Water Tank Photos.pdf

PDF 2 MB Posted

Attached to
FCI Schuylkill Upgrade Water Tank
Solicitation number
RFQP02132500015
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About this file

This PDF contains detailed inspection photos and recommendations for a 501,000 gallon Bolted Ground Storage Tank (GST). The document provides a comprehensive assessment of the tank's current conditions across multiple system components, including tank floor, security, exterior coatings, interior conditions, shell accessories, access points, foundation, and grounding.

Key recommendations include: installing sacrificial cathodic protection rods beneath the tank floor, implementing security fencing and signage, pressure washing the exterior, installing insulation, performing an interior dry cleanout to remove sediment, adding heating elements, installing an anti-vortex plate, adding sacrificial anodes for cathodic protection, addressing foundation drainage and concrete cracking, and making various safety and maintenance improvements such as installing a cable-type safety climb device on the shell ladder and a lock on the primary roof hatch. The images document each area of assessment with detailed close-up and wide-angle views, providing visual evidence of the tank's current condition and areas requiring maintenance or upgrade.

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File Type Posted
Repair Water Tank Combined Synopsis-Solicitation.pdf PDF
RFQP02132500015.pdf PDF
SOW.pdf PDF

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Text version

Current Conditions:

The underside of the tank floor does not appear to be protected from rusting and corrosion.

Recommendations:

Install sacrificial cathodic protection rods radially every 15' beneath the floor of the tank.

Tank Floor Sacrificial Cathodic Protection

501,000 Gallon Bolted GST

Current Conditions:

The tank is not secured by a fence and does not have signage to deter unauthorized access.

Recommendations:

Install a fence and proper signage. *Fence installation to be done by others.*

Security

Recommendations :

● Pressure wash the tank exterior with an antifungal solution.

● Install a prefabricated, vertical standing seam panel insulation system.

Current Conditions :

● The tank's exterior coating is in good condition; however, it needs to be cleaned.

● The tank is not currently insulated.

Coatings

Exterior

Exterior

● Perform a dry interior cleanout to remove sediment. *WORK SHOULD BE PERFORMED ON AN

EMERGENCY BASIS.*

Current Conditions :

● The tank has excessive sediment buildup.

Coatings

Sediment

Sediment

● Abrasive blast all interior areas to a SSPC-SP10 (near white) then apply a 80-100 mil thick monolithic 100% solids/zero VOC lining system. The elastomeric properties allow for expansion and contraction of the substrate caused by thermal shifts and weight. This coating meets the NSF 61/600 and FDA requirements for food contact. This coating would only be applied to the floor and shell of the tank.

Current Conditions :

● The lifespan of bolted tanks can be extended by installing a protective coating system.

Coatings

Interior Wet

Interior Wet

● Install a cable-type safety climb device on the shell ladder.

● Install a Fall Protection Required sign near the base of the shell ladder.

Current Conditions :

● The shell ladder is not in compliance for the following reason: Does not have a compliant cable-type safety climb device.

● There is currently no signage at the base of the shell ladder.

Ladders/Platforms

Shell Ladder

Shell Ladder

● Adjust, calibrate, and lubricate the existing liquid level gauge.

Current Conditions :

● The liquid level gauge needs to be adjusted and calibrated.

Shell Accessories

Liquid Level Gauge

Liquid Level Gauge

● Install a thermometer on the tank.

Current Conditions :

● The tank is not equipped with a thermometer.

Shell Accessories

Thermometer

● Replace the PVC overflow pipe with a steel overflow system, complete with standoffs, flapper valve, and screen.

Current Conditions :

● The tank is equipped with a PVC overflow pipe which appears to be in poor condition.

Shell Accessories

Overflow

Overflow

● Install a frost-proof drain valve complete with a locking device. *Lock to be provided by owner.*

Current Conditions :

● The tank is not equipped with a drain valve.

Shell Accessories

Drain

● No work recommended.

Current Conditions :

● The vent appears to be in good condition.

Roof

Roof Vent 1

● Install two open coil element (OCE) heaters. *Electrical work by others.*

Current Conditions :

● The tank does not appear to have heaters.

Interior

Heating System

● Install an anti-vortex plate on the suction line.

Current Conditions :

● The tank is not equipped with an anti-vortex plate.

Interior

Anti-Vortex

● Install sacrificial anodes on the interior shell.

Current Conditions :

● The tank does not appear to be equipped with a passive cathodic protection system.

Interior

Cathodic Protection

● Post a Confined Space Entry sign at the primary roof hatch.

● Install a lock on the primary roof hatch. *Owner to provide a lock.*

Current Conditions :

● The primary roof hatch does not have a Confined Space Entry sign.

● The primary roof hatch does not have a locking device.

Access Points

Primary Roof Hatch

Primary Roof Hatch

● Replace the bolts on the primary shell manway with maintenance-free galvanized steel bolts.

Current Conditions :

● The bolts on the primary shell manway are showing signs of rust.

Access Points

Primary Shell Manway

Primary Shell Manway

● No work recommended.

Current Conditions :

● The tank is properly grounded for lightning protection.

Foundation & Grade

Grounding

● Clean the area around the anchor bolts, tighten the anchor nuts and tack weld the nuts to the bolts, then repaint.

Current Conditions :

● The anchor bolts and nuts are showing signs of rusting.

Foundation & Grade

Anchor Bolts

● Remove all fill to expose 6" of foundation and properly grade for drainage. This should be done by a local excavating company.

● Clean the exposed foundation and seal or paint to protect the concrete.

● Repair cracks and spalling with a commercial non-shrinking grout.

Current Conditions :

● The top of the foundation is less than 6" above grade.

● The foundation does not appear to be sealed.

● The foundation is experiencing cracking and spalling.

Foundation & Grade

Foundation

Foundation

File details come from the government source that posted it. Updated .