Thermal Spray Solutions, LLC

Thermal Spray Solutions, LLC, a Virginia-based limited liability company, performs thermal spray coating and equipment repair services for the Department of the Navy as a prime contractor on sole-source purchase orders and as a subcontractor to major shipbuilders. The vendor operates in full-and-open competitive space with no set-aside designations across its federal footprint.

Thermal Spray Solutions delivers metal coating and machinery repair services focused on naval surface combatants and amphibious platforms. Recent prime work includes a $76,875 firm fixed-price purchase order from US Pacific Fleet Forces, awarded February 5, 2025, to repair 16 Landing Craft Air Cushion shafts for Assault Craft Unit-5 at Camp Pendleton North, California, with completion targeted for April 11, 2025; and a $430 purchase order from Naval Sea Systems Command for NCC connector coating, completed December 13, 2024. The vendor also subcontracts to Huntington Ingalls under CVN 80 (USS George H.W. Bush-class carrier) construction, providing engineering efforts and specialized steel bar material.

Customer concentration is entirely Navy-focused. Naval Sea Systems Command accounts for three awards valued at $240 thousand, while US Pacific Fleet Forces holds one award valued at $77 thousand. The vendor has worked with two distinct Navy organizations across its four total awards spanning 2018 through 2025. Work is categorized primarily under metal coating and allied services to manufacturers (NAICS 332812), with secondary exposure in machinery repair and maintenance.

Activity is episodic and low-volume — one award in 2018, one in 2024, and two in 2025 — with combined potential value across all four awards standing at $317 thousand and $124 thousand obligated to date. Three awards (75% of the footprint) are prime purchase orders; one is a subcontract to a major defense prime. No parent vehicles, IDIQs, or standing BPAs appear in the source.