08. 46990 DRAWING FI-MUE Carroll TCG (Bldg.S652) Generator LCR FY24_Ver.06.pdf

UNCLASSFIED OFFICIAL USE ONLY

CP CARROLL - TCG BLDG S‐652

Emergency Power Supply System LCR DRAWING

OCTOBER 2023

SCHEDULE OF DRAWING

REVISION STATUSDESCRIPTION OF DRAWINGSHT. NO.REF. NO.RING NO.

GENERAL

TITLE SHEET1 OF 2G-1①

PROJECT LOCATION PLAN2 OF 2G-2②

MECHNICAL/ELECTRICAL

SCOPE OF WORK 1 OF 13ME-1③

SCOPE OF WORK 2 OF 13ME-2④

SCOPE OF WORK 3 OF 13ME-3⑤

SCOPE OF WORK 4 OF 13ME-4⑥

SCOPE OF WORK 5 OF 13ME-5⑦

EQUIPMENT SCHEDULE6 OF 13ME-6⑧

DRAWING – CARROLL TCG (BLDG.652) Generator shelter layout (AS-IS)7 OF 13ME-7⑨

DRAWING – CARROLL TCG (BLDG.652) Generator shelter layout (TO-BE)8 OF 13ME-8⑩

DRAWING – CARROLL TCG (BLDG.652) outdoor layout (TO-BE)9 OF 13ME-9⑪

DRAWING – CARROLL TCG (BLDG.652) SINGLE LINE DIAGRAM10 OF 13ME-10⑫

DRAWING – CARROLL TCG (BLDG.652) DETAILS – MAIN TANK11 OF 13ME-11⑬

DRAWING – CARROLL TCG (BLDG.652) DETAILS – UNDERGROUND (PIPE)12 OF 13ME-12⑭

DRAWING – CARROLL TCG (BLDG.652) DETAILS – UNDERGROUND (PIPE)13 OF 13ME-13⑮

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

TITLE SHEET

REF.

NO.

DRAWING NO.

S4 23-G901

PROJECT NO. :

G-1SHEET 1 OF 2SCALE: N/A

LIFE CYCLE REPLACEMENT – Emergency Power Supply System CP CARROLL (BLDG S‐652) Generator shelter

PROJECT LOCATION PLAN (BLDG S-652)

CAMP CARROLL

GENERAL NOTES

1. THE CONTRACTOR SHALL BE RESPONSIBLE FOR

VERIFYING ALL EXISTING CONDITION AND DIMENSIONS

PRIOR TO COMMENCING ANY CONTSRUCTION OR

RENOVATION

2. THE CONTRACTOR SHALL VERIFY EXISTING CONDITIONS

FOR NEW WORK SUCH AS EQUIPMENT & SERVICE

CLEARANCE, EQUIP, PAD SIZE, INSTALLATION

LOCATIONS, AND ADDITIONAL ITEMS.

3. THE CONTRACTOR SHALL BE RESPONSIBLE TO

CONSTRUCT OR REPAIR ALL DAMAGES TO EXISTING

AREAS CAUSED BY THIS PROJECT AND TO MATCH

CONDITION TO ADJACENT AREAS AT HIS OWN COST.

4. THE CONTRACTOR SHALL BE RESPONSIBLE FOR

REMOVAL AND REINSTALLATI0N OF ALL OBSTRUCTIONS

AS NECESSARY TO ALLOW FOR INSTALLATION AND

REPLACEMENT OF MECHANICAL AND ELECTRICAL

SYSTEM AT NO ADDITIONAL COST TO THE

GOVERNMENT, INCLUDING, BUT NOT LIMITED TO ITEMS

SUCH AS WALLS, CEILING, ROOF, PIPE, DUCT,

EQUIPMENT AND ELECTRICAL ITEMS.

5. CONNECTION TO EXISTING SYSTEM SHALL BE DONE IN

SUCH A MANNER AS NOT DAMAGE ANY EXISTING

EQUIPMENT, DUCTWORK, PIPING, CABLES AND ETC. ANY

DAMAGED DUE TO THE WORK PERFORMED UNDER THIS

CONTRACT SHALL BE REPAIRED OR REPLACED BY THIS

CONTRACTOR AT THEIR OWN COST.

