W912QR22B0002_SPECS-0003.pdf
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- DLA Bldg 10 Decentralized Boiler Project Federal contract opportunity
- Solicitation number
- W912QR22B0002
About this file
This federal contract opportunity notice describes a solicitation for a firm-fixed-price construction contract to remove an existing steam heating system and install a new gas-fired hot water boiler system at a Defense Supply Center building in Columbus, Ohio. The project includes installing three gas-fired condensing boilers with a combined input capacity of 12 million BTUs to supply hot water to unit heaters and air handling units. The contract duration is 420 calendar days, with a pre-bid site visit scheduled. The North American Industry Classification System code for this project is 238220. This is a 100% small business set-aside acquisition conducted using sealed bidding in accordance with Federal Acquisition Regulation Part 14. Bids are due by the closing date specified in the solicitation, which is available for free electronic download at SAM.gov. The point of contact for questions is the listed Contract Specialist at the U.S. Army Corps of Engineers Louisville District.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| W912QR22B0002 Bid Opening Results.pdf | ||
| W912QR22B0002-0004.pdf | ||
| W912QR22B0002_PLANS-0003.pdf | ||
| W912QR22B0002-0002.pdf | ||
| W912QR22B0002-0001.pdf | ||
| Site Visit Sign-In Sheet.pdf | ||
| W912QR22B0002_PLANS-0000.pdf | ||
| W912QR22B0002_SPECS-0000.pdf |
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Solicitation W912QR22B0002 for the Design/Bid/Build project to remove the existing steam heating system in the w arehouse areas of building 10 and install a gas-fired hot w ater boiler system at Defense Supply Center, Columbus, OH is hereby amended as follow s:
a. Change Block 13 of the SF 1442 to extend the response due date from 30 November 2021 to 14 December 2021.
b. Incorporate changes to the specif ications and plan sheets as detailed in SF 30 Block 14 Continuation Page "Summary of Changes".
c. All other terms and conditions remain unchanged.
1. CONTRACT ID CODE PAGE OF PAGES
1 3
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912QR22B0002
X 9B. DATED (SEE ITEM 11)
01-Oct-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO.
5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
24-Nov-2021
CODE
U. S. ARMY ENGINEER DISTRICT, LOUISVILLE
600 DR. MARTIN LUTHER KING, JR. PLACE
ROOM 821
LOUISVILLE KY 40202-2239
W912QR 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W912QR22B0002-0003
W912QR22B0002
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)
The following have been added by full text:
SUMMARY OF CHANGES
SUMMARY OF CHANGES
DSCC BUILDING 10 DECENTRALIZE BOILER
W912QR22B0002
AMENDMENT 003
November 23, 2021
RFP/Technical Specifications
1. The following sections are hereby REVISED:
a. Section 23 11 20 FACILITY GAS PIPING
b. Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM
c. Section 26 51 00 INTERIOR LIGHTING
2. The following sections are hereby ADDED:
a. Section 05 51 00 METAL STAIRS
3. The following drawings are hereby REVISED:
a. G-001
b. G-005
c. MD-102
d. MD-106
e. MD-107
f. MD-401
g. M-102
h. M-103
i. M-104
j. M-105
k. M-106
l. M-401
m. M-403
n. M-407
o. M-501
p. M-601
q. E-110
r. E-111
s. E-112
t. E-113
u. E-114
v. E-115
w. E-116
x. E-117
4. The following DRAWINGS are hereby ADDED:
a. MA-101
W912QR22B0002
b. MA-102
c. MA-103
d. MA-501
e. MA-502
SECTION 00 10 00 - SOLICITATION
The required response date/time has changed from 30-Nov-2021 02:00 PM to 14-Dec-2021 02:00 PM.
(End of Summary of Changes)
DSCC Bldg. 10 Decentralize Boiler 497499
SECTION TABLE OF CONTENTS
DIVISION 05 - METALS
SECTION 05 51 00
METAL STAIRS
02/17, CHG 1: 05/17
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY CONTROL
1.3.1 Qualifications for Welding Work
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.2 FABRICATION
2.2.1 General Fabrication
2.2.2 Floor Grating Treads and Platforms
2.2.3 Protective Coating
2.3 COMPONENTS
2.3.1 Steel Stairs
2.3.1.1 Design Loads
2.3.1.2 Materials
2.3.2 Soffit Clips
2.3.3 Masonry Anchorage Devices
2.3.4 Fasteners
2.4 MATERIALS
2.4.1 Structural Steel Plates, Shapes and Bars
2.4.2 Structural Steel Tubing
2.4.3 Hot-Rolled Carbon Steel Bars
2.4.4 Cold-Finished Steel Bars
2.4.5 Hot-Rolled Carbon Steel Sheets and Strips
2.4.6 Cold-Rolled Carbon Steel Sheets
2.4.7 Cold-Drawn Steel Tubing
2.4.8 Steel Pipe
PART 3 EXECUTION
3.1 PREPARATION
3.2 INSTALLATION
3.2.1 Field Preparation
3.2.2 Field Welding
3.2.3 Safety Nosings
3.2.4 Touchup Painting
-- End of Section Table of Contents --
SECTION 05 51 00 Page 1
AMENDMENT 0003************************************************************
SECTION 05 51 00
METAL STAIRS
02/17, CHG 1: 05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO M 314 (1990; R 2013) Standard Specification for Steel Anchor Bolts
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISC/AISI 121 (2007) Standard Definitions for Use in the Design of Steel Structures
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.6.1 (2016) Wood Screws (Inch Series)
ASME B18.6.3 (2013; R 2017) Machine Screws, Tapping Screws, and Machine Drive Screws (Inch Series)
ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A6/A6M (2017a) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A29/A29M (2020) Standard Specification for General
SECTION 05 51 00 Page 2
Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A283/A283M (2013) Standard Specification for Low and Intermediate Tensile Strength Carbon Steel Plates
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A449 (2014; R 2020) Standard Specification for Hex Cap Screws, Bolts, and Studs, Steel, Heat Treated, 120/105/90 ksi Minimum Tensile Strength, General Use
ASTM A500/A500M (2021) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A512 (2006; R 2012) Standard Specification for Cold-Drawn Buttweld Carbon Steel Mechanical Tubing
