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This document is a solicitation for a Design-Bid-Build construction project to build a 13,744 SF Area Maintenance Support Activity (AMSA) facility in Wilkes-Barre, Pennsylvania. The project includes the construction of a permanent facility with reinforced concrete foundations, floors, and walls; HVAC; plumbing; security systems; and supporting infrastructure such as paving, fencing, and utilities. The solicitation is an Unrestricted (Full and Open) procurement using a Best Value Tradeoff source selection process. The estimated construction value is between $10-25 million. Offerors must be registered in the SAM database to be eligible for award. The period of performance is estimated at 796 calendar days. The solicitation and associated documents are available for download on the SAM.gov website.

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Solicitation For Wilkes-Barre Area Maintenance Support Activity (AMSA), Wilkes-Barre, PA

P2: 501675

Design-Bid-Build

Specifications - Vol. 2 of 3 (DIV 08 - 23)

21 August 2024

W912QR24R0031

Certified Final Design ARIMS: 200A Disposition: Maintain for 15yrs after construction.

W912QR24R0031_Specs_Vol2-0000

P2 501675 Wilkes Barre AMSA Wilkes-Barre, PA

PROJECT TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

00 80 00.00 06 04/21 SPECIAL PROVISIONS

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK

01 32 01.00 06 10/23 PROJECT SCHEDULE

01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES

01 33 29.00 06 11/17 SUSTAINABILITY REPORTING

01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS

01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.15 10 11/23 RESIDENT MANAGEMENT SYSTEM CONTRACTOR

MODE (RMS CM)

01 45 04.10 06 CONTRACTOR QUALITY CONTROL

01 45 35 11/20 SPECIAL INSPECTIONS

01 46 00.00 06 04/20 TOTAL BUILDING COMMISSIONING

01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND

CONTROLS

01 57 19.00 06 04/20 TEMPORARY ENVIRONMENTAL CONTROLS AND

PERMITS

01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA

DIVISION 02 - EXISTING CONDITIONS

02 41 00 08/22 DEMOLITION

DIVISION 03 - CONCRETE

03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE

DIVISION 04 - MASONRY

04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY

DIVISION 05 - METALS

05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL

05 21 00 05/15, CHG 1: 08/18 STEEL JOIST FRAMING

05 30 00 05/15, CHG 2: 08/18 STEEL DECKS

05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING

05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS

05 51 33 02/16, CHG 2: 02/18 METAL LADDERS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY

06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL

CABINETS

06 61 16 08/20 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM

FOR AIR TIGHTNESS

PROJECT TABLE OF CONTENTS Page 1

CERTIFIED FINAL

07 11 13 08/23 BITUMINOUS DAMPPROOFING

07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING

07 21 13 08/23 BOARD AND BLOCK INSULATION

07 21 16 08/23 MINERAL FIBER BLANKET INSULATION

07 22 00 08/23 ROOF AND DECK INSULATION

07 27 10 08/23 BUILDING AIR BARRIER SYSTEM

07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS

07 27 36 08/23 SPRAY FOAM AIR BARRIERS

07 42 13 05/11, CHG 2: 02/18 METAL WALL PANELS

07 42 13.19 02/24 INSULATED CORE METAL WALL PANELS

07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING

07 60 00 08/23 FLASHING AND SHEET METAL

07 72 33 06/09 ROOF ACCESSORIES

07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING

07 92 00 08/23 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES

08 36 13 08/20 SECTIONAL OVERHEAD DOORS

08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND

STOREFRONTS

08 45 23.00 48 04/06 INSULATED TRANSLUCENT FIBERGLASS

SANDWICH PANEL WALL/ROOF SYSTEM

08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE

08 81 00 05/19 GLAZING

08 91 00 08/20 METAL WALL LOUVERS

DIVISION 09 - FINISHES

09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD

09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING

09 51 00 08/20 ACOUSTICAL CEILINGS

09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING

09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING

09 67 23.13 11/19 STANDARD RESINOUS FLOORING

09 90 00 02/21 PAINTS AND COATINGS

09 96 13 01/24 ELECTROSTATIC DISSIPATIVE COATING

DIVISION 10 - SPECIALTIES

10 11 00 08/20 VISUAL DISPLAY UNITS

10 14 00.20 08/20 INTERIOR SIGNAGE

10 21 13 08/20 TOILET COMPARTMENTS

10 26 00 08/20 WALL AND DOOR PROTECTION

10 28 13 08/20 TOILET ACCESSORIES

10 44 16 11/19 FIRE EXTINGUISHERS

10 51 13 05/11 METAL LOCKERS

10 56 13 04/06 STEEL SHELVING

10 90 00.00 48 04/06 MISCELLANEOUS SPECIALTIES

DIVISION 11 - EQUIPMENT

11 31 13 08/17, CHG 1: 08/18 ELECTRIC KITCHEN EQUIPMENT

DIVISION 12 - FURNISHINGS

PROJECT TABLE OF CONTENTS Page 2

12 24 13 08/20 ROLLER WINDOW SHADES

12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES

12 93 00 08/17, CHG 1: 08/18 SITE FURNISHINGS

DIVISION 13 - SPECIAL CONSTRUCTION

13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS

DIVISION 21 - FIRE SUPPRESSION

21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

DIVISION 22 - PLUMBING

22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 05 15 05/22 COMMON PIPING FOR HVAC

