07 AL-1746-5379A.pdf
PDF 1 MB Posted
- Attached to
- LBNL ALS-U Welded Bellows
- Solicitation number
- JS-2024-008
- Issued by
-
Department of Energy
About this file
This document is an Acceptance Criteria List (ACL) for the Advanced Light Source Upgrade (ALS-U) project at Lawrence Berkeley National Laboratory (LBNL). The ACL outlines the visual, mechanical, vacuum, and shipping inspection requirements for RF bellows assemblies, including criteria for surface condition, functional dimensions, leak testing, and packaging. The related federal contract opportunity is a solicitation seeking an offeror to provide the fabrication, inspection, assembly, testing, and delivery of 172 RF bellows units for the ALS-U project. The detailed design has been completed by LBNL, and the subcontractor can propose minor changes for ease of fabrication. Offerors must provide pricing, delivery, and documentation to demonstrate they meet the required qualifications.
View the file
Other files
Show all 11
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Advanced Light Source Upgrade Project Lawrence Berkeley National Laboratory
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
Printed hard copies of this document are for reference only.
SR - RF Bellows (with BPM) - ACL
Release Date: Jul 25 2024 10:44:55 AM PDT
Document Number: AL-1746-5379 Revision: A
Document Status: Released
Document Type: ACCEPTANCE CRITERIA LIST (ACL)
Category Code: AL7531
O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49
AL-1746-5379 Rev. A Doc. Status: Released Page 2 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
TABLE OF CONTENTS
1 Revision History
2 Approvals
3 Abbreviations and Acronyms
4 Authorizing Document
5 Acceptance Criteria Listing Form
5.1 Visual Inspection
5.2 Mechanical Inspection
5.3 Vacuum Inspection
5.4 Test report
5.5 Shipping
5.6 Observations / Comments
ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
AL-1746-5379 Rev. A Doc. Status: Released Page 3 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
1 REVISION HISTORY
Rev. CM Number Description of Change A Baseline
2 APPROVALS
The following individual(s) shall approve this document:
Approver Project Role Olusola Omolayo Vacuum CAM Windchill Approved / Concurred By oomolayo,KPChow
3 ABBREVIATIONS AND ACRONYMS
ALS Advanced Light Source He Helium LBNL Lawrence Berkeley National Laboratory QA Quality Assurance
4 AUTHORIZING DOCUMENT
LBNL QA Plan PUB 3111:
https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy
LBNL ALS-U Quality Assurance Plan, AL-1024-3173 ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49 https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy https://dcc.lbl.gov/detailView.php?PRINT_NUM=AL-1024-3173&DRAWING_EXT=&VERSION=E
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
5 ACCEPTANCE CRITERIA LISTING FORM
Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low
Prepared by: Group:
Email: Location:
Phone: Date:
Part Name: Quantity:
Part Number: S/N (if applicable)
NCR Reviewers
Additional Remarks:
ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:49O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
AL-1746-5379 Rev. A Doc. Status: Released Page 5 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
5.1 Visual Inspection
Verification and Testing Requirements
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
1.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
No visual damage to the RF Bellow NCR #:
PASS ☐ FAIL ☐
INITIALS DATE
2.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
LBNL serial number are inscribed on
RF Bellow
NCR #:
3.
5385_SR - RF
Bellows (with
BPM) - ESD
All sensitive surfaces are adequately protected
4.
5385_SR - RF
Bellows (with
BPM) - ESD
RF Bellow is clean – no finger marks or evidence of oils or any debris
5.
5385_SR - RF
Bellows (with
BPM) - ESD
Welds are clean, free from visible cracks, etc. (magnifying lens may be required)
6.
5385_SR - RF
Bellows (with
BPM) - ESD
Verify that the RF Gasket are in position in the BPM housing ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50
AL-1746-5379 Rev. A Doc. Status: Released Page 6 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
5.2 Mechanical Inspection
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
7.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
Verification of functional dimension:
All functional dimension are satisfied
8.
5385_SR - RF
Bellows (with
BPM) - ESD
RF Bellows movement inspection
9.
5385_SR - RF
Bellows (with
BPM) - ESD
Magnetic permeability
Base material: 1.01
Weld joint: 1.04
5.3 Vacuum Inspection
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
10.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
He Leak Test of the RF Bellows:
Verify that the maximum leak rate is below 1x10-10 torr-liters/sec ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
AL-1746-5379 Rev. A Doc. Status: Released Page 7 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
5.4 Test report
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
11.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
Test report
Mechanical, vacuum inspection report and QA document were provided with each RF bellows
5.5 Shipping
ITE
M
NO.
REQ ID /
DCC doc #
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or
WITNESSED
VERIFYING
VENDOR
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
12.
AL-1746-
5385_SR - RF
Bellows (with
BPM) - ESD
Shipping
Each SR RF Bellows are packed and sealed individually in a compatible UHV plastic bag under clean conditions.
ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
AL-1746-5379 Rev. A Doc. Status: Released Page 8 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
5.6 Observations / Comments
Use the following table to make observations on the previous tests conducted if needed.
ITEM NO. Observation / Comments ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
AL-1746-5379 Rev. A Doc. Status: Released Page 9 of 9
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
Downloaded by: Thomas Gaucher at August 02, 2024 08:28:50O ffi ci al ly R el ea se d to th e
LB
N L
D oc um en t C on tr ol
C en te r
Re le as ed
: J ul y th , 2
D C
C A ut h
K ey
: L J3
ET
LF
TB
File details come from the government source that posted it. Updated .