Magellan Aerospace, New York, Inc.

Magellan Aerospace, New York, Inc., a foreign-owned, for-profit precision aerospace and mechanical components manufacturer headquartered in Corona, Queens, operates as a division of Canadian-based Magellan Aerospace, Mississauga. The company competes as a prime contractor on full-and-open federal procurements across the Defense Logistics Agency and Department of the Navy, with no set-aside participation and firm fixed-price terms across its entire visible footprint.

Magellan Aerospace, New York, Inc. manufactures spur gears, gear clusters, gearshafts, flat washers, lock rings, electrical couplings, mechanical actuators, and related power transmission components for military equipment maintenance and sustainment. The vendor's concrete work spans DLA Land and Maritime orders for replacement mechanical components — a $215,865 purchase order for 73 units of spur gears NSN 3020012011734 awarded March 31, 2026 with delivery by February 19, 2027; a $130,961.25 order for spur gears NSN 3020012011732 awarded December 16, 2025 with completion by September 22, 2026; and a $66,263 order for 43 units of gear cluster NSN 3020012011737 awarded May 22, 2025 with completion by February 6, 2026. DLA Aviation work includes a $50,210 purchase order for mechanism assemblies awarded May 6, 2025 with completion by June 30, 2026, and a $17,586 order for electrical coupling components awarded June 27, 2025 with completion by June 29, 2026. All identified awards are for manufactured components, not engineering or technical services.

The vendor holds three single-award Indefinite Delivery Contracts with DLA Land and Maritime totaling $950,000: one for spur gears NSN 3020014147851 valued at $250,000 (awarded November 14, 2024, expired November 14, 2025); one for spur gears NSN 3020012011733 valued at $350,000 (awarded October 23, 2025, completion October 23, 2026); and one for lock rings NSN 3040012011618 valued at $350,000 (awarded January 22, 2026, completion January 22, 2027). Each IDC is structured to accommodate approximately three to four delivery orders annually with a guaranteed minimum of two orders. These vehicles have generated 51 task orders across the visible award set. Additional task orders flow under DLA Aviation IDC SPRPA114D003U (34 task orders, $5.6 million combined potential value), Department of the Navy IDC N0038307D006D (13 task orders, $14.8 million combined potential value), and Department of the Navy IDC N0038301D007H (14 task orders).

Customer concentration sits heavily with the Defense Logistics Agency and Department of the Navy. DLA Land and Maritime leads by award count with 129 awards ($4.8 million combined potential value), followed by Department of the Navy Naval Supply Systems Command with 68 awards ($19 million combined potential value) and DLA Aviation with 43 awards ($15.4 million combined potential value). Together, these three customers account for 84% of awards and 94% of combined potential value. The Navy's dollar dominance reflects larger-dollar orders routed through IDCs versus the Land and Maritime small-dollar replacement-component orders.

Award activity has grown significantly — from four to nine awards annually in 2022–2023 to 25 awards in 2025 — driven primarily by expansion of delivery orders under existing DLA IDCs. Only five awards (combined potential value $508 thousand) reach ultimate completion within the next twenty-four months, indicating minimal recompete exposure in the near term.

In its subcontractor role, Magellan Aerospace, New York, Inc. supplies aerospace components to The Boeing Company on CH-47 Chinook and F-15EX production and sustainment contracts, supporting long lead-item procurement and recommended spares for foreign military sales (Egyptian and German airframes). The vendor also subcontracts to Sikorsky Aircraft Corporation on CH-53K King Stallion production contracts for aircraft parts and services. Subcontract work — 4% of the recent award portfolio — flows through prime defense contractors rather than directly from federal agencies; Boeing and Sikorsky represent the identified prime relationships.

The vendor's capability portfolio is deeply specialized in mechanical power transmission — spur gears account for 107 of 336 awards, with aircraft landing gear components (71 awards), miscellaneous power transmission equipment (36 awards), nuts and washers (21 awards), and bearings (14 awards) completing the category concentration. Top NAICS codes are Mechanical Power Transmission Equipment Manufacturing (121 awards), Other Aircraft Parts and Auxiliary Equipment Manufacturing (86 awards), and Aircraft Manufacturing (35 awards). Work is performed consistently at the Corona, Queens facility with deliveries directed to DLA distribution depots throughout CONUS and OCONUS. The vendor has maintained active federal contracting relationships since at least 2002, with the source indicating a procurement history spanning over two decades with DLA.