 1 : 1

SIDE VIEW

SCALE 1 : 5

FRONT VIEW

SCALE 1 : 5

ISOMETRIC VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 5

ISOMETRIC VIEW

SCALE 1 : 5

ISOMETRIC VIEW

SCALE 1 : 1

ISOMETRIC VIEW

SCALE 1 : 5

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 5 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

5.50

(n6.03)

(n6.63)

3 METER VE MOON WELL CAN

1 5

(n.80)

(n1.05)

6.25

3 METER VE FRAME VENT TUBE

1 5

.375 1.88

2.88

7.88

8.63

9.88

.375

1.50

2.50

3.75

5.00

R.442x

R1.25

(.50)

5.00

3 METER VE CAN HINGE

1 5

2.00

4.00

5.50

7.50

4.00

5.50

7.50

R2.002x n2.00 THRU

(.75)

3 METER VE CROSS-DECK PADEYE

1 5

1.00

1.75

R.502x

(.50)

3 METER VE INTERNAL CAN MOUNTING BRACKET FOR 270° SIDE

9.41

9.85

38.88

6.91

7.35

38.88

R.142x

1.00

1.75

R.142x

R.502x

(.50)

3 METER VE INTERNAL CAN MOUNTING BRACKET FOR 90° SIDE

3 5

.75

1.75

2.88

.20

1.20

1.95

R.75

(.375)

3 METER VE CAN LATCH

1 5

.125

5.88

6.00

.125

30.88

31.00

.125

.25

(.375)

3 METER VE BRIDLE PADEYE EXTENSION PLATE

1 5

R1.00 n.81 THRU

1.50

SCALE 1 : 5

SIDE VIEW

SCALE 1 : 5

DETAIL E

SCALE 2 :1

SIDE VIEW #1

SCALE 1 : 2

SIDE VIEW #2

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 4

TOP VIEW

SCALE 1 : 1

SIDE VIEW

SCALE 1 : 1

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 10

E

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 6 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

n36.00

3 METER VE BOTTOM OF CAN

(.50)

.25

.50

45°

R1.002x n1.50 THRU

3.00

6.00

(1.25)

1.50

14.00

3 METER VE BRIDLE PADEYE

n6.00 n6.37 n3.50 THRU

.19

(.25)

3 METER VE MOON WELL BASE PLATE

1 5

SCALE 1 : 6

SIDE VIEW

SCALE 1 : 6

ISOMETRIC VIEW

SCALE 1 : 10

TOP VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 5

RIGHT VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 5

TOP VIEW

SCALE 1 : 4

RIGHT VIEW

SCALE 1 : 4

SIDE VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 4

TOP VIEW

SCALE 1 : 4

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 7 OF 7

DWG NO

3METERVE-N2002

SIZE

D

REV

SCALE

PRODUCTION

n48.75 n36.88

6x n.63 THRU

ON Ø43.00 BC

EQUALLY SPACED

60°

.38

3 METER VE UPPER CLAMPING PLATE

2 7

15.00

20.50

35.00

53.21

1.81

2.50

3.19

3.94

(5.00)

R18.38

3 METER VE LIFTING EYE FRAME FOR 180° SIDE

3 METER VE LIFTING EYE FRAME FOR 60° AND 300° SIDES

n3.50

THIS SIDE ONLY

n1.13

THIS SIDE ONLY

(.50)

(4.00)

15.00

19.00

35.00

53.21

1.50

1.81

3.19

(5.00)

(.50)

(4.00)

R18.38 n1.13

THIS SIDE ONLY

1.25

8.00

12.50

14.00

17.00

1.75

10.50

15.00

R4.50 n5.00 THRU

R1.00

3 METER VE DECK PADEYES

SCALE 1 : 4

SIDE VIEW

SCALE 1 : 4

ISOMETRIC VIEW

SCALE 1 : 5

11D4 6616PLATE, METAL, .25" x 48.00" x 120.00", ALUMINUM 5086

2463.000 in^2

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 1

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/21/2017

DWG NO

3METERVE-N2003

TITLE

3 METER VE BOTTOM CLAMPING PLATE

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/8/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

NOTES:

BREAK ALL SHARP EDGES AND DEBURR EXPOSED WORK.1.

