08 Specs - California Air National Guard 2271 500kW Generator Data.pdf

Bldg 2271

Bill of Material – California Air National Guard PDPG192132

Quantity 1 - Generac Industrial Diesel engine-driven generator set with turbocharged/aftercooled 6-cylinder 15.2L engine, consisting of the following features and accessories:

Stationary Emergency-Standby rated 500 kW Rating, wired for 277/480 VAC three phase, 60 Hz Permanent Magnet Excitation

UL2200

EPA Certified

SCAQMD

H-100 Control Panel o Meets NFPA 99 and 110 requirements o Temp Range -40 to 70 degrees C o Digital Microprocessor:

Two 4-line x 20 displays, full system status 3 Phase sensing, +/-0.25% digital voltage regulation RS232, RS485 and Canbus remote ports Waterproof connections All engine sensors are 4-20ma for minimal interference Programmable I/O Built-in PLC for special applications o Engine function monitoring and control:

Full range standby operation; programmable auto crank, Emergency Stop, Auto-Off-

Manual switch Isochronous Governor, +/-0.25% frequency regulation Full system status on all AC output and engine function parameters Service reminders, trending, fault history (alarm log) I2T function for full generator protection Selectable low-speed exercise o 2-wire start controls for any 2-wire transfer switch Level 1 Acoustic Enclosure, Steel – No dBA Given o Industrial Grey Baked-On Powder Coat Finish 25" 1001 Gallon Double-Wall UL142 Basetank o External fill and vent o Mechanical fuel level indicator gauge o Electronic fuel level sender

Standard MLCB, 80% rated thermal-magnetic o 800 Amp

21 Light Annunciator - Surface Battery Charger, 10 Amp, NFPA 110 compliant, installed 225 AH, 1155 CCA Group 8D Batteries, with rack, installed Coolant Heater, 2500W, 240VAC Remote Emergency Stop Switch, Break-Glass, shipped loose

12 Position Load Center, unit mounted 120V GFCI and 240V Outlet Crankcase Oil Heater Engine Run Relay Std set of 3 Manuals Standard 2-Year Limited Warranty

Quantity 1 - PSTS Series Automatic Transfer Switch consisting of the following features and accessories:

800 Amp, 3 Pole, 277/480 VAC three phase Standard Open Transition Contactor-Based Design CSA C22.2 Certified CUL Listed UL1008 Listed NEMA 3R Enclosure ATC-300+ Microprocessor-Based Controller o 2-Line, 32-Character Alphanumeric LCD Display o Front Panel Mimic Diagram with colored LEDs for Source/Load Indication o Standard Features:

Sensing and Programmable Setpoints for both Normal (S1) and Emergency (S2): Under-voltage/Under-frequency, Over-voltage/Over-frequency; Voltage Unbalance Sensing and Phase Reversal for all phases

Adjustable Time Delays: Engine Start, Transfer Normal to Emergency & Emergency to Normal, Engine Cooldown, Emergency Fail

Pushbutton for Bypassing Time Delays on Transfer/Retransfer Test Pushbutton Contacts for Go to Emergency (S2) MODBUS Communication Digital Programmable Plant Exerciser:

Off, 1-Day, 7-Day, 14-Day, 28-Day Intervals Adjustable 0-600 Minutes Run Time Selectable for Load or No Load

Auxiliary Contacts:

Normal (S1) Source Present (2 Form C) Emergency (S2) Source Present (2 Form C) Normal (S1) Position Indication (1 Form C) Emergency (S2) Position Indication (1 Form C) Pre-Transfer Signal Contacts (1 Form C)

32D - Inphase Transfer, default to Time Delay Neutral 41A - 100W Space Heater with Adjustable Thermostat 42 - IBC/CBC Seismic Qualified 2-Year Basic Warranty

Quantity 1 - Start up 500 kW :

Onsite services performed by factory trained technicians, Monday – Friday 8:00 am – 5:00 pm – fuel not included

Freight included to first destination. Off-loading and rigging by others

4 3 2 1

4 3 1

A

B

A

B

DIM X

COG

NOTE 6, SHEET 3

DIM Y

COG

NOTE 6

SHEET 3

DIM Z

COG

NOTE 6, SHEET 3

1709.32 [67.296]

OVERALL

HEIGHT

1803 [71.0]

OVERALL WIDTH

1679 [66.1]

2436 [95.9]

1414 [55.7] 312 WEG

1375 [54.1] 352 WEG

HIGH VOLTAGE

CONNECTION BOX

HEIGHT

434 [17.1]

LOW VOLTAGE

CONNECTION BOX

HEIGHT

942 [37.1]

MLCB

HEIGHT

(NOTE 5)

68 [2.7]

[2.8]

3923 [154.4]

OVERALL LENGTH

950 [37.4]

DIESEL

CONNECTIONS

(NOTE 7)

1472 [58.0]

OIL DRAIN

(NOTE 7)

506 [19.9]

RADIATOR

DRAIN

(NOTE 7)

739 [29.1]

[2.8]

1280 [50.4]

FLEX

CONNECTION

1758 [69.2]

FLEX

CONNECTION

735 [28.9]

CUSTOMER HIGH

VOLTAGE CONN

(NOTE 5)

571 [22.5]

FLEX

CONNECTION

158 [6.2]

1325 [52.2]

EXHAUST

OUTLET

213 [8.4]

AIR DUCT

(NOTE 10)

1373 [54.1]

AIR DUCT

(NOTE 10)

308 [12.1]

AIR DUCT

(NOTE 10)

1170 [46.0]

AIR DUCT

(NOTE 10)

TITLE

OPEN SET

D15.2L SD500, PD450

ISSUE DATE: 03/21/14

SIZE CAGE NO DWG NO 0K1606 REV

B N/A H SCALE 0.030 WT-KG SHEET 1 of 3

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING

WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR

ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT

THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS.

c GENERAC POWER SYSTEMS 2013

ELECTRONICALLY APPROVED

INSIDE WINDCHILL

DRAWING CREATED FROM PRO/ENGINEER

3D FILE. ECO MODIFICATION TO BE

APPLIED TO SOLID MODEL ONLY.

SH 1/3 REV H WINDCHILL VERSION H.2

DIMENSIONS ARE IN MILLIMETERS [INCHES]

NOTES:

1. CONTROL PANEL, (OPTIONAL BATTERY CHARGER INSIDE).

2. 120V, 20A GFCI & 250V, 15A OUTLET (OPTIONAL).

3. CONNECTION POINTS FOR CONTROL WIRES PROVIDED IN THE LOW

VOLTAGE CONNECTION BOX (USE LOW VOLTAGE STUB-UP AREA).

4. BATTERY (24 VOLT NEGATIVE GROUND SYSTEM).

5. MAIN LINE CIRCUIT BREAKER (MLCB), AC LOAD LEADS.

(DIMENSIONS MAY VARY DUE TO UNIT CONFIGURATION)

6. CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS.

7. ENGINE SERVICE CONNECTIONS:

INLET NATURA GAS = N/A

INLET DIESEL = 1/2" NPT FEMALE COUPLING

RETURN DIESEL = 1/2" NPT FEMALE COUPLING

OIL DRAIN = 1/2" NPT FEMALE COUPLING

RADIATOR DRAIN = 1/2" NPT FEMALE COUPLING

FLEX PIPE OUTLET = 6" I.D. PIPE

EXHAUST OUTLET = 5" I.D. SAE FLANGE (TURB O CONNECTION)

***** SEE GENERATOR SIZING GUIDE FOR FUEL PIPE SIZING TO SUIT APPLICATION *****

8. AUXILARY AC CONNECTION FOR UNIT OPTIONS ARE LOCATED IN HIGH VOLTAGE

CONNECTION BOX, UNLESS AN OPTIONAL LOAD CENTER IS INSTALLED.

9. EXHAUST PIPES MAY BE ROTATED TO ALLOW MUFFLER TO POINT OUT TO THE

RIGHT OR LEFT SIDE OF GENERATOR. (MAY NOT APPLY TO ALL UNITS)

10. GENERATOR SET MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS

AVAILABLE AND DISCHARGE AIR FROM THE RADIATOR IS NOT RECIRCULATED.

11. BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION

AND RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW.

12. INSTALL EXHAUST BLANKETS ALONG THIS LINE

13. CONNECT THE OPEN SET EXHAUST PER NFPA 37

14. BOLTS OR STUDS USED TO MOUNT UNIT TO PAD, OR BASE TANK, SHALL BE 5/8"-11 GRADE 5.

USE STANDARD SAE TORQUE SPECS. (FOR INSTALLATION OF FUEL TANK

TO PAD REFER TO INSTALL DRAWING OF THE BASE TANK)

ADDITIONAL NOTES:

FOR WEIGHT AND CENTER OF GRAVITY DATA SEE NOTE 6, AND SHEET 3.

OUTLET LOCATION

(NOTE 2)

LIFTING EYE

(4 PLACES)

51 X 80 SLOT

[2.0 X 3.15]

NOTE 1

LOW VOLTAGE

CONNECTION BOX

(NOTE 3)

NOTE 4

ALT AIR OUT

ALT AIR OUT

OPTIONAL

LOAD CENTER

SECONDARY HIGH VOLTAGE

CONNECTION BOX

(OPTIONAL)

SEE NOTE 12 & 13

FUEL

INLET

FUEL

RETURN

A

B

A

B

DIM X

COG

DIM Y

COG

DIM Z

COG

296 [11.7]

1660 [65.4]

1800 [70.9]

OVERALL WIDTH

[69.0]

[78.8]

2032 [80.0]

OVERALL

HEIGHT

6285 [247.5]

OVERALL LENGTH

R746 [29.4] TYP

DOOR SWING

R766 [30.2] TYP

DOOR SWING

3952 [155.6]

1021 [40.2]3923 [154.4]1322 [52.1]

294 [11.6]

1660 [65.4]

1679 [66.1]

TITLE

L1A ENCLOSURE

D15.2L SD/MD 500 & SB/MB 500

PD/WD 450 & PB/WB 450

ISSUE DATE: 03/21/14

SIZE CAGE NO DWG NO 0K1606B REV

B N/A D SCALE 0.030 WT-KG SHEET 1 of 1

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING

WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR

ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT

THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS.

c GENERAC POWER SYSTEMS 2013

ELECTRONICALLY APPROVED

INSIDE WINDCHILL

DRAWING CREATED FROM PRO/ENGINEER

3D FILE. ECO MODIFICATION TO BE

APPLIED TO SOLID MODEL ONLY.

SH 1/1 REV D WINDCHILL VERSION D.1

FOR ALL STUB-UP, WEIGHT, AND COG DETAILS, SEE

CORRESPONDING OPEN SET DRAWING PER UNIT CONFIGURATION.

DIMENSIONS ARE IN MILLIMETERS [INCHES]

AIR INTAKE TYPICAL

INTAKE AIR

DISCHARGE AIR

(RADIATOR & EXHAUST)

AIRAIRAIRAIR

AIR

AIR

AIR

AIR AIR AIR AIR

A

B

A

B

16.7 [.66]

MOUNTING HOLES

(12 PLACES)

(SEE NOTE 14)

99 [3.9] TYP

745 [29.3] TYP

1490 [58.7] TYP

2235 [88.0] TYP

2980 [117.3] TYP

3725 [146.7] TYP

1791 [70.5]

OVERALL WIDTH

1630 [64.2]

1547 [60.9]

3923 [154.4]

OVERALL LENGTH

[13.8]

[15.7]

267.4 [10.5]

62 [2.4]

635.5 [25.0]

[13.8] 125.6 [4.9]

40 [1.6]

95.1 [3.7]

598 [23.5]

OPEN AREA

FOR STUB-UP

410 [16.1]278 [10.9]

RECOMMENDED ELECTRICAL STUB-UP

(HIGH VOLTAGE STUB-UP)

AC LOAD LEAD CONDUIT FOR

PERMANENT MAGNET EXCITATION

CONNECTION BOX

(LOW VOLTAGE STUB-UP)

TITLE

STUB-UP VIEW

D15.2L SD500, PD450

ISSUE DATE: 03/21/14

SIZE CAGE NO DWG NO 0K1606 REV

B N/A H SCALE 0.060 WT-KG SHEET 2 of 3

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING

WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR

ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT

THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS.

c GENERAC POWER SYSTEMS 2013

ELECTRONICALLY APPROVED

INSIDE WINDCHILL

DRAWING CREATED FROM PRO/ENGINEER

3D FILE. ECO MODIFICATION TO BE

APPLIED TO SOLID MODEL ONLY.

SH 2/3 REV H WINDCHILL VERSION H.2

PRIMARY HIGH VOLTAGE

STUB-UP AREA

W/ GLAND PLATE

PRIMARY CB CONNECTION

BOX OPENING

LOW VOLTAGE STUB-UP AREA

BASETANK MOUNTED

(SEE NOTE 3)

SECONDARY CB CONNECTION

BOX OPENING (OPTIONAL)

SECONDARY HIGH VOLTAGE

STUB-UP AREA (OPTIONAL)

LOW VOLTAGE STUB-UP

AREA SURFACE MOUNTED

(SEE NOTE 3)

DIMENSIONS ARE IN MILLIMETERS [INCHES]

A

B

A

B

[23.66]

STUB-UP

[24.76]

STUB-UP

448.9 [17.67]

STUB-UP

448.9 [17.67]

STUB-UP

99.1 [3.90]

TYP

745 [29.33]

TYP

1490 [58.66]

TYP

2234.9 [87.99] TYP

2979.9 [117.32] TYP

3724.9 [146.65] TYP

4645 [182.88] TYP

5565.1 [219.10] TYP

1173.7 [46.21]

1421.3 [55.96]

1970 [77.56]

2544.8 [100.19]

5384.8 [212.00]

5435.6 [214.00] TYP

5638.8 [222.00]

510.8 [20.11]

663.2 [26.11]

917.2 [36.11]

1171.2 [46.11]

1425.2 [56.11]

TYP

1056.7 [41.60]

TYP

1456.7 [57.35]

[25.00]

5791.2 [228.00] 1629.4 [64.15]

TYP

24.9 [.98]

TYP

1679.2 [66.11]

190.5 [7.50]

SH 1/1 REV

I/N TANK FITTING DESCRIPTION

1 1/2" NPT COUPLING FUEL RETURN

2 1/2" NPT COUPLING FUEL SUPPLY

3 2" NPT FEMALE FUEL FILL

4 FUEL LEVEL

5 2" NPT FEMALE VENT

6 6" NPT WELD FLANGE EMERGENCY VENT (OUTER)

7 BASIN ALARM

8 6" NPT WELD FLANGE EMERGENCY VENT (INNER)

9 2" NPT FEMALE SPARE PORT

10 FUEL SENDER

TANK P/N 0K0187

TOTAL TANK CAPACITY 3916 [1035]

USABLE TANK CAPACITY 3790 [1001]

DRY WEIGHT [EST] 1429 [3150]

SH 1/1 REV G

DRAWING CREATED FROM PRO/ENGINEER

3D FILE. ECO MODIFICATION TO BE

APPLIED TO SOLID MODEL ONLY.

TITLE

INSTALL HGRP EXT BASETANKS G22

ISSUE DATE: 11/20/12

SIZE CAGE NO DWG NO 0K1837A REV

B G SCALE 0.030 WT-KG SHEET 1 of 1

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING

WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR

ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT

THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS.

c GENERAC POWER SYSTEMS 2012

ELECTRONICALLY APPROVED

INSIDE WINDCHILL

CAPACITY SHOWN: LITER [GALLONS]

WEIGHT SHOWN: KILOGRAMS [POUNDS]

LENGTH SHOWN: MM [INCH]

UL #142 / ULC-S601 LISTED

NOTES:

1. MOUNTING BOLTS/STUDS FOR BASETANK TO CONCRETE

PAD SHALL BE 3/4-10 GRADE 5. (USE STANDARD SAE

TORQUE SPECS.)

