WLA_213_51-4005.pdf

PDF 6 MB Posted Jun 2, 2023

Attached to: Loader Mounted Airport Broom
Solicitation number: 2023-IFB-062
Issued by: Cook County, Illinois

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Written by GovTribe AI · May 12, 2025

The document is a comprehensive operational and parts manual for the Sweepster WLA Series 213 Model Hydraulic Windrow Sweepers designed for loaders, published by Paladin Light Construction Group in November 2012. The manual provides detailed technical specifications, installation instructions, operation guidelines, maintenance procedures, parts lists, and warranty information for the hydraulic sweeper attachment. The document covers a wide range of technical aspects including brush head configurations, hydraulic system details, mounting options, and various optional accessories like hood kits, dust suppression systems, water tanks, and sight indicators.

The manual includes extensive technical specifications such as hydraulic flow and pressure ranges (12-60 gpm, 4000-4500 max psi), sweep widths from 103-144 inches depending on configuration, and approximate weights ranging from 1,877 to 2,232 pounds. It provides comprehensive guidance on installation, operation, maintenance, and troubleshooting, with specific attention to safety protocols, torque specifications, and warranty terms. The warranty, valid for 12 months from the date of initial purchase or shipment, covers defects in material and workmanship, with specific exclusions for wear items like brush sections, cables, and ground-engaging components. The document is designed to support users in proper equipment setup, operation, and long-term maintenance of the Sweepster hydraulic windrow sweeper.

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51-4005, 11/12 1

WLA Series

Hydraulic Windrow Sweepers for Loaders

213 Model

Sweepster Serial Number____________________ Manual Number: 51-4005 Release Date: November 2012 Serial Number 0733001 and Up

2 51-4005, 11/12

51-4005, 11/12 3

Table of Contents

Section 1 ... Installation.................................................... 5-13

Section 2 ... Operation and Maintenance ..................... 15-22

Section 3 ... Service ........................................................ 23-33

Section 4 ... Parts............................................................ 35-46

Section 5 ... Options ....................................................... 47-55

Section 6 ... Appendix .................................................... 57-61

4 51-4005, 11/12

51-4005, 11/12 5

Installation Manual

Table of Contents Introduction

Safety Information ................................................7-13

General Safety Information ....................................7-8

Safety Signs & Labels ........................................ 10-11

Product Information Section

Installation/Storage

6 51-4005, 11/12

SAFETY SECTION

INTRODUCTION

Introduction Importance of this Manual

Read this manual before attempting to operate the equipment.

This operator’s manual should be regarded as part of the sweeper. Suppliers of both new and secondhand sweepers are advised to keep documentation indicating that this manual was provided with the sweeper.

The manual contains information regarding installation, operation and maintenance required for this sweeper and op-tional equipment. It also includes detailed parts lists.

Purpose of Sweeper

This sweeper is designed solely for use in construction cleanup, road maintenance, grounds maintenance and similar operations. Use in any other way is considered contrary to the intended use. Compliance with and strict adherence to operation, service and repair conditions, as specified by the manufacturer, are also essential elements of the intended use.

This sweeper should be operated, serviced and repaired only by persons who are familiar with its characteristics and acquainted with relevant safety procedures.

Accident prevention regulations, all other generally recognized safety regulations and all road traffic regulations must be observed at all times.

Any modifications made to this sweeper may relieve the manufacturer of liability for any resulting damage or injury.

Safety Alert Symbol

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury. Carefully read the message that follows and inform other operators.

Contacting SWEEPSTER

If you have any questions about information in this manual or need to order parts, please call, write, fax or e-mail

SWEEPSTER.

SWEEPSTER

2800 North Zeeb Road Dexter, Michigan 48130

Phone: (734) 996-9116 - (800) 456-7100

FAX: (734) 996-9014

e-mail: sweepster@paladinbrands.com

For help with installation, operation or maintenance procedures, contact our Technical Service Department. Direct product questions and parts orders to our Sales Department.

When ordering parts or accessories, be prepared to give the following information:

•Sweeper model, serial number and date of purchase •Prime mover, make and model •Part number, description and quantity

Terms Used in Manual

Right-hand, left-hand, front and rear are determined from the operator’s perspective (either the operator’s seat or standing behind a walk-behind unit), facing forward in the normal operating position.

Prime mover refers to the tractor, truck, loader or tow vehicle that the sweeper is mounted on or towed by.

Optional Equipment

Installation instructions for optional equipment, if applicable, appear in the Service Manual Section.

Specifications & Features

Due to continuous product improvement, specifications and features may change without notice.

Warranty

To validate the warranty for this unit, fill out the warranty card or warranty pages located at the back of this manual. Then, send this information to SWEEPSTER.

51-4005, 11/12 7

Safety Information Read this manual

Read all safety information in this manual. All operators must read and understand the entire contents of this manual before sweeping.

General safety practices are listed on Safety Information pages and specific safety information is located throughout this manual.

Hazard Definitions

Four hazard classifications are used in this manual. They are

WARNING -Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION -Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE - Used for instructions when machine damage may be involved.

Operation

CAUTION - A sweeper is a demanding machine.

Only fully trained operators or trainee operators under the close supervision of a fully trained person should use this machine.

Before operating sweeper:

•Learn sweeper and prime mover controls in an off-road location.

•Be sure that you are in a safe area, away from traffic or other hazards.

•Check all hardware holding the sweeper to the prime mover, making sure it is tight.

•Replace any damaged or fatigued hardware with properly rated fasteners. See Maintenance Section

•Make sure all hydraulic hardware and hydraulic fittings are tight.

•Check prime mover tire pressure before sweeping.

•Check tire ratings to be sure they match the prime mover load. Weigh the sweeper end of the prime mover, if necessary, to insure proper tire rating.

• Remove from the sweeping area all property that could be damaged by flying debris.

• Be sure all persons not operating the sweeper are clear of the sweeper discharge area.

• Always wear proper apparel such as a long-sleeved shirt buttoned at the cuffs; safety glasses, goggles or a face shield; ear protection; and a dust mask.

While operating sweeper:

• When operating sweeper, adhere to all government rules, local laws and other professional guidelines for your sweeping application.

•Replace any damaged or fatigued fittings or hoses.

WARNING - Never raise the sweeper more than a few feet off the ground. The sweeper can tip back or the prime mover can tip over causing death or serious injury,

• Before leaving the operator’s area for any reason, lower the sweeper to the ground. Stop the prime mover engine, set the parking brake and remove the key from the ignition.

• Minimize flying debris - use the slowest rotating speed that will do the job. See Operation Section: Operating Tips

• Keep hands, feet, hair and loose clothing away from all moving parts.

• Leave the brush hood (shield) and all other shields and safety equipment in place when operating the sweeper and prime mover.

• Be aware of the extra weight and width a sweeper adds.

Reduce travel speed accordingly. See Product Information Section: Operating the Sweeper.

• When sweeping on rough terrain, reduce speed to avoid “bouncing” the sweeper. Loss of steering can result.

• Never sweep toward people, buildings, vehicles or other objects that can be damaged by flying debris.

•Only operate the sweeper while you are in the operating position. The safety restraint must be fastened while you operate the prime mover. Only operate the controls while the engine is running. Protective glasses must be worn while you operate the prime mover and while you operate the sweeper.

• While you operate the sweeper slowly in an open area, check for proper operation of all controls and all protective devices. Note any needed repairs during operation of the sweeper. Report any needed repairs.

SAFETY SECTION

GENERAL SAFETY INFORMATION

DANGER - Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

8 51-4005, 11/12

Service & Repair - General CAUTION - Do not modify the sweeper in any way.

Personal injury could result. If you have questions, contact your dealer or

SWEEPSTER.

Repair or adjust the sweeper in a safe area, away from traffic and other hazards.

Before adjusting or servicing - lower the sweeper to the ground, set parking brake, shut down the prime mover and remove the key from the ignition.