23 05 93.00 06 08/16 TESTING, ADJUSTING, AND BALANCING

(TAB) OF HVAC

23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL

SYSTEMS

23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES

FOR HVAC

23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

23 11 20 05/20 FACILITY GAS PIPING

23 21 23 08/17 HYDRONIC PUMPS

23 23 00 08/21 REFRIGERANT PIPING

23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION

23 35 16.17 10 05/20 MECHANICAL ENGINE AND WELDING FUME

EXHAUST SYSTEMS

23 52 00 04/08, CHG 5: 11/19 HEATING BOILERS

23 54 19 08/21 BUILDING HEATING SYSTEMS, WARM AIR

DIVISION 25 - INTEGRATED AUTOMATION

25 05 11 05/21, CHG 1: 08/23 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS

25 05 11.01 05/21, CHG 1: 08/23 CYBERSECURITY FOR LOW IMPACT HVAC

CONTROL SYSTEMS

25 05 11.02 05/21, CHG 1: 08/23 CYBERSECURITY FOR LOW IMPACT FIRE

ALARM AND MASS NOTIFICATION SYSTEMS

25 08 10 05/21 UTILITY MONITORING AND CONTROL SYSTEM

TESTING

DIVISION 26 - ELECTRICAL

26 05 73 08/23 POWER SYSTEM STUDIES

26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM

26 27 14.00 20 02/21, CHG 1: 05/21 ELECTRICITY METERING

26 41 00 08/23 LIGHTNING PROTECTION SYSTEM

26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING

26 55 53 11/23 SECURITY LIGHTING

26 56 00 08/21 EXTERIOR LIGHTING

PROJECT TABLE OF CONTENTS Page 3

DIVISION 27 - COMMUNICATIONS

27 05 28.36 48 04/20 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

27 10 00.00 48 10/20 BUILDING TELECOMMUNICATIONS CABLING

SYSTEM

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 08/20 INTERIOR FIRE ALARM AND MASS

NOTIFICATION SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00.00 06 07/18 EARTHWORK

31 05 22.00 06 07/16 GEOTEXTILES USED AS FILTERS

31 11 00 11/18 CLEARING AND GRUBBING

31 21 13 11/18 RADON MITIGATION

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 19.61 11/19 SEALING OF JOINTS IN RIGID PAVEMENT

32 05 33 08/17 LANDSCAPE ESTABLISHMENT

32 11 23 05/22 AGGREGATE BASE COURSE FOR FLEXIBLE

PAVING

32 11 23.23 08/22 BASE COURSE DRAINAGE LAYERS

32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING

32 13 13.06 06 06/18 PORTLAND CEMENT CONCRETE PAVEMENT FOR

ROADS AND SITE FACILITIES

32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS

32 31 13 11/21 CHAIN LINK FENCES AND GATES

32 93 00 08/17, CHG 1: 08/21 EXTERIOR PLANTS

DIVISION 33 - UTILITIES

33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING

33 30 00 05/18 SANITARY SEWERAGE

33 40 00 11/21 STORMWATER UTILITIES

33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00.00 48 04/20 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 22 13.14 11/19, CHG 1: 02/21 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP

RUNNING

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 4

SECTION 08 11 13

STEEL DOORS AND FRAMES

08/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A879/A879M (2012; R 2017) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface

ASTM A924/A924M (2022a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM C578 (2022) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation

ASTM C591 (2022) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation

ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation

ASTM D2863 (2019) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)

ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)

ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings

SECTION 08 11 13 Page 1

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 80 (2022) Standard for Fire Doors and Other Opening Protectives

NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies

STEEL DOOR INSTITUTE (SDI/DOOR)

SDI/DOOR 111 (2009) Recommended Details for Standard Steel Doors, Frames, and Accessories and Related Components

SDI/DOOR 113 (2023) Standard Practice for Determining the Steady-State Thermal Transmittance of Steel Door and Frame Assemblies

SDI/DOOR A250.4 (2022) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors

SDI/DOOR A250.6 (2020) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames

SDI/DOOR A250.8 (2023) Specifications for Standard Steel Doors and Frames

SDI/DOOR A250.11 (2022) Recommended Erection Instructions for Steel Frames

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 4-010-01 (2018; with Change 2, 2022) DoD Minimum Antiterrorism Standards for Buildings

UNDERWRITERS LABORATORIES (UL)

UL 10C (2016; Reprint May 2021) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

SECTION 08 11 13 Page 2

Doors; G

Frames; G

Accessories

Schedule of Doors; G

Schedule of Frames; G

SD-03 Product Data

Doors; G

Recycled Content for Steel Door Product; S

Frames; G

Recycled Content for Steel Frame Product; S

Accessories

1.3 DELIVERY, STORAGE, AND HANDLING

Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.