ASTM A568/A568M (2019a) Standard Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements for
ASTM A575 (2020) Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades
ASTM A1008/A1008M (2020) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M (2018a) Standard Specification for Steel Sheet and Strip, Hot-Rolled, Carbon, SECTION 05 51 00 Page 3
Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength
ASTM C514 (2004; R 2020) Standard Specification for Nails for the Application of Gypsum Board
ASTM C636/C636M (2013) Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-In Panels
ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM MBG 531 (2017) Metal Bar Grating Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Iron and Steel Hardware; G
Steel Shapes, Plates, Bars, and Strips; G
Metal Stair System; G
SD-03 Product Data
Structural Steel Plates, Shapes, and Bars; G
Structural Steel Tubing; G
Hot-Rolled Carbon Steel Sheets and Strips; G
Cold-Finished Steel Bars; G
Hot-Rolled Carbon Steel Bars; G
Cold-Rolled Carbon Steel Sheets; G
Cold-Drawn Steel Tubing; G
Masonry Anchorage Devices; G
Protective Coating; G
Steel Stairs; G
SD-07 Certificates
SECTION 05 51 00 Page 4
Welding Procedures; G
Welder Qualification; G
SD-08 Manufacturer's Instructions
Structural Steel Plates, Shapes, and Bars; G
Structural Steel Tubing; G
Hot-Rolled Carbon Steel Sheets and Strips; G
Cold-Finished Steel Bars; G
Hot-Rolled Carbon Steel Bars; G
Cold-Rolled Carbon Steel Sheets; G
Cold-Drawn Steel Tubing; G
Protective Coating; G
Masonry Anchorage Devices; G
1.3 QUALITY CONTROL
1.3.1 Qualifications for Welding Work
Submit welding procedures in accordance with AWS D1.1/D1.1M . Make test specimens in the presence of the Contracting Officer, and have the specimens tested by an approved testing laboratory at the Contractor's expense.
Certify welder qualification by tests in accordance with AWS D1.1/D1.1M , or under an equivalent approved qualification test. In addition, perform tests on test pieces in positions and with clearances equivalent to those actually encountered. If a test weld fails to meet requirements, ensure that two test welds are retested immediately and that each test weld is made and passes. Failure in the immediate retest requires that the welder be retested after further practice or training and a complete set of test welds be made.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Submit complete and detailed fabrication drawings for all iron and steel hardware, and for all steel shapes, plates, bars, and strips used in accordance with the design specifications referenced in this section.
2.2 FABRICATION
Preassemble items in the shop to the greatest extent possible.
Disassemble units only to the extent necessary for shipping and handling.
Clearly mark units for reassembly and coordinated installation.
For the fabrication of work exposed to view, use only materials that are smooth and free of surface blemishes, including pitting, seam marks, roller marks, rolled trade names, and roughness. Remove blemishes by
SECTION 05 51 00 Page 5 grinding, or by welding and grinding, before cleaning and treating surfaces and applying surface finishes, including zinc coatings.
2.2.1 General Fabrication
Prepare and submit metal stair system shop drawings with detailed plans and elevations at scales not less than 1 inch to 1 foot and with details of sections and connections at scales not less than 3 inches to 1 foot.
Also detail the placement drawings, diagrams, and templates for installation of anchorages, including concrete inserts, anchor bolts, and miscellaneous metal items having integral anchorage devices.
Use materials of size and thicknesses indicated or, if not indicated, of the size and thickness necessary to produce a finished product that is strong enough and durable enough for its intended use. Work the materials to the dimensions indicated on approved detail drawings, using proven methods of fabrication and support. Use the type of materials indicated or specified for the various components of work.
Form exposed work true to line and level, with accurate angles and surfaces and with straight sharp edges. Ease exposed edges to a radius of approximately 1/32 inch, and bend metal corners to the smallest radius possible without causing grain separation or otherwise impairing the work.
Continuously weld corners and seams in accordance with the recommendations of AWS D1.1/D1.1M . Grind exposed welds smooth and flush to match and blend with adjoining surfaces.
Form exposed connections with hairline joints that are flush and smooth, using concealed fasteners wherever possible. Use exposed fasteners of the type indicated or, if not indicated, use Phillips flat-head (countersunk) screws or bolts.
Provide and coordinate anchorage of the type indicated for the supporting structure. Fabricate anchoring devices, and space them as indicated and as necessary to provide adequate support for the intended use of the work.
Use hot-rolled steel bars for work fabricated from bar stock unless work is indicated or specified as fabricated from cold-finished or cold-rolled stock.
2.2.2 Floor Grating Treads and Platforms
Provide floor grating treads and platforms conforming to ASTM A6/A6M, ASTM A29/A29M and NAAMM MBG 531, "Metal Bar Grating Manual." Provide the pattern, spacing, and bar sizes as indicated:
b. Manufacturer's baked-on primer for painted finishes.
Fabricate grating treads with steel plate nosings on one edge and with steel angle or steel plate carriers at each end for string connections.
Secure treads to strings with bolts.
Match the nosings of grating platforms with the nosing of grating treads at landings. Provide toeplates where the open-sided edges of floor grating meet platform framing members.
SECTION 05 51 00 Page 6
2.2.3 Protective Coating
Shop-prime steelwork as indicated in accordance with AISC/AISI 121 , except surfaces of steel encased in concrete; welded surfaces; high-strength, bolt-connected surfaces; and surfaces of crane rails.
