Automated Fiber Placement Thermoplastic Processing Head

Closed Special Notice Posted

This opportunity was awarded. See the award notice from .

Solicitation number
N6893626Q5144
Agency
Responses due
Set-aside
No set-aside

Opportunity facts

Notice details come from SAM.gov. Updated .

About this opportunity

The Naval Air Warfare Center Weapons Division (NAWCWD) China Lake issued a sole-source intent notice on August 6, 2026, with a response deadline of August 21, 2026, for procurement of a Thermoplastic Fiber Placement (TPFP) Head from Trelleborg Sealing Solutions Albany, Inc., under FAR 6.302-1. The TPFP Head will integrate with NAWCWD's existing Trelleborg XTS-400 automated fiber placement system to expand composite fabrication capability to include thermoplastic resins, complementing current thermoset processing capacity. Trelleborg is the sole source capable of delivering a TPFP Head with complete mechanical, electrical, and software compatibility required for the XTS-400 platform. Use of non-native accessories would compromise ongoing support and maintenance of the existing system. NAWCWD conducted market research and posted a sources-sought notice on June 4, 2026, which closed June 22, 2026; no competing sources met the full-compatibility requirement. The sole-source rationale has been approved.

Notice text

This intent to procure via sole source notice is being posted in accordance with RFO FAR 5.101(c)(4)(vii). 

After conducting market research, Weapons and Energetics Department of Naval Air Warfare Center Weapons Division (NAWCWD) China Lake intends to procure a Thermoplastic Fiber Placement (TPFP) Head on a sole source basis in accordance with FAR 6.302-1 from Trelleborg Sealing Solutions Albany, Inc.  This effort will provide a TPFP Head fully compatible with a currently installed Trelleborg XTS-400 AFP system and interchangeable with the currently configured thermoset processing head.  The TPFP head will enable the fabrication of composite parts having TP resins, adding to current capability to process thermoset resins.  

Robotics such as this TPFP Head require fully compatible hardware and software when accessories parts are added to expand capability.  Full compatibility means the accessory has complete mechanical, electrical, and software compatibility with the main AFP platform.  Trelleborg is the original designer of the XTS-400 AFP and the only source with the requisite knowledge, experience, and technical expertise capable of providing a TPFP Head accessory that is fully compatible with the existing system.  Use of non-native accessories would discontinue required support and maintenance of the XTS-400 AFP system.  

A sources sought was posted for this requirement on 4 June 2026 and closed 22 June 2026.  The sources sought response date has passed and a sole source rationale has been approved.  

Notice history

Notice Type Posted
Automated Fiber Placement Thermoplastic Processing Head Award Award Notice
Automated Fiber Placement Thermoplastic Processing Head Limited / Sole Source Justification
This notice Latest special notice Special Notice
Automated Fiber Placement Thermoplastic Processing Head Original Pre-Solicitation

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