LOW VOLTAGE STUB-UP

HIGH VOLTAGE STUB-UP

8 6

A

B

A

B

STD ENCLOSURE, STEEL

WEIGHT CENTER OF GRAVITY

DIM "X"

CENTER OF GRAVITY

DIM "Y"

CENTER OF GRAVITY

DIM "Z"

4,329 kg [9,544 lbs] 2138 [84.2] 718 [28.3] 797 [31.4]

4,429 kg [9,764 lbs] 2099 [82.6] 714 [28.1] 797 [31.4]

5,321 kg [11,731 lbs] 1884 [74.2] 685 [27.0] 794 [31.3]

5,028 kg [11,085 lbs] 1938 [76.3] 693 [27.3] 795 [31.3] 4,679 kg [10,315 lbs] 2041 [80.4] 704 [27.7] 796 [31.3] 5,255 kg [11,585 lbs] 1895 [74.6] 687 [27.0] 794 [31.3]

MODEL VOLTAGE WEIGHT CENTER OF GRAVITY

DIM X

CENTER OF GRAVITY

DIM Y

CENTER OF GRAVITY

DIM Z

SD/MD 500, PD/WD 450 480V 3,807 kg [8,393 lbs] 1952 [76.9] 642 [25.3] 837 [33.0] SD/MD 500, PD/WD 450 480V UPSIZED ALT. (642kw)

3,907 kg [8,614 lbs] 1912 [75.3] 639 [25.2] 837 [33.0]

SD500, PD450 208V & 240V

SD/MD 500, PD/WD 450 480V UPSIZED ALT. (832kw) 4,799 kg [10,580 lbs] 1709 [67.3] 622 [24.5] 837 [33.0]

SD500, PD450 208V & 240V UPSIZED ALT (723kw) SD500, PD450 208V & 240V UPSIZED ALT (689kw) 4,506 kg [9,934 lbs] 1758 [69.2] 627 [24.7] 837 [33.0]

SD/MD 500, PD/WD 450 600V 4,157 kg [9,165 lbs] 1859 [73.2] 634 [25.0] 837 [33.0] SD/MD 500, PD/WD 450 600V UPSIZED ALT. (800kw) 4,733 kg [10,435 lbs] 1720 [67.7] 623 [24.5] 837 [33.0]

L1A ENCLOSURE, STEEL

STD ENCLOSURE, ALUMINUM

OPEN SET

L2A ENCLOSURE, STEEL

WEIGHT CENTER OF GRAVITY

DIM "X"

CENTER OF GRAVITY

DIM "Y"

CENTER OF GRAVITY

DIM "Z"

4,525 kg [9,976 lbs] 2057 [81.0] 736 [29.0] 801 [31.5]

4,625 kg [10,196 lbs] 2022 [79.6] 782 [30.8] 800 [31.5]

5,517 kg [12,163 lbs] 1828 [72.0] 701 [27.6] 797 [31.4]

5,224 kg [11,517 lbs] 1877 [73.9] 710 [28.0] 798 [31.4] 4,875 kg [10,747 lbs] 1971 [77.6] 722 [28.4] 799 [31.5] 5,451 kg [12,017 lbs] 1839 [72.4] 703 [27.7] 797 [31.4]

WEIGHT CENTER OF GRAVITY

DIM "X"

CENTER OF GRAVITY

DIM "Y"

CENTER OF GRAVITY

DIM "Z"

4,590 kg [10,119 lbs] 2158 [85.0] 823 [32.4] 799 [31.5]

4,690 kg [10,340 lbs] 2121 [83.5] 816 [32.1] 798 [31.4]

5,582 kg [12,306 lbs] 1913 [75.3] 771 [30.4] 796 [31.3]

5,289 kg [11,660 lbs] 1966 [77.4] 784 [30.9] 796 [31.3] 4,940 kg [10,891 lbs] 2065 [81.3] 801 [31.5] 797 [31.4] 5,516 kg [12,161 lbs] 1924 [75.7] 773 [30.4] 796 [31.3]

L1A ENCLOSURE, ALUMINUM

L2A ENCLOSURE, ALUMINUM

TITLE

WEIGHT & CENTER OF GRAVITY

D15.2L SD500, PD450

ISSUE DATE: 03/21/14

SIZE CAGE NO DWG NO 0K1606 REV

B N/A H SCALE 0.060 WT-KG SHEET 3 of 3

GENERAC POWER SYSTEMS OWNS THE COPYRIGHT OF THIS DRAWING

WHICH IS SUPPLIED IN CONFIDENCE AND MUST NOT BE USED FOR

ANY PURPOSE OTHER THAN FOR WHICH IT IS SUPPLIED WITHOUT

THE EXPRESS WRITTEN CONSENT OF GENERAC POWER SYSTEMS.

c GENERAC POWER SYSTEMS 2013

ELECTRONICALLY APPROVED

INSIDE WINDCHILL

DRAWING CREATED FROM PRO/ENGINEER

3D FILE. ECO MODIFICATION TO BE

APPLIED TO SOLID MODEL ONLY.

SH 3/3 REV H WINDCHILL VERSION H.2

MODEL VOLTAGE WEIGHT CENTER OF GRAVITY

DIM X

CENTER OF GRAVITY

DIM Y

CENTER OF GRAVITY

DIM Z

SD/MD 500, PD/WD 450 480V 4,822 kg [10,631 lbs] 2215 [87.2] 771 [30.4] 802 [31.6] SD/MD 500, PD/WD 450 480V UPSIZED ALT. (642kw)

4,922 kg [10,851 lbs] 2178 [85.7] 766 [30.2] 801 [31.5]

SD500, PD450 208V & 240V

SD/MD 500, PD/WD 450 480V UPSIZED ALT. (832kw) 5,814 kg [12,818 lbs] 1969 [77.5] 731 [28.8] 798 [31.4]

SD500, PD450 208V & 240V UPSIZED ALT (723kw) SD500, PD450 208V & 240V UPSIZED ALT (689kw) 5,521 kg [12,172 lbs] 2023 [79.6] 741 [29.2] 799 [31.5]

SD/MD 500, PD/WD 450 600V 5,172 kg [11,402 lbs] 2122 [83.5] 755 [29.7] 800 [31.5] SD/MD 500, PD/WD 450 600V UPSIZED ALT. (800kw) 5,748 kg [12,672 lbs] 1981 [78.0] 733 [28.9] 798 [31.4]

MODEL VOLTAGE WEIGHT CENTER OF GRAVITY

DIM X

CENTER OF GRAVITY

DIM Y

CENTER OF GRAVITY

DIM Z

SD/MD 500, PD/WD 450 480V 5,278 kg [11,636 lbs] 2048 [80.6] 803 [31.6] 809 [31.9] SD/MD 500, PD/WD 450 480V UPSIZED ALT. (642kw)

5,378 kg [11,856 lbs] 2019 [79.5] 797 [31.4] 808 [31.8]

SD500, PD450 208V & 240V

SD/MD 500, PD/WD 450 480V UPSIZED ALT. (832kw) 6,270 kg [13,823 lbs] 1851 [72.8] 760 [29.9] 804 [31.7]

SD500, PD450 208V & 240V UPSIZED ALT (723kw) SD500, PD450 208V & 240V UPSIZED ALT (689kw) 5,977 kg [13,177 lbs] 1894 [74.6] 771 [30.4] 805 [31.7]

SD/MD 500, PD/WD 450 600V 5,628 kg [12,407 lbs] 1976 [77.8] 786 [30.9] 807 [31.8] SD/MD 500, PD/WD 450 600V UPSIZED ALT. (800kw) 6,204 kg [13,677 lbs] 1861 [73.3] 763 [30.0] 805 [31.7]

MODEL VOLTAGE WEIGHT CENTER OF GRAVITY

DIM X

CENTER OF GRAVITY

DIM Y

CENTER OF GRAVITY

DIM Z

SD/MD 500, PD/WD 450 480V 5,431 kg [11,973 lbs] 2244 [88.3] 966 [38.0] 805 [31.7] SD/MD 500, PD/WD 450 480V UPSIZED ALT. (642kw)

5,531 kg [12,194 lbs] 2211 [87.0] 958 [37.7] 804 [31.7]

SD500, PD450 208V & 240V

SD/MD 500, PD/WD 450 480V UPSIZED ALT. (832kw) 6,423 kg [14,160 lbs] 2019 [79.5] 897 [35.3] 801 [31.5]

SD500, PD450 208V & 240V UPSIZED ALT (723kw) SD500, PD450 208V & 240V UPSIZED ALT (689kw) 6,130 kg [13,514 lbs] 2070 [81.5] 915 [36.0] 802 [31.6]

SD/MD 500, PD/WD 450 600V 5,781 kg [12,745 lbs] 2160 [85.0] 939 [37.0] 803 [31.6] SD/MD 500, PD/WD 450 600V UPSIZED ALT. (800kw) 6,357 kg [14,015 lbs] 2030 [79.9] 901 [35.5] 801 [31.5]

NOTE:

CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS

SD500 | 15.2L | 500 kW

INDUSTRIAL DIESEL GENERATOR SET

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

Powering Ahead

For over 50 years, Generac has provided innovative design and superior manufacturing.

