W912QR24R0031_Specs_Vol2-0000.pdf
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- W912QR24R0031
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This document is a solicitation for a Design-Bid-Build construction project to build a 13,744 SF Area Maintenance Support Activity (AMSA) facility in Wilkes-Barre, Pennsylvania. The project includes the construction of a permanent facility with reinforced concrete foundations, floors, and walls; HVAC; plumbing; security systems; and supporting infrastructure such as paving, fencing, and utilities. The solicitation is an Unrestricted (Full and Open) procurement using a Best Value Tradeoff source selection process. The estimated construction value is between $10-25 million. Offerors must be registered in the SAM database to be eligible for award. The period of performance is estimated at 796 calendar days. The solicitation and associated documents are available for download on the SAM.gov website.
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| W912QR24R0031_Plans-0003.pdf | ||
| W912QR24R0031_Specs-0003.pdf | ||
| W912QR24R0031_Specs-0002.pdf | ||
| W912QR24R0031_Plans-0002.pdf | ||
| Site Visit Attendee List.xlsx | XLSX spreadsheet | |
| W912QR24R0031-0001.pdf | ||
| CHANGE NOTICE - SITE VISIT.docx | DOCX document | |
| W912QR24R0031_Specs_Vol1-0000.pdf | ||
| W912QR24R0031_Specs_Vol3-0000.pdf | ||
| W912QR24R0031_Plans -0000.pdf |
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Solicitation For Wilkes-Barre Area Maintenance Support Activity (AMSA), Wilkes-Barre, PA
P2: 501675
Design-Bid-Build
Specifications - Vol. 2 of 3 (DIV 08 - 23)
21 August 2024
W912QR24R0031
Certified Final Design ARIMS: 200A Disposition: Maintain for 15yrs after construction.
W912QR24R0031_Specs_Vol2-0000
P2 501675 Wilkes Barre AMSA Wilkes-Barre, PA
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 80 00.00 06 04/21 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK
01 32 01.00 06 10/23 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29.00 06 11/17 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 11/23 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 11/20 SPECIAL INSPECTIONS
01 46 00.00 06 04/20 TOTAL BUILDING COMMISSIONING
01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19.00 06 04/20 TEMPORARY ENVIRONMENTAL CONTROLS AND
PERMITS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 21 00 05/15, CHG 1: 08/18 STEEL JOIST FRAMING
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS
05 51 33 02/16, CHG 2: 02/18 METAL LADDERS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM
FOR AIR TIGHTNESS
PROJECT TABLE OF CONTENTS Page 1
CERTIFIED FINAL
07 11 13 08/23 BITUMINOUS DAMPPROOFING
07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING
07 21 13 08/23 BOARD AND BLOCK INSULATION
07 21 16 08/23 MINERAL FIBER BLANKET INSULATION
07 22 00 08/23 ROOF AND DECK INSULATION
07 27 10 08/23 BUILDING AIR BARRIER SYSTEM
07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 08/23 SPRAY FOAM AIR BARRIERS
07 42 13 05/11, CHG 2: 02/18 METAL WALL PANELS
07 42 13.19 02/24 INSULATED CORE METAL WALL PANELS
07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING
07 60 00 08/23 FLASHING AND SHEET METAL
07 72 33 06/09 ROOF ACCESSORIES
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/23 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES
08 36 13 08/20 SECTIONAL OVERHEAD DOORS
08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND
STOREFRONTS
08 45 23.00 48 04/06 INSULATED TRANSLUCENT FIBERGLASS
SANDWICH PANEL WALL/ROOF SYSTEM
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
08 91 00 08/20 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 67 23.13 11/19 STANDARD RESINOUS FLOORING
09 90 00 02/21 PAINTS AND COATINGS
09 96 13 01/24 ELECTROSTATIC DISSIPATIVE COATING
DIVISION 10 - SPECIALTIES
10 11 00 08/20 VISUAL DISPLAY UNITS
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 05/11 METAL LOCKERS
10 56 13 04/06 STEEL SHELVING
10 90 00.00 48 04/06 MISCELLANEOUS SPECIALTIES
DIVISION 11 - EQUIPMENT
11 31 13 08/17, CHG 1: 08/18 ELECTRIC KITCHEN EQUIPMENT
DIVISION 12 - FURNISHINGS
PROJECT TABLE OF CONTENTS Page 2
12 24 13 08/20 ROLLER WINDOW SHADES
12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES
12 93 00 08/17, CHG 1: 08/18 SITE FURNISHINGS
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 15 05/22 COMMON PIPING FOR HVAC
23 05 93.00 06 08/16 TESTING, ADJUSTING, AND BALANCING
(TAB) OF HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 11 20 05/20 FACILITY GAS PIPING
23 21 23 08/17 HYDRONIC PUMPS
23 23 00 08/21 REFRIGERANT PIPING