PART 2 PRODUCTS

2.1 STANDARD STEEL DOORS

SDI/DOOR A250.8, except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00 DOOR HARDWARE. Undercut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated. Provide door material that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel door product. Exterior doors must be tested in accordance with ASTM F2247 or ASTM F2927 to meet requirements of

UFC 4-010-01.

2.1.1 Classification - Level, Performance, Model

2.1.1.1 Heavy Duty Doors

SDI/DOOR A250.8, Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors, of size(s) and design(s) indicated.

2.1.1.2 Maximum Duty Doors

SDI/DOOR A250.8, Level 4, physical performance Level A, Model 1 with core construction as required by the manufacturer for exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are

SECTION 08 11 13 Page 3 required, the space between the stiffeners must be filled with board insulation.

Windborne-Debris Impact Resistance: Passes ASTM E1886 missile-impact and cyclic-pressure tests in accordance with ASTM E1996 for Wind Zone 2 for enhanced protection.

2.2 INSULATED STEEL DOOR SYSTEMS

Provide insulated steel doors and frames in accordance with SDI/DOOR 113 at entrances to dwelling units and where indicated. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor. Provide insulated steel doors with a core of polyurethane foam; face sheets, edges, and frames of galvanized steel not lighter than 23 gage, 16 gage, and 16 gage respectively; magnetic weatherstripping; nonremovable-pin hinges;

thermal-break aluminum threshold; and vinyl door bottom. Provide to doors and frames a phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Test doors in accordance with SDI/DOOR A250.4 and meet the requirements for Level C. Prepare doors to receive specified hardware.

Provide doors 1-3/4 inch thick.

2.3 ACCESSORIES

2.3.1 Shelves for Dutch Doors

SDI/DOOR 111. Fabricate shelves of steel not lighter than 16 gage, of the size indicated. Provide brackets of stock type fabricated of the same metal used to fabricate shelves.

2.3.2 Astragals

For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors.

2.3.3 Moldings

Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings.

2.4 INSULATION CORES

Provide insulating cores at all exterior doors, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and conforming to:

a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or

b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or

c. Mineral board: ASTM C612, Type I.

2.5 STANDARD STEEL FRAMES

SDI/DOOR A250.8, Level 2, except as otherwise specified. Form frames to

SECTION 08 11 13 Page 4 sizes and shapes indicated, with welded corners. Provide steel frames for doors, sidelights, mullions, unless otherwise indicated. Provide frame product that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel frame product.

2.5.1 Welded Frames

Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.

Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.

2.5.2 Mullions and Transom Bars

Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together. Bottom of door mullions must have adjustable floor anchors and spreader connections.

2.5.3 Stops and Beads

Provide form and loose stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.

2.5.4 Cased Openings

Fabricate frames for cased openings of same material, gage, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.

2.5.5 Anchors

Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated not lighter than 18 gage.

2.5.5.1 Wall Anchors

Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.

a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;

b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;

c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111;

and

SECTION 08 11 13 Page 5

2.5.5.2 Floor Anchors

Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member.

2.6 FIRE DOORS AND FRAMES

Provide fire doors and frames in accordance with NFPA 80 and this specification. Include insulated core materials in fire doors where indicated in the door schedule.

2.6.1 Labels

Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required. Testing must be in accordance with NFPA 252 or UL 10C. Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.

2.6.2 Astragal on Fire Doors

On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.

2.7 EXTERIOR FRAMES

Provide thermal insulation in all exterior frames. Provide frames of a minimum Level 4, with frames of a minimum thickness of 0.067 inch, 14 gage.

2.8 HARDWARE PREPARATION

Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6. For additional requirements refer to ANSI/BHMA A156.115. Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Punch door frames, with the exception of frames that will have weatherstripping gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.

2.9 FINISHES

2.9.1 Factory-Primed Finish

Thoroughly clean all surfaces of doors and frames then chemically treat and factory prime with a rust inhibiting coating as specified in SDI/DOOR A250.8, or paintable A25 galvannealed steel without primer. Where coating is removed by welding, apply touchup of factory primer.

2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish

Fabricate doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M. The coating weight must meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint. Thoroughly

SECTION 08 11 13 Page 6 clean and chemically treat to insure maximum paint adhesion. Factory prime as specified in SDI/DOOR A250.8.