120°

120°

.75

.75 n37.00

6x n.63 THRU

ON Ø43.00 BC

EQUALLY SPACED

.75

.75

.75

.75

5.89

5.89

5.89

(.25)

60° n56.00 OD

TOP VIEW #1

NTS

TOP VIEW #2

SCALE 1 :5

SIDE VIEW

SCALE 1 : 4

74C7 SHEET, METAL, .125" x 48.00" x 120", ALUMINUM, 5086 218.275 in^2

63B3 18045BAR, METAL, FLAT, .375" x 1.00", ALUMINUM, 6061

120.068 in

53C2,3C6 8775PLATE, METAL, 1.50" x 48.00" x 144.00", ALUMINUM, 5086 43.750 in^2

42A2 8411PLATE, METAL, .75" x 48.00" x 144.00", ALUMINUM 5086 54.000 in^2

32D4 8409PLATE, METAL, .375" x 48.00" x 144.00", ALUMINUM, 5086 4508.000 in^2

24B2 8408SHEET, METAL, .125" x 48.00" x 96.00", ALUMINUM, 5086 1199.237 in^2

13A7 4404BAR, ROUND, .75", ALUMINUM, 6061

24.715 in

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 4

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/21/2017

DWG NO

3METERVE-N2004

TITLE

3 METER VE LID WELDMENT

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/11/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

NOTES:

BREAK ALL SHARP EDGES AND DEBURR EXPOSED WORK.

ALL TYP WELD CALLOUTS MUST COMPLY WITH AWS D 1.1/D 1.2.

1.

2.

60°

60°

60°

60°

60°

60°

5.75

7.25

2.00

5.75

7.25

6x

TYP

TYP

n39.19

TYP

TYP

2x

TYP

TYP

TYP

23°

23°

97°

108°

108°

14.57 n29.75

15.826x

31.64

13.50

BOTTOM VIEW

SECTION B-B

SCALE 1 : 4

TOP VIEW

NTS

SIDE VIEW

SCALE 1 :5

TOP VIEW

SCALE 1 : 1

SIDE VIEW

SCALE 1 : 1

SECTION C-C

SCALE 1 : 1

B

B

C

C

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 2 OF 4

DWG NO

3METERVE-N2004

SIZE

D

REV

SCALE

PRODUCTION

2 4 n37.88

3 METER VE LID BASE

.375

.75

2.75

4.50

.72

1.00

1.28

2.00 n.56 n1.00

153°

R.256x

.375

.75

3 METER VE LID LATCH

.64

TYP

TYP

.64

SIDE VIEW

SCALE 1 : 1

BOTTOM VIEW

SCALE 1 : 1

SIDE VIEW

SCALE 1 : 1

BOTTOM VIEW

SCALE 1 : 1

FRONT VIEW

SCALE 1 : 2

SIDE VIEW

SCALE 1 : 2

TOP VIEW

SCALE 1 : 5

SIDE VIEW

SCALE 1 : 5

FRONT VIEW

FLAT PATTERN

SCALE 1 : 2

FLAT PATTERN

NTS

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 2

ISOMETRIC VIEW

SCALE 1 : 7

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 3 OF 4

DWG NO

3METERVE-N2004

SIZE

D

REV

SCALE

PRODUCTION

1.25

1.75

2.13

2.50

1.75

7.50

R1.25 n.88 THRU

5.00

6.00

8.75

3 METER VE LID LEFT HINGE

1.75

7.50

1.25

1.75

2.13

2.50

4.50

6.00

8.75

(1.50) n.88 THRU

R1.25

3 METER VE LID RIGHT HINGE

1.25

5.50

6.75

2.75

3.25

4.00

.75

3 METER VE LID HANDLE

R1.252x

R.502x n37.89

(n38.64)

TYP

(1.00)

3 METER VE LID RIM

D O

W N

R

D O

W N

R

12.36

DOWN 360° R18.95

120.07

4.50

5.00

(1.50)