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 35 16.17 10 05/20 MECHANICAL ENGINE AND WELDING FUME
EXHAUST SYSTEMS
23 52 00 04/08, CHG 5: 11/19 HEATING BOILERS
23 54 19 08/21 BUILDING HEATING SYSTEMS, WARM AIR
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 05/21, CHG 1: 08/23 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
25 05 11.01 05/21, CHG 1: 08/23 CYBERSECURITY FOR LOW IMPACT HVAC
CONTROL SYSTEMS
25 05 11.02 05/21, CHG 1: 08/23 CYBERSECURITY FOR LOW IMPACT FIRE
ALARM AND MASS NOTIFICATION SYSTEMS
25 08 10 05/21 UTILITY MONITORING AND CONTROL SYSTEM
TESTING
DIVISION 26 - ELECTRICAL
26 05 73 08/23 POWER SYSTEM STUDIES
26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM
26 27 14.00 20 02/21, CHG 1: 05/21 ELECTRICITY METERING
26 41 00 08/23 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 55 53 11/23 SECURITY LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
PROJECT TABLE OF CONTENTS Page 3
DIVISION 27 - COMMUNICATIONS
27 05 28.36 48 04/20 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00.00 48 10/20 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 06 07/18 EARTHWORK
31 05 22.00 06 07/16 GEOTEXTILES USED AS FILTERS
31 11 00 11/18 CLEARING AND GRUBBING
31 21 13 11/18 RADON MITIGATION
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19.61 11/19 SEALING OF JOINTS IN RIGID PAVEMENT
32 05 33 08/17 LANDSCAPE ESTABLISHMENT
32 11 23 05/22 AGGREGATE BASE COURSE FOR FLEXIBLE
PAVING
32 11 23.23 08/22 BASE COURSE DRAINAGE LAYERS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 13.06 06 06/18 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 93 00 08/17, CHG 1: 08/21 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING
33 30 00 05/18 SANITARY SEWERAGE
33 40 00 11/21 STORMWATER UTILITIES
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00.00 48 04/20 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.14 11/19, CHG 1: 02/21 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP
RUNNING
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 08 11 13
STEEL DOORS AND FRAMES
08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012; R 2017) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM A924/A924M (2022a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2022) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2022) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation
ASTM D2863 (2019) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)
ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings
SECTION 08 11 13 Page 1
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 80 (2022) Standard for Fire Doors and Other Opening Protectives
NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Details for Standard Steel Doors, Frames, and Accessories and Related Components
SDI/DOOR 113 (2023) Standard Practice for Determining the Steady-State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.4 (2022) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors
SDI/DOOR A250.6 (2020) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2023) Specifications for Standard Steel Doors and Frames
SDI/DOOR A250.11 (2022) Recommended Erection Instructions for Steel Frames
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 4-010-01 (2018; with Change 2, 2022) DoD Minimum Antiterrorism Standards for Buildings
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016; Reprint May 2021) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
SECTION 08 11 13 Page 2
Doors; G
Frames; G
Accessories
Schedule of Doors; G
Schedule of Frames; G
SD-03 Product Data
Doors; G
Recycled Content for Steel Door Product; S
Frames; G
Recycled Content for Steel Frame Product; S
Accessories
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8, except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00 DOOR HARDWARE. Undercut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated. Provide door material that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel door product. Exterior doors must be tested in accordance with ASTM F2247 or ASTM F2927 to meet requirements of
UFC 4-010-01.
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors
SDI/DOOR A250.8, Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors, of size(s) and design(s) indicated.
2.1.1.2 Maximum Duty Doors
SDI/DOOR A250.8, Level 4, physical performance Level A, Model 1 with core construction as required by the manufacturer for exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are
SECTION 08 11 13 Page 3 required, the space between the stiffeners must be filled with board insulation.
