Total Machine LLC

Total Machine LLC, a woman-owned small disadvantaged business based in King George, Virginia, provides precision machining, fabrication, assembly, and rapid prototyping services to the Department of the Navy as a prime contractor (93% of recent awards) and as a subcontractor to Booz Allen Hamilton on defense manufacturing programs. The company competes predominantly under total small business set-asides across its prime footprint, with roughly 60% of recent BPA calls designated for small business set-aside categories.

Total Machine's customer concentration is heavily skewed toward naval defense. The Naval Sea Systems Command (NAVSEA) dominates the portfolio with 49 awards carrying $151.5 million in combined potential value — accounting for approximately 91% of the total award count and 94% of combined potential dollars. The Naval Air Warfare Center (with 4 awards, $9.1 million potential value) and Naval Information Warfare Systems Command represent the remaining meaningful Navy exposure. Non-Navy federal work is negligible: the Federal Bureau of Investigation's Headquarters Division has placed 10 awards totaling $276 thousand, the Drug Enforcement Administration three awards at $82 thousand, and the Space and Missile Defense Command one award at $159.6 thousand. Total Machine has served eleven distinct federal agencies in recent years.

The core capability portfolio centers on naval shipbuilding and weapons system support. Representative prime work includes a $100 million single-award BPA established with NAVSEA on April 27, 2026, running through April 2031 for machine shop services covering rapid prototyping, custom machining, metal fabrication, and assembly; a $9 million single-award BPA with the Naval Air Warfare Center (July 31, 2024, through July 30, 2029) for precision machining and specialized manufactured components; and a $50 million multiple-award IDIQ with NAVSEA (May 22, 2023, through July 13, 2026, set aside for total small business) for rapid machining, assembly, and rapid prototyping across NAVSEA's portfolio. Individual BPA calls under these vehicles range from $500 firm fixed-price mandatory minimum obligations to $238 thousand calls, with recent deliverables including precision-machined elevation bearings, cargo enclosure base fabrication, J-hook assembly, and part revisions to naval equipment specifications. Work is performed entirely at Total Machine's King George facility.

Activity has grown materially in recent years — four awards in 2022 to ten in 2024 — though 2025 and 2026 show relative plateau at nine and three awards respectively (the source reflects partial-year 2026 data as of June 18, 2026). The company holds $100 million in combined potential value across its three primary vehicle positions (the new NAVSEA BPA, the Naval Air Warfare Center BPA, and the NAVSEA IDIQ expiring July 2026), with approximately $1.6 million in combined potential value across 24 task orders on a legacy Blanket Purchase Agreement. The $50 million IDIQ vehicle expiring in mid-2026 faces recompete risk; renewal or replacement sourcing is not yet visible in the award data.

In its subcontractor role, Total Machine supplies machine shop and fabrication services to Booz Allen Hamilton across at least five named engagements: NCR IADS support (January 2026), HPM support involving advanced prototype and production manufacturing with in-house powder coating, chemical coating, and painting (June 2025), high-energy laser and electro-optical systems component fabrication and integration (March 2025), HPM support again (November 2024), and NCR IADS support (August 2024). These subs represent specialized manufacturing support to defense systems integration primes rather than standalone production work.

Total Machine's NAICS classification splits across hardware and glassware manufacturing categories (25 awards each in the portfolio, likely representing legacy or misclassified older work), with 9 awards under the Machine Shops category (332710) and 3 under Engineering Services, reflecting the vendor's actual current capability profile. The company holds ISO 9001:2015 and AS9100D certifications, a requirement for NAVSEA IDIQ participation. Combined obligated dollars across all 75 awards total $3.8 million — approximately 2% of combined potential value — indicating that most awards remain unfunded or partially funded small-business set-aside task orders awaiting call issuance or execution.

Mill and lathe work. Fabrication and tig, mig welding. Custom machine work.