2.9.3 Electrolytic Zinc-Coated Anchors and Accessories

Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M, Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8.

2.10 FABRICATION AND WORKMANSHIP

Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger than the actual masonry thickness. Design frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.

2.11 PROVISIONS FOR GLAZING

Materials are specified in Section 08 81 00, GLAZING.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Frames

Set frames in accordance with SDI/DOOR A250.11. Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction.

3.1.2 Doors

Hang doors in accordance with clearances specified in SDI/DOOR A250.8.

After erection and glazing, clean and adjust hardware.

3.1.3 Fire Doors and Frames

Install fire doors and frames, including hardware, in accordance with

NFPA 80.

3.2 PROTECTION

Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.

3.3 CLEANING

Upon completion, clean exposed surfaces of doors and frames thoroughly.

SECTION 08 11 13 Page 7

Remove mastic smears and other unsightly marks.

-- End of Section --

SECTION 08 11 13 Page 8

SECTION 08 11 16

ALUMINUM DOORS AND FRAMES

05/17, CHG 2: 11/18

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes

AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING

ENGINEERS (ASHRAE)

ASHRAE 90.1 - IP (2019) Energy Standard for Buildings Except Low-Rise Residential Buildings

ASTM INTERNATIONAL (ASTM)

ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)

ASTM B221 (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM B221M (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)

ASTM E283 (2019) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen

ASTM E331 (2000; R 2023) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference

ASTM E1886 (2019) Standard Test Method for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Missile(s) and Exposed

SECTION 08 11 16 Page 1 to Cyclic Pressure Differentials

ASTM E1996 (2017) Standard Specification for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Windborne Debris in Hurricanes

ASTM F1642/F1642M (2017) Standard Test Method for Glazing and Glazing Systems Subject to Airblast Loadings

ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)

ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings

NATIONAL FENESTRATION RATING COUNCIL (NFRC)

NFRC 100 (2020) Procedure for Determining Fenestration Product U-Factors

NFRC 200 (2020) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence

1.2 PERFORMANCE REQUIREMENTS

1.2.1 Structural Calculations

1.2.1.1 Minimum Antiterrorism Performance

Provide doors meeting the minimum antiterrorism performance as specified in the paragraphs below.

a. Dynamic Design Analysis Method

As an alternative to the static equivalent load design approach described above, glazed opening framing members, anchors, and glazing may be designed using a dynamic analysis to prove the glazed opening system will provide performance equivalent to or better than a very low hazard rating in accordance with ASTM F1642/F1642M associated with the applicable low level of protection for the project.

b. Standard Airblast Test Method

Testing in accordance with ASTM F2927 may be by shock tube or arena test. Perform the test on the entire proposed door assembly, which must include, but not be limited to, the glazing, its framing/support system, operating devices, and all anchorage devices. Install door system anchorage that replicates the method of installation to be used for the project. Utilize the fasteners and anchorage methods used to attach the tested door assembly that are representative of the actual door installation. Demonstrate by calculation any deviations in actual installation of the connections or the connected elements from those tested to provide the damage level as indicated below.

SECTION 08 11 16 Page 2

The minimum airblast loading parameters for the test must be as follows: peak positive pressure of 50 pounds per square inch (psi).

The acceptance criteria for the proposed door systems, as determined by the damage level/door response damage criteria of ASTM F2247 or ASTM F2927, will provide a performance equivalent to or better than a category III door damage level rating. Door glazing performance must be equivalent to or better than H4-Low hazard rating in accordance with

ASTM F1642/F1642M.

1.2.2 Wind Borne Debris

Provide impact resistant door assemblies meeting the Windborne-Debris-Impact Resistant Performance requirements of ASTM E1996 and ASTM E1886 as follows:

(1) Pass missile-impact tests when tested according to ASTM E1886 and meeting performance requirements according to ASTM E1996 for missiles A and D in Table 2.

1.2.3 Air Infiltration

When tested in accordance with ASTM E283, air infiltration per door leaf cannot exceed 0.6 cubic feet per minute per square foot of fixed area at a test pressure of 6.24 pounds per square foot.

1.2.4 Water Penetration

When tested in accordance with ASTM E331, there can be no water penetration at a pressure of 2.86 pounds per square foot of fixed area.

1.2.5 Thermal Transmittance, Solar Heat Gain, Visible Light Transmittance

Provide products bearing NFRC Project Label Certificates for Fenestration verifying compliance with requirements for each assembly indicated. An NFRC Bid Report, or approved equal, for field assembled exterior doors may be submitted in lieu of Project Label Certificates for Fenestration if such reports are created in accordance with NFRC CAMP procedures and are provided by the manufacturer. Such alternate reports may be submitted with shop drawings, however, NFRC validated Project Label Certificates for Fenestration are required as a Closeout Submittal. Contact NFRC for information on NFRC 100 and NFRC 200 Compliance and Monitoring Program (CAMP) rating requirements:

http://www.nfrc.org/industry/certification/compliance-and-monitoring-program-camp/

1.2.5.1 U-Factor

Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC as having a whole window U-factor of 0.77 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 100.