Windborne-Debris Impact Resistance: Passes ASTM E1886 missile-impact and cyclic-pressure tests in accordance with ASTM E1996 for Wind Zone 2 for enhanced protection.
2.2 INSULATED STEEL DOOR SYSTEMS
Provide insulated steel doors and frames in accordance with SDI/DOOR 113 at entrances to dwelling units and where indicated. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor. Provide insulated steel doors with a core of polyurethane foam; face sheets, edges, and frames of galvanized steel not lighter than 23 gage, 16 gage, and 16 gage respectively; magnetic weatherstripping; nonremovable-pin hinges;
thermal-break aluminum threshold; and vinyl door bottom. Provide to doors and frames a phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Test doors in accordance with SDI/DOOR A250.4 and meet the requirements for Level C. Prepare doors to receive specified hardware.
Provide doors 1-3/4 inch thick.
2.3 ACCESSORIES
2.3.1 Shelves for Dutch Doors
SDI/DOOR 111. Fabricate shelves of steel not lighter than 16 gage, of the size indicated. Provide brackets of stock type fabricated of the same metal used to fabricate shelves.
2.3.2 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors.
2.3.3 Moldings
Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings.
2.4 INSULATION CORES
Provide insulating cores at all exterior doors, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and conforming to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or
c. Mineral board: ASTM C612, Type I.
2.5 STANDARD STEEL FRAMES
SDI/DOOR A250.8, Level 2, except as otherwise specified. Form frames to
SECTION 08 11 13 Page 4 sizes and shapes indicated, with welded corners. Provide steel frames for doors, sidelights, mullions, unless otherwise indicated. Provide frame product that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel frame product.
2.5.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.5.2 Mullions and Transom Bars
Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together. Bottom of door mullions must have adjustable floor anchors and spreader connections.
2.5.3 Stops and Beads
Provide form and loose stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.5.4 Cased Openings
Fabricate frames for cased openings of same material, gage, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.
2.5.5 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated not lighter than 18 gage.
2.5.5.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;
c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111;
and
SECTION 08 11 13 Page 5
2.5.5.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member.
2.6 FIRE DOORS AND FRAMES
Provide fire doors and frames in accordance with NFPA 80 and this specification. Include insulated core materials in fire doors where indicated in the door schedule.
2.6.1 Labels
Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required. Testing must be in accordance with NFPA 252 or UL 10C. Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.
2.6.2 Astragal on Fire Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
2.7 EXTERIOR FRAMES
Provide thermal insulation in all exterior frames. Provide frames of a minimum Level 4, with frames of a minimum thickness of 0.067 inch, 14 gage.
2.8 HARDWARE PREPARATION
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6. For additional requirements refer to ANSI/BHMA A156.115. Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Punch door frames, with the exception of frames that will have weatherstripping gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.9 FINISHES
2.9.1 Factory-Primed Finish
Thoroughly clean all surfaces of doors and frames then chemically treat and factory prime with a rust inhibiting coating as specified in SDI/DOOR A250.8, or paintable A25 galvannealed steel without primer. Where coating is removed by welding, apply touchup of factory primer.
2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M. The coating weight must meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint. Thoroughly
SECTION 08 11 13 Page 6 clean and chemically treat to insure maximum paint adhesion. Factory prime as specified in SDI/DOOR A250.8.
2.9.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M, Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8.
2.10 FABRICATION AND WORKMANSHIP
Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger than the actual masonry thickness. Design frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.11 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00, GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11. Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8.
After erection and glazing, clean and adjust hardware.
3.1.3 Fire Doors and Frames
Install fire doors and frames, including hardware, in accordance with
NFPA 80.
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
SECTION 08 11 13 Page 7
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 8
SECTION 08 11 16
ALUMINUM DOORS AND FRAMES
05/17, CHG 2: 11/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 90.1 - IP (2019) Energy Standard for Buildings Except Low-Rise Residential Buildings
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)
ASTM B221 (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM E283 (2019) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2023) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E1886 (2019) Standard Test Method for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Missile(s) and Exposed
SECTION 08 11 16 Page 1 to Cyclic Pressure Differentials
ASTM E1996 (2017) Standard Specification for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Windborne Debris in Hurricanes
ASTM F1642/F1642M (2017) Standard Test Method for Glazing and Glazing Systems Subject to Airblast Loadings
ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)
ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings
NATIONAL FENESTRATION RATING COUNCIL (NFRC)
NFRC 100 (2020) Procedure for Determining Fenestration Product U-Factors
NFRC 200 (2020) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence
1.2 PERFORMANCE REQUIREMENTS
1.2.1 Structural Calculations
1.2.1.1 Minimum Antiterrorism Performance
Provide doors meeting the minimum antiterrorism performance as specified in the paragraphs below.