When working on or around the sweeper, safely secure it from falling or shifting.

Service & Repair - Hydraulic Safety

Stop the prime mover engine and release hydraulic pressure before servicing or adjusting sweeper hydraulic systems.

WARNING - Escaping hydraulic fluid can have enough pressure to penetrate the skin, causing serious personal injury.

Do not bend high pressure lines. Do not strike high pressure lines, Do not install bent lines, bent tubes, or kinked hoses.

Do not install damaged lines, damaged tubes, or damaged hoses.

Repair loose lines, loose tubes, and loose hoses. Repair damaged lines, damaged tubes, and damaged hoses.

Leaks can cause fires. See your SWEEPSTER dealer for repair or replacement parts.

Replace the parts if any of the following conditions are present:

•The end fittings are damaged or leaking.

•The outer covering is chafed or cut.

•The reinforcing wire layer is exposed.

•The outer covering is ballooning locally.

•The hose is kinked or crushed.

•The hoses have been pulled or stretched.

Make sure that all clamps, guards, and shields are installed correctly.

SAFETY SECTION

GENERAL SAFETY INFORMATION

Check lines, tubes and hoses carefully. Do not use your hand to check for leaks. Use a board or cardboard to check for leaks. Tighten all connections to the recommended torque. See Appendix.

WARNING! EXPOSURE TO RESPIRABLE

CRYSTALLINE SILICA DUST ALONG

WITH OTHER HAZARDOUS DUSTS

MAY CAUSE SERIOUS OR FATAL

RESPIRATORY DISEASE.

It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the operation of any attachment that may cause high levels of dust.

WARNING! REMOVE PAINT BEFORE WELDING

OR HEATING.

Hazardous fumes/dust can be generated when paint is heated by welding, soldering or using a torch. Do all work outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.

When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

51-4005, 11/12 9

Notes

10 51-4005, 11/12

Safety Signs and Labels

There are several specific safety signs on this sweeper.

The exact location of the hazards and the description of the hazards are reviewed in this section.

SAFETY SECTION

SAFETY SIGNS & LABELS

Placement or Replacement of Safety Signs

1. Clean the area of application with nonflammable solvent, and then wash the same area with soap and water.

2. Allow the surface to fully dry.

3. Remove the backing from the safety sign, exposing the adhesive surface.

4. Apply the safety sign to the position shown in the diagram above and smooth out any bubbles.

Instructions

• Keep all safety signs clean and legible.

• Replace all missing, illegible, or damaged safety signs.

• Replacement parts, for parts with safety signs attached, must also have safety signs attached.

• Safety signs are available, free of charge, from your dealer or from SWEEPSTER.

Item Part Qty Description

4. 41043 1 Decal, Warning, Hazardous Dust

8. 50-0643 2 Label, Tie Down Point

9. 50-0721 2 Label, Warning, Crush Hazard

10. 50-0722 1 Label, Warning, Misuse Hazard

11. 50-0724 1 Label, Warning, High Pressure Fluid Hazard

12. 50-0726 2 Label, Warning, Flying Objects & Entanglement

13. 50-0775 2 Label, Warning, Crush Hazard Vertical

Serial Number Tag

51-4005, 11/12 11

SAFETY SECTION

SAFETY SIGNS AND LABELS

Safety Signs and Labels

8. 50-0643

Serial Number Tag

9. 50-0721

10. 50-0722

12. 50-0726

11. 50-0724 13. 50-0775

4. 41043

12 51-4005, 11/12

OPERATION SECTION

PRODUCT SPECIFICATIONS

Maximum Width at 0° Articulation

Product Information Section

Specifications and Model Views

Maximum Allowable Back Pressure 750psi @ 250rpm

Over 750psi - case drain required

Range of Hydraulic Oil Flow and Pressure Dual Motor 11.9 CI 12-30 gpm 4500 max psi Dual Motor 11.9/23.9 CI 18-45 gpm 4000 max psi Dual Motor 23.9 CI 24-60 gpm 4000 max psi

Maximum Width at Full Articulation

M axim um Length at Full A rticulation M axim um

Length at 0° A rticulation

51-4005, 11/12 13

INSTALLATION SECTION

INSTALLING/REMOVING SWEEPER & STORAGE

Sweeper Installation (Broom to Prime Mover)

WARNING - Improper attachment of sweeper could result in injury or death. Do not operate this machine until you have positive indication that the attachment is securely mounted.

1. Position the broom on a level surface.

2. Enter the prime mover.

3. Fasten the safety restraints.

4. Start the engine.

5. Disengage the parking brake.

6. Align the attachment mechanism with the mounting on the broom, attach to the prime mover. Follow the attaching procedure in the prime mover owners manual.

7. Engage the parking brake and shut down the prime mover. Be sure to relieve pressure to the auxiliary hydraulic lines.

8. Unfasten safety restraints and exit the prime mover.

9. Lock jack stands in stowed position. (if available)

10. Ensure that the hydraulic quick couplers are clean.

Connect hydraulic lines for the broom to the prime mover. Twist the collar of the quick couplers one quarter of a turn in order to secure the hydraulic connections.

11. While the loader arms are lowered, visually inspect the attachment mechanism to ensure that it is securely mounted.

12. Enter prime mover, fasten safety restraints and start the prime mover.

13. Carefully raise the loader and cycle the rollback/dump cylinders to check clearances, that limiting stops make proper contact and verify that all mounting procedures have been successfully completed. Contact SWEEPSTER for instructions if the limiting stops do not contact properly.

Removing the Sweeper WARNING - Serious injury or death may result from disengaging the sweeper when the sweeper is in an unstable position or carrying a load. Place the sweeper in a stable position before disengaging.

NOTICE - Hoses for the sweepers must be removed before the quick attach is disengaged. Pulling the sweeper with the hoses could result in damage to the prime mover or the sweeper.

1. Lower the broom to the ground.

2. Engage the parking brake and shut down the prime mover. Be sure to relieve pressure to the auxiliary hydraulic lines.

3. Unfasten safety restraints and exit prime mover.

4. Lock jack stands in lowered position. (if available)

5. Disconnect the broom hydraulic lines from the prime mover. Connect quick couplers together to keep clean.

6. Disengage attachment locking mechanism.

(mechanical type)

7. Enter prime mover, fasten safety restraints and start the prime mover.

8. Disengage attachment mechanism. (hydraulic type)

9. Disengage the parking brake, and back away from the broom.

Storage

NOTICE - Do not store the sweeper with weight on the brush. Weight will deform the bristles, destroying the sweeping effectiveness. To avoid this problem, place the sweeper on blocks or use storage stands.

Do not store polypropylene brushes in direct sunlight. The material can deteriorate and crumble before the bristles are worn out.

Keep polypropylene brush material away from intense heat or flame.

14 51-4005, 11/12

51-4005, 11/12 15

Operation and Maintenance Manual

Table of Contents Operation .............................................................16-17

Operation

Leveling Sweeper

Maintenance. .......................................................18-22

Brush Pattern Adjustment

Maintenance Schedule

Maintenance Record

Replacing Brush Sections

Lubrication Points

16 51-4005, 11/12

Sweeping

To sweep:

1. Manual angle only - Swing the brush head assembly the direction that you want to direct debris.

2. Start the prime mover at idle and raise the brush.

OPERATION SECTION

SWEEPING/OPERATING TIPS

Before Each Use

Perform daily maintenance as indicated in Maintenance Schedule.

Run the prime mover and sweeper at a slow idle. Check for hydraulic leaks or other problems and make corrections, if necessary, before using the sweeper. See “Hydraulic inspection guideline” .

WARNING - Avoid serious injury. Check for large objects that could harm the operator or others if thrown by the sweeper. Remove these items before operating.

Directing Debris

Carry the sweeper low to the ground so that the operator has good visibility and stability. Avoid any sudden movements.