6. ALL MECHNICAL/ELECTRICAL SYSTEMS SHALL BE TESTED,

ADJUSTED AND BALANCED BY THE CONTRACTOR IN

STRICT ACCORDANCE WITH APPLICABLE SECTIONS OF

DIVISION 22, 23 & 26 - O & MA STANDARD TECHNICAL

SPECIFICATIONS FOR MISCELLANEOUS PROJECTS, KOREA,

THE TEST REPORT SHALL BE SUBMITTED TO THE COR FOR

REVIEW AND APPROVAL.

7. DISPOSAL OF CONSTRUCTION DEBRIS, WASTE

MATERIALS, MATERIALS RESULTING FROM DEMOLITION

ACTIVITIES, AND THE LIKE SHALL BE DONE BY THE

CONTRACTOR AT NO ADDITIONAL COST TO THE

GOVERNMENT.

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

PROJECT LOCATION PLAN

REF.

NO.

DRAWING NO.

S4 23-G902

PROJECT NO. :

G-2SHEET 2 OF 2SCALE: N/A

TCG (S-2320)

Carroll TCG (Bldg.S652)

SCOPE OF WORK

A. Generator/ ATS/ Fuel tank Life Cycle Replacement (LCR) Project

1. Remove existing Generator/ ATS/ Fuel systems with associated architectural/mechanical/electrical parts according to government directions and perform area clean-up. The contractor shall submit the certification of disposal of demolished equipment.

2. If needed, The fire resistance barrier shall be installed by regulations described in the attached regulations.

3. The existing power lines between ATS and commercial incoming service point, building main power panel shall be reused.

4. The day tank volume shall be sized with 600[Gal] to ensure generator can operate continuously for 24 hours at full rated capacity.

5. The main tank (that have UL 752) volume shall be sized with 2000[Gal] to ensure generator can operate continuously for 24 hours at building loads.

6. The embedded power race way shall be installed between equipment; the depth & conduit type shall follow described regulations.

7. The pipes for fuel system shall have anti-corrosion that conforms to the described regulations.

8. The splicing between cables is not permitted.

9. The concrete installation shall be installed by government standards.

10. The concrete pad installation shall be installed by manufacture’s standards.

11. The contractor shall verify and make modifications about power configurations for the project.

12. The generator shall be installed with vibration isolating parts.

13.1 The contractor shall provide temporary power back-up plan during absence of gen set.

13.2 The portable generator shall have power capacity to supply minimum 200kW.

13.3 The portable ATS shall have power capacity to supply minimum 600A.

13.4 The portable generator and ATS shall have NEMA 3/3R rating.

14. The fuel tank shall be designed by standard described in table.20 and incorporate industrial recommendations.

15. The minimum distance for future maintenance can be determined by manufacturer’s recommendations. Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

SCOPE OF WORK

REF.

NO.

DRAWING NO.

S4 23-G903

PROJECT NO. :

ME-1SHEET 1 OF 13SCALE: N/A

SCOPE OF WORK

SCOPE OF WORK

A. Generator/ ATS/ Fuel tank Life Cycle Replacement (LCR) Project

16. Electrical connections or cable terminations shall be installed only when connecting equipment is de-energized and grounded.

17. All the equipment & materials which are used for this project shall be purchased with approval from government.

18. All supports, covers, bolts and straps etc. shall be of corrosion resistant materials or protected against corrosion.

19. If the installation of Rigid Metal Conduit (RMC) is not possible, Contractor shall notify government of the situation for alternative.

20. The power raceway including junction/pulling box shall not have sharp points that can cause damage to the cables.

21. If new grounding lines to meet the regulations is needed for fuel system, The contractor shall install new grounding not sharing from existing lines.

22. The contractor shall have plans and apply it to the fuel systems to make sure there will be no leakage.

23. The contractor shall submit the work plans and have approval from government for the spill control, leakage, explosion, materials spec., grounding, pipe tightness, valves (service, relief, vent, sump, gauge), control devices, other things needed for fuel systems.

24. The minimum warranty periods - CTTS is 3 years/ Generators and ATS are 10 years.

25. Damper systems for air intake and exhaust system shall be weather proof type.

26. All equipment shall not be affected from inclement weather.

27. All equipment shall be installed by manufacturer standard and manufacturer’s certified

28. Fuel tanks shall have means for dewater, sediment cleaning.

29. Fuel trans pumps shall cover consumption of both generators.

30.1 Generator options.

30.2 Coolant heater for ambient.

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

SCOPE OF WORK

REF.