a. Dynamic Design Analysis Method
As an alternative to the static equivalent load design approach described above, glazed opening framing members, anchors, and glazing may be designed using a dynamic analysis to prove the glazed opening system will provide performance equivalent to or better than a very low hazard rating in accordance with ASTM F1642/F1642M associated with the applicable low level of protection for the project.
b. Standard Airblast Test Method
Testing in accordance with ASTM F2927 may be by shock tube or arena test. Perform the test on the entire proposed door assembly, which must include, but not be limited to, the glazing, its framing/support system, operating devices, and all anchorage devices. Install door system anchorage that replicates the method of installation to be used for the project. Utilize the fasteners and anchorage methods used to attach the tested door assembly that are representative of the actual door installation. Demonstrate by calculation any deviations in actual installation of the connections or the connected elements from those tested to provide the damage level as indicated below.
SECTION 08 11 16 Page 2
The minimum airblast loading parameters for the test must be as follows: peak positive pressure of 50 pounds per square inch (psi).
The acceptance criteria for the proposed door systems, as determined by the damage level/door response damage criteria of ASTM F2247 or ASTM F2927, will provide a performance equivalent to or better than a category III door damage level rating. Door glazing performance must be equivalent to or better than H4-Low hazard rating in accordance with
ASTM F1642/F1642M.
1.2.2 Wind Borne Debris
Provide impact resistant door assemblies meeting the Windborne-Debris-Impact Resistant Performance requirements of ASTM E1996 and ASTM E1886 as follows:
(1) Pass missile-impact tests when tested according to ASTM E1886 and meeting performance requirements according to ASTM E1996 for missiles A and D in Table 2.
1.2.3 Air Infiltration
When tested in accordance with ASTM E283, air infiltration per door leaf cannot exceed 0.6 cubic feet per minute per square foot of fixed area at a test pressure of 6.24 pounds per square foot.
1.2.4 Water Penetration
When tested in accordance with ASTM E331, there can be no water penetration at a pressure of 2.86 pounds per square foot of fixed area.
1.2.5 Thermal Transmittance, Solar Heat Gain, Visible Light Transmittance
Provide products bearing NFRC Project Label Certificates for Fenestration verifying compliance with requirements for each assembly indicated. An NFRC Bid Report, or approved equal, for field assembled exterior doors may be submitted in lieu of Project Label Certificates for Fenestration if such reports are created in accordance with NFRC CAMP procedures and are provided by the manufacturer. Such alternate reports may be submitted with shop drawings, however, NFRC validated Project Label Certificates for Fenestration are required as a Closeout Submittal. Contact NFRC for information on NFRC 100 and NFRC 200 Compliance and Monitoring Program (CAMP) rating requirements:
http://www.nfrc.org/industry/certification/compliance-and-monitoring-program-camp/
1.2.5.1 U-Factor
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC as having a whole window U-factor of 0.77 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 100.
1.2.5.2 Solar Heat Gain Coefficient (SHGC)
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the National Fenestration Rating Council with a whole window SHGC of 0.22 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with
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NFRC 200.
1.2.5.3 Visible Light Transmittance (VLT)
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC with a whole window VLT of 35 to 50 percent as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 200.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification arefor information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
For Each Type of Door and Frame Assembly; G
SD-03 Product Data
For Each Type of Door and Frame Assembly; G
Recycled Content of Aluminum Material; S
SD-05 Design Data
Design Analysis; G
Structural Calculations for Deflection and Antiterrorism; G
SD-06 Test Reports
Air Infiltration; G
Water Penetration; G
SD-07 Certificates
NFRC Project Label Certificates for Fenestration; G
SD-08 Manufacturer's Instructions
Installation of Each Type of Door and Frame Assembly; G
SD-10 Operation and Maintenance Data
Adjustments, Cleaning, and Maintenance; G
SD-11 Closeout Submittals
NFRC Project Label Certificates for Fenestration; G
1.4 DELIVERY, STORAGE, AND HANDLING
Inspect materials delivered to the site for damage. Unload and store with
SECTION 08 11 16 Page 4 minimum handling. Provide storage space in dry location with adequate ventilation, free from dust or water, and easily accessible for inspection and handling. Stack materials on non-absorptive strips or wood platforms.