2.3 COMPONENTS
2.3.1 Steel Stairs
Provide steel stairs complete with stringers, grating treads, landings, columns, handrails, and necessary bolts and other fastenings. Shop-paint steel stairs and accessories.
2.3.1.1 Design Loads
Design stairs to sustain a live load of not less than 500 pounds per square foot, or a concentrated load of 1000 pounds applied where it is most critical. Except for a commercial product, design and fabricate steel stairs to conform to AISC 360 .
2.3.1.2 Materials
Provide steel stairs of welded construction except that bolts may be used where welding is not practicable. Do not use screw or screw-type connections.
a. Structural Steel: ASTM A36/A36M.
b. Gratings for Treads and Landings: NAAMM MBG 531 Provide gratings with nonslip nosings.
c. Support steel grating on angle cleats welded to stringers or treads with integral cleats, welded or bolted to the stringer. Close exposed ends.
e. Before fabrication, obtain necessary field measurements and verify drawing dimensions.
f. Clean metal surfaces free of mill scale, flake rust, and rust pitting before shop finishing. Weld permanent connections. Finish welds flush and smooth on surfaces that will be exposed after installation.
2.3.2 Soffit Clips
Provide clips with holes for attaching metal furring for plastered soffits. Space the clips not more than 12 inches on center, and weld them to stair treads and platforms as required.
2.3.3 Masonry Anchorage Devices
Provide masonry anchorage devices consisting of expansion shields complying with AASHTO M 314, ASTM E488/E488M and ASTM C514 as follows:
a. Lead expansion shields for machine screws and bolts 1/4 inch and smaller; head-out embedded-nut type, single unit class, Group I, Type 1, Class 1.
b. Lead expansion shields for machine screws and bolts larger than 1/4
SECTION 05 51 00 Page 7 inch in size; head-out embedded-nut type, multiple unit class, Group I, Type 1, Class 2.
c. Bolt anchor expansion shields for lag bolts; zinc-alloy, long-shield anchors class, Group II, Type 1, Class 1.
d. Bolt anchor expansion shields for bolts; closed-end bottom-bearing class, Group II, Type 2, Class 1.
Use toggle bolts of the tumble-wing type, conforming to ASTM A325, ASTM A449, and ASTM C636/C636M, type, class, and style as required.
2.3.4 Fasteners
Select galvanized zinc-coated fasteners conforming to ASTM A153/A153M for exterior applications or where the fasteners are built into exterior walls or floor systems. Select the fasteners for the type, grade, and class required for the installation of steel stair items:
a. Standard/regular hexagon-head bolts and nuts, conforming to ASTM A307, Grade A.
b. Square-head lag bolts conforming to ASME B18.2.1 .
c. Cadmium-plated steel machine screws, conforming to ASME B18.6.3 .
d. Flat-head carbon steel wood screws, conforming to ASME B18.6.1 .
e. Plain, round, general-assembly-grade, carbon steel washers, conforming to ASME B18.21.1 .
f. Helical-spring, carbon steel lockwashers, conforming to ASME B18.2.1 .
2.4 MATERIALS
2.4.1 Structural Steel Plates, Shapes and Bars
Structural size shapes and plates, conforming to ASTM A36/A36M, unless otherwise noted, except bent or cold-formed plates.
Steel plates - bent or cold-formed, conforming to ASTM A283/A283M , Grade C.
Steel bars and bar-size shapes, conforming to ASTM A36/A36M, unless otherwise noted for steel bars and bar-size shapes.
2.4.2 Structural Steel Tubing
Provide the following:
a. Structural steel tubing, hot-formed, welded or seamless, conforming to ASTM A500/A500M , Grade B, unless otherwise noted.
2.4.3 Hot-Rolled Carbon Steel Bars
Provide the following:
a. Hot-rolled carbon steel bars and bar-size shapes, conforming to ASTM A575, grade as selected by the fabricator.
SECTION 05 51 00 Page 8
2.4.4 Cold-Finished Steel Bars
Provide the following:
a. Cold-finished steel bars conforming to ASTM A108, grade as selected by the fabricator.
2.4.5 Hot-Rolled Carbon Steel Sheets and Strips
Provide the following:
a. Hot-rolled carbon sheets and strips conforming to ASTM A568/A568M and ASTM A1011/A1011M , pickled and oiled.
2.4.6 Cold-Rolled Carbon Steel Sheets
Provide the following:
a. Cold-rolled carbon steel sheets conforming to ASTM A1008/A1008M .
2.4.7 Cold-Drawn Steel Tubing
Provide the following:
a. Cold-drawn steel tubing conforming to ASTM A512, sunk drawn, butt-welded, cold-finished, and stress-relieved.
2.4.8 Steel Pipe
Provide the following:
a. Steel pipe conforming to ASTM A53/A53M, type as selected, Grade B;
primed finish, unless galvanizing is required; standard weight (Schedule 40).
PART 3 EXECUTION
3.1 PREPARATION
Clean surfaces thoroughly before installation. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions. Examine materials upon arrival at site. Notify the carrier and manufacturer of any damage.
Protect installed products until completion of project. Touch up, repair or replace, damaged products before substantial completion
3.2 INSTALLATION
Install in accordance with the manufacturer's instructions and approved submittals. Install in proper relationship with adjacent construction.
Install items at locations indicated, according to the manufacturer's instructions. Verify all measurements and take all field measurements necessary before fabrication. Ensure that exposed fastenings are compatible with generally match the color and finish of, and harmonize with the material to which they are applied. Include materials and parts necessary to complete each item, even though such work is not definitely shown or specified. Poor matching of holes for fasteners is cause for
SECTION 05 51 00 Page 9 rejection. Conceal fastenings where practicable. Select thickness of metal and details of assembly and supports that adequately strengthen and stiffen the construction. Form joints exposed to the weather to exclude water.