NO.

DRAWING NO.

S4 23-G904

PROJECT NO. :

ME-2SHEET 2 OF 13SCALE: N/A

SCOPE OF WORK

A. Generator/ ATS/ Fuel tank Life Cycle Replacement (LCR) Project

30.3 PowerCommand 3.3 with Masterless Load Demand (MLD)

30.4 Exhaust gas temperature sensor

30.5 Temperature sensors – RTDs, 2-phase/ Alternator bearing RTD/ 105 Celsius Rise grade.

30.6 AC Entrance Box/ Circuit breaker (Set mounted)/ Remote annunciator panel

30.7 Spring isolators

31. Restore exist wall. When needed to restore wall, The contractor shall use the same materials for the works not ruining the aesthetics.

32. Technical standard. The contractor shall perform the project in accordance with technical provisions described in SOW.

33. Contractor shall verify existing power system and submit shop drawing including power and control wiring plan for approval by government

34. The generator shall be installed using vibration isolator springs, and the Height, Length, Width, and Density of the Foundation Pad shall adhere to the manufacturer's construction standards.

Additionally, Sand or gravel shall be under of foundation pad.

35. HVAC

36. The HVAC input powers shall not be shared. Exceptions may be made in cases due to the power specifications of the set itself.

37. The Contractor shall verify & modify current power system for HVAC installation.

38. The contractor shall install RMC unless otherwise specified. But where terminated for HVAC, Metal Flexible Conduit (MFC) shall be installed and not over 5 feet from equipment.

39. Safety Switch and power panel shall be NEMA 3/3R type unless otherwise specified.

40. Conduit terminations shall be with water-tight type in outdoor.

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

SCOPE OF WORK

REF.

NO.

DRAWING NO.

S4 23-G905

PROJECT NO. :

ME-3SHEET 3 OF 13SCALE: N/A

SCOPE OF WORK

A. Generator/ ATS/ Fuel tank Life Cycle Replacement (LCR) Project

40. Power raceway shall be fastened to the structure surface at intervals not exceeding 4 feet.

41. All the equipment & materials which are used for this project shall be purchased with approval from government.

42. All supports, covers, bolts and straps etc. shall be of corrosion resistant materials or protected against corrosion.

43. If the installation of Rigid Metal Conduit (RMC) is not possible, Contractor shall notify government of the situation for alternative.

44. HVAC

44.1 The cable specification and wiring method shall conform to the specification described in manufacturer’s document.

44.2 The splicing between cables shall not be permitted.

44.3 The power raceway including junction/pulling box shall not have sharp points that can cause damage to the cables.

44.4 All pipe systems and cables shall be protected with stainless steel cover and tray in outdoor.

44.5 Any products or works that deviate from the specifications stated in this SOW shall be pre-approved by the COR with notification.

44.6 Considering the capacities required in the room and the ventilation factors presented by industrial standards, the contractor must select Wall-type Air Conditioners. The N+1 Requirement must be applied.

47. The contractor must verify and replace the necessary emergency lights in the Generator room, in accordance with the publications specified in Table 20.

48. Additional grounding for the generator installation shall be connected to the existing buried grounding ring.

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

SCOPE OF WORK

REF.

NO.

DRAWING NO.

S4 23-G905

PROJECT NO. :

ME-4SHEET 4 OF 13SCALE: N/A

SCOPE OF WORK

A. Generator/ ATS/ Fuel tank Life Cycle Replacement (LCR) Project

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

SCOPE OF WORK

REF.

NO.

DRAWING NO.

S4 23-G906

PROJECT NO. :

ME-5SHEET 5 OF 13SCALE: N/A

SCOPE OF WORK

Safety and Health RequirementsEngineering Manual 385-l-1

The Army Safety ProgramAR 385-10

Environmental Protection and EnhancementAR 200-1

Accident Reporting and RecordsAR 385-40

U.S. Department of Labor, Occupational Safety and Health Administration(OSHA)StandardsTitle 29 Code of Federal Regulations

Standard Technical Specifications for OMA Projects KoreaOMA 214

Generic Telecommunications Bonding and Grounding (Earthing) For Customer PremisesTIA-607-C (Revision of TIA-607-B)