1.2.5.2 Solar Heat Gain Coefficient (SHGC)

Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the National Fenestration Rating Council with a whole window SHGC of 0.22 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with

SECTION 08 11 16 Page 3

NFRC 200.

1.2.5.3 Visible Light Transmittance (VLT)

Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC with a whole window VLT of 35 to 50 percent as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 200.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification arefor information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

For Each Type of Door and Frame Assembly; G

SD-03 Product Data

For Each Type of Door and Frame Assembly; G

Recycled Content of Aluminum Material; S

SD-05 Design Data

Design Analysis; G

Structural Calculations for Deflection and Antiterrorism; G

SD-06 Test Reports

Air Infiltration; G

Water Penetration; G

SD-07 Certificates

NFRC Project Label Certificates for Fenestration; G

SD-08 Manufacturer's Instructions

Installation of Each Type of Door and Frame Assembly; G

SD-10 Operation and Maintenance Data

Adjustments, Cleaning, and Maintenance; G

SD-11 Closeout Submittals

NFRC Project Label Certificates for Fenestration; G

1.4 DELIVERY, STORAGE, AND HANDLING

Inspect materials delivered to the site for damage. Unload and store with

SECTION 08 11 16 Page 4 minimum handling. Provide storage space in dry location with adequate ventilation, free from dust or water, and easily accessible for inspection and handling. Stack materials on non-absorptive strips or wood platforms.

Do not cover doors and frames with tarps, polyethylene film, or similar coverings. Protect finished surfaces during shipping and handling using manufacturer's standard method. Do not apply coatings or lacquers to surfaces to which caulking and glazing compounds must adhere.

1.5 QUALITY CONTROL

1.5.1 Shop Drawing

Indicate elevations and sections for each type of door and frame assembly.

Show sizes and details of each assembly, frame construction,subframe attachment, thickness and gages of metal, details of door and frame construction, proposed method(s) of anchorage, glazing details, provisions for an location of hardware, method and materials for flashing and weatherstripping, miscellaneous trim, installation details, and other related items necessary for a complete representation of all components.

1.5.2 Design Analysis

Submit design analysis with calculations showing that the design of each different size and type of door unit and its anchorage to the structure meets the minimum antiterrorism standards required by paragraph MINIMUM ANTITERRORISM PERFORMANCE, unless conformance is demonstrated by standard blast test results. Calculations verifying the performance of each door proposed for use, under the given loads, must be prepared and signed by a registered Professional Engineer. The door components and anchorage devices to the structure, as determined by the design analysis, must be reflected in the shop drawings.

1.5.3 Test Reports

Test door assembly including glazing for evaluation of hazards generated from airblast loading in accordance with ASTM F2247 or ASTM F2927 by an independent testing agency regularly engaged in blast testing. This test method and the resulting data are valid for the door size tested and smaller doors of identical construction.

For minimum Antiterrorism doors and glazing, in lieu of a Design Analysis, submit results of standard blast testing, included in a test report, providing information in accordance with ASTM F2247 or ASTM F2927, as prepared by the independent testing agency performing the test. The test results must demonstrate the ability of each door and glazing assembly proposed for use to withstand the blast loading parameters and achieve the damage hazard level rating specified in paragraph TESTING.

1.5.4 Operation and Maintenance Data

Submit detailed instructions for installation, adjustments, cleaning, and maintenance of each type of assembly indicated.

PART 2 PRODUCTS

2.1 DOORS AND FRAMES

Provide swing-type aluminum doors and frames of size, design, and location indicated. Provide doors complete with frames, framing members, trim, and accessories. Coordinate side lites, window walls, adjacent curtainwall

SECTION 08 11 16 Page 5 with Section 08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

2.2 MATERIALS

2.2.1 Anchors

Stainless steel .

2.2.2 Weatherstripping

Continuous wool pile, silicone treated, or type recommended by door manufacturer.

2.2.3 Aluminum Alloy for Doors and Frames

ASTM B221M, ASTM B221, Alloy 6063-T5 for extrusions. ASTM B209M, ASTM B209, alloy and temper best suited for aluminum sheets and strips. Provide aluminum materials that include a minimum of 30 percent recycled content.

Provide data indicating percentage of recycled content of aluminum material.

2.2.4 Fasteners

Hard aluminum or stainless steel.

2.2.5 Structural Steel

ASTM A36/A36M.