3.2.1 Field Preparation
Remove rust-preventive coating just before field erection, using a remover approved by the coating manufacturer. Provide surfaces, when assembled, free of rust, grease, dirt and other foreign matter.
3.2.2 Field Welding
Comply with AWS D1.1/D1.1M in executing manual shielded-metal arc welding, (for appearance and quality of new welds) and in correcting existing welding.
3.2.3 Safety Nosings
Completely embed nosing in concrete before the initial set of the concrete occurs and finish flush with the top of the concrete surface.
3.2.4 Touchup Painting
Immediately after installation, clean all field welds, bolted connections, and abraded areas of the shop-painted material, and repaint exposed areas with the same paint used for shop painting. Apply paint by brush or spray to provide a minimum dry-film thickness of 2 mils.
-- End of Section --
**********************************************************AMENDMENT 0003
SECTION 05 51 00 Page 10
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
SECTION 23 11 20
FACILITY GAS PIPING
05/20
PART 1 GENERAL
1.1 SUMMARY
1.1.1 APPLICATION
1.1.2 COORDINATION WITH UTILITY
1.2 REFERENCES
1.3 SYSTEM DESCRIPTION
1.3.1 Gas Facility System and Equipment Operation
1.3.2 Gas Facility System Maintenance
1.3.3 Gas Facility Equipment Maintenance
1.4 SUBMITTALS
1.5 QUALITY ASSURANCE
1.5.1 Welding Qualifications
1.5.2 Shop Drawings
PART 2 PRODUCTS
2.1 MATERIALS AND EQUIPMENT
2.2 GAS PIPING SYSTEM AND FITTINGS
2.2.1 Steel Pipe, Joints, and Fittings
2.2.2 Steel Tubing, Joints and Fittings
2.2.3 Sealants for Steel Pipe Threaded Joints
2.2.4 Warning and Identification
2.2.5 Flange Gaskets
2.2.6 Pipe Threads
2.2.7 Escutcheons
2.2.8 Insulating Pipe Joints
2.2.8.1 Insulating Joint Material
2.2.8.2 Threaded Pipe Joints
2.2.8.3 Flanged Pipe Joints
2.3 VALVES
2.3.1 Valves 2 Inches and Smaller
2.3.2 Valves 2-1/2 Inches and Larger
2.4 PIPE HANGERS AND SUPPORTS
2.5 APPLIANCE REGULATORS AND SHUTOFF VALVES
2.6 SEISMIC PROVISIONS
2.7 BOLTING (BOLTS AND NUTS)
2.8 GASKETS
2.9 IDENTIFICATION FOR ABOVEGROUND PIPING
PART 3 EXECUTION
3.1 EXAMINATION
3.2 GAS PIPING SYSTEM
3.2.1 Protection and Cleaning of Materials and Components
3.2.2 Workmanship and Defects
SECTION 23 11 20 Page 1
3.3 PROTECTIVE COVERING
3.3.1 Aboveground Metallic Piping Systems
3.3.1.1 Ferrous Surfaces
3.3.1.2 Nonferrous Surfaces
3.4 INSTALLATION
3.4.1 Metallic Piping Installation
3.4.2 Concealed Piping in Buildings
3.4.2.1 Piping in Partitions
3.4.3 Aboveground Piping
3.4.4 Final Gas Connections
3.4.5 Seismic Requirements
3.5 PIPE JOINTS
3.5.1 Threaded Metallic Joints
3.5.2 Welded Metallic Joints
3.6 PIPE SLEEVES
3.7 FIRE SEAL
3.8 ESCUTCHEONS
3.9 SPECIAL REQUIREMENTS
3.10 BUILDING STRUCTURE
3.11 PIPING SYSTEM SUPPORTS
3.12 ELECTRICAL BONDING AND GROUNDING
3.13 SHUTOFF VALVE
3.14 APPLIANCE PRESSURE REGULATORS
3.15 TESTING
3.15.1 Pressure Tests
3.15.2 Test With Gas
3.15.3 Purging
3.15.4 Labor, Materials and Equipment
3.16 PIPE MARKING
-- End of Section Table of Contents --
SECTION 23 11 20 Page 2
SECTION 23 11 20
FACILITY GAS PIPING
05/20
PART 1 GENERAL
1.1 SUMMARY
1.1.1 APPLICATION
This specification section applies to above ground steel piping outside the building from the meter through the exterior wall into the building and within the building in compliance with NFPA 54 "National Fuel Gas Code" and AGA Z223.1 , "Fuel Gas Piping".
AMENDMENT 0003************************************************************
1.1.2 COORDINATION WITH UTILITY
Gas service line shall be supplied from a Columbia Gas distribution main.
Columbia Gas shall size, design, furnish, and install the new gas service line, including the connection to the gas distribution main and the building gas meter assembly and pressure regulator. The contractor shall be responsible to coordinate with Columbia Gas the installation of the gas service line and meter assembly and pressure regulator for the building.
The Point of Contact for Columbia Gas is William Rich at (740)439-1087, email wrich@nisource.com. The Columbia Gas Project ID is WMS2176758.