Maintenance of Mechanical and Electrical Equipment at C4ISR FacilitiesTM 5-692

Site Power Coordinator ProgramNETCOM Regulation 420-1

Engine-Driven Generator Systems for Prime and Standby power applicationsUFC 3-540-01

Safety/ Operations/ ManagementUFC 3-560-01

Fire protection criteriaUFC 3-600-01

Electrical General RequirementsUFC 3-501-01

Telecommunications interior infrastructure planning & designUFC 3-580-01

Petroleum Fuel facilitiesUFC 3-460-01

Fire CodeNFPA 1

Flammable and Combustible Liquids CodeNFPA 30

Installation and Use of Stationary Combustion engines and Gas turbinesNFPA 37

National Electrical CodeNFPA 70

Electrical Safety in the WorkplaceNFPA 70E

Emergency and Standby Power systemsNFPA 110

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL

EQUIPMENT SCHEDULE

REF.

NO.

DRAWING NO.

S4 23-G907

PROJECT NO. :

ME-6SHEET 6 OF 13SCALE: N/A

EQUIPMENT SCHEDULE

Note.WarrantyQ’tyModelMFRRatingCategoryNo.

MFR. Cummins model “QSL9-G7” or approved equal10 Years2QSL9-G7Cummins300kW (375kVA)Generator1

MFR. Cummins model “BTPC 1000A” or approved equal10 Years1BTPC Bypass IsolationCummins1000AATS2

MFR. ATS model “H7 ACTB B3 1000 C5XC 7000” or approved equal3 Years1H7 ACTB B3 1000 C5XC 7000 Bypass IsolationASCO1000ACTTS3

As UL certified product, Pumps and a controller, provided according to the manufacturer’s recommendations, should be included.1 Years1UL Listed, Double shellsSimplex600 [Gal]Day Tank4

Limited to UL 752 (MFR. CONVAULT) products that meet the requirements.1 Years1UL Listed, Double shellsConvault2000 [Gal]Main Tank5

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

LAYOUT (AS-IS) – SHELTER (BLDG.654)

REF.

NO.

DRAWING NO.

S4 23-G908

PROJECT NO. :

ME-7SHEET 7 OF 13SCALE: N/A

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

LAYOUT (TO-BE) – SHELTER (BLDG.654)

REF.

NO.

DRAWING NO.

S4 23-G909

PROJECT NO. :

ME-8SHEET 8 OF 13SCALE: N/A

CTTS (ASCO) ATS

(CUMMINS)

Gen#1

3[ft]3[ft]5[ft]

3[ft]

Gen#2

3[ft]

Fire resistance rating finish

Air intake

Air intake

Embedded raceway (minimum depth 2”)

4-350 KCMIL

1-#2AWG (G)

Reuse – KEPCO incoming lines

Reuse – Building power

Entrance

Supply & Return 1” Steel type

Flexible pipes

Water separator Supply & Return 1” Steel type

Day tank

Flexible pipes

Water separator

Day tank

Control wiring – 2 Lines (Dry contact)

Control wiring – 4 Lines (Dry contact/ DC Input)

Equipment Grounding

System bonding

Equipment Grounding

Grounding Rod Grounding Rod

Power panel (both power sources are available)

To. Leaking monitoring system + G To. Pump controller + G

System bonding

Equipment Grounding

Equipment GroundingReuse

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

LAYOUT (TO-BE) – OUTDOOR

REF.

NO.

DRAWING NO.

S4 23-G910

PROJECT NO. :

ME-9SHEET 9 OF 13SCALE: N/A

Antenna Main tank

Concrete encasement

Pump controller

Generator

“B” “C”

“D” “A”

“A” “B”

“C”

“D”

Maintenance valve

Strainer

Maintenance valve

Anti-siphoning valve Hopper

Maintenance valve

Monitoring system (TMS2000)

Generator shelter (Bldg.S654)

Return pump supply pump

To. Leaking monitoring system (input power) + G To. Pump controller + G

Grounding Rod

Equipment grounding

For pump control – 2 Lines

For sensing fuel level – 2 Lines

For sensing fuel level – 2 Lines

For sensing leaking – 2 Lines

Emergency shutdown (From. Generator)

Day tank location shall be determined by field engineers with government approval

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

SIGNLE LINE DIAGRAM

REF.

NO.

DRAWING NO.