.44

1.06

.44

1.06

SIDE VIEW

NTS

FLAT PATTERN

NTS

ISOMETRIC VIEW

SCALE 1 : 5

SIDE VIEW

SCALE 1 : 5

TOP VIEW

SCALE 1 : 5

ISOMETRIC VIEW

SCALE 1 : 5

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 4 OF 4

DWG NO

3METERVE-N2004

SIZE

D

REV

SCALE

PRODUCTION

TYP

n34.63 ID

(n34.88) OD

(2.00)

54.57

109.14

DOWN 360° R17.32

3 METER VE LID INNER LIP

(.125) n34.63 OD n32.13 ID

3 METER VE LID INNER LIP BACKING

2 4

SIDE VIEW

SCALE 1 : 4

TOP VIEW

SCALE 1 : 4

11D7 4222GASKET, NEOPRENE RUBBER, .50" THICKNESS, 45 DUROMETER

1434.516 in^2

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 1

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/20/2017

DWG NO

3METERVE-N2005

TITLE

3 METER VE LID GASKET

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/12/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

NOTES:

BREAK ALL SHARP EDGES AND DEBURR EXPOSED WORK.1.

n34.88 THRU n37.88

(.50)

SIDE VIEW

SCALE 1 : 1

TOP VIEW

SCALE 1 : 1

11D5 8409PLATE, METAL, .375" x 48.00" x 144.00", ALUMINUM, 5086

100.000 in^2

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 1

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/20/2017

DWG NO

3METERVE-N2006

TITLE

3 METER VE MOON WELL CAP

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/12/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

NOTES:

BREAK ALL SHARP EDGES AND DEBURR EXPOSED WORK.1.

6x n.41 x THRU

ON Ø8.50 BC

EQUALLY SPACED

n10.00

(.375)

30°

60°

SIDE VIEW

SCALE 1 : 1

TOP VIEW

SCALE 1 : 1

11D7 2156GASKET, ROLL, .125" x 36.00", BLACK, NEOPRENE 60 DURO

100.000 in^2

PARTS LIST

ITEMZONEPART/SPEC. NO.NDBC CONT. NO.DESCRIPTIONNOTESVENDORQTY.

A A

B B

C C

D D

D R A W

I N

G

S T A T E

SHEET 1 OF 1

APPROVED

CHRIS BROWN

CHRIS BROWN

MELISSA DUNCAN

3/20/2017

DWG NO

3METERVE-N2007

TITLE

3 METER VE MOON WELL GASKET

SIZE

D

REV

NATIONAL DATA BUOY CENTER

John C. Stennis Space Center

Stennis Space Center, Mississippi 39529

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES

DECIMALS ANGULAR

.XX +/- .05 +/- .5

.XXX +/-.010 .

DO NOT SCALE DRAWING

APPLICATION

-NO. HULL NO. NEXT ASSY. USED ON

NDBC PROJ. ENGINEER

NTSC ENGINEER

CHECKED

DRAWN

APPROVALS DATE

CONTRACT NO.

9/5/2017

1/12/2016

CHAIR, ENGINEERING REVIEW BOARD

CHANGE ORDER #

LEX LeBLANC

EA133W-12-CN0050

1/3/2018

1/3/2018

3DV

3METERVE-N1002 SCOOP OR WX

SCALE

DRAWING LEVEL

PRODUCTION

CRAIG KOHLER 1/3/2018

S16-0003

* = VENDOR REQUIRED OTHERWISE VENDOR SUGGESTED.

(.125)

6x n.41 THRU

ON n8.50 BC

EQUALLY SPACED n10.00 OD n6.75 ID THRU

ORIGINAL TDR

NDBC8090(1)

PROCEDURE: NDBC-8090

DATE:

NDBC STANDARD TEST PROCEDURE

FOR

3-METER BUOY WATERTIGHT

INTEGRITY TEST

NATIONAL DATA BUOY CENTER

JOHN C. STENNIS SPACE CENTER

STENNIS SPACE CENTER, MISSISSIPPI 39529-6000

PROCEDURE: NDBC-8090

i

REVISIONS

REV.

DESCRIPTION

DATE

APPROVED

SUPERSEDES OE-5035; ECR R98-0045

NDBC-8090

1.0 PURPOSE

This procedure establishes the guidelines for conducting a watertight integrity test of the 3-m discus buoy hull structure.

2.0 APPLICATION

This procedure applies to all 3-m buoys.