Generac ensures superior quality by designing and manufacturing most of its generator components, including alternators, enclosures and base tanks, control systems and communications software.

Generac gensets utilize a wide variety of options, configurations and arrangements, allowing us to meet the standby power needs of practically every application.

Generac searched globally to ensure the most reliable engines power our generators. We choose only engines that have already been proven in heavy-duty industrial applications under adverse conditions.

Generac is committed to ensuring our customers’ service support continues after their generator purchase.

Codes and Standards Generac products are designed to the following standards:

UL2200, UL508, UL142, UL489

NFPA 37, 70, 99, 110

NEC700, 701, 702, 708

ISO 3046, 7637, 8528, 9001

NEMA ICS10, MG1, 250, ICS6, AB1

ANSI C62.41

IBC 2009, CBC 2010, IBC 2012,

ASCE 7-05, ASCE 7-10, ICC-ES AC-

156 (2012)

Image used for illustration purposes only

Standby Power Rating 500 kW, 625 kVA, 60 Hz

Prime Power Rating* 450 kW, 563 kVA, 60 Hz

*EPA Certified Prime ratings are not available in the US or its Territories *Built in the USA using domestic and foreign parts

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

CONTROL SYSTEM

Control Panel

• Digital H Control Panel - Dual 4x20 Display

• Programmable Crank Limiter

• 7-Day Programmable Exerciser

• Special Applications Programmable PLC

• RS-232/485

• All-Phase Sensing DVR

• Full System Status

• Utility Monitoring

• 2-Wire Start Compatible

• Power Output (kW)

• Power Factor

• kW Hours, Total & Last Run

• Real/Reactive/Apparent Power

• All Phase AC Voltage

• All Phase Currents

• Oil Pressure

• Coolant Temperature

• Coolant Level

• Engine Speed

• Battery Voltage

• Frequency

• Date/Time Fault History (Event Log)

• Isochronous Governor Control

• Waterproof/Sealed Connectors

• Audible Alarms and Shutdowns

• Not in Auto (Flashing Light)

• Auto/Off/Manual Switch

• E-Stop (Red Mushroom-Type)

• NFPA110 Level I and II (Programmable)

• Customizable Alarms, Warnings, and Events

• Modbus protocol

• Predictive Maintenance Algorithm

• Sealed Boards

• Password Parameter Adjustment Protection

• Single Point Ground

• 15 Channel Data Logging

• 0.2 msec High Speed Data Logging

• Alarm Information Automatically Comes Up On the

Display

Alarms

• Oil Pressure (Pre-Programmable Low Pressure Shutdown)• Coolant Temperature (Pre-Programmed High Temp Shutdown)• Coolant Level (Pre-Programmed Low Level Shut-down)• Low Fuel Alarm

• Engine Speed (Pre-Programmed Over Speed Shut-down)• Battery Voltage Warning

• Alarms & Warnings Time and Date Stamped

• Alarms & Warnings for Transient and Steady State

Conditions• Snap Shots of Key Operation Parameters During Alarms & Warnings• Alarms and Warnings Spelled Out (No Alarm Codes)

STANDARD OPTIONS

ENGINE SYSTEM

• Oil Drain Extension

• Air Cleaner

• Fan Guard

• Stainless Steel Flexible Exhaust Connection

• Critical Exhaust Silencer (Enclosed Only)

• Factory Filled Oil & Coolant

• Radiator Duct Adapter (Open Set Only)

Fuel System

• Primary Fuel Filter

Cooling System

• Closed Coolant Recovery System

• UV/Ozone Resistant Hoses

• Factory-Installed Radiator

• 50/50 Ethylene Glycol Antifreeze

• Radiator Drain Extension

• 120 VAC Coolant Heater

Electrical System

• Battery Charging Alternator

• Battery Cables

• Battery Tray

• Rubber-Booted Engine Electrical Connections

• Solenoid Activated Starter Motor

ALTERNATOR SYSTEM

• UL2200 GENprotect™

• Class H Insulation Material

• Vented Rotor

• 2/3 Pitch

• Skewed Stator

• Amortisseur Winding

• Permanent Magnet Excitation

• Sealed Bearings

• Full Load Capacity Alternator

• Protective Thermal Switch

GENERATOR SET

• Rust-Proof Fasteners with Nylon Washer to Protect Finish• High Performance Sound-Absorbing Material

• Gasketed Doors

• Air Discharge Hoods for Radiator-Upward Pointing

• Stainless Steel Lift off Door Hinges

• Stainless Steel Lockable Handles

• Rhino Coat™ - Textured Polyester Powder Coat

ENCLOSURE (if selected)

• Rust-Proof Fasteners with Nylon Washers to Protect Finish• High Performance Sound-Absorbing Material (L1 & L2)• Gasketed Doors

• Stamped Air-Intake Louvers

• Air Discharge Hoods for Radiator-Upward Pointing

• Stainless Steel Lift Off Door Hinges

• Stainless Steel Lockable Handles

• Rhino Coat™ - Textured Polyester Powder Coat

TANK (if selected)

• UL 142

• Double Wall

• Vents

• Sloped Top

• Sloped Bottom

• Factory Pressure Tested (2 psi)

• Rupture Basin Alarm

• Fuel Level

• Check Valve in Supply and Return Lines

• Rhino Coat™ - Textured Polyester Powder Coat

• Stainless Hardware

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

Standby - Applicable for a varying emergency load for the duration of a utility power outage with no overload capability.

Prime - Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. A 10% overload capacity is available for 1 out of every 12 hours. The Prime Power option is only available on International applications. Power ratings in accordance with ISO 8528-1, Second Edition.

CONFIGURABLE OPTIONS

ENGINE SYSTEM

Block Heater (Coolant)

Crankcase Heater (Oil)

Critical Grade Silencers

Fan and Belt Guard (Optional)

Flexible Fuel Lines Included with Base Tank

Stone Guard (Open Set Only)

ELECTRICAL SYSTEM

Battery 10A UL Battery Charger Battery Warmer

ALTERNATOR SYSTEM

Alternator Upsizing Anti-Condensation Heater

CIRCUIT BREAKER OPTIONS

Main Line Circuit Breaker 2nd Main Line Circuit Breaker Shunt Trip and Auxiliary Contact Electronic Trip Breakers

GENERATOR SET

Gen-Link Communications Software (English Only) 8 Position Load Center Alarm Horn Extended Factory Testing 2 Year Extended Warranty 5 Year Warranty 5 Year Extended Warranty 7 Year Extended Warranty 10 Year Extended Warranty

ENCLOSURE

Standard Enclosure (Weather)

Level 1 Sound Attenuation

Level 2 Sound Attenuation

Steel Enclosure

Aluminum Enclosure

IBC Seismic Certification

180 MPH Wind Kit

AC/DC Enclosure Lighting Kit

CONTROL SYSTEM

21-Light Remote Annunciator

Ground Fault Indication and Protection Functions

Engine Run Relay 10A (1-NO, 1- NC)

120 VAC GFCI outlet

Oil Temperature Indication

Remote Relay Panel (8 or 16)

Remote E-Stop (Break Glass-Type, Surface Mount)

Remote E-Stop (Red Mushroom-Type, Surface Mount)

Remote E-Stop (Red Mushroom-Type, Flush Mount)

Remote Communication - Modem

TANKS (Size On Last Page)

