Attachment 0004 - SPECIAL PACKAGING INSTRUCTIONS AK15007584_B.pdf

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Solicitation: W912CH-24-R-0059; REPAIR KIT, DIESEL ENGINE; NSN: 2815-01-500-7584 Solicitation and AMD 0001
Solicitation number
0099
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The document is a Special Packaging Instruction (DD Form 2169) for a Kit, Overhaul, AVDS 1790-8CR (NSN 2815-01-500-7584), dated 10 July 2025. The 10-page form provides detailed packaging specifications for a comprehensive diesel engine repair kit containing over 300 individual components, including hoses, bearings, seals, springs, nuts, washers, filters, valves, and electrical components. Packaging requirements include using ASTM and MIL-STD specified containers, bags, wrapping materials, and identification methods, with the unit container serving as the shipping container. The estimated unit pack weight is 350.0 lbs, with dimensions of 48.0 x 36.0 x 32.0 inches, and a cubic volume of 32.000 cubic feet. The packaging must provide physical and mechanical protection, utilize water-vaporproof bags, and include an exterior container, with preparation and inspection to be conducted in accordance with multiple military standards.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188 XBM

JS

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204 , Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR

2. CAGE

19207

3. SPI NO.

AK15007584

4. NATIONAL STOCK NO.

2815-01-500-7584

5. DATE OF DRAWING

10 JULY 2025

6. REVISION

B

7. QUP

1 EACH

8. ICQ

NONE

9. UNIT PACK WT.(LB)

* 350.0

10. UNIT PACK CU (CU. FT.)

* 32.000

11. UNIT PACK SIZE (INCHES)

* 48.0 x 36.0 x 32.0

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 42 & NOTE A

18.

STEPS

19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1D & NOTE B

SEE NOTES FOR PACKAGING DETAILS

14. DRYING

MIL-STD-2073-1D & NOTE B

15. PACKING

a. LEVEL A

MIL-STD-2073-1D & NOTE F

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE E

17. NOTES/DRAWINGS

A. THE UNIT PACK SHALL PROVIDE PHYSICAL AND MECHANICAL PROTECTION TOGETHER WITH A

WATERVAPORPROOF BAG AND INCLUDES AN EXTERIOR CONTAINER.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. KIT, P/N 57K4483, CONTAINS THE FOLLOWING ITEMS AS SHOWN BELOW.

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 1 of 10 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

17. NOTES/DRAWINGS CONTINUED

-- CONTINUED --

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 2 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 3 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 4 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 5 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 6 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 7 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 8 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

-- CONTINUED -

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 9 of 10 Pages

OMB No. 0704-0188

XBM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Sui te 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K4483 (19207) KIT, OVERHAUL, AVDS 1790-8CR 19207 AK15007584

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-500-7584 10 JULY 2025 B

-- CONTINUED -

D. PREPARE EACH KIT COMPONENT AS REQUIRED BY MIL-STD-2073-1E AND CONSOLIDATE COMPONENTS

IN ACCORDANCE WITH THE STEPS BELOW.

1. CONTAINER: ASTM D 5118, TY CF, CL DOM, GR 275. CONTAINER CLOSURE SHALL BE IN ACCORDANCE

WITH THE APPLICABLE METHOD OF ASTM D 1974.

2. BAG: MIL-DTL-117, TY I, CL E, ST 1. CLOSURE SHALL BE BY HEAT SEALING.

3. WRAP: MIL-PRF-121, TY II. APPLY WRAP OVER BAGGED CARTON TO PREVENT PUNCTURE TO THE

BARRIER MATERIAL. SECURE WITH TAPE.

4. CONTAINER: ASTM D 6251, OVERSEAS TYPE, ST A. CONTAINER IS CONSTRUCTED OF ALL 3/8-INCH

THICK PLYWOOD AND 1-INCH THICK NOMINAL LUMBER AND IS MODIFIED TO INCLUDE BEVELED SKIDS.

SIZE AND APPLICATION OF SKIDS ARE IN ACCORDANCE WITH ASTM D6251.

5. IDENTIFICATION: IDENTIFY EACH UNIT PACK IN ACCORDANCE WITH MIL-STD-129.

6. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH CRITERIA FOR MIL-STD-2073-1D, METHOD 42.

E. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING

LIST, IDENTIFY EACH OF THE COMPONENTS WITHIN THE PACK.

F. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

* UNIT PACK WEIGHT, CUBE AND SIZES ARE ESTIMATED AND ARE PROVIDED FOR

INTERNAL GOVERNMENT PLANNING PURPOSES ONLY

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 10 of 10 Pages

File details come from the government source that posted it. Updated .