3.0 PREREQUISITES

a. 03D0001000, 3-m discus hull structure drawing

b. NDBC-5028, Construction of Aluminum Ocean Buoy Structures

c. NDBC-8031, Welding and Repair Processes

d. NDBC-8029, Securing of Watertight Fittings

4.0 DISCUSSION

This procedure defines requirements for leak testing the hull compartments of the 3-m discus buoy using compressed air. The internal compartmentation of the hull consists of one center equipment compartment and six peripheral void compartments. All compartment bulkheads and feed throughs are of continuous welded construction.

5.0 MATERIALS REQUIRED

The following test equipment will be required for the test:

a. Leak test soap solution

b. Compressed air supply

c. Air test set including the following as a minimum:

1. 1 manual pressure regulator (0 to -5 psi)

2. Miscellaneous pipe fittings and hose

3. 1 relief valve (automatically relieves pressure greater than

5 psi) (Note: The valve will be non-adjustable and capable of independently reducing the pocket air pressure more rapidly than it can be increased by the air source.)

4. 2 pressure gauges (calibrated, 0 to 5 psig minimum range, 0 to 12 psig maximum range, readable to 0.125 psig or better)

5. 2 air pressure valves (manual, 150 psig)

6.0 SAFETY

an improper air test procedure can result in extensive structural damage and serious injury to test personnel. Testing should always be performed by qualified personnel using proper equipment. Any procedural questions will be resolved before the start of testing.

7.0 INSTRUCTIONS

7.1 GENERAL

7.1.1 Figure 1 depicts typical setups for leak testing hull compartments.

Compartment 1 will be tested via the vent pipe connections (¾-NPT-2A), or through ½-NPT-2B access. Each void compartment (2 through 7) will be tested via the ½-NPT-2B access.

7.1.2 The test will be conducted in the ambient environment in an area shaded from direct sunlight and rainfall.

7.1.3 For compartment identification see Figure 2. Upon detection of leakage, testing will be suspended until each leak is repaired, the failure documented, and testing resumed at the discretion of the test director.

This test procedure may be “redlined” as necessary, during testing and the test continued at the discretion of the test director. Any such deviations from prescribed procedure will be noted on the test data sheet in the comments section.

7.2 AIR TEST ACCOMPANYING ORIGINAL FABRICATION

7.2.1 Because of the method of construction of the buoy, it is recommended that each compartment be air tested as it is individually completed, (i.e., assemble hatch and cableway flange onto Compartment 1 (securing each in accordance with NDBC-8029), air test Compartment 1 with no deck plates installed; then proceed to the peripheral compartments, welding the deck plating on a particular void, then air testing that compartment, and so on). This method will permit access to problem welds.

7.2.2 Three alternate voids (2, 4, and 6 or 3, 5, and 7) can be welded and tested together without restricting access to all seams.

7.3 PRETEST PREPARATION

7.3.1 Record the serial numbers and calibration due dates for all test equipment on the test acceptance sheet.

7.3.2 For testing Compartment 1, verify that all gaskets are installed and the center hatch is secured per NDBC-8029 and vents are sealed.

7.3.3 Set up test equipment for the compartment under test specified in

Figure 1.

7.4 TEST SEQUENCE

7.4.1 Record measured parameters, test dates, and test sequence on the test data sheets.

7.4.2 Pressurize Compartments 1 through 7, individually, to 1½ ±¼ psig with adjacent compartments opened to the ambient environment.

7.4.3 After pressurizing the compartment, shut off the compressed air supply, and leak-check all access covers, seals, and welded joints using liquid soap solution.

7.4.4 Note the locations of any leaks on Figure 2 of this procedure or separate sketches and submit with the test data sheet.

7.4.5 Once the compartment pressure has stabilized, record the pressure, and note the time.

7.4.6 Record the final pressure after 15 minutes have elapsed. The compartment pressure must not drop by more than _ psig (3.46 inches of water) in 15 minutes.

7.4.7 Locate and repair any leakage and retest the compartment. Leakage due to defects in plating or welds will be repaired in accordance with NDBC-

8031.