**********************************************************AMENDMENT 0003
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN GAS ASSOCIATION (AGA)
AGA ANSI B109.1 (2000) Diaphragm Type Gas Displacement Meters (Under 500 cubic ft./hour Capacity)
AGA ANSI B109.2 (2000) Diaphragm Type Gas Displacement Meters (500 cubic ft./hour Capacity and Over)
AGA ANSI B109.3 (2019) Rotary-Type Gas Displacement Meters
AGA ANSI B109.4 (2016) Self-Operated Diaphragm-Type Natural Gas Service Regulators for Nominal Pipe Size 1¼ inches (32 mm) and Smaller with Outlet Pressures of 2 psig (13.8 kPa) and Less
AGA XR0603 (2006; 8th Ed) AGA Plastic Pipe Manual for Gas Service
SECTION 23 11 20 Page 3
AGA Z223.1 (2012) National Fuel Gas Code
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI Z21.1/CSA 1.1 (2018) Household Cooking Gas Appliances
ANSI Z21.15/CSA 9.1 (2009; Addenda A 2012, Addenda B 2013; R 2019) Manually Operated Gas Valves for Appliances, Appliance Connector Valves and Hose End Valves
ANSI Z21.18/CSA 6.3 (2007; R 2017) Gas Appliance Pressure Regulators
ANSI Z21.21/CSA 6.5 (2015) Automatic Valves for Gas Appliances
ANSI Z21.24/CSA 6.10 (2015; R 2020) Connectors for Gas Appliances
ANSI Z21.41/CSA 6.9 (2014; R 2019) Quick-Disconnect Devices for Use with Gas Fuel Appliances
ANSI Z21.69/CSA 6.16 (2015; R 2020) Connectors for Movable Gas Appliances
ANSI Z21.78/CSA 6.20 (2010; R 2020) Standard Specification for Combination Gas Controls for Gas Appliances
ANSI Z21.80/CSA 6.22 (2019) Line Pressure Regulators
ANSI Z21.93/CSA 6.30 (2017) Excess Flow Valves for Natural Gas and Propane Gas with Pressures up to 5 psig
AMERICAN PETROLEUM INSTITUTE (API)
API 570 (2016; Addendum 1 2017; Addendum 2 2018;
ERTA 1 2018) Piping Inspection Code:
In-Service Inspection, Rating, Repair, and Alteration of Piping Systems
API MPMS 2.2A (1995; R 2017) Manual of Petroleum Measurement Standards Chapter 2-Tank Calibration Section 2A-Measurement and Calibration of Upright Cylindrical Tanks by the Manual Tank Strapping Method
API MPMS 2.2E (2004; Errata 2009; R 2009) Petroleum and Liquid Petroleum Products - Calibration of Horizontal Cylindrical Tanks - Part 1:
Manual Methods
API RP 1110 (2013; R 2018) Recommended Practice for the Pressure Testing of Steel Pipelines for the Transportation of Gas, Petroleum Gas, Hazardous Liquids, Highly Volatile Liquids, or Carbon Dioxide
API RP 2003 (2015; 8th Ed) Protection Against
SECTION 23 11 20 Page 4
Ignitions Arising out of Static, Lightning, and Stray Currents
API RP 2009 (2002; R 2007; 7th Ed) Safe Welding, Cutting, and Hot Work Practices in Refineries, Gasoline Plants, and Petrochemical Plants
API Spec 5CT (2018) Casing and Tubing
API Spec 6D (June 2018, 4th Ed; Errata 1 July 2018;
Errata 2 August 2018) Specification for Pipeline and Piping Valves
API Spec 15LR (2001; R 2018) Specification for Low Pressure Fiberglass Line Pipe
API Std 598 (2009) Valve Inspecting and Testing
API Std 607 (2016) Fire Test for Quarter-turn Valves and Valves Equipped with Non-metallic Seats
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 25-16 (2016) Earthquake-Activated Automatic Gas Shutoff Devices
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME A13.1 (2015) Scheme for the Identification of Piping Systems
ASME B1.1 (2003; R 2018) Unified Inch Screw Threads (UN and UNR Thread Form)
ASME B1.20.1 (2013; R 2018) Pipe Threads, General Purpose (Inch)
ASME B1.20.2M (2006; R 2011) Pipe Threads, 60 Deg.
General Purpose (Metric)
ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250
ASME B16.3 (2016) Malleable Iron Threaded Fittings, Classes 150 and 300
ASME B16.5 (2017) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.9 (2018) Factory-Made Wrought Buttwelding Fittings
ASME B16.11 (2016) Forged Fittings, Socket-Welding and Threaded
ASME B16.21 (2016) Nonmetallic Flat Gaskets for Pipe Flanges
SECTION 23 11 20 Page 5
ASME B16.33 (2012; R 2017) Manually Operated Metallic Gas Valves for Use in Gas Piping Systems Up to 125 psi, (Sizes NPS 1/2 - NPS 2)
ASME B16.39 (2020) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B31.8 (2018; Supplement 2018) Gas Transmission and Distribution Piping Systems
ASME B31.9 (2017) Building Services Piping
ASME B36.10M (2015; Errata 2016) Welded and Seamless Wrought Steel Pipe
ASME BPVC SEC IX (2017; Errata 2018) BPVC Section IX-Welding, Brazing and Fusing Qualifications
ASME BPVC SEC VIII D1 (2019) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1
AMERICAN WELDING SOCIETY (AWS)
AWS A5.8/A5.8M (2019) Specification for Filler Metals for Brazing and Braze Welding
AWS WHB-2.9 (2004) Welding Handbook; Volume 2, Welding Processes, Part 1
ASTM INTERNATIONAL (ASTM)
ASTM 01.01 (2019) Steel - Piping, Tubing, Fittings
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A105/A105M (2018) Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A181/A181M (2014) Standard Specification for Carbon Steel Forgings, for General-Purpose Piping
ASTM A193/A193M (2019) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose Applications
ASTM A194/A194M (2020) Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel
SECTION 23 11 20 Page 6
Nuts for Bolts for High-Pressure or High-Temperature Service, or Both
ASTM A513/A513M (2019) Standard Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical Tubing
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM B88 (2020) Standard Specification for Seamless Copper Water Tube
ASTM B88M (2020) Standard Specification for Seamless Copper Water Tube (Metric)
ASTM B210/B210M (2019a) Standard Specification for Aluminum and Aluminum-Alloy Drawn Seamless Tubes
ASTM B241/B241M (2016) Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube
ASTM B280 (2020) Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service
ASTM D2513 (2018a) Standard Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings
ASTM D2517 (2018) Standard Specification for Reinforced Epoxy Resin Gas Pressure Pipe and Fittings
ASTM F2015 (2000; R 2013) Standard Specification for Lap Joint Flange Pipe End Applications