Do not cover doors and frames with tarps, polyethylene film, or similar coverings. Protect finished surfaces during shipping and handling using manufacturer's standard method. Do not apply coatings or lacquers to surfaces to which caulking and glazing compounds must adhere.
1.5 QUALITY CONTROL
1.5.1 Shop Drawing
Indicate elevations and sections for each type of door and frame assembly.
Show sizes and details of each assembly, frame construction,subframe attachment, thickness and gages of metal, details of door and frame construction, proposed method(s) of anchorage, glazing details, provisions for an location of hardware, method and materials for flashing and weatherstripping, miscellaneous trim, installation details, and other related items necessary for a complete representation of all components.
1.5.2 Design Analysis
Submit design analysis with calculations showing that the design of each different size and type of door unit and its anchorage to the structure meets the minimum antiterrorism standards required by paragraph MINIMUM ANTITERRORISM PERFORMANCE, unless conformance is demonstrated by standard blast test results. Calculations verifying the performance of each door proposed for use, under the given loads, must be prepared and signed by a registered Professional Engineer. The door components and anchorage devices to the structure, as determined by the design analysis, must be reflected in the shop drawings.
1.5.3 Test Reports
Test door assembly including glazing for evaluation of hazards generated from airblast loading in accordance with ASTM F2247 or ASTM F2927 by an independent testing agency regularly engaged in blast testing. This test method and the resulting data are valid for the door size tested and smaller doors of identical construction.
For minimum Antiterrorism doors and glazing, in lieu of a Design Analysis, submit results of standard blast testing, included in a test report, providing information in accordance with ASTM F2247 or ASTM F2927, as prepared by the independent testing agency performing the test. The test results must demonstrate the ability of each door and glazing assembly proposed for use to withstand the blast loading parameters and achieve the damage hazard level rating specified in paragraph TESTING.
1.5.4 Operation and Maintenance Data
Submit detailed instructions for installation, adjustments, cleaning, and maintenance of each type of assembly indicated.
PART 2 PRODUCTS
2.1 DOORS AND FRAMES
Provide swing-type aluminum doors and frames of size, design, and location indicated. Provide doors complete with frames, framing members, trim, and accessories. Coordinate side lites, window walls, adjacent curtainwall
SECTION 08 11 16 Page 5 with Section 08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
2.2 MATERIALS
2.2.1 Anchors
Stainless steel .
2.2.2 Weatherstripping
Continuous wool pile, silicone treated, or type recommended by door manufacturer.
2.2.3 Aluminum Alloy for Doors and Frames
ASTM B221M, ASTM B221, Alloy 6063-T5 for extrusions. ASTM B209M, ASTM B209, alloy and temper best suited for aluminum sheets and strips. Provide aluminum materials that include a minimum of 30 percent recycled content.
Provide data indicating percentage of recycled content of aluminum material.
2.2.4 Fasteners
Hard aluminum or stainless steel.
2.2.5 Structural Steel
ASTM A36/A36M.
2.2.6 Aluminum Paint
Aluminum door manufacturer's standard aluminum paint.
2.3 FABRICATION
2.3.1 Aluminum Frames
Extruded aluminum shapes with contours approximately as indicated. Provide removable glass stops and glazing beads for frames accommodating fixed glass. Use countersunk stainless steel Phillips screws for exposed fastenings, and space not more than 12 inches on center. Mill joints in frame members to a hairline fit, reinforce, and secure mechanically.
2.3.2 Aluminum Doors
Of type, size, and design indicated and minimum 1-3/4 inch thick. minimum wall thickness, 0.125 inch, except beads and trim, 0.050 inch. Door sizes shown are nominal; include standard clearances as follows: 0.093 inch at hinge and lock stiles, 0.125 inch between meeting stiles, 0.125 inch at top rails, 0.187 inch between bottom and threshold, and 0.687 inch between bottom and floor.
2.3.2.1 Full Glazed Stile and Rail Doors
Provide doors with wide stiles and rails as indicated. Fabricate from extruded aluminum hollow seamless tubes or from a combination of open-shaped members interlocked or welded together. Fasten top and bottom rail together by means of welding or by 3/8 or 1/2 inch diameter cadmium-plated tensioned steel tie rods. Provide an adjustable mechanism of jack screws or other methods in the top rail to allow for minor
SECTION 08 11 16 Page 6 clearance adjustments after installation.