Electronic Fuel Level

Mechanical Fuel Level

ENGINEERED OPTIONS

ENGINE SYSTEM

Fluid Containment Pans Coolant Heater Ball Valves

ALTERNATOR SYSTEM

3rd Breaker Systems Unit Mounted Load Banks

CONTROL SYSTEM

Spare Inputs (x4) / Outputs (x4) - H Panel Only

GENERATOR SET

Special Testing

Battery Box

ENCLOSURE

Motorized Dampers

Intrusion Alert Door Switch

Customer Color

TANKS

Overfill Protection Valve

UL 2085 Tank

ULC S-601 Tank

Stainless Steel Tank

Special Fuel Tanks

Vent Extensions

5 Gallon Spill Containment Box

Dealer Supplied AHJ Requirements

RATING DEFINITIONS

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

General

Make Perkins

Cylinder # 6

Type In-Line

Displacement - L (cu in) 15.2 (927.56)

Bore - mm (in) 137 (5.39)

Stroke - mm (in) 171 (6.73)

Compression Ratio 16.0:1

Intake Air Method Turbocharged/Aftercooled

Cylinder Head Type 4-Valve

Piston Type Aluminum

Crankshaft Type I-Beam Section

Engine Governing

Governor Electronic Isochronous

Frequency Regulation (Steady State) ±0.25%

Lubrication System

Oil Pump Type Gear

Oil Filter Type Full Flow

Crankcase Capacity - L (qts) 45 (47.55)

Cooling System

Cooling System Type Closed Recovery

Water Pump Type Centrifugal Type, Belt-Driven

Fan Type Pusher

Fan Speed (rpm) 1658

Fan Diameter - mm (in) 927 (36.5)

Coolant Heater Wattage 1500

Coolant Heater Standard Voltage 120 V

Fuel System

Fuel Type Ultra Low Sulfur Diesel #2

Carburetor ASTM

Fuel Filtering (microns) Primary 10 - Secondary 2

Fuel Inject Pump Make Electronic

Injector Type MEUI

Engine Type Pre-Combustion

Fuel Supply Line - mm (in) 12.7 (0.5) NPT

Fuel Return Line - mm (in) 12.7 (0.5) NPT

Engine Electrical System

System Voltage 24 VDC

Battery Charger Alternator Standard

Battery Size See Battery Index

0161970SBY

Battery Voltage (2) 12 VDC

Ground Polarity Negative

APPLICATION AND ENGINEERING DATA

ENGINE SPECIFICATIONS

ALTERNATOR SPECIFICATIONS

Standard Model WEG

Poles 4

Field Type Revolving

Insulation Class - Rotor H

Insulation Class - Stator H

Total Harmonic Distortion <3%

Telephone Interference Factor (TIF) <50

Standard Excitation Permanent Magnet

Bearings Single Sealed Cartridge

Coupling Direct, Flexible Disc

Prototype Short Circuit Test Yes

Voltage Regulator Type Full Digital

Number of Sensed Phases All

Regulation Accuracy (Steady State) ±0.25%

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes.

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions.

Please consult a Generac Power Systems Industrial Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.

POWER RATINGS

Standby Three-Phase 120/208 VAC @0.8pf 500 kW Amps: 1735

Three-Phase 120/240 VAC @0.8pf 500 kW Amps: 1504

Three-Phase 277/480 VAC @0.8pf 500 kW Amps: 752

Three-Phase 346/600 VAC @0.8pf 500 kW Amps: 601

STARTING CAPABILITIES (sKVA) sKVA vs. Voltage Dip

480 VAC 208/240 VAC

Alternator kW 10% 15% 20% 25% 30% 35% Alternator kW 10% 15% 20% 25% 30% 35%

Standard 500 457 686 914 1143 1371 1600 Standard 500 429 643 857 1071 1286 1500

Upsize 1 642 471 707 943 1179 1414 1650 Upsize 1 689 543 814 1086 1357 1629 1900

Upsize 2 832 757 1136 1514 1893 2271 2650 Upsize 2 723 571 857 1143 1429 1714 2000

FUEL CONSUMPTION RATES*

Diesel - gph (lph) Fuel Pump Lift - ft (m) Percent Load Standby

12 (3.7) 25% 10.5 (39.7)

50% 19.5 (73.8)

Total Fuel Pump Flow (Combustion + Return) gph (lph) 75% 23.7 (89.7)

121 (457) 100% 31.2 (118.1)

* Fuel supply installation must accommodate fuel consumption rates at 100% load.

COOLING

Standby

Coolant Flow per Minute gpm (lpm) 114.1 (432)

Coolant System Capacity gal (L) 264 (999)

Heat Rejection to Coolant BTU/hr 1,198,080

Inlet Air cfm (m3/min) 30,582 (866)

Max. Operating Ambient Temperature (Before Derate) °F (°C) 104 (40)

Maximum Radiator Backpressure in H2O 0.50

COMBUSTION AIR REQUIREMENTS

Standby

Flow at Rated Power cfm (m3/min) 1483 (42)

ENGINE EXHAUST

Standby Standby

Rated Engine Speed rpm 1800 Exhaust Flow (Rated Output) cfm (m3/min) 3400 (96)

Horsepower at Rated kW** hp 835 Max. Backpressure (Post Silencer) in Hg (Kpa) 2.01 (6.8)

Piston Speed ft/min 2020 Exhaust Temp (Rated Output - Post Silencer) °F (°C) 1022 (550)

BMEP psi 366 Exhaust Outlet Size (Open Set) mm (in) 127 (5)

OPERATING DATA

EPA Cer tified Stationary Emergency

SP

EC

S

HE

ET

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER

Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.

* All measurements are approximate and for estimation purposes only.

Part No 0197160SBY Rev. D 09/21/15

Generac Power Systems, Inc. | P.O.Box 8 | Waukesha, WI 53189 P: (262) 544-4811 ©2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

L

W

H

L

L

L

W

W

H

H

H

W

DIMENSIONS AND WEIGHTS*

OPEN SET (Includes Exhaust Flex)

Run Time Hours

Usable Capacity Gal (L)

L x W x H (in (mm) Weight lbs (kg)

No Tank - 154.4 (3923) x 71 (1803) x 67 (1702) 10580 (4799)

10 334 158.5 (4026) x 71 (1803) x 81 (2057) 12255 (5559)

32 1001 158.5 (4026) x 71 (1803) x 103 (2616) 13180 (6228)

32 1001 228 (5791) x 71 (1803) x 103 (2616) 13730 (6228)

64 2002 290 (7366) x 71 (1803) x 103 (2616) 15430 (6999)

STANDARD ENCLOSURE

Run Time Hours

Usable Capacity Gal (L)

L x W x H (in (mm) Weight lbs (kg) Enclosure Only

Steel Aluminum

No Tank - 207.4 (5268) x 71 (1803) x 80 (2032)

(907)

(394)

10 334 207.4 (5268) x 71 (1803) x 94 (2388)

32 1001 207.4 (5268) x 71 (1803) x 116 (2946)

32 1001 228 (5791) x 71 (1803) x 105 (2667)

64 2002 290 (7366) x 71 (1803) x 116 (2946)

LEVEL 1 ACOUSTIC ENCLOSURE

Run Time Hours

Usable Capacity Gal (L)

L x W x H (in (mm) Weight lbs (kg) Enclosure Only

Steel Aluminum

No Tank - 247.5 (6285) x 71 (1803) x 80 (2032)

(1262)

(586)

10 334 247.5 (6285) x 71 (1803) x 94 (2388)

32 1001 247.5 (6285) x 71 (1803) x 116 (2946)

32 1001 247.5 (6285) x 71 (1803) x 105 (2667)

64 2002 290 (7366) x 71 (1803) x 116 (2946)

LEVEL 2 ACOUSTIC ENCLOSURE

Run Time Hours

Usable Capacity Gal (L)

L x W x H (in (mm) Weight lbs (kg) Enclosure Only

Steel Aluminum

No Tank - 207.4 (5268) x 71 (1803) x 114 (2899)

(1510)

(692)

10 334 207.4 (5268) x 71 (1803) x 128 (3251)

32 1001 207.4 (5268) x 71 (1803) x 150 (3810)

