10 AL-1730-9426A ACL.pdf
PDF 1 MB Posted
- Attached to
- LBNL ALS-U Welded Bellows
- Solicitation number
- JS-2024-006
- Issued by
-
Department of Energy
About this file
This document is an Acceptance Criteria List (ACL) for the Advanced Light Source Upgrade (ALS-U) Project at Lawrence Berkeley National Laboratory (LBNL). The ACL outlines the visual, mechanical, vacuum, testing, and shipping acceptance criteria for RF bellows assemblies. The detailed design of the RF bellows has been completed by LBNL, and some prototypes have been tested. The total quantity of RF bellows units to be delivered is 63. The related federal contract opportunity is a solicitation (JS-2024-006) seeking an offeror to provide the fabrication, dimensional inspection, assembly, vacuum testing, and delivery of the RF bellows assemblies for the ALS-U project. Subcontractors must provide pricing, delivery, and documentation to prove they meet the required qualifications.
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Other files
| File | Type | Posted |
|---|---|---|
| 03 GP-Commercial Supplies and Services.pdf | ||
| 04a GP-Commercial Supplies and Services.pdf | ||
| 05 Rep-CertForm.doc.docx | DOCX document | |
| 04b GP-Commercial Foreign.pdf | ||
| 02 Sample Subcontract - Welded Bellows.pdf | ||
| 06 AL-1208-0209C.pdf | ||
| 07 AL-1730-9427A SOW.pdf | ||
| 09 AL-1731-1719A Applicable Documents.pdf | ||
| 01 JS-2024-006 Solicition Welded Bellows.docx | DOCX document | |
| 08 AL-1730-9428A Specification.pdf |
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Text version
Advanced Light Source Upgrade Project Lawrence Berkeley National Laboratory
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
Printed hard copies of this document are for reference only.
SR - RF Bellows - ACL
Thomas GAUCHER
Release Date: May 16 2024 12:29:46 PM PDT
Document Number: AL-1730-9426 Revision: A
Document Status: Released
Document Type: ACCEPTANCE CRITERIA LIST (ACL)
Category Code: AL7531
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AL-1730-9426 Rev. A Doc. Status: Released Page 2 of 8
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TABLE OF CONTENTS
1 Revision History
2 Approvals
3 Abbreviations and Acronyms
4 Authorizing Document
5 Acceptance Criteria Listing Form
5.1 Visual Inspection
5.2 Mechanical Inspection
5.3 Vacuum Inspection
5.4 Test report
5.5 Shipping
5.6 Observations / Comments
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1 REVISION HISTORY
Rev. CM Number Description of Change A Baseline
2 APPROVALS
The following individual(s) shall approve this document:
Approver Project Role Jiani Niu Project QA manager Olusola Omolayo Vacuum CAM Windchill Approved / Concurred By oomolayo,jianiniu
3 ABBREVIATIONS AND ACRONYMS
ALS Advanced Light Source He Helium LBNL Lawrence Berkeley National Laboratory QA Quality Assurance
4 AUTHORIZING DOCUMENT
LBNL QA Plan PUB 3111:
https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy
LBNL ALS-U Quality Assurance Plan, AL-1024-3173:
https://dcc.lbl.gov/download.php?filename=AL-1024-3173A.pdf ci al ly R el ea se d to th e
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https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy
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5 ACCEPTANCE CRITERIA LISTING FORM
Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low
Prepared by: Group:
Email: Location:
Phone: Date:
Part Name: Quantity:
Part Number: S/N (if applicable)
NCR Reviewers
Additional Remarks:
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5.1 Visual Inspection
Verification and Testing Requirements
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
1.
AL-1730-
9428_SR - RF
Bellows - ESD No visual damage to the RF Bellow NCR #:
PASS ☐ FAIL ☐
INITIALS DATE
2.
AL-1730-
9428_SR - RF
Bellows - ESD
LBNL serial number are inscribed on
RF Bellow
NCR #:
3.
9428_SR - RF
Bellows - ESD
All sensitive surfaces are adequately protected
4.
9428_SR - RF
Bellows - ESD
RF Bellow is clean – no finger marks or evidence of oils or any debris
5.
9428_SR - RF
Bellows - ESD
Welds are clean, free from visible cracks, etc. (magnifying lens may be required) ci al ly R el ea se d to th e
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5.2 Mechanical Inspection
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
6.
AL-1730-
9428_SR - RF
Bellows - ESD
Verification of functional dimension:
All functional dimension are satisfied
7.
9428_SR - RF
Bellows - ESD
RF Bellows movement inspection
8.
9428_SR - RF
Bellows - ESD
Magnetic permeability
Base material: 1.01
Weld joint: 1.04
5.3 Vacuum Inspection
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
9.
AL-1730-
9428_SR - RF
Bellows - ESD
He Leak Test of the RF Bellows:
Verify that the maximum leak rate is below 1x10-10 torr-liters/sec ci al ly R el ea se d to th e
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5.4 Test report
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
10.
AL-1730-
9428_SR - RF
Bellows - ESD
Test report
Mechanical, vacuum inspection report and QA document were provided with each RF bellows
5.5 Shipping
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
11.
AL-1730-
9428_SR - RF
Bellows - ESD
Shipping
Each SR RF Bellows are packed and sealed individually in a compatible UHV plastic bag under clean conditions.
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5.6 Observations / Comments
Use the following table to make observations on the previous tests conducted if needed.
ITEM NO. Observation / Comments ci al ly R el ea se d to th e
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