Avoid excessive downward pressure on the brush sections to prevent excessive wear. A two to four inch wide pattern is sufficient for most applications. Ensure that the adjustment bolts are equally adjusted in order to prevent an uneven wear pattern. To adjust brush pattern see “Adjusting Brush Pattern”.

Direct debris by angling the brush head in that direction.

Observe wind direction. Sweeping with the wind makes sweeping more effective and helps keep debris off the operator.

The terms swing and angle are used interchangeably.

Manual Angle

1. Remove the lock pin from links.

2. Position the brush head at the desired angle, aligning holes in the inner and outer link.

3. Insert and close the lock pin.

Hydraulic Angle

1. Start the prime mover.

2. Position the brush head at the desired angle by using the valve control for the swing function.

During Use

Operating Tips

NOTICE - Avoid sweeper damage. Do not ram into piles.

Use an appropriate attachment for this type of job.

Brush, Engine & Travel Speeds

Vary brush, engine and travel speeds to match sweeping conditions.

Large Areas

When sweeping a large area, such as a parking lot, make a path down the middle and sweep to both sides. This reduces the amount of debris that the sweeper must sweep to one side.

Snow

Fast brush speeds and slow travel speeds are needed to sweep snow effectively. Start at 3/4 throttle and the lowest gear of the prime mover. For wet and/or deep snow, increase to almost full throttle. This helps keep snow from packing up inside the brush hood.

In deep snow you may need to make multiple passes to get down to a clean surface.

To keep snow from blowing back onto a swept area, always sweep so the wind is at your back.

Dirt & Gravel

To keep dust at a minimum, use the optional dust suppression kit or plan sweeping for days when it is overcast and humid or after it has rained. Also, sweep so the wind blows at your back.

Low brush speeds and moderate travel speeds work best for cleaning debris from hard surfaces. Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action.

To sweep gravel, use just enough brush speed to “roll” the gravel, not throw it.

Heavy Debris

Travel slowly - 2-3 mph. (3-5 kph)

Sweep a path less than the full width of the sweeper.

Increase engine speed if debris becomes very heavy.

3. Hydraulic angle only - Swing the brush head assembly the direction that you want to direct debris.

4. Engage the brush and then lower it to the ground.

5. Increase prime mover engine rpm to sweeping speed.

6. Travel forward at 5 mph (8 kph) or less.

NOTICE - Avoid sweeper damage. Reduce travel speed to avoid hitting immovable objects.

51-4005, 11/12 17

OPERATION SECTION

LEVELING THE SWEEPER

Leveling

Level the sweeper for even brush wear and effective use.

CAUTION - Avoid injury. Before adjusting the sweeper, always turn off the sweeper and the prime mover engine and remove the key.

1. Move the sweeper to a flat, paved surface.

2. Lower the brush head assembly to the ground.

3. Position the brush head assembly straight ahead.

4. Engage the parking brake and shut down the prime mover.

Be sure to relieve pressure to the auxiliary hydraulic lines.

5. Unfasten safety restraints and exit prime mover.

6. On each side, measure from the brush frame to the ground (figure 2). If measurements are not equal:

Loosen hardware that attaches the swing assembly to the brush head assembly; lower the high side of the brush head until both sides are an equal distance above the ground. Tighten the hardware. (figure 3) figure 3

Aligning Mounting

The mounting incorporates a four-bar linkage system that allows the sweeper to move up and down independently of the loader arms. This feature is very important because it permits the sweeper to follow the contours of the ground, offering a good sweep.

NOTICE - Adjust the four-bar linkage before each operation to avoid sweeper damage.

Sweeping with a properly adjusted mounting offers efficient per-formance, while using the mounting out of adjustment can cause severe damage to the sweeper and can result in a poor sweep.

If the U-channels on the loader arms are positioned too low, the sweeper must support the loader arms, an amount of weight far greater than the sweeper is designed to carry. If the U-channels on the loader arms are too high, the sweeper cannot sweep into the low areas.

To adjust the mounting:

1. Drive the loader and sweeper to a flat surface.

2. Lower the sweeper so the casters sit on the ground.

3. Adjust the loader arms so the tops of the U-channels on the sweeper and the tops of the U-channels on the loader arms are even (figure 1).

4. Adjust the brush height according to Setting Brush Pattern.

figure 2 figure 1

18 51-4005, 11/12

MAINTENANCE SECTION

BRUSH PATTERN/SPRING CHAIN/TRANSPORT CHAIN

Setting Brush Pattern

A properly adjusted brush offers the best sweeper performance. To check the brush pattern:

1. Move the sweeper to a dusty, flat surface.

2. Engage the parking brake and shut down the prime mover.

Be sure to relieve pressure to the auxiliary hydraulic lines.

3. Ratchet the brush head down until the bristles touch the ground.

4. Start the sweeper at a slow speed. Run the sweeper in a stationary position for 10 seconds.

5. Raise the sweeper and back away; switch off the engine and remove the key. The brush pattern left in the dust should be 2-4 inches (51-102 mm) wide, running the length of the brush. (Compare the swept area with figure 7.)

6. Adjust the brush pattern as necessary using the adjusting ratchet.

Swept Area

2-4 in.

(51-102 mm)

Figure 7

51-4005, 11/12 19

MAINTENANCE SCHEDULE

Maintenance Schedule

Procedure Before After 100 500 See Prime Each Use Each Use Hours Hours Mover

Brush head assembly - Level

Brush pattern - Check (See Pattern Adj. Section)

Cylinders - Retract rods

- Grease threaded and ball ends to prevent rust

Filter, air, prime mover - Clean

Fittings/hoses, hydraulic - Check for leaks/tighten Check for damage

Fittings, zerk - Grease. (See lubrication points)

Oil, hydraulic - Check Level

Hardware - Check for tightness

20 51-4005, 11/12

MAINTENANCE RECORDS

Maintenance Record

Use this log to record maintenance performed on the sweeper.

Date Maintenance Procedure Performed

Performed By

Comments

51-4005, 11/12 21

REPLACING BRUSH SECTIONS

figure 1 figure 2

Worn Section Standard Reference Information

Section OD, New

Ring ID Section OD, Worn

Exposed Bristle, Worn

Bristle Length

Exposed Bristle, New

24 6.38 17 3.8 8.50 7.5 26 8.00 18 4.0 9.00 8.0 32 10.00 22 5.0 11.00 10.0 36 10.00 24 6.0 13.00 12.0 36 10.63 25 6.0 12.69 11.4 46 19.38 34 6.0 13.31 12.1

1. Remove lynch pins and bushings. Retain hardware for reinstallation. Remove motor.

2. Remove core from brush head assembly.

3. Remove lynch pins, bushings and motor from the other side of brush head.

4. Remove idler bearing shaft mounting plate, retaining hardware.

5. Remove second core from brush head assembly.

6. Remove old sections.

7. Install new sections by doing the following:

a. Slide the first section onto the core with the drive pins on each side of a tube. Make sure that the drive pins angle up. (figure 1)

b. Install a second section with drive pins rotated 180° from those on the first section.

(figure 2)

c. Continue installing sections, rotating each section 180° until the core is full.

8. Re-attach the section retainer with previously removed hardware.

9. Lay cores on ground. Lower frame over cores.

10. Re-attach idler bearing mounting plate with previously removed hardware.

11. Re-attach motors with lynch pins and bushings.

22 51-4005, 11/12

LUBRICATION POINTS

Lubrication Points

The following grease fittings should be greased before each use. See figure for locations.