2.2.6 Aluminum Paint

Aluminum door manufacturer's standard aluminum paint.

2.3 FABRICATION

2.3.1 Aluminum Frames

Extruded aluminum shapes with contours approximately as indicated. Provide removable glass stops and glazing beads for frames accommodating fixed glass. Use countersunk stainless steel Phillips screws for exposed fastenings, and space not more than 12 inches on center. Mill joints in frame members to a hairline fit, reinforce, and secure mechanically.

2.3.2 Aluminum Doors

Of type, size, and design indicated and minimum 1-3/4 inch thick. minimum wall thickness, 0.125 inch, except beads and trim, 0.050 inch. Door sizes shown are nominal; include standard clearances as follows: 0.093 inch at hinge and lock stiles, 0.125 inch between meeting stiles, 0.125 inch at top rails, 0.187 inch between bottom and threshold, and 0.687 inch between bottom and floor.

2.3.2.1 Full Glazed Stile and Rail Doors

Provide doors with wide stiles and rails as indicated. Fabricate from extruded aluminum hollow seamless tubes or from a combination of open-shaped members interlocked or welded together. Fasten top and bottom rail together by means of welding or by 3/8 or 1/2 inch diameter cadmium-plated tensioned steel tie rods. Provide an adjustable mechanism of jack screws or other methods in the top rail to allow for minor

SECTION 08 11 16 Page 6 clearance adjustments after installation.

2.3.3 Welding and Fastening

Where possible, locate welds on unexposed surfaces. Dress welds on exposed surfaces smoothly. Select welding rods, filler wire, and flux to produce a uniform texture and color in finished work. Remove flux and spatter from surfaces immediately after welding. Exposed screws or bolts will be permitted only in inconspicuous locations, and must have countersunk heads. Weld concealed reinforcements for hardware in place.

2.3.4 Weatherstripping

Provide on stiles and rails of exterior doors. Fit into slots which are integral with doors or frames. Weatherstripping must be replaceable without special tools, and adjustable at meeting rails of pairs of doors.

During installation, verify doors swing freely and close positively. Refer to paragraph AIR INFILTRATION for air leakage requirements and testing.

2.3.5 Anchors

On the backs of subframes, provide anchors of the sizes and shapes indicated for securing subframes to adjacent construction. Anchor transom bars at ends and mullions at head and sill. Place anchors near top and bottom of each jamb and at intermediate points not more than 25 inch apart.

2.3.6 Provisions for Hardware

Coordinate with Section 08 71 00 DOOR HARDWARE. Deliver hardware templates and hardware (except field-applied hardware) to the door manufacturer for use in fabrication of aluminum doors and frames. Cut, reinforce, drill, and tap doors and frames at the factory to receive template hardware.

Provide doors to receive surface-applied hardware, except push plates, kick plates, and mop plates, with reinforcing only; drill and tap in the field.

Provide hardware reinforcements of stainless steel or steel with hot-dipped galvanized finish, and secure with stainless steel screws.

2.3.7 Provisions for Glazing

Provide extruded aluminum snap-in glazing beads on interior side of doors.

Provide extruded aluminum, theft-proof, snap-in glazing beads or fixed glazing beads on exterior or security side of doors. Design glazing beads to receive thickness indicated for each glazed assembly. Coordinate requirements with Section 08 81 00 GLAZING.

2.3.8 Finishes

Provide exposed aluminum surfaces with factory finish of anodic coating or organic coating.

2.3.8.1 Anodic Coating

Clean exposed aluminum surfaces and provide an anodized finish conforming to AA DAF45. Provide clear (natural), designation AA-M10-C22-A41, Architectural Class I 0.7 mil or thicker) finish..

SECTION 08 11 16 Page 7

PART 3 EXECUTION

3.1 INSTALLATION

Plumb, square, level, and align frames and framing members to receive doors, transoms, adjoining side lites. Anchor frames to adjacent construction as indicated and in accordance with manufacturer's printed instructions and the approved shop drawings. Install anchorage that complies with applicable structural requirements. Anchor bottom of each frame to rough floor construction with 3/32 inch thick minimum stainless steel angle clips secured to back of each jamb and to floor construction; use stainless steel bolts and expansion rivets for fastening clip anchors. Hang doors to produce clearances specified in paragraph ALUMINUM DOORS. After erection and glazing, adjust doors and hardware to operate properly.

3.2 PROTECTION FROM DISSIMILAR MATERIALS

3.2.1 Dissimilar Metals

Where aluminum surfaces come in contact with metals other than stainless steel, zinc, or small areas of white bronze, protect from direct contact to dissimilar metals.