32 1001 228 (5791) x 71 (1803) x 139 (3531)

64 2002 290 (7366) x 71 (1803) x 150 (3810)

GE

NE

RA

TO

R

CO

NT

RO

LS

Part No. 0191120SSD Rev. / /1

Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2015 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

CONTROL INTERCONNECTIONS

H-PANEL, CCI

GTS TRANSFER SWITCH

RB3

HTS TRANSFER SWITCH

R

LOW VOLTAGE CONNECTION PANEL

SPARE OUTPUTS NOTE 1 + 3

NOTE 4

NOTE 5

NOTES:

SPARE OUTPUTS ARE STANDARD ON INDUSTRIAL

PRODUCT ONLY. GENLINK™ REQUIRED FOR

PROGRAMMING. CONTACTS RATED

TB4 MAX WIRE SIZE: #10 AWG, RECOMMENDED

TIGHTENING TORQUE: 14 LB-IN

TB1, TB2 & RB3 MAX WIRE SIZE: #14 AWG

RECOMMENDED TIGHTENING TORQUE: 12 LB-IN

REFER TO H-PANEL MANUAL FOR INSTRUCTIONS

ON ENABLING HTS TRANSFER SWITCH. REFER TO

HTS TRANSFER SWITCH MANUAL FOR DIP SWITCH

SETTINGS FOR MULTIPLE HTS APPLICATIONS.

CONNECT THE RS485 OVERALL SHIELD AT

GENSET CONNECTION TERMINAL ONLY.

NOTE 5

125A

LOAD CENTER

TB1 TB2

HIGH VOLTAGE CONNECTION PANEL

NOTE 2

NOTE 3

NOTE 3

TB4

120/240 VAC

UTILITY SUPPLY

(BY CUSTOMER)

VERIFY COMPONENT

RATINGS FOR PROPER

SUPPLY VOLTAGE

TO BE PROVIDED.

NE

RA

TO

R

CO

NT

RO

LS

21 LIGHT REMOTE ANNUNCIATOR AND

REMOTE RELAY PANELS

The remote Annunciator Panel provides remote monitoring and annunciation of up to 18 generator parameters using LED’s located on the annunciator keypad. It also provides two system level warnings which are System Ready and Communications OK.

The Relay panel has up to 8 selectable functions on form A relays, and multiple relay panels can be connected for all 18 generator parameters.

The specific faults can be selected using either the DIP switches located on the annunciator circuit board or through a computer via the RS232 connection on the circuit board. All relays are energized on power up and open during a fault condition.

Communication is via a RS485 serial data link and power is supplied by the generator battery (+12 VDC or +24 VDC)

The remote Annunciator Panel complies with NFPA 99 and NFPA 110.

Environmental Specifications:

Operating Temperature ............................................................................................................................................. -25 ºC to 60 ºC Humidity ...................................................................................................................................................0 to 95% Non Condensing Power Supply .....................................................................................................................Generator Battery, +12 or +24 Volts DC Power Usage...............................................................................................................................................................6 watts typical Communication Line ..............................................................................................RS485 fully isolated twisted pair cable with shield Maximum Cable Length ...................................................................................................................................................... 4000 feet Relay Output ...................................................... One NO contact (Energized when annunciator is powered and no faults are present) Relay Contact Rating ................................................................................................................................................. 30 VDC, 1 amp Enclosure Rating .................................................................................................................................................................. NEMA 1 Alarm Horn (Remote Annunciator Panels Only) .........................................................................................................90 dB @ 10 cm

Model 0054650 Gray Remote Annunciator Panel without Relays Model 0054660 Gray Remote Relay Panel without LED’s and Keypad (Relay’s only) Model 0054640 Gray Remote Annunciator Panel with 8 Relays Model 0056370 Tan Flush Mount Enclosure w/o Annunciator Model 0066950 Gray Flush Mount Enclosure w/o Annunciator

Description:

Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2018 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

GE

NE

RA

TO

R

CO

NT

RO

LS

Part No. 0604160SSD Rev. D 4/27/18

21 LIGHT REMOTE ANNUNCIATOR AND

REMOTE RELAY PANELS

Function Color Alarm Latched Pre-Low Oil Pressure Yellow Yes Yes Pre-High Water Temp Yellow Yes Yes Pre Low Water Temp Yellow Yes Yes Pre-Low Fuel Yellow Yes Yes Battery Chrg AC Fail Yellow Yes No Low Battery Voltage Yellow Yes No High Battery Voltage Yellow No No Not in Auto Red Yes No RPM Sensor Loss Red Yes Yes Overcrank Red Yes Yes Over speed Red Yes Yes Low Oil Pressure Red Yes Yes Hi Water Temp Red Yes Yes Lo Water Level Red Yes Yes Emergency Stop Red Yes No Gen Running Yellow No No Gen Power (ATS) Yellow No No Line Power (ATS) Green No No Systems Ready Green Yes No Communications OK Green Yes No Spare Green No No

Spare Keypad Switch Can be used to implement a remote start function (Model 05464 only)

Surface Mount Annunciator

The 21 Light Annunciator can mount to a flat surface with connections through the

0.812 Dia knockout on the back surface

or through 0.812 knockouts on sides as shown.

Flush Mount Annunciator

This Flush Mount Box is recessed into the wall opening and the surface mount annunciator mounts to the

(4) 4 mm screw holes on the back surface. After wire connections are made the front annunciator cover is attached.

1.649.06

0.86

0.812 Dia. 4.53

0.812 Dia.

Both Sides

11.42

10.24

7.09

8.27

9.64 Outside

Four mounting holes for 21 Light Annunciator 4-mm -0.7 Female Thread

1.57 Thru

2.32

1.93

R0.59 Both Sides

0.87

1.42

6.49

Cut Rough Opening 6.75” x 9.88”

5.8

P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

Bulletin No. 0175540SSB Rev. E 12/05/18

ALTERNATOR DATA SHEET

K0500124Y23

Hz

A

LT

ER

NA

TO

R

DA

TA

General Characteristics

Voltages (V) 380, 208/240, 480 Number of Leads 12

Frequency (Hz) 60 Winding Type Reconnectable

Phases 3 Air Flow (cfm) 5106

Speed (rpm) 1800 Total Harmonic Distortion (%) <5

Excitation System PMG Largest Single Harmonic Value (%) <3.5

Insulation Class H Telephone Interference Factor (TIF) <50

Winding Pitch 2/3 Reference Part Number OH9457, OJ9643, GTA312AIIB

Ratings at 0.8 pf based on 40 C Ambient

Voltage (V) kW kVA kW kVA kW kVA kW kVA

380 326 408 374 467 408 510 446 558

208/240 377 472 432 541 472 590 504 631

480 400 500 458 573 500 625 534 668

Reactance Base Data at 480V, 625 kVA, 1800 RPM, 60 Hz, 3 Phase

Description Value

Stator Resistance, Line to Neutral, High Wye 0.007

1.721

15.26

0.1518

1.1064

Xd, Direct Axis Synchronous Reactance (p.u.) 3.62

X2, Negative Sequence Reactance (p.u.) 0.221

X0, Zero Sequence Reactance (p.u.) 0.023

X’d, Direct Axis Transient Reactance (p.u.) 0.289

X”d, Direct Axis Subtransient Reactance (p.u.) 0.227

Xq, Quadrature Axis Synchronous Reactance (p.u.) 1.291

T’d, Direct Axis Transient Short Circuit Time Constant (s)

1.10

Description Value

T”d, Direct Axis Subtransient Short Circuit Time Constant (s)

0.0019

T’do, Direct Axis Transient Open Circuit Time Constant (s)

1.399

Ta, Short Circuit Time Constant of Armature Winding (s)