1. Parallel Link Pins (8 fittings)

2. Caster Assembly (2 fittings)

3. Hydraulic Angle Cylinder (1 fitting)

Not Shown:

Center Mounted (1 fitting)

51-4005, 11/12 23

Service Manual

Table of Contents Troubleshooting ................................................23-33

Brush Head

Lift & Swing

Hydraulic System .........................................................26-29

Wiring Harness .......................................................... 30--33

24 51-4005, 11/12

SERVICE SECTION

TROUBLESHOOTING

Brush Head

Problem Possible Cause Possible Solution Brush rotates wrong direction Hoses installed incorrectly Switch hoses at brush head tubes Brush slows or stops when sweeping Brush pattern too wide Adjust brush pattern to 2-4 inches

(51-101mm) wide: see Maintenance:

Adjusting Brush Pattern

Travel speed too fast Travel no more than 5 mph (8 kph) while sweeping (2-3 mph recommended)

Trying to sweep too much material at once

Make several passes with sweeper

Relief pressure set too low Set relief pressure to 2000 psi (138.0 bars)

Filter plugging Change or clean filter

Brush wears into cone shape Tires on prime mover at different pressures or are different sizes

Check tire sizes and ratings: make corrections as necessary

Brush wears very quickly Brush pattern too wide Adjust brush pattern to 2-4 inches (51-101mm) wide: see Maintenance:

Setting Brush Pattern

51-4005, 11/12 25

Hydraulic Cylinders - Lift & Swing

TROUBLESHOOTING

Problem Possible Cause Possible Solution Hydraulic cylinder neither extends nor retracts

No power from controls because wires are broken or disconnected

Reconnect wires if disconnected;

replace wires if broken

No power from controls because switch is broken

Replace switch

Hoses or fittings loose or disconnected

Tighten hoses or fittings

Restriction in hoses Remove bends in hoses, remove obstructions inside hoses

Hydraulic cylinder only extends or only retracts

Dirt or debris in spools Contact Sweepster Technical Service

26 51-4005, 11/12

Problem Possible Cause Possible Solution Hydraulic system overheats Restriction in hoses Remove bends in hoses; remove obstructions inside hoses Host pump flow rate exceeds maximum rate of broom

Contact host manufacturer for proper flow control method

Hydraulic motor seals leak Back pressure exceeds 1000psi Contact Sweepster Motor is failing High number of hours on motor;

Contact dealer to rebuild or replace

SERVICE SECTION

TROUBLESHOOTING

Hydraulic System

PRESSURE

PRESSURERETURN

RETURN RETURN

Motor Port Identification

51-4005, 11/12 27

Hydraulic Schematic

P T

03-5215 12 Volt Manifold

28 51-4005, 11/12

Hydraulic Schematic

03-5835 12 Volt Manifold

.082

HYDRAULIC SCHEMATIC

210/211/220/221 SERIES

HYDRAULIC SCHEMATIC

213 SERIES

51-4005, 11/12 29

Hydraulic Schematic

.082

HYDRAULIC SCHEMATIC

210/211/220/221 SERIES

HYDRAULIC SCHEMATIC

213 SERIES

03-5836 24 Volt Manifold

30 51-4005, 11/12

Wiring Harness

TIFIC

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A P

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F9444 W

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N A

LIC

TIO

NTO

F9441 W

H A

R N

E S

E GF H

D BC A

B AB A

A ,D

,E ,G

PLU

G B

H A

W "A

-A

O N

L O U

- A, D

, E, G & H

1.0

TTER

Y N

ATIVE

B A

TTER

P O

ITIVE

TIFIC

ATIO

A P

LIC

ATIO

F9444 W

H A

R N

E S

E N

TIFIC

ATIO

N A

LIC

TIO

NTO

F9441 W

H A

R N

E S

E GF H

D BC A

B AB A

A ,D

,E ,G

PLU

G B

H A

W "A

-A

O N

L O U

- A, D

, E, G & H

1.0

TTER

Y N

ATIVE

B A

TTER

P O

ITIVE

TIFIC

ATIO

A P

LIC

ATIO

F9444 W

H A

R N

E S

E N

TIFIC

ATIO

N A

LIC

TIO

NTO

F9441 W

H A

R N

E S

E GF H

D BC A

B AB A

A ,D

,E ,G

PLU

G B

H A

W "A

-A

O N

L O U

- A, D

, E, G & H

1.0

TTER

Y N

ATIVE

B A

TTER

P O

ITIVE

SERVICE SECTION

TROUBLESHOOTING

Item P art Q ty D escription

1. 07-3152 1 C ircuit B reaker

2. 07-0868 1 S w itch

3. 07-1824 1 R ubber B oot

51-4005, 11/12 31

TROUBLESHOOTING

Wiring Harness

1A 2 21B

1A 1B

R A

S O

S P

E B

E R

R A

S O

S P

B A

R Y

R E

C K

12 12 12

O N

O M

A P

C A

GUAGE

WIRE NO.

R A

S O

S P

G T

E R

A L

(W A

G T

E R

A L

(W A

P E

A L

E N

D (L

E Y

O N

D H

A R

N E

S S

E X

E P

R O

N E

A W

P R

O N

E N

D (L

E Y

O N

D H

A R

N E

S S

N O

Y E

P E

A L

R A

S O

S P

P A

C K

A R

E A

P A

C K

A R

E A

WIRE NO.

1A 1B 21A 1B

E T

O B

E T

Y P

E G

X L

P A

C K

A R

D P

P A

C K

A R

D P

Y E

S N

32 51-4005, 11/12

TROUBLESHOOTING

Wiring Harness

16 16 16 16

G B

H A

CAB

B E

E G

X L

W A

-A P

- A ,D

,E ,G

H 3

W B

-B

1234 WIRE NO.

GUAGE

TIFIC

TIO

R E

D R

E D

Y E

LLO

M P

A C

K A

R D

F (8-P

A C

K A

R D

B (2-P

P A

C K

A R

D P

(8-P

A C

K A

R D

C (8-P

P A

C K

A R

D P

(2-P

A P

LIC

TIO

S W

ITC

1-A S

ITC

H 1-B

S W

ITC

1-C

E N

(LE

FT)

E Y

O N

D H

A R

N E

S S

A L

IZE

E P

A C

K A

R D

12048159 & S

E A

L P

A C

K A

R D

12048159 & S

E A

L P

A C

K A

R D

12048074 & S

E A

E X

P R

TIO

E N

D (R

T) (B

E Y

O N

D H

A R

N E

S S

R M

XX X X

E X

TIO

N N

O Y

E S

IZE

S P

A D

R M

L (FE

S P

A D

R M

L (FE

P A

D E

L (FE

M A

0.25

0.25 0.25

WIRE NO.

A C

K A

R D

12048074 & S

E A

L P

A C

K A

R D

12048074 & S

E A

FLA

G E

W / S

T FO

O M

O U

TIN

G S

C O

O L O

O W

E R

B R

O V

E R

E S

4 3

OXX X X

E S-- -

S W

ITC

TIO

D O

N O

T U

SE A

N U

T O N

E O

TSID

E O F

C O

O L B

O X B

ETW

EEN

E SW

ITC

B O

O T A

N D

51-4005, 11/12 33

Wiring Harness

SERVICE SECTION

TROUBLESHOOTING

EG FH

DB CA

BA BA

X XX XX

E T

O B

E T

Y P

E G

X L

2 3 1A

B R

O V

E R

E S

1A 1B

1C 2 1B 3 1C

D E

C H

E A

R A

S O

S P

-----S

P E

A L

E N

D (R

T) (B

E Y

O N

D H

A R

N E

S S

N D

(L E

(B E

Y O

N D

H A

R N

E S

E X

E P

R O

Y E

S N

31C1A 21B

WIRE NO.

X XX XX

E X

E P

R O

N O

Y E

S S

L TY

P E

P A

C K

A R

E A

R A

S O

S P

R A

S O

S P

A C

K A

R D

P A

C K

A R

D P

P A

C K

A R

D P

R A

S O

S P

R A

S O

S P

R A

S O

S P

D E

C H

D E

C H

D E

C H

D E

C H

O M

A P

C A

E N

C A

C K

R E

Y E

WIRE NO.