3.2.1.1 Protection

Provide one of the following systems to protect surfaces in contact with dissimilar metals:

a. Paint the dissimilar metal with one coat of heavy-bodied bituminous paint.

b. Apply elastomeric sealant between aluminum and dissimilar metals in accordance with Section 07 92 00 JOINT SEALANTS.

c. Paint dissimilar metals with one coat of primer and one coat of aluminum paint.

d. Use a non-absorptive tape or gasket in permanently dry locations.

3.2.2 Drainage from Dissimilar Metals

In locations where drainage from dissimilar metals has direct contact with aluminum, provide protective paint to prevent aluminum discoloration.

3.2.3 Masonry and Concrete

Provide aluminum surfaces in contact with mortar, concrete, or other masonry materials with one coat of heavy-bodied bituminous paint.

3.2.4 Wood or Other Absorptive Materials

Provide aluminum surfaces in contact with absorptive materials subject to frequent moisture, and aluminum surfaces in contact with treated wood, with two coats of aluminum paint or one coat of heavy-bodied bituminous paint.

In lieu of painting aluminum, paint the wood or other absorptive surface with two coats of aluminum paint and seal joints with elastomeric sealant.

SECTION 08 11 16 Page 8

3.3 SEALING AROUND ASSEMBLIES

Seal all penetrations of the air barrier by sealing around door openings as necessary to achieve compliance with air leakage requirements indicated in the air barrier sections of the specifications and, the requirements of Section 07 27 10 BUILDING AIR BARRIER SYSTEM. Flash all doors with corrosion resistant flashing to prevent water intrusion.

3.4 CLEANING

Upon completion of installation, clean door and frame surfaces in accordance with door manufacturer's written recommended procedure. Do not use abrasive, caustic, or acid cleaning agents.

3.5 PROTECTION

Protect doors and frames from damage and from contamination by other materials such as cement mortar. Prior to completion and acceptance of the work, restore damaged doors and frames to original condition, or replace with new ones.

-- End of Section --

SECTION 08 11 16 Page 9

SECTION 08 36 13

SECTIONAL OVERHEAD DOORS

08/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A227/A227M (2017) Standard Specification for Steel Wire, Cold-Drawn for Mechanical Springs

ASTM A229/A229M (2018) Standard Specification for Steel Wire, Quenched and Tempered for Mechanical Springs

ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM E330/E330M (2014; R 2021) Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference

DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)

ANSI/DASMA 102 (2011) Specifications for Sectional Overhead-Type Doors

ANSI/DASMA 108 (2017) Standard Method for Testing Sectional Garage Doors, Rolling Doors and Flexible Doors: Determination of Structural Performance Under Uniform Static Air Pressure Difference

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 1 (2022) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and

SECTION 08 36 13 Page 1

Overload Relays Rated 600 V

NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures

NEMA MG 1 (2021) Motors and Generators

NEMA ST 20 (2014) Dry-Type Transformers for General Applications

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023; ERTA 4 2023) National Electrical Code

UNDERWRITERS LABORATORIES (UL)

UL 325 (2017; Reprint Feb 2020) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification arefor information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Doors; G

SD-03 Product Data

Doors; G

Electric Operators; G

SD-08 Manufacturer's Instructions

Doors

SD-10 Operation and Maintenance Data

Doors, Data Package 2; G

1.2.1 Shop Drawing Information

Show types, sizes, locations, metal gages including minimum metal decimal thickness, hardware provisions, installation details, and other details of construction. For electrically-operated doors, include supporting brackets for motors, location, type, and ratings of motors, switches, and safety devices.

1.2.2 Electric Operators Product Data

For electrically motor-operated doors, submit manufacturer's wiring

SECTION 08 36 13 Page 2 diagrams for motor and controls.

1.3 DELIVERY, STORAGE, AND HANDLING

Protect doors and accessories from damage during delivery, storage, and handling. Clearly mark manufacturer's brand name. Store doors in dry locations with adequate ventilation, free from dust and water. Remove damaged items and provide new. Provide easy access for inspection and handling of overhead doors prior to installation.

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Hard-Drawn Springwire

ASTM A227/A227M.

2.1.2 Oil-Tempered Springwire

ASTM A229/A229M.

2.1.3 Steel Sheet

ASTM A653/A653M.

2.1.4 Steel Shapes

ASTM A36/A36M.

2.1.5 Glass

Fully tempered, clear float glass 1/8 inch thick.

2.2 DOORS

Doors must comply with ANSI/DASMA 102. Metal doors to have horizontal sections hinged together which operate in a system of tracks to completely close the door opening in the closed position and make the full width and height of the door opening available for use in the open position. Provide a permanent label on the door indicating the name and address of the manufacturer. Provide doors with vertical lift type designed to slide upward into a vertical position. Doors operate by electric power with auxiliary hand chain operation.

2.3 DESIGN REQUIREMENTS

Design wind load must conform to the design wind load for the building of door area without damage. Doors must be tested in accordance with either ASTM E330/E330M or ANSI/DASMA 108 and must meet the acceptance criteria of

ANSI/DASMA 108.