2.3.3 Welding and Fastening
Where possible, locate welds on unexposed surfaces. Dress welds on exposed surfaces smoothly. Select welding rods, filler wire, and flux to produce a uniform texture and color in finished work. Remove flux and spatter from surfaces immediately after welding. Exposed screws or bolts will be permitted only in inconspicuous locations, and must have countersunk heads. Weld concealed reinforcements for hardware in place.
2.3.4 Weatherstripping
Provide on stiles and rails of exterior doors. Fit into slots which are integral with doors or frames. Weatherstripping must be replaceable without special tools, and adjustable at meeting rails of pairs of doors.
During installation, verify doors swing freely and close positively. Refer to paragraph AIR INFILTRATION for air leakage requirements and testing.
2.3.5 Anchors
On the backs of subframes, provide anchors of the sizes and shapes indicated for securing subframes to adjacent construction. Anchor transom bars at ends and mullions at head and sill. Place anchors near top and bottom of each jamb and at intermediate points not more than 25 inch apart.
2.3.6 Provisions for Hardware
Coordinate with Section 08 71 00 DOOR HARDWARE. Deliver hardware templates and hardware (except field-applied hardware) to the door manufacturer for use in fabrication of aluminum doors and frames. Cut, reinforce, drill, and tap doors and frames at the factory to receive template hardware.
Provide doors to receive surface-applied hardware, except push plates, kick plates, and mop plates, with reinforcing only; drill and tap in the field.
Provide hardware reinforcements of stainless steel or steel with hot-dipped galvanized finish, and secure with stainless steel screws.
2.3.7 Provisions for Glazing
Provide extruded aluminum snap-in glazing beads on interior side of doors.
Provide extruded aluminum, theft-proof, snap-in glazing beads or fixed glazing beads on exterior or security side of doors. Design glazing beads to receive thickness indicated for each glazed assembly. Coordinate requirements with Section 08 81 00 GLAZING.
2.3.8 Finishes
Provide exposed aluminum surfaces with factory finish of anodic coating or organic coating.
2.3.8.1 Anodic Coating
Clean exposed aluminum surfaces and provide an anodized finish conforming to AA DAF45. Provide clear (natural), designation AA-M10-C22-A41, Architectural Class I 0.7 mil or thicker) finish..
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PART 3 EXECUTION
3.1 INSTALLATION
Plumb, square, level, and align frames and framing members to receive doors, transoms, adjoining side lites. Anchor frames to adjacent construction as indicated and in accordance with manufacturer's printed instructions and the approved shop drawings. Install anchorage that complies with applicable structural requirements. Anchor bottom of each frame to rough floor construction with 3/32 inch thick minimum stainless steel angle clips secured to back of each jamb and to floor construction; use stainless steel bolts and expansion rivets for fastening clip anchors. Hang doors to produce clearances specified in paragraph ALUMINUM DOORS. After erection and glazing, adjust doors and hardware to operate properly.
3.2 PROTECTION FROM DISSIMILAR MATERIALS
3.2.1 Dissimilar Metals
Where aluminum surfaces come in contact with metals other than stainless steel, zinc, or small areas of white bronze, protect from direct contact to dissimilar metals.
3.2.1.1 Protection
Provide one of the following systems to protect surfaces in contact with dissimilar metals:
a. Paint the dissimilar metal with one coat of heavy-bodied bituminous paint.
b. Apply elastomeric sealant between aluminum and dissimilar metals in accordance with Section 07 92 00 JOINT SEALANTS.
c. Paint dissimilar metals with one coat of primer and one coat of aluminum paint.
d. Use a non-absorptive tape or gasket in permanently dry locations.
3.2.2 Drainage from Dissimilar Metals
In locations where drainage from dissimilar metals has direct contact with aluminum, provide protective paint to prevent aluminum discoloration.
3.2.3 Masonry and Concrete
Provide aluminum surfaces in contact with mortar, concrete, or other masonry materials with one coat of heavy-bodied bituminous paint.
3.2.4 Wood or Other Absorptive Materials
Provide aluminum surfaces in contact with absorptive materials subject to frequent moisture, and aluminum surfaces in contact with treated wood, with two coats of aluminum paint or one coat of heavy-bodied bituminous paint.