GAUGE

16 16 161616

321C1B1A

P A

C K

A R

E A

P A

C K

A R

E A

G A

,D ,E

W A

-A

D E

C H

E A

D E

C H

E A

D E

C H

E A

34 51-4005, 11/12

51-4005, 11/12 35

Parts Manual

Parts Lists .....................................................................35-45

Brush Head Frames Core Assemblies Motor Assembly Hydraulic Assembly Manual Assembly Swing Mountings .........................................................41-44 Brush Head Labels Brush Head Stand

36 51-4005, 11/12

Brush Head Frame

PARTS SECTION

BRUSH HEAD FRAME

Item Part Qty Description

1. 07-2032 1 Clevis, Double Link, Gr80, 9/32

2. 07-2952 30 Screw, HFH, CL10.9, M6-1 x 20

3. 07-3617 50 Nut, Insert, Hex, M6 x 1

4. 07-3760 8 Screw, HHC, CL10.9, M12-1.75 x 40mm

5. 07-4227 8 Washer, Lock, Split, M14

6. 07-4228 8 Washer, Flat, CL8.8, M14

7. 07-4610 8 Nut, Hex, Lock, CL10.9, M12-1.75

8. 07-6026 8 Screw, HHC, CL10.9, M14-2 x 50 mm

9. 13-11195 1 Chain, 3/8, 26 Links

10. 13-14077 1 Sheet, Hood, Side, Left

11. 13-14078 1 Sheet, Hood, Side, Right

Item Part Qty Description

12. 13-14817 2 Sheet, Hood, 5 Ft 13-14079 2 Sheet, Hood, 6 Ft

13. 13-14550-10 1 Weld, Brush Frame, 10 Ft 13-14550-12 1 Weld, Brush Frame, 12 Ft

14. 13-14787 2 Pin, 1 1/4 x 3.25, with Holes

15. 13-14812 1 Weld, Plate, Middle

16. 13-14814 2 Plate, Mounting, Middle

17. 13-14815 1 Plate, Mounting, Brush Head, Pivot

18. 13-14816 1 Sheet, Hood Filler

20. 13-16403 8 Pin, with Shoulder

21. RHW8068 12 Pin, Lynch, 1/4

22. RHW8642 4 Nut, Rivet, 5/16-18, .150-.312 Grip

12 19

NOTE:

ASSEMBLE ITEM 20 WITH CROSS HOLES HORIZONTAL.1.

51-4005, 11/12 37

Core Assemblies

PARTS SECTION

CORE ASSEMBLIES

Item Part Qty Description

1. 07-3279 4 Washer, Flat, Gr8, 3/8

2. 07-3617 8 Nut, Insert, Hex, M6 x 1

3. 07-3731 8 Screw, HHC, CL10.9, M6-1 x 30mm

4. 07-3747 28 Washer, Lock, Split, Medium, M10

5. 07-3749 16 Screw, HHC, CL10.9, M10-1.5 x 30mm

6. 07-3752 12 Screw, HHC, CL10.9, M10-1.5 x 45mm

7. 07-6056 4 Nut, Flange, M10-1.5

8. 07-6866 1 Bearing, 1 1/2 Square, 4 Bolt

9. 13-12738 2 Plate, Hex, Hub, 5.25

10. 13-13166 2 Plate, Ring, Core, End

11. 13-14805 1 Weld, Square Shaft, 1 1/2, Core

12. 13-14808 1 Weld, Hub, Square, 1 1/2, with Doublers

13. 13-15866-5 2 Weld, Core, 10, 5 Ft 13-15866-6 2 Weld, Core, 10, 6 Ft

14. 13-16225 2 Plate, Reciever, Hex, 2.5

01-1211-10 Set, Section, 36, Mixed, 10 ft 01-1211-12 Set, Section, 36, Mixed, 12 ft 01-1212-10 Set, Section, 36, Poly, 10 ft 01-1212-12 Set, Section, 36, Poly, 12 ft

DETAIL A

DETAIL B

38 51-4005, 11/12

Motor Assembly

Item Part Qty Description

1. 03-2035 2 Fitting, 12MF-16MB

2. See Above Chart

3. 07-4227 4 Washer, Lock, Split, M14

4. 07-7008 4 Screw, HHC, CL10.9, M14-2.0 x 55mm

5. 07-7009 4 Nut, Hex, CL8.8, M14-2.0

6. 13-15145 1 Plate, Mounting, Motor, Eaton

7. 13-15149 4 Tube, Round, 1 1/2 x 1.06 x 4.25

8. 13-15208 1 Hub, Hex, Drive

PARTS SECTION

MOTOR ASSEMBLY

Hydraulic Motor Requirements Model 21319 and 21343 Require 2 03-4430 Model 21321 and 21344 Require 1 03-4430 (Right) and 1 03-5192 (Left) Model 21321 and 21345 Require 2 03-5192

Replacement Parts for 03-4430 :

03-5043 Front, Seal Kit 03-5659 Rear, Seal Kit 03-5660 Complete, Seal Kit

Replacement Parts for 03-5192 :

03-5663 Front, Seal Kit 03-5664 Rear, Seal Kit Must Order Both for Complete

51-4005, 11/12 39

HYDRAULIC ASSEMBLY

Hydraulic Assembly

Replacement Parts for 03-4887:

03-4888 Seal Kit 03-5035 Cylinder Rod

Item Part Qty Description

1. 03-1945 1 Fitting, Adapter, HP, 1 1/16MOR, 3/4MFS

2. 03-2092 2 Fitting, Elbow, HP, 90°, 9/16MOR, 3/8MFS

3. 03-2291 2 Fitting, Adapter, HP, 3/8MFS, 9/16MOR

4. 03-3344 1 Fitting, Adapter, HP, 7/16MOR, 1/4MFS

5. 03-3779 1 Fitting, Adapter, HP, 1 1/16MOR, /4FFS

7. 03-4183 1 Fitting, Cross, 3/4MFS, All Ends

8. 03-5160 1 Tee, 12MF-12MF-12MF

9. 03-5207 4 Hose, Cradle

10. 03-5212 1 Fitting, Reducer, 12FFS, 4MFS

11. 03-5218 4 Cover, Plate

12. 03-5235 1 Hose, 1/4 x 84, TC, 4FFS, 4FFS45, 10ft 03-5246 1 Hose, 1/4 x 96, TC, 4FFS, 4FFS45, 12ft

13. 03-5236 1 Hose, 3/8 x 42, TC, 6FFS, 6FFS90

14. 03-5237 2 Hose, 3/4 x 90, TC, 12FFS, 12FFS, 10ft 03-4119 2 Hose, 3/4 x 102 TC, 12FFS, 12FFS, 12ft

15. 03-5238 2 Hose, 3/4 x 82, TC, 12FFS, 12FFS45, 10ft 03-5248 2 Hose, 3/4 x 94, TC, 12FFS, 12FFS45, 12ft

16. 03-5239 1 Hose, 3/8 x 32, TC, 6FFS, 6FFS45

17. 03-5241 2 Hose, 1 x 120, TC, 16FFS, 12FFS90

18. 03-5242 1 Hose, Cradle

19. 03-5243 1 Cover, Plate

20. 03-5244 1 Weld, Plate

23. 03-5494 1 Fitting, 12FF, 12FF

24. 03-4887 1 Cylinder, 2.5 x 7.5 (09/23/09 & Before) 03-5724 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (9/24/09

& After)

25. 03-5215 1 Manifold, Swing, 12 Volt (1018999 & Down) 03-5835 1 Manifold, Swing, 12 Volt (1019200 & Up) 03-5280 1 Manifold, Swing, 24 Volt (1018999 & Down) 03-5836 1 Manifold, Swing, 24 Volt (1019200 & Up)

07-7150 1 Valve, Cartridge, Press. Comp.