2.4 FABRICATION

2.4.1 Steel Overhead Doors

Form door sections of hot-dipped galvanized steel not lighter than 20 gage with longitudinal integral reinforcing ribs or 24 gage with longitudinal integral reinforcing ribs and flat bottom V-grooves. Install sections not

SECTION 08 36 13 Page 3 less than 2 inch in thickness. Meeting rails to have interlocking joints to ensure a weathertight closure and alignment for full width of the door.

Provide sections of the height indicated or the manufacturer's standard.

Do not exceed thick 24 inch height for intermediate sections. Bottom sections may be varied to suit door height. Do not exceed 30 inch height for bottom section. Provide glass panels and install panels using manufacturer's standard for rubber gaskets.

2.4.1.1 Insulated Sections

Insulate door sections with plastic foam or other material providing a "U" factor of 0.27 or less. Cover interior of door sections with steel sheets of not lighter than 27 gage to completely enclose the insulating material.

2.4.2 Tracks

Provide galvanized steel tracks not lighter than 14 gage thick for 2 inch tracks and not lighter than 12 gage thick for 3 inch tracks. Provide galvanized steel vertical tracks with continuous galvanized steel angle not lighter than 13 gage for installation to walls. Incline vertical track through use of adjustable brackets to obtain a weathertight closure at jambs. Reinforce horizontal track with galvanized steel angle; support from track ceiling construction with galvanized steel angle and cross bracing to provide a rigid installation.

2.4.3 Hardware

Provide hinges, brackets, rollers, locking devices, and other hardware required for complete installation. Install roller brackets and hinges with 14 gage galvanized steel. Provide rollers with ball bearings and case-hardened races. Provide reinforcing on doors where roller hinges are connected. Provide a positive locking device and cylinder lock with two keys on manually operated doors.

2.4.4 Counterbalancing

Counterbalance doors with an oil-tempered, helical-wound torsional spring mounted on a steel shaft. Provide adjustable spring tension, connect spring to doors with cable through cable drums. Provide cable safety factor of at least 5 to 1.

2.5 ELECTRIC OPERATORS

2.5.1 Operator Features

Operators must be labeled and listed to the requirements of UL 325.

Provide operators of the drawbar type or side mount (jack shaft) type as recommended by the manufacturer. Include operators with electric motor, machine-cut reduction gears, steel chain and sprockets, magnetic brake, brackets, pushbutton controls, limit switches, magnetic reversing contactor, a manual chain hoist operator for emergency use, and other accessories necessary for operation. Design electric operator so motor may be removed without disturbing the limit switch timing and without affecting the manual operator. Provide the operator with slipping clutch coupling to prevent stalling the motor. Provide a clutch controlled emergency manual operator so that it may be engaged and disengaged from the floor; do not affect limit switch timing by operation. The manual operator is not required if door can be manual-pushup operated with a force not to exceed 25 pounds. Provide an electrical or mechanical device that disconnects the

SECTION 08 36 13 Page 4 motor from the operating mechanism when the manual operator is engaged.

2.5.2 Motors

NEMA MG 1, high-starting torque, reversible type with sufficient horsepower and torque output to move the door in either direction from any position.

Provide a motor to produce a door travel speed of not less than 8 inch or more than one foot per second without exceeding the rated capacity. Motors must be operate on current of the characteristics indicated at not more than 3600 rpm. Single-phase motors must not have commutation or more than one starting contact.

2.5.3 Controls

Provide a motor for each door with an enclosed, across-the-line type, magnetic reversing contactor, thermal overload and undervoltage protection, solenoid-operated brake, limit switches, and control switches. Locate control switches at least 5 feet above the floor so the operator will have complete visibility of the door at all times. Provide control equipment to conform to NEMA ICS 1 and NEMA ICS 2. Provide control enclosures with NEMA ICS 6, Type 12 or Type 4, except that contactor enclosures may be Type

1. Provide a three-button type control switch stations with buttons marked "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons must require only momentary pressure to operate. The "CLOSE" button must require constant pressure to maintain the closing motion of the door. If the door is in motion and the "STOP" button is pressed or the "CLOSE" button released, the door must stop instantly and remain in the stop position;

from the stop position, the door may be operated in either direction by the "OPEN" or "CLOSE" button. Provide full-guarded type pushbuttons to prevent accidental operation. Provide limit switches to automatically stop doors at the fully open and closed positions. Limit switch positions must be readily adjustable.

2.5.4 Entrapment Protection Devices

Provide entrapment protection devices for electrically-operated doors in accordance with UL 325. These devices must immediately stop and reverse the door in its closing travel upon sensing an obstruction in the door opening or upon failure of the device or any component of the control system.

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