7.5 POST TEST SECURE SEQUENCE

7.5.1 Following the test of each compartment, release the air pressure through the air test fixture vent.

7.5.2 Disconnect and remove all test equipment.

7.5.3 Reinstall all air test plugs with teflon tape.

7.5.4 Complete test data sheet and test acceptance sheet entries.

7.6 EMERGENCY SECURE SEQUENCE

7.6.1 Shut off compressed air supply.

7.6.2 Open the manual valve to the vent.

8.0 DATA SHEET

3-METER BUOY WATERTIGHT INTEGRITY TEST

RUN NUMBER DATE OF RUN

BUOY ID

Compt.

Number

Test Date

Seq.

Initial Pressure (1½ ±¼ psig)

Pressure After 15 min (psig)

Temp.

Number of

Leaks

QA

Approval

Initial

Final

Comments:

Recorded By

8.1 ACCEPTANCE SHEET

3-METER BUOY WATERTIGHT INTEGRITY TEST

BUOY ID:

RUN NUMBER:

TEST CONDUCTOR: DATE

OF RUN:

TEST RECORDER: TEST

LOCATION:

TEST COMPLETED: YES: NO:

ACTION REQUIRED:

TEST REQUIREMENTS HAVE BEEN MET:

Government Inspector

TEST DATA ARE AVAILABLE:

Government Inspector

TEST EQUIPMENT SERIAL NUMBER CALIBRATION DUE DATE

6 3M VE Framework Specification
1. SCOPE
1.1 General. This specification describes the requirements for the fabrication of the buoy structure used in the 3M Foam Buoy as part of the NDBC Weather Buoy Array. The contractor shall provide all the necessary labor, material, equipment, facilitie...
1.2 Precedence. Any ambiguity of conflict between this specification and other applicable documents shall be resolved by the following order of precedence:
a) The issued contract with any amendments or modifications
b) This specification
c) The drawings listed in paragraph 2.4
d) Other applicable documents listed in paragraph 2.0
2. APPLICABLE DOCUMENTS
2.2 Government Documents. The following documents for a part of this specification to the extent referenced herein. Suffixes denoting the specific issue of each document are omitted from future references to the documents in this specification.
2.3 Industry Publications. The following documents of the issues specified form a part of this specification to the extent referenced herein. Suffixes denoting the specific issue of each document will be omitted from future references to the document ...
2.3 Drawings. The following NDBC drawings form a part of this specification to the extent referenced herein and shall be referred to as "the drawings" throughout this specification:
3. REQUIREMENTS
4. QUALITY ASSURANCE
4.1 Welding Procedures and Qualifications. The contractor shall submit welding procedures and welder qualifications that conform with AWS D 1.2 prior to fabrication of any of the weldments.
4.2 Material Certifications. The contractor shall provide vendor supplied material certifications for all materials used in the construction of all aluminum.
4.3 Hull Pressure Test. The contractor shall perform a hull pressure test in accordance with NDBC-8090. Any leaks will require repair and retest until test is passed. At least two weeks prior to performing this test, the contractor shall notify the go...
4.3 First Article. The contractor shall produce and deliver a first article of the mast for inspection prior to commencing fabrication of the remainder of the articles.

5. DELIVERABLES

3METERVE-N1002
3METERVE-N2002
3METERVE-N2003
3METERVE-N2004
3METERVE-N2005
3METERVE-N2006
3METERVE-N2007
NDBC-9208-Layout1
NDBC-9209-sht1
NDBC-9209-sht2
NDBC-8090
a. 03D0001000, 3-m discus hull structure drawing
b. NDBC-5028, Construction of Aluminum Ocean Buoy Structures
c. NDBC-8031, Welding and Repair Processes
d. NDBC-8029, Securing of Watertight Fittings
1. 1 manual pressure regulator (0 to -5 psi)
2. Miscellaneous pipe fittings and hose
3. 1 relief valve (automatically relieves pressure greater than 5 psi) (Note: The valve will be non-adjustable and capable of independently reducing the pocket air pressure more rapidly than it can be increased by the air source.)
4. 2 pressure gauges (calibrated, 0 to 5 psig minimum range, 0 to 12 psig maximum range, readable to 0.125 psig or better)
5. 2 air pressure valves (manual, 150 psig)

File details come from the government source that posted it. Updated .