07-7151 1 Valve, Cartridge, Relief 07-7152 1 Valve, Cartridge, Directional 07-7153 2 Coil, 12 Volt (1018999 & Down) 07-7769 2 Coil, 12 Volt (1019200 & Up) Replacement Nut - 07-7771 07-7134 2 Coil, 24 Volt (1018999 & Down) 07-7770 2 Coil, 24 Volt (1019200 & Up) Replacement Nut - 07-7771

26. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

27. 07-3651 5 Screw, HHC, Gr8, 5/16-18 x 3

28. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm

29. 07-3745 8 Washer, Flat, CL8.8, M10

30. 07-3751 4 Screw, HHC, CL10.9, M10-1.5 x 40mm

31. 07-4604 1 Nut, Hex, Lock, M8-1.25, CL10.9

32. 07-4622 6 Nut, Hex, Lock, ST, CL10.9, M10-1.5

33. 07-7028 2 Screw, HHC, CL10.9, M10-1.5 x 130mm

34. LAF9441 1 Wire Assembly, 9 Ft (1018999 & Down) 07-7737 1 Wire Harness, 9 Ft (1019200 & Up)

35. LAF9444 1 Wire, Harness, with Box (1018999 &

Down) 07-7734 1 Wire Harness, with Box (1019200 & Up)

36. 07-7733 1 Wire, Harness, Power Lead, 126 inches

37. 105840 1 Washer, Fender

38. 13-15085 1 Plate, Mounting

39. 13-15519 1 Plate, Mounting, Bulkhead

40. LAF4707 1 Valve, Check, In-Line, 12MF, 12MF

41. RHW8618 1 Hose Spring

Item Part Qty Description

Replacement Parts for 03-5724:

45617 Seal Kit 104605 Cylinder Rod

3 26

32 37

141512

27 11 9 15

15 14

RETURN

TOP PORT ON MOTOR

PRESSURE

BTM PORT ON MOTOR

RETURN

TOP PORT ON MOTOR PRESSURE

BTM PORT ON MOTOR

CASE DRAIN

DETAIL A

DIRECTION

OF FLOW

40 51-4005, 11/12

Manual Assembly

PARTS SECTION

MANUAL ASSEMBLY

Item Part Qty Description

1. 03-5238 2 Hose, .75 x 82, 12FF-12FF45, 3K, TC (10 Ft) 03-4119 2 Hose, .75 x 102, 12FF-12FF, 3K, TC (12 Ft)

2. 03-5160 2 Tee, 12MF-12MF-12MF, Bulkhead, R

3. 03-5207 4 Hose, Cradle, for 1.12 OD

4. 03-5218 4 Cover, Plate, for 1.12 OD

5. 03-5237 2 Hose, .75 x 90, 12FF-12FF, 3K,TC (10 Ft) 03-5248 2 Hose, .75 x 94, 12FF-12FF45, 3K, TC (12 Ft)

7. 03-5241 2 Hose, 1 x 120, 12FF90-16FF, 3K, TC

8. 03-5242 1 Hose, Cradle, for 1.40 OD

9. 03-5243 1 Cover, Plate, for 1.40 OD

10. 03-5244 1 Weld, Plate, for 1.40 OD

12. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

13. 07-2105 1 Pin, Lock, 3/8 Square Bail

14. 07-3651 5 Screw, HHC, Gr5, 5/16-18 x 3

15. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm

16. 07-3745 2 Washer, Flat, CL8.8, M10

17. 07-3751 2 Screw, HHC, CL10.9, M10-1.5 x 40mm

18. 07-4604 1 Nut, Hex, Lock, CL10.9, M8-1.25

19. 07-4622 2 Nut, Hex, Lock, CL10.9, M10-1.5

20. 105840 2 Washer, Fender

21. 13-15519 1 Plate, Mounting, Bulkhead

22. 13-2452 1 Weld, Link, Inner

23. 13-2453 1 Weld, Link, Outer

24. RHW8618 1 Hose, Spring

12 14 4 3

1 6

5 11

RETURN

TOP PORT

ON MOTOR

RETURN

TOP PORT

ON MOTOR PRESSURE

BOTTOM PORT

ON MOTOR

PRESSURE

BOTTOM PORT

ON MOTOR

RETURN

PRESSURE

51-4005, 11/12 41

Bolt-On Swing Mounting

PARTS SECTION

SWING MOUNTING

3 23

4 29

Item Part Qty Description

1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4

2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

3. 07-0223 8 Fitting, Zerk, 1/8NPT

4. 07-0786 2 Pin, Cotter, Gr2, 3/16 x 1 1/2

5. 07-1294 3 Nut, Hex, Gr8, 5/8-11

6. 07-1762 8 Washer, Lock, Split, Medium, 1/2

7. 07-1763 4 Washer, Flat, Gr8, 1/2

8. 07-1764 8 Nut, Hex, Gr8, 1/2-13

9. 07-1817 6 Tie, Plastic, 15 inch

10. 07-1841 8 Washer, Flat, Gr2, 1 1/8

11. 07-1872 3 Washer, Lock, Split, Medium, 5/8

12. 07-2104 1 Toplink, Ratchet, 8 Stroke

13. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4

14. 07-2484 1 Toplink, CAT 0, 10 3/4C x 16 3/8E

15. 07-3064 8 Screw, HHC, Gr8, 3/4-10 x 2

16. 07-3065 9 Washer, Lock, Split, Medium, 3/4

17. 07-3066 9 Nut, Hex, Gr8, 3/4-10

18. 07-3120 3 Washer, Flat, Gr8, 5/8

19. 07-3544 1 Screw, HHC, Tap, Gr5, 3/4-10 x 3

20. 07-3256 2 Assembly, Caster, 6 Ply, Taper Bearing 07-3941 2 Assembly, Caster, Solid Taper Bearing

21. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2

22. 07-5355 8 Pin, Cotter, 5/16 x 2

23. 12-0292 8 Pin, Hitch, 1.122 x 4

24. 12-4152 4 Weld, Link, Hitch, 6.25

25. 13-2218 1 Weld, Plate, Swing

26. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16

27. 13-2484 1 Pin, 1 x 4, with Holes

28. 13-3134 1 Weld, Frame, Swing

29. 13-3413 2 Weld, Pin, Mounting, 5/8 x 3 1/2

30. 13-4386 1 Weld, Bracket, Lift

31. 13-4387 1 Tube, Lift

32. 50-0635 1 Label, Part Number, Date

Item Part Qty Description

42 51-4005, 11/12

Weld-On Swing Mounting

PARTS SECTION

SWING MOUNTING

4 28

Item Part Qty Description

1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4

2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

3. 07-0223 8 Fitting, Zerk, 1/8NPT

4. 07-0786 2 Pin, Cotter, Gr2, 3/16 x 1 1/2

5. 07-1294 3 Nut, Hex, Gr8, 5/8-11

6. 07-1762 8 Washer, Lock, Split, Medium, 1/2

7. 07-1763 4 Washer, Flat, Gr8, 1/2

8. 07-1764 8 Nut, Hex, Gr8, 1/2-13

9. 07-1817 6 Tie, Plastic, 15 inch

10. 07-1841 8 Washer, Flat, Gr2, 1 1/8

11. 07-1872 3 Washer, Lock, Split, Medium, 5/8

12. 07-2104 1 Toplink, Ratchet, 8 Stroke

13. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4

14. 07-2484 1 Toplink, CAT 0, 10 3/4C x 16 3/8E

15. 07-3065 1 Washer, Lock, Split, Medium, 3/4

16. 07-3066 1 Nut, Hex, Gr8, 3/4-10

17. 07-3120 3 Washer, Flat, Gr8, 5/8

18. 07-3544 1 Screw, HHC, Tap, Gr5, 3/4-10 x 3

19. 07-3256 2 Assembly, Caster, 6 Ply, Taper Bearing 07-3941 2 Assembly, Caster, Solid, Taper Bearing

20. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2

21. 07-5355 8 Pin, Cotter, 5/16 x 2

22. 12-0292 8 Pin, Hitch, 1.122 x 4

23. 12-4152 4 Weld, Link, Hitch, 6.25

24. 13-2218 1 Weld, Plate, Swing

25. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16

26. 13-2484 1 Pin, 1 x 4, with Holes

27. 13-3134 1 Weld, Frame, Swing

28. 13-3413 2 Weld, Pin, Mounting, 5/8 x 3 1/2

29. 50-0635 1 Label, Part Number, Date

51-4005, 11/12 43

Swing Mounting 3 Point Category II

PARTS SECTION

SWING MOUNTING

Item Part Qty Description

1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4

2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

3. 07-0244 2 Pin, Linch, 1/4

4. 07-0688 2 Pin, Hitch, CAT II, 7/8 Thread

5. 07-1294 3 Nut, Hex, Gr8, 5/8-11

6. 07-1762 8 Washer, Lock, Split, Medium, 1/2

7. 07-1763 4 Washer, Flat, Gr8, 1/2

8. 07-1764 8 Nut, Hex, Gr8, 1/2-13

9. 07-1872 3 Washer, Lock, Split, Medium, 5/8

10. 07-2104 1 Toplink, Ratchet, 1 inch Pins

11. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4

12. 07-3065 1 Washer, Lock, Split, Medium, 3/4

13. 07-3066 1 Nut, Hex, Gr8, 3/4-10

14. 07-3120 3 Washer, Flat, Gr8, 5/8

15. 07-3544 1 Screw, HHC, Gr8, 3/4-10 x 3

16. 07-3941 2 Caster, Assembly, Swivel

17. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2

18. 13-11997 1 Pin, .875 x 6.5

19. 13-2218 1 Weld, Plate, Swing

20. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16

21. 13-2484 1 Pin, 1 x 4, with Holes

22. 13-7265 1 Weld, Frame

23. 50-0635 1 Label, Part Number, Date

Serial # 0943100 and Lower

44 51-4005, 11/12

Swing Mounting 3 Point Category II

PARTS SECTION

SWING MOUNTING

Item Part Qty Description

1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4

2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

3. 07-1294 3 Nut, Hex, Gr8, 5/8-11

4. 07-1762 8 Washer, Lock, Split, Medium, 1/2

5. 07-1763 4 Washer, Flat, Gr8, 1/2

6. 07-1764 8 Nut, Hex, Gr8, 1/2-13

7. 07-1872 3 Washer, Lock, Split, Medium, 5/8

8. 07-2104 1 Toplink, Ratchet, 1 inch Pins

9. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4

10. 07-3065 1 Washer, Lock, Split, Medium, 3/4

11. 07-3066 1 Nut, Hex, Gr8, 3/4-10

12. 07-3120 3 Washer, Flat, Gr8, 5/8

13. 07-3544 1 Screw, HHC, Gr8, 3/4-10 x 3

14. 07-3941 2 Caster, Assembly, Swivel

15. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2

16. 13-17196 1 Weld, Frame, 3 Point

17. 13-2218 1 Weld, Plate, Swing

18. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16

19. 13-2484 1 Pin, 1 x 4, with Holes

20. 50-0635 1 Label, Part Number, Date

21. LAF9429 2 Tube, Round, 1.13 x .885 x 5.56

22. LAF9430 2 Rod, 1 x 3.62, with Chamfers

23. LAF9433 1 Bushing, Toplink, Category 2-3

24. P121200 1 Pin, Hitch

25. P126250 1 Bushing, Category l-ll

26. RHW8130 4 Rue Ring, Cotter, .88, Heavy

25 23

Serial # 0943101 and Higher

51-4005, 11/12 45

4. 41043 1 Decal, Warning, Hazardous Dust

5. 50-0185 2 Label, Logo, Medium, White

6. 50-0252 1 Label, Logo, Large, White

7. 50-0634 1 Label, Serial Number, Sweepster

8. 50-0643 2 Label, Tie Down Point

9. 50-0721 2 Label, Warning, Crush Hazard

10. 50-0722 1 Label, Warning, Misuse Hazard

11. 50-0724 1 Label, Warning, High Pressure Fluid Hazard

12. 50-0726 2 Label, Warning, Flying Objects & Entanglement

13. 50-0775 2 Label, Warning, Crush Hazard

Brush Head Labels

BRUSH HEAD LABELS

46 51-4005, 11/12

Brush Head Stand

PARTS SECTION

BRUSH HEAD STAND

Item Part Qty Description

1. 07-0260 2 Pin, Clevis, Gr2, 3/8 x 2 3/4

2. 07-0699 2 Pin, Cotter, Gr2, 1/8 x 1 1/4

3. 07-4748 2 Pin, Lock, 3/8 x 2

4. 13-13898 2 Weld, Stand

51-4005, 11/12 47

Options Section

Options ................................................................47-55

Hood Kits............................................................48-49 Dust Suppression Water Tank .........................................................51-52 Sight Indicator Kits Case Drain Kit Hydraulic Angle

48 51-4005, 11/12

OPTION SECTION

HOOD KITS

180° Hood with Drape 28-9927-10 10 Ft 28-9927-12 12 Ft

Item Part Qty Description

1. 07-2952 36 Screw, HFH, CL10.9, M6-1 x 20

2. 07-3617 20 Nut, Insert, Hex, M6 x 1

3. 07-3736 20 Washer, Flat, CL8.8, M8

4. 07-3737 10 Nut, Hex, CL10, M8-1.25

5. 07-3738 10 Washer, Lock, Split, Medium, M8

6. 07-3739 10 Screw, HHC, CL10.9, M8-1.25 x 25mm

7. 07-3761 2 Screw, HHC, CL10.9, M12-1.75 x 45mm

8. 07-4610 2 Nut, Hex, Lock, CL10.9, M12-1.75

10. 13-12834 2 Plate, Retainer, 5 ft, Dirt Deflector (10 Ft) 13-12298 2 Plate, Retainer, 6 ft, Dirt Deflector (12 Ft)

11. 13-14575 2 Sheet, Hood, 5 ft 180° (10 Ft) 13-14536 2 Sheet, Hood, 6 ft 180° (12 Ft)

12. 13-14545 1 Sheet, Side, Left, Hood

13. 13-14546 1 Sheet, Side, Right, Hood

16. 13-14577 1 Flap, Hood, 180° (10 Ft) 13-14578 1 Flap, Hood, 180° (12 Ft)

17. 13-15325 1 Sheet, 180° Hood Filler

18. 13-15326 1 Weld, Support

51-4005, 11/12 49

OPTION SECTION

HOOD KITS

180° Hood

Item Part Qty Description

1. 07-2952 36 Screw, HFH, CL10.9, M6-1 x 20

2. 07-3617 20 Nut, Insert, Hex, M6 x 1

3. 07-3761 2 Screw, HHC, CL10.9, M12-1.75 x 45mm

4. 07-4610 2 Nut, Hex, Lock, CL10.9, M12-1.75

5. 13-14575 2 Sheet, Hood, 5 ft, 180° (10 Ft) 13-14536 2 Sheet, Hood, 6 ft, 180° (12 Ft)

6. 13-14545 1 Sheet, Side, Left

7. 13-14546 1 Sheet Side, Right

9. 13-15325 1 Sheet, 180° Hood Filler

10. 13-15326 1 Weld, Support, Hood

28-9932-10 10 Ft 28-9932-12 12 Ft

50 51-4005, 11/12

OPTIONS SECTION

DUST SUPPRESSION

Dust Suppression

Item Part Qty Description

1. 03-0457 1 Barb, 6, 6MP

2. 03-1226 1 Barb, 10, 8MP

3. 03-1326 1 Pump, Flojet, Water, 2.1gpm, 12 volt 03-2558 1 Pump, Flojet, Water, 2.1gpm, 24 volt