S4 23-G910

PROJECT NO. :

ME-10SHEET 10 OF 13SCALE: N/A

G

G

To. SW PNL

(IN BUILDING)1000AT/AF

1000AT/AF

CUMMINS

300kW/375kVA

120/ 208V – 3PH 4W

CUMMINS

300kW/375kVA

120/ 208V – 3PH 4W

Gen-to-Gen ATS

CUMMINS 1000A

Main ATS

ASCO CTTS 1000A

MCCB

1200AT/ 1200AF

TR

5.7kV – PRI.

208Y/120V – SEC.

3PH 4W 60Hz

Commercial power (From KEPCO)

4 SETS

4 - 350 KCMIL,

1 - #2 Grounding

CONTROL CONDUIT

CONTROL CONDUIT

(TO. PUMP CONTROLLER)

PNL. SW

Circuit No.14 100AT/AF

1 SET OF 35mm C/ 4 – 2 AWG & 1 – 8 AWG (G)

LIGHTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

20AT

100AF

RECEP. RECEP. RECEP.GEN#1

COOLANT

HEATER

GEN#1

ENGINE

HEATER

GEN#1

BATT.

CHARGER

GEN#1

ANTI-COND.

HEATER

GEN#1

CABINET

HEATER

GEN#2

COOLANT

HEATER

GEN#2

ENGINE

HEATER

GEN#2

BATT.

CHARGER

GEN#2

ANTI-COND.

HEATER

GEN#2

CABINET

HEATER

FUEL

SUPPLY

PUMP

FUEL

RETURN

PUMP

SPARE SPARE SPARE SPARE

GENERATOR ROOM – EXISTING PANEL “A”

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

20AT

100AF

12 SET of 16mm C/ 2 - #12 & 1 - #12 (G)

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

PANELBOARD “A” LOAD SCHEDULE

REF.

NO.

DRAWING NO.

S4 23-G910

PROJECT NO. :

ME-11SHEET 11 OF 13SCALE: N/A

PANELBOARD “A” LOAD SCHEDULE

CONNECTION

DIAGRAMREMARK

CIRCUIT BREAKER SIZEPHASE LOADTOTAL

LOADLOAD DESCRIPTIONCKT

NO. AICATAFPCBA

#12 (3/4” C)10kA201001600600LIGHTS1

#12 (3/4” C)10kA201001970970RECEPTACLE2

#12 (3/4” C)10kA201001150150GEN#1 COOLANT HEATER3

#12 (3/4” C)10kA201001450450GEN#1 ENGINE HEATER4

#12 (3/4” C)10kA20100112001200GEN#1 BATTERY CHARGER5

#12 (3/4” C)10kA201001300300GEN#1 ANTI-CONDENSATION HEATER6

#12 (3/4” C)10kA201001100100GEN#1 CABINET HEATER7

#12 (3/4” C)10kA201001150150GEN#2 COOLANT HEATER8

#12 (3/4” C)10kA201001450450GEN#2 ENGINE HEATER9

#12 (3/4” C)10kA20100112001200GEN#2 BATTERY CHARGER10

#12 (3/4” C)10kA201001300300GEN#2 ANTI-CONDENSATION HEATER11

#12 (3/4” C)10kA201001970970RECEPTACLE12

#12 (3/4” C)10kA201001100100GEN#2 CABINET HEATER13

#12 (3/4” C)10kA201001970970RECEPTACLE14

#12 (3/4” C)10kA201001250250FUEL SUPPLY PUMP15

#12 (3/4” C)10kA201001250250FUEL RETURN PUMP16

SPARE17 – 20

4 - #2 & #8 (G) 35mm2770275028908410 [W]TOTAL LOAD

100A LUG INTERIOR.

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

DETAILS – MAIN TANK

REF.

NO.

DRAWING NO.

S4 23-G911

PROJECT NO. :

ME-12SHEET 12 OF 13SCALE: N/A

Generator, ATS & Fuel system LCR, TCG

CAMP CARROLL TCG – Generator shelter

DETAILS – UNDERGROUND (PIPE)

REF.

NO.

DRAWING NO.

S4 23-G911

PROJECT NO. :

ME-13SHEET 13 OF 13SCALE: N/A

Concrete encasement sump

Fuel supply Fuel return

Double-wall primary pipe (PVDF)

To. Main fuel tank

Dual Layer access pipe

Transition slab

To. Day tank