0.021

Phase Sequence CCW-NDE T1, T2, T3

Voltage Balance, L-L or L-N (%) Contact Factory

Deviation Factor (%) Contact Factory

High Wye Connection, Sustained 3-Phase Short Circuit Current (%) - PMG only

Contact Factory

X/R Contact Factory

Short Circuit Ratio 0.28

Heat Rejection (BTU/hr) - 100% Rated Load, 480V, 0.8pf, 120oC Temp. Rise

158,487

Reference: Mil-STD-705B All Ratings are Nominal

P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

Bulletin No. 0175540SSB Rev. E 01/23/19

ALTERNATOR DATA SHEET

K0500124Y23

Hz

A

LT

ER

NA

TO

R

DA

TA

skVA

10% 15% 20% 25% 30%

480V @ 0.3PF 240 360 520 700 900

480V @ 0.6PF 260 410 590 800 1020

208/240V @ 0.3PF 160 280 380 520 650

208/240V @ 0.6PF 190 300 430 570 730

380V @ 0.3PF 140 220 320 420 540

380V @ 0.6PF 160 240 360 480 620

Efficiencies

480V @ 0.8 PF 480V @ 1.0 PF 208/240V @

0.8PF

208/240V @

1.0 PF

380V 0.8PF 380V 1.0PF

25% Rated Power* 86.3 89.0 86.7 89.3 85.9 86.7

50% Rated Power* 90.8 92.8 90.6 92.6 90.1 92.2

75% Rated Power* 91.7 93.6 91.1 93.1 90.7 92.7

100% Rated Power* 91.5 93.6 90.7 92.8 90.3 92.4

*Rated Power value is rating kVA at 125°C Winding Temp Rise

LOG LOG Decrement Curves

Time [s]

Sh or t-c irc ui t c ur re nt [A m ax im um ti m e s

3 Phase short-circuit current decrement curve. At no load and rated speed (connection Y 60Hz ) 480 V

10000

0.001 0.010 0.100 1.000 10.000

Phase to neutral (1-phase L-N) short-circuit

Three-phase symmetrical short circuit

Phase to phase (2-phase L-L) short-circuit Three-phase asymmetrical short circuit

EN

CL

OS

UR

E

GENERATOR ENCLOSURES

DESCRIPTION

GENERAC POWER SYSTEMS’ generator enclosures provide year-round weather protection for your power equipment. Engineered with functionality and value in mind, the enclosure design benefits are unique in that the enclosures utilize dimensionally matched components for either a weather protective configuration or a sound attenuated/acoustic configuration. With common components used between design, modification and on-site upgrades can be accomplished with ease.

The enclosure design offers several benefits over the “standard enclosures” of other manufacturers. Generac’s enclosures have been created with the goal of maximizing the customer’s product performance satisfaction while maintaining the functionality of reducing exterior noise levels and discouraging product tampering.

Although others may require a “premium” for a self-enclosed exhaust system, rugged steel panel construction or protective polyethylene washers under all exterior panel fasteners, Generac includes these and several other features on every enclosure configuration. Be sure to compare. Generac Enclosures offer additional design enhancement extras that other “standard enclosures” do not.

EN

CL

OS

UR

E

GENERATOR ENCLOSURES

Post-Free Twin Doors Provide Large, Unobstructed Service Access

Gasket-Free, Interconnected Roof Panel Joint Drip-Free, Maintenance-Free

Heavy Gauge, Stainless Steel, Partial Pin Hinges with Nylon Spacers Durable, Corrosion-Free, Removable Doors

Lockable Turn and Tuck Stainless Steel Latch Handle Corrosion-Free, Non- Protruding and Secure

Dense, Closed-Cell Foam Insulation with Reflective Silver Mylar Layer Improved Sound Attenuation Without Damaging Effects From Radiant Heat Exposure

Two-Point Door Latch System Ensures Proper Seal Preventing Water Ingress and Sound Egress

P: (262) 544-4811 © 2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

EN

CL

OS

UR

E

Doc No. 0163180SBY Rev. D 02/27/18

GENERATOR ENCLOSURES

FEATURES: BENEFITS:

Dimensional matching of acoustic and non-acoustic enclosure designs

Reduces variation in fuel tank pricing, inventory; removes need to change out fuel tank or retrofit

Standardized enclosure components * Ease of retrofit or upgrade to acoustic system; reduced parts inventory, costs

Enclosure mounted directly to unit baseframe Simplified delivery and installation with enclosure and unit in single component design

Electrostatically painted panels Maximum protection from weather elements

12 or 14 gauge steel based on kW rating Maximum sound attenuation, protection and product life

Aluminum Enclosure optional Prevents corrosion in coastal regions

Stainless steel door latch and hinge hardware Provides extended component life; maximum protection against rusting

Stainless steel door latch strike plate Maximum protection against enclosure paint damage from door latch pin

Door hinges utilize slip-pin design Provides quick door removal for full-unit access

Polyethylene gasketing under door hinges Additional protection for enclosure paint finish

Keyed door latches Protection for equipment and personnel

Large removable access doors Ease of maintenance

Relocation of access doors Provides improved access to MLCB on all units

Redesigned door gasketing Improved sealing quality from sound and weather elements

Weather resistant aluminum roof design with drip ledge Provides optimum moisture/rain runoff from unit

Cabled and gasketed radiator access cover Provides improved radiator access and additional protection from weather elements

Acoustic roof panels manufactured with mechanical retention pins Increased acoustic foam retention within unit

Polyethylene washers under all panel fasteners Additional paint finish protection from stainless steel fastener

Internally fastened enclosure panels (where possible) Provides streamlined unit appearance

Additional roof panel stiffener Added overall compartment rigidity and acoustic foam panel retention

Self-enclosed exhaust system Provides safe unit operation; no enclosure hot spots; streamlined unit appearance

Discharge air duct has been designed with minimal fasteners Ease of removal and access to exhaust system

Stainless steel exhaust band clamps Provides extended component life; ensures proper exhaust seal

Drain holes within air ducts Enables maximum water run-off

Rodent-proof, tamper proof enclosure design Safety and security for personnel and equipment

Redesigned baseframe lifting lugs Ease of unit relocation; prevents compartment damage from lifting straps

150mph wind kit options Meets locally enforced wind requirements

* Consult Generac Power Systems, Inc. for installation drawings for specific configurations and dimensions.

P: (262) 544-4811 © 2015 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

AL

TE

RN

AT

OR

C

IR

CU

IT

B

RE

AK

ER

Part No. 0189370SSD Rev. C 11/08/16

EATON CIRCUIT BREAKER DATA

STANDARD (80% RATED) THERMAL-MAGNETIC

AMPS VOLTS ACCESSORIES EATON PART No. SERIES FRAME GENERAC PART No.

350 600 No Accessories KG3350

C K-Frame

0H9320TA00

Shunt Trip & Aux. Contacts KG3350A12S43 0H9320TAB0

400 600 No Accessories KG3400

C K-Frame

0H9321TA00

Shunt Trip & Aux. Contacts KG3400A12S43 0H9321TAB0

450 600 No Accessories LG3450

C L-Frame

0H9322TA00

Shunt Trip & Aux. Contacts LG3450A12S03 0H9322TAB0

500 600 No Accessories LG3500

C L-Frame

0H9323TA00

Shunt Trip & Aux. Contacts LG3500A12S03 0H9323TAB0

600 600 No Accessories LG3600

C L-Frame

0H9324TA00

Shunt Trip & Aux. Contacts LG3600A12S03 0H9324TAB0

700 600 No Accessories MDL3700

C M-Frame

0H9325TA00

Shunt Trip & Aux. Contacts MDL3700A06S02 0H9325TAB0

800 600 No Accessories MDL3800

C M-Frame

0H9326TA00

Shunt Trip & Aux. Contacts MDL3800A06S02 0H9326TAB0

900* 600 No Accessories NG3900

C N-Frame

0H9327TA00

Shunt Trip & Aux. Contacts NG3900A12S03 0H9327TAB0

1000* 600 No Accessories NG31000

C N-Frame

0H9328TA00

Shunt Trip & Aux. Contacts NG31000A12S03 0H9328TAB0

1200* 600 No Accessories NG31200

C N-Frame

0H9329TA00

Shunt Trip & Aux. Contacts NG31200A12S03 0H9329TAB0

1400* 600 No Accessories RGH316033MY22

G RG-Frame

0H9360EAN0

Shunt Trip & Aux. Contacts RGH316033MA12S21Y22 0H9360EANB

1600* 600 No Accessories RGH316033MY22

G RG-Frame

0H9361EAN0

Shunt Trip & Aux. Contacts RGH316033MA12S21Y22 0H9361EANB

2000* 600 No Accessories RGH320033M

G RG-Frame

0H9367EAN0

Shunt Trip & Aux. Contacts RGH320033MA12S21 0H9367EANB

2500* 600 No Accessories RGH325033M

G RG-Frame

0H9368EAN0

Shunt Trip & Aux. Contacts RGH325033MA12S21 0H9368EANB

*LS-type electronic trip breaker equipped with RMS 310+ trip unit.