4. 03-3537 4 O-Ring, #8, Face Seal

5. 07-0140 4 Washer, Lock, Gr2, #10

6. 07-0141 4 Nut, Hex, Gr2, 10-24

7. 07-0413 4 Nozzle, Cap, Nylon

8. 07-0414 4 Nozzle, Tip, Brass

9. 07-0532 1 Strainer, Hypro, Water

10. 07-0547 1 Clamp, Spring, 7/8, Hose

11. 07-0549 10 Clamp, Spring, 5/8, Hose

12. 07-1430 8 Washer, Flat, #10

13. 07-3869 1 Fitting, Barb, Tee, Nylon, 3/8

14. 07-4804 1 Grommet, Rubber, 1-1/4 x 7/8 x 1/16

15. 07-4831 4 Screw, BHC, 10-24UNC, 2B x 3/4

Item Part Qty Description

16. 07-4861 2 Nozzle, Tee, without Clamp

17. 07-4862 2 Nozzle, Elbow, without Clamp

18. 07-5127 25ft Hose, Clear, Vinyl, 3/8 (To make # 24, 25, 26)

19. 07-6862 1 Valve, Shut-off, 1/2

20. 07-6863 1 Fitting, Nipple, 1/2

21. 07-6864 1 Fitting, Nipple, 1/2 x 3/8

22. LAF8316 1 Wire Harness, with Box

23. LAF8320 1 Wire Harness, 11 Ft

24. 07-5127 33 in. Hose, Clear, Vinyl, 3/8, 10 Ft 07-5127 39 in. Hose, Clear, Vinyl, 3/8, 12 Ft

25. 07-5127 31 in. Hose, Clear, Vinyl, 3/8, 10 Ft 07-5127 37 in. Hose, Clear, Vinyl, 3/8, 12 Ft

26. 07-5127 32 in. Hose, Clear, Vinyl, 3/8, 10 Ft 07-5127 38 in. Hose, Clear, Vinyl, 3/8, 12 Ft

DETAIL C

DETAIL A

DETAIL B

NOTE 1: MOUNT SPRINKLER KIT

IN THIS POSITION WHEN

USING 180 DEGREE

HOOD AND DEFLECTOR

OPTIONS.

DETAIL C

DETAIL A

DETAIL B

NOTE 1: MOUNT SPRINKLER KIT

IN THIS POSITION WHEN

USING 180 DEGREE

HOOD AND DEFLECTOR

OPTIONS.

DETAIL C

DETAIL A

DETAIL B

NOTE 1: MOUNT SPRINKLER KIT

IN THIS POSITION WHEN

USING 180 DEGREE

HOOD AND DEFLECTOR

OPTIONS.

Kit: 28-9928

Replacement Parts for 03-1326 :

07-6565 Fan Shroud 07-6566 Grommet Set (Qty 4) 07-6567 Motor Base Plate

Replacement Parts for LAF8316 :

07-7492 Switch 07-3152 Circuit Breaker 07-1824 Rubber Boot

51-4005, 11/12 51

WATER TANK

85 Gallon Water Tank

Item Part Qty Description

1. 03-0714 1 Barb, 10, 8MP90

2. 03-1068-9 1 Fitting, 8FP-12MP

3. 07-1716 1 Bolt, Carriage, Gr5, 3/8-16 x 1

4. 07-1734 1 Clamp, Rubber Coat, 1 inch

5. 03-3279 1 Washer, Flat, Gr8, 3/8

6. 03-3433 6 Screw, HHC, Gr8, 5/8-11 x 1 1/2

7. 07-4031 6 Nut, Hex, Nylock, Gr8, 5/8-11

8. 07-4036 1 Nut, Hex, Nylock, Gr8, 3/8-16

9. 07-4037 4 Nut, Hex, Nylock, Gr8, 1/2-13

10. 07-4262 4 Bolt, Lag, 5/16 x 1 1/2

11. 07-4682 1 Tank, Water, Poly, 85 gallons

12. 09-0202 2 Strap, Nylon, 37 inches

Item Part Qty Description

13. 13-10074 1 Weld, Mounting, Water Tank

14. 13-10075 2 Rubber, Neoprene, Tank, Pad

15. 13-10081 4 Weld, Bolt, Tee, 3 1/2

16. 13-10485 1 Handle, Ratchet

17. 13-15523 1 Weld, Mounting, Tank, Left

18. 13-15524 1 Weld, Mounting, Tank, Right

Kit: 28-4318

DETAIL A

Replacement Parts for 07-4682 :

07-6088 Cap 07-7168 Drain Assembly

52 51-4005, 11/12

OPTIONS SECTION

WATER TANK

85 Gallon Water Tank 3 Point Kit: 28-10217

Item Part Qty Description

1. 07-1716 1 Bolt, Carriage, Gr5, 3/8-16 x 1

2. 07-1734 1 Clamp, Rubber, Vinyl, Coat, Hose, 1

3. 07-3279 1 Washer, Flat, Gr8, 3/8

4. 07-3638 4 Screw, HHC, Gr8, 1/4-20 x 1 1/4

5. 07-3671 16 Screw, HHC, Gr8, 1/2-13 x 1 3/4

6. 07-4032 8 Washer, Flat, Gr8, 1/4

7. 07-4033 4 Nut, Hex, Nylock, Gr8, 1/4-20

8. 07-4036 1 Nut, Hex, Nylock, Gr8, 3/8-16

9. 07-4037 20 Nut, Hex, Nylock, Gr8, 1/2-13

10. 07-4682 1 Tank, Water, Poly, 85 Gallon, 32 Inch

11. 09-0202 2 Strap, Water, Tank, 34 Inch

12. 13-10075 2 Rubber, Neoprene, Tank Pad

13. 13-10081 4 Weld, Bolt, Tee, 3 1/2

14. 13-10485 1 Handle, Ratchet

15. 13-16545 2 Plate, Tank, Mounting, Water, 3 Point

16. 13-16548 1 Weld, Mounting, Tank, Water

17. 13-16549 1 Plate, Mounting, Water Pump

Item Part Qty Description

Replacement Parts for 07-4682 :

07-6088 Cap 07-7168 Drain Assembly

51-4005, 11/12 53

SIGHT INDICATOR KITS

Sight Indicators Kit: 28-9965

Item Part Qty Description

1. 07-3279 2 Washer, Flat, Gr8, 3/8

2. 07-5839 2 Nut, Hex, Nylock, 3/8-24

3. 07-6597 4 Screw, HFH, CL10.9, M6-1 x 30

4. 13-14857 2 Weld, Sight Indicator

5. 13-9567 2 Ball, 2 1/8, Red, with Hole

Kit: 11-5897

54 51-4005, 11/12

CASE DRAIN

Case Drain Assembly

Item Part Qty Description

1. 03-3135 1 Tee, 12MB-12MF-12MF

2. 03-3344 1 Fitting, 4MB-4MF

3. 03-5245 1 Hose, .25 x 104, 4FF-4FF45, 3K, AR

4. 03-5247 1 Hose, .25 x 120, 4FF-4FF90, 3K, AR

5. 03-5249 1 Tee, 4MF-4MF-4MF, BHD, R

REUSED FROM LEFT SIDE

OF STANDARD HYDRAULIC

ANGLE PACKAGE.

51-4005, 11/12 55

HYDRAULIC ANGLE

HYDRAULIC ANGLE ASSEMBLY

Item Part Qty Description

1. 03-2092 2 Elbow, 90º, 6MB-6MF

2. 03-2155 2 Hose, .25 x 72, 6FF-6FF, 3.25K

3. 03-2159 2 Fitting, 6MF-4MP

4. 03-5724 1 Cylinder, 2.5 x 1.25, 3.5K (09/24/09 and Up) 03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (09/23/09 and Down)

6. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

HYDRAULIC ANGLE CYLINDER

Item Part Qty Description

1. 03-5724 1 Cylinder, 2.5 x 1.25, 3.5K (09/24/09 and Up) 03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (09/23/09 and Down)

2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

Replacement Parts for 03-4887 :

03-4888 Seal Kit 03-5035 Rod

Replacement Parts for 03-5724 :

45617 Seal Kit

56 51-4005, 11/12

51-4005, 11/12 57

Appendix

Table of Contents

B…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated May 12, 2025.