In lieu of painting aluminum, paint the wood or other absorptive surface with two coats of aluminum paint and seal joints with elastomeric sealant.
SECTION 08 11 16 Page 8
3.3 SEALING AROUND ASSEMBLIES
Seal all penetrations of the air barrier by sealing around door openings as necessary to achieve compliance with air leakage requirements indicated in the air barrier sections of the specifications and, the requirements of Section 07 27 10 BUILDING AIR BARRIER SYSTEM. Flash all doors with corrosion resistant flashing to prevent water intrusion.
3.4 CLEANING
Upon completion of installation, clean door and frame surfaces in accordance with door manufacturer's written recommended procedure. Do not use abrasive, caustic, or acid cleaning agents.
3.5 PROTECTION
Protect doors and frames from damage and from contamination by other materials such as cement mortar. Prior to completion and acceptance of the work, restore damaged doors and frames to original condition, or replace with new ones.
-- End of Section --
SECTION 08 11 16 Page 9
SECTION 08 36 13
SECTIONAL OVERHEAD DOORS
08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A227/A227M (2017) Standard Specification for Steel Wire, Cold-Drawn for Mechanical Springs
ASTM A229/A229M (2018) Standard Specification for Steel Wire, Quenched and Tempered for Mechanical Springs
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM E330/E330M (2014; R 2021) Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)
ANSI/DASMA 102 (2011) Specifications for Sectional Overhead-Type Doors
ANSI/DASMA 108 (2017) Standard Method for Testing Sectional Garage Doors, Rolling Doors and Flexible Doors: Determination of Structural Performance Under Uniform Static Air Pressure Difference
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 1 (2022) Standard for Industrial Control and Systems: General Requirements
NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and
SECTION 08 36 13 Page 1
Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2021) Motors and Generators
NEMA ST 20 (2014) Dry-Type Transformers for General Applications
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2023; ERTA 4 2023) National Electrical Code
UNDERWRITERS LABORATORIES (UL)
UL 325 (2017; Reprint Feb 2020) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification arefor information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Doors; G
SD-03 Product Data
Doors; G
Electric Operators; G
SD-08 Manufacturer's Instructions
Doors
SD-10 Operation and Maintenance Data
Doors, Data Package 2; G
1.2.1 Shop Drawing Information
Show types, sizes, locations, metal gages including minimum metal decimal thickness, hardware provisions, installation details, and other details of construction. For electrically-operated doors, include supporting brackets for motors, location, type, and ratings of motors, switches, and safety devices.
1.2.2 Electric Operators Product Data
For electrically motor-operated doors, submit manufacturer's wiring
SECTION 08 36 13 Page 2 diagrams for motor and controls.
1.3 DELIVERY, STORAGE, AND HANDLING
Protect doors and accessories from damage during delivery, storage, and handling. Clearly mark manufacturer's brand name. Store doors in dry locations with adequate ventilation, free from dust and water. Remove damaged items and provide new. Provide easy access for inspection and handling of overhead doors prior to installation.
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Hard-Drawn Springwire
ASTM A227/A227M.
2.1.2 Oil-Tempered Springwire
ASTM A229/A229M.
2.1.3 Steel Sheet
ASTM A653/A653M.
2.1.4 Steel Shapes
ASTM A36/A36M.
2.1.5 Glass
Fully tempered, clear float glass 1/8 inch thick.
2.2 DOORS
Doors must comply with ANSI/DASMA 102. Metal doors to have horizontal sections hinged together which operate in a system of tracks to completely close the door opening in the closed position and make the full width and height of the door opening available for use in the open position. Provide a permanent label on the door indicating the name and address of the manufacturer. Provide doors with vertical lift type designed to slide upward into a vertical position. Doors operate by electric power with auxiliary hand chain operation.
2.3 DESIGN REQUIREMENTS
Design wind load must conform to the design wind load for the building of door area without damage. Doors must be tested in accordance with either ASTM E330/E330M or ANSI/DASMA 108 and must meet the acceptance criteria of
ANSI/DASMA 108.
2.4 FABRICATION
2.4.1 Steel Overhead Doors
Form door sections of hot-dipped galvanized steel not lighter than 20 gage with longitudinal integral reinforcing ribs or 24 gage with longitudinal integral reinforcing ribs and flat bottom V-grooves. Install sections not
SECTION 08 36 13 Page 3 less than 2 inch in thickness. Meeting rails to have interlocking joints to ensure a weathertight closure and alignment for full width of the door.