P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

AL

TE

RN

AT

OR

C

IR

CU

IT

B

RE

AK

ER

Part No. 0192390SSD Rev. I 05/08/19

EATON CIRCUIT BREAKER DATA

LUG INFORMATION

Eaton Series C Circuit Breaker Lugs

Standard Lug

Amps Series Frame Eaton Part # Wire (QTY) Size

15-70 C G - (1) #10-1/0

15-100 C F 3T100FB (1) #14-1/0

125-200 C F 3TA225FD (1) #4-4/0

225 C F 3TA225FDK (1) #6-300MCM

250 C J TA250KB (1) #4-350MCM

300 C K TA350K (1) 250-500MCM

350-400 C K 3TA400K (2) 3/0-250MCM

450-500 C L TA602LD (2) 3/0-350MCM

600 C L 3TA603LDK (2) 400-500MCM

700-800 C M TA800MA2 (3) 3/0-400MCM

900-1000 C N T1200NB3 (4) 4/0-500MCM

1200 C N TA1201NB1 (3) 500-750MCM

Eaton Series G Circuit Breaker Lugs

Amps Series Frame

Standard Lug

Eaton Part # Wire (Qty) Size

50-250 G JG TA250FJ (1) #4-350MCM

300-600 G LG 3TA632LK (2) #2-500MCM

900-1000 G NG T1200NB3 (4) 4/0-500MCM

1200 G NG TA1201NB1 (3) 500-750MCM

1400-1600 G RG T1600RD (4) 1-600MCM

2000 G RG Lugs Not Included

2500 G RG Lugs Not Included

• Warranty by Exide Corp. • Exide e-mail: tbgna@exide.com • 800-782-7848 National Hot line • Dry Batteries Available**

Industrial Spark-Ignited Gensets - Available Batteries

Engine System Voltage Battery Quantity Generac Part #

058208 (Group 24F) 077483 (Group 26) 058665 (Group 27F) 061119 (Group 31) 061104 (Group 8D)

G2.4 12 1 X

G5.4 12 1 X X or D X or D

G6.8 12 1 X or D X or D

G8.0/G9.0 12 1 X or D X or D

G14.2 24 2 X or D

G21.9 24 2 X or D

G25.8 24 2 X or D

G33.9 24 4 X

X = Battery available with electrolyte and installed in genset.

D = Battery available dry and installed in genset.

Industrial Diesel Gensets - Available Batteries

Engine System Voltage Battery Quantity Generac Part #

058665 (Group 27F) 061119 (Group 31)

061104/BT0015A00

(Group 8D)

BT0015A02

(Group 8D)

D2.4 Generac 12 1 X or D X or D

D3.4 Generac 12 1 X or D X or D

D4.5 FPT 12 1 X or D

D6.7 FPT

100 & 130kW

12 1 or 2† X or D

D6.7 FPT

150 & 175kW

12 2† X or D

D8.7 FPT 24 2 X or D

D10.3 FPT 24 2 X or D X or D

D12.9 FPT 24 2 X or D X or D

D12.5 Perkins 24 2 X or D

D15.2 Perkins 24 2 X or D

D16.0 Volvo 24 2 X or D X or D

D18.1 Perkins 24 2 X or D

D33.9 MHI 24 2 X X

D37.1 MHI 24 4 X X

D49.0 MHI 24 4 X X

D65.4 MHI 24 4 X X

X = Battery available with electrolyte and installed in genset.

D = Battery available dry and installed in genset.

† = Single or dual-paralleled battery options are available on 100 & 130kW. Single-battery option not available on 150 & 175kW.

Part Number Group Number* Nominal CCA

@ 0° F Dimensions (inches) Nominal

A B C

058208 24F 525 6.75 10.63 9.00

077483 26 525 6.75 8.25 7.75

058665 27F 700 6.75 12.50 9.00

061119 31 925 6.75 13.00 9.40

061104/

BT0015A00

8D 1155 11.00 20.80 10.00

BT0015A02 8D 1300 11.00 20.80 10.00

All batteries are 12 volt, 6 cell construction, lead calcium type.

For 24 volt systems, batteries are wired in series.

* BCI Group Size reference.

** Add an “A” suffix to the Generac part number for dry batteries, which are shipped without electrolyte.

Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53187 P: (262) 544-4811 © 2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

EN

GI

NE

O

PT

IO

NS

Part No. 0161970SBY Rev. G 11/03/17

INDUSTRIAL GENSET

BATTERY INDEX

27F

24F

8D +

A

A

B

C

C

P: (262) 544-4811 © 2019 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

BATTERY CHARGER

2.5A & 10A

Part No.0191900SBY Rev. D 03/11/19

GE

NE

RA

TO

R

CO

NT

RO

LS

The Generac 2.5A 12V and 10A 12/24V battery chargers are designed to work with Generac Industrial Controls to provide the ultimate in automatic battery voltage maintenance.

The 2.5A charger is self-regulating and produces instantaneous output current adjustments to keep the battery charged to an optimum level. Battery voltage is read on the control panel digital display.

The 10A charger has automatic float and equalize control.

It precisely monitors the battery’s voltage and automatically activates the correct charging mode. The charge rate is limited and controlled to efficiently and safely maintain ideal battery levels under varying conditions.

The equalize system uses a control circuit to limit charging current to 10 Amps. When battery voltage drops below a preset level, charging current increases to 5 Amps and then to the 10 Amp charge rate if needed. When the battery reaches maximum charge, the charger switches to float mode to supply just enough current to maintain the battery at or above 13/26 Volts. Battery voltage and charging current are read at the control panel digital display.

Battery Charger shown from inside of Control Panel Enclosure.

Connections are made via an attached harness.

Specifications 2.5A 10A

Nominal Input 120 VAC 120 VAC

Operating AC Line Voltage Range 108 to 132 VAC 108 to 132 VAC

Input AC Line Frequency 50/60 Hz 50/60 Hz

Battery Fuse N/A 15A

Nominal Charge Rate 2.5A 10A

Equalize Voltage 13.8/27.6 Volts

Float Voltage 13.4 Volts 13.0/26.0 Volts

Current @ Equalize to Float Transition 5A

Battery Under-voltage shutdown N/A 11/22 Volts

LED Indicators

AC Line Voltage N/A Green LED

Battery Connected and charging N/A Yellow LED

Battery Current Drain 30 Milliamp 30 Milliamp

AC Line Connection Connector Plug Connector Plug

Battery Connection Connector Plug Connector Plug

Control Connection AC Power Fail Form Relay Form C 2A Rating

CUL Recognized Yes Yes

NFPA 110 Compliant No Yes

AGM Compatible No Yes

P: (262) 544-4811 © 2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

EN

GI

NE

Part No. 10000004898 Rev. A 06/23/16

12-POSTION LOAD CENTER

125A

Description

The 12 position 125A Load Center is a unit-mounted distribution panel that is optional equipment on Generac generators that utilize the H-100 Panel, PM-GC, or PM-PC control systems. This main lug load center includes all of the circuit breakers required for the coolant heater, battery charger, and other factory-installed optional AC loads within the generator set, and serves as a convenient connection point for the customer’s utility feed for those AC loads. All breakers are labeled for specific load circuits.

Specifications

• Siemens part number: SW1224L1125

• 125A Main Lug Load Center

• 100,000A IR

• Single Phase, Aluminum Bus

• UL Listed

• NEMA 3R

• Maximum of 12 single pole breakers

• Maximum of 6 two pole 240V Breaker

• Dimensions: 21” L x 14.25” W x 3.88” D

RA

TO

R

CO

NT

RO

LS

Part No. 0K5958 Rev. B 04/14/15

Generac Power Systems, Inc. | P.O.