CSA GROUP (CSA)
ANSI LC 1/CSA 6.26 (2019) Fuel Gas Piping Systems Using Corrugated Stainless Steel Tubing (CSST)
CGA 3.11-M88 (2015) Lever Operated Pressure Lubricated Plug Type Gas Shut-Off Valves
CGA 3.16-M88 (2015) Lever Operated Non-Lubricated Gas Shut-Off Valves
CGA 9.2-M88 (1988; R 2009) Manually Operated Shut-Off Valves for Gas Piping Systems
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
SECTION 23 11 20 Page 7
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-25 (2018) Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation
MSS SP-83 (2014) Class 3000 Steel Pipe Unions Socket Welding and Threaded
MSS SP-86 (2014) Guidelines for Metric Data in Standards for Valves, Flanges, Fittings and Actuators
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 54 (2018) National Fuel Gas Code
NFPA 58 (2020) Liquefied Petroleum Gas Code
NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA
20-1; TIA 20-2; TIA 20-3; TIA 20-4)
National Electrical Code
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1981 (2008) Seismic Restraint Manual Guidelines for Mechanical Systems, 3rd Edition
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. DEPARTMENT OF DEFENSE (DOD)
MIL-STD-101 (2014; Rev C) Color Code for Pipelines and for Compressed Gas Cylinders
UFC 3-301-01 (2019) Structural Engineering
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
49 CFR 192 Transportation of Natural and Other Gas by Pipeline: Minimum Federal Safety Standards
UNDERWRITERS LABORATORIES (UL)
UL 125 (2014; Reprint Jan 2018) UL Standard for Safety Flow Control Valves for Anhydrous Ammonia and LP-Gas
UL 842 (2015; Reprint Oct 2017) UL Standard for Safety Valves for Flammable Fluids
UL 860 (2014) Pipe Unions for Flammable and
SECTION 23 11 20 Page 8
Combustible Fluids and Fire-Protection Service
UL FLAMMABLE & COMBUSTIBLE (2012) Flammable and Combustible Liquids and Gases Equipment Directory
1.3 SYSTEM DESCRIPTION
The gas piping system includes natural gas piping and appurtenances from point of connection at meter set assembly, as indicated, to gas operated equipment within the facility.
1.3.1 Gas Facility System and Equipment Operation
Include shop drawings showing piping layout, locations of system valves, and gas line markers; step-by-step procedures for system start up, operation and shutdown (index system components and equipment to the system drawings); isolation procedures including valve operation to shutdown or isolate each section of the system (index valves to the system maps and provide separate procedures for normal operation and emergency shutdown if required to be different). Submit Data package No. 4.
1.3.2 Gas Facility System Maintenance
Include maintenance procedures and frequency for system and equipment;
identification of pipe materials and manufacturer by locations, pipe repair procedures, and jointing procedures at transitions to other piping material or material from a different manufacturer. Submit Data Package No.4.
1.3.3 Gas Facility Equipment Maintenance
Include identification of valves, shut-offs, disconnects, and other equipment by materials, manufacturer, vendor identification and location;
maintenance procedures and recommended tool kits for valves and equipment;
recommended repair methods (i.e., field repair, factory repair, or replacement) for each valve and piece of equipment; and preventive maintenance procedures, possible failure modes and troubleshooting guide.
Submit Data Package No. 3.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Gas Piping System; G , AE
SD-03 Product Data
Pipe and Fittings;
Gas Equipment Connectors;
Gas Piping System;
SECTION 23 11 20 Page 9
Pressure Regulators;
Transition Fittings;
Valves;
Warning and Identification Tape;
SD-06 Test Reports
Testing;
Pressure Tests;
Test with Gas;
SD-07 Certificates
Welders Procedures and Qualifications;
Assigned Number, Letter, or Symbol;
SD-08 Manufacturer's Instructions
SD-10 Operation and Maintenance Data
Gas Facility System and Equipment Operation;
Gas Facility System Maintenance;
Gas Facility Equipment Maintenance;
1.5 QUALITY ASSURANCE
Submit manufacturer's descriptive data and installation instructions for approval for compression-type mechanical joints used in joining dissimilar materials and for insulating joints. Mark all valves, flanges and fittings in accordance with MSS SP-25 .
1.5.1 Welding Qualifications
a. Weld piping in accordance with qualified procedures using performance qualified welders and welding operators in accordance with API RP 2009 , ASME BPVC SEC IX , and ASME B31.9 . Welding procedures qualified by others, and welders and welding operators qualified by another employer may be accepted as permitted by ASME B31.9 . Notify the Contracting Officer at least 24 hours in advance of tests, and perform at the work site if practicable.
b. Submit a certified copy of welders procedures and qualifications metal and PE in conformance with ASME B31.9 for each welder and welding operator. Submit the assigned number, letter, or symbol that will be used in identifying the work of each welder to the Contracting Officer.
1.5.2 Shop Drawings
Submit drawings for complete Gas Piping System, within 30 days of contract award, showing location, size and all branches of pipeline; location of
SECTION 23 11 20 Page 10 all required shutoff valves; and instructions necessary for the installation of gas equipment connectors and supports.
PART 2 PRODUCTS
2.1 MATERIALS AND EQUIPMENT
Provide materials and equipment which are the standard products of a manufacturer regularly engaged in the manufacture of the products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Asbestos or products containing asbestos are not allowed. Submit catalog data and installation instructions for pipe, valves, all related system components, and application procedures. Conform to NFPA 54 and with requirements specified herein. Provide supply piping to appliances or equipment at least as large as the inlets thereof.