Provide sections of the height indicated or the manufacturer's standard.
Do not exceed thick 24 inch height for intermediate sections. Bottom sections may be varied to suit door height. Do not exceed 30 inch height for bottom section. Provide glass panels and install panels using manufacturer's standard for rubber gaskets.
2.4.1.1 Insulated Sections
Insulate door sections with plastic foam or other material providing a "U" factor of 0.27 or less. Cover interior of door sections with steel sheets of not lighter than 27 gage to completely enclose the insulating material.
2.4.2 Tracks
Provide galvanized steel tracks not lighter than 14 gage thick for 2 inch tracks and not lighter than 12 gage thick for 3 inch tracks. Provide galvanized steel vertical tracks with continuous galvanized steel angle not lighter than 13 gage for installation to walls. Incline vertical track through use of adjustable brackets to obtain a weathertight closure at jambs. Reinforce horizontal track with galvanized steel angle; support from track ceiling construction with galvanized steel angle and cross bracing to provide a rigid installation.
2.4.3 Hardware
Provide hinges, brackets, rollers, locking devices, and other hardware required for complete installation. Install roller brackets and hinges with 14 gage galvanized steel. Provide rollers with ball bearings and case-hardened races. Provide reinforcing on doors where roller hinges are connected. Provide a positive locking device and cylinder lock with two keys on manually operated doors.
2.4.4 Counterbalancing
Counterbalance doors with an oil-tempered, helical-wound torsional spring mounted on a steel shaft. Provide adjustable spring tension, connect spring to doors with cable through cable drums. Provide cable safety factor of at least 5 to 1.
2.5 ELECTRIC OPERATORS
2.5.1 Operator Features
Operators must be labeled and listed to the requirements of UL 325.
Provide operators of the drawbar type or side mount (jack shaft) type as recommended by the manufacturer. Include operators with electric motor, machine-cut reduction gears, steel chain and sprockets, magnetic brake, brackets, pushbutton controls, limit switches, magnetic reversing contactor, a manual chain hoist operator for emergency use, and other accessories necessary for operation. Design electric operator so motor may be removed without disturbing the limit switch timing and without affecting the manual operator. Provide the operator with slipping clutch coupling to prevent stalling the motor. Provide a clutch controlled emergency manual operator so that it may be engaged and disengaged from the floor; do not affect limit switch timing by operation. The manual operator is not required if door can be manual-pushup operated with a force not to exceed 25 pounds. Provide an electrical or mechanical device that disconnects the
SECTION 08 36 13 Page 4 motor from the operating mechanism when the manual operator is engaged.
2.5.2 Motors
NEMA MG 1, high-starting torque, reversible type with sufficient horsepower and torque output to move the door in either direction from any position.
Provide a motor to produce a door travel speed of not less than 8 inch or more than one foot per second without exceeding the rated capacity. Motors must be operate on current of the characteristics indicated at not more than 3600 rpm. Single-phase motors must not have commutation or more than one starting contact.
2.5.3 Controls
Provide a motor for each door with an enclosed, across-the-line type, magnetic reversing contactor, thermal overload and undervoltage protection, solenoid-operated brake, limit switches, and control switches. Locate control switches at least 5 feet above the floor so the operator will have complete visibility of the door at all times. Provide control equipment to conform to NEMA ICS 1 and NEMA ICS 2. Provide control enclosures with NEMA ICS 6, Type 12 or Type 4, except that contactor enclosures may be Type
1. Provide a three-button type control switch stations with buttons marked "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons must require only momentary pressure to operate. The "CLOSE" button must require constant pressure to maintain the closing motion of the door. If the door is in motion and the "STOP" button is pressed or the "CLOSE" button released, the door must stop instantly and remain in the stop position;
from the stop position, the door may be operated in either direction by the "OPEN" or "CLOSE" button. Provide full-guarded type pushbuttons to prevent accidental operation. Provide limit switches to automatically stop doors at the fully open and closed positions. Limit switch positions must be readily adjustable.
2.5.4 Entrapment Protection Devices
Provide entrapment protection devices for electrically-operated doors in accordance with UL 325. These devices must immediately stop and reverse the door in its closing travel upon sensing an obstruction in the door opening or upon failure of the device or any component of the control system.
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