2.2 GAS PIPING SYSTEM AND FITTINGS
2.2.1 Steel Pipe, Joints, and Fittings
Provide steel pipe conforming to ASME B36.10M; and malleable-iron threaded fittings conforming to ASME B16.1 and ASME B16.3 . Provide steel pipe flanges and flanged fittings, including bolts, nuts, and bolt pattern in accordance with ASME B16.5 and ASTM A105/A105M . Provide wrought steel buttwelding fittings conforming to ASME B16.9 . Provide socket welding and threaded forged steel fittings conforming to ASME B16.11 .
2.2.2 Steel Tubing, Joints and Fittings
Provide steel tubing conforming to ASTM 01.01 , and ASTM A513/A513M , with tubing joints made up with gas tubing fittings recommended by the tubing manufacturer.
2.2.3 Sealants for Steel Pipe Threaded Joints
Provide joint sealing compound as listed in UL FLAMMABLE & COMBUSTIBLE, Class 20 or less. For taping, use tetrafluoroethylene tape conforming to
UL FLAMMABLE & COMBUSTIBLE.
2.2.4 Warning and Identification
Provide pipe flow markings, warning and identification tape, and metal tags as required.
2.2.5 Flange Gaskets
Provide gaskets of nonasbestos compressed material in accordance with ASME B16.21 , 1/16 inch thickness, full face or self-centering flat ring type, containing aramid fibers bonded with styrene butadiene rubber (SBR) or nitrile butadiene rubber (NBR) suitable for a maximum 600 degree F service, to be used for hydrocarbon service.
2.2.6 Pipe Threads
Provide pipe threads conforming to ASME B1.20.1 .
SECTION 23 11 20 Page 11
2.2.7 Escutcheons
Provide chromium-plated steel or chromium-plated brass escutcheons, either one piece or split pattern, held in place by internal spring tension or set screw.
2.2.8 Insulating Pipe Joints
2.2.8.1 Insulating Joint Material
Provide insulating joint material between flanged or threaded metallic pipe systems where shown to control galvanic or electrical action.
2.2.8.2 Threaded Pipe Joints
Provide threaded pipe joints of steel body nut type dielectric unions with insulating gaskets.
2.2.8.3 Flanged Pipe Joints
Provide joints for flanged pipe consisting of full face sandwich-type flange insulating gasket of the dielectric type, insulating sleeves for flange bolts, and insulating washers for flange nuts.
2.3 VALVES
Provide lockable shutoff or service isolation valves conforming to the following:
2.3.1 Valves 2 Inches and Smaller
Provide valves 2 inches and smaller conforming to ASME B16.33 of materials and manufacture compatible with system materials used.
2.3.2 Valves 2-1/2 Inches and Larger
Provide valves 2-1/2 inches and larger of carbon steel conforming to API Spec 6D , Class 150.
2.4 PIPE HANGERS AND SUPPORTS
Provide pipe hangers and supports conforming to MSS SP-58 .
2.5 APPLIANCE REGULATORS AND SHUTOFF VALVES
Provide regulators conforming to ANSI Z21.18/CSA 6.3 for appliances.
Provide shutoff valves conforming to ANSI Z21.15/CSA 9.1 for manually controlled gas shutoff valves.
2.6 SEISMIC PROVISIONS
Provide earthquake automatic gas shutoff valve conforming to ASCE 25-16 , SMACNA 1981 or excess flow valve (EFV) conforming with ANSI Z21.93/CSA 6.30 and UL listed or AGA listed or International Association of Plumbing and Mechanical Officials (IAPMO) listed. The earthquake valve may be either pendulum or ball construction with remote electronic or electric actuator. The EFV may be either a bypass (automatic reset) or a non-bypass type (manual reset).
SECTION 23 11 20 Page 12
2.7 BOLTING (BOLTS AND NUTS)
Stainless steel bolting; ASTM A193/A193M , Grade B8M or B8MA, Type 316, for bolts; and ASTM A194/A194M , Grade 8M, Type 316, for nuts. Dimensions of bolts, studs, and nuts must conform with ASME B18.2.1 and ASME B18.2.2 with coarse threads conforming to ASME B1.1 , with Class 2A fit for bolts and studs and Class 2B fit for nuts. Bolts or bolt-studs must extend through the nuts and may have reduced shanks of a diameter not less than the diameter at root of threads. Bolts must have American Standard regular square or heavy hexagon heads; nuts must be American Standard heavy semifinished hexagonal.
2.8 GASKETS
Fluorinated elastomer, compatible with flange faces.
2.9 IDENTIFICATION FOR ABOVEGROUND PIPING
MIL-STD-101 for legends and type and size of characters. For pipes 3/4 inch od and larger, provide printed legends to identify contents of pipes and arrows to show direction of flow. Color code label backgrounds to signify levels of hazard. Make labels of plastic sheet with pressure-sensitive adhesive suitable for the intended application. For pipes smaller than 3/4 inch od, provide brass identification tags 1 1/2 inches in diameter with legends in depressed black-filled characters.
PART 3 EXECUTION
3.1 EXAMINATION
After becoming familiar with all details of the work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy or areas of conflict before performing the work.
3.2 GAS PIPING SYSTEM
Provide a gas piping system from the point of delivery, defined as the outlet of the meter set assembly, to the connections to each gas utilization device that is in compliance with NFPA 54 .
3.2.1 Protection and Cleaning of Materials and Components
Protect equipment, pipe, and tube openings by closing with caps or plugs during installation. At the completion of all work, thoroughly clean the entire system.
3.2.2 Workmanship and Defects
Piping, tubing and fittings must be clear and free of cutting burrs and defects in structure or threading and must be thoroughly brushed and chip-and scale-blown. Repair of defects in piping, tubing or fittings is not allowed; replace defective items when found.
SECTION 23 11 20 Page 13
3.3 PROTECTIVE COVERING
3.3.1 Aboveground Metallic Piping Systems
3.3.1.1 Ferrous Surfaces
Touch up shop primed surfaces with ferrous metal primer. Solvent clean surfaces that have not been shop primed. Mechanically clean surfaces that contain loose rust, loose mill scale and other foreign substances by power wire brushing or commercial sand blasted conforming to SSPC SP 6/NACE No.3 and prime with ferrous metal primer or vinyl type wash coat. Finish primed surfaces with two coats of exterior oil paint or vinyl paint.
3.3.1.2 Nonferrous Surfaces
Except for aluminum alloy pipe, do not paint nonferrous surfaces. Paint surfaces of aluminum alloy pipe and fittings to protect against external corrosion where they contact masonry, plaster, insulation, or are subject to repeated wettings by such liquids as water, detergents or sewage.
Solvent-clean the surfaces and treat with vinyl type wash coat. Apply a first coat of aluminum paint and a second coat of alkyd gloss enamel or silicone alkyd copolymer enamel.
3.4 INSTALLATION
Install the gas system in conformance with the manufacturer's recommendations and applicable provisions of NFPA 54 and AGA XR0603, and as indicated. Perform all pipe cutting without damage to the pipe, with an approved type of mechanical cutter, unless otherwise authorized. Use wheel cutters where practicable.
3.4.1 Metallic Piping Installation
Make changes in direction of piping with fittings only; mitering or notching pipe to form elbows and tees or other similar type construction is not permitted. Branch connection may be made with either tees or forged branch outlet fittings. Provide branch outlet fittings which are forged, flared for improvement of flow where attached to the run, and reinforced against external strains. Do not use aluminum alloy pipe in exterior locations or underground.
3.4.2 Concealed Piping in Buildings
Do not use combinations of fittings (unions, tubing fittings, running threads, right- and left-hand couplings, bushings, and swing joints) to conceal piping within buildings.
3.4.2.1 Piping in Partitions
Locate concealed piping in hollow, rather than solid, partitions. Protect piping passing through walls or partitions against physical damage both during and after construction, and provide appropriate safety markings and labels. Provide protection of concealed pipe in accordance with
ANSI LC 1/CSA 6.26 .
3.4.3 Aboveground Piping
Run aboveground piping as straight as practicable along the alignment and elevation indicated, with a minimum of joints, and separately supported
SECTION 23 11 20 Page 14 from other piping system and equipment. Install exposed horizontal piping no farther than 6 inches from nearest parallel wall and at an elevation which prevents standing, sitting, or placement of objects on the piping.
3.4.4 Final Gas Connections
Unless otherwise specified, make final connections with rigid metallic pipe and fittings. Provide accessible gas shutoff valve and coupling for each gas equipment item.
3.4.5 Seismic Requirements
Support and brace piping and attached valves to resist seismic loads in conformance with ASCE 25-16 .
3.5 PIPE JOINTS
Design and install pipe joints to effectively sustain the longitudinal pull-out forces caused by contraction of the piping or superimposed loads.
3.5.1 Threaded Metallic Joints
Provide threaded joints in metallic pipe with tapered threads evenly cut and made with UL approved graphite joint sealing compound for gas service or tetrafluoroethylene tape applied to the male threads only. Threaded joints up to 1-1/2 inches in diameter may be made with approved tetrafluoroethylene tape. Threaded joints up to 2 inches in diameter may be made with approved joint sealing compound. After cutting and before threading, ream pipe and remove all burrs. Caulking of threaded joints to stop or prevent leaks is not permitted.
3.5.2 Welded Metallic Joints
Conform beveling, alignment, heat treatment, and inspection of welds to NFPA 54 . Remove weld defects and make repairs to the weld, or remove the weld joints entirely and reweld. After filler metal has been removed from its original package, protect and store so that its characteristics or welding properties are not affected adversely. Do not use electrodes that have been wetted or have lost any of their coating.
3.6 PIPE SLEEVES
Provide pipes passing through concrete or masonry walls or concrete floors or roofs with pipe sleeves fitted into place at the time of construction.
Do not install sleeves in structural members except where indicated or approved. Make all rectangular and square openings as detailed. Extend each sleeve through its respective wall, floor or roof, and cut flush with each surface, except in mechanical room floors not located on grade where clamping flanges or riser pipe clamps are used. Extend sleeves in mechanical room floors above grade at least 4 inches above finish floor.
Unless otherwise indicated, use sleeves large enough to provide a minimum clearance of 1/4 inch all around the pipe. Provide steel pipe for sleeves in bearing walls, waterproofing membrane floors, and wet areas . Provide sleeves in nonbearing walls, floors, or ceilings of steel pipe, galvanized sheet metal with lock-type longitudinal seam, or moisture-resistant fiber or plastic. For penetrations of fire walls, fire partitions and floors which are not on grade, seal the annular space between the pipe and sleeve with fire-stopping material and sealant that meet the requirement of Section 07 84 00 FIRESTOPPING.
SECTION 23 11 20 Page 15
3.7 FIRE SEAL
Fire seal all penetrations of fire rated partitions, walls and floors in accordance with Section 07 84 00 FIRESTOPPING.
3.8 ESCUTCHEONS
Provide escutcheons for all finished surfaces where gas piping passes through floors, walls, or ceilings except in boiler, utility, or equipment rooms.
3.9 SPECIAL REQUIREMENTS
Provide drips, grading of the lines, freeze protection, and branch outlet locations as shown and conforming to the requirements of NFPA 54 .
3.10 BUILDING STRUCTURE
Do not weaken any building structure by the installation of any gas piping. Do not cut or notch beams, joists or columns. Attach piping supports to metal decking.
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