W912QR20B0016Specs-0001.pdf

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Olmsted Pole Barns 1 & 2, Olmsted IL Federal contract opportunity
Solicitation number
W912QR20B0016
Issued by
Department of the Army Corps of Engineers Engineering District Louisville

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This solicitation is for the construction of two pole barns at the Olmsted Locks and Dam in Olmsted, Illinois. The work includes construction of Pole Barns 1 and 2, with an estimated cost between $1 million to $5 million. The project has a 100% set-aside for Woman-Owned Small Businesses. The solicitation number is W912QR20B0016. Bids are due by facsimile and will not be considered. Offerors must comply with CCR/ORCA requirements through the System for Award Management. Technical inquiries should be submitted through Bidder Inquiry in ProjNet. The soliciting agency is the Department of the Army Corps of Engineers Engineering District Louisville.

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CIVIL/OPS/ENVIRONMENTAL BR

ATTN: JOHN BUTTS

600 DR M L KING JR PL RM 821

LOUISVILLE KY 40202-2236

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

Solicitation W912QR20B0016 for the construction of Pole Barns 1 & 2 for Olmsted L&D, Olmsted, IL is hereby amended as follow s:

a. The follow ing Specif ication Sections are being added to the solicitation:

09 90 00 PAINTS AND COATINGS

b. The follow ing draw ings have been revised and replaced entirely:

1-A-101 FLOOR AND ROOF PLANS

2-A-101 FLOOR AND ROOF PLANS

c. Site Photos are being provided in lieu of an on-site visit.

d. In the general notes of the floor plans, clarif ication is made w here concrete hardener is added.

e. All other terms and conditions remain unchanged.

1. CONTRACT ID CODE PAGE OF PAGES

1 2

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912QR20B0016

X 9B. DATED (SEE ITEM 11)

27-Jul-2020

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO.

5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

05-Aug-2020

CODE

U. S. ARMY ENGINEER DISTRICT, LOUISVILLE

600 DR. MARTIN LUTHER KING, JR. PLACE

ROOM 821

LOUISVILLE KY 40202-2239

W912QR 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE 964860

FACILITY CODECODE

EMAIL:TEL:

W912QR20B0016Specs-0001

W912QR20B0016

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

(End of Summary of Changes)

W912QR20B0016Specs-0001

112574, Pole Barns 1 & 2 Olmsted Lock and Dam, IL

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 90 00

PAINTS AND COATINGS

05/11 AMENDMENT 0001

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 APPLICATOR'S QUALIFICATIONS

1.3.1 SSPC QP 1 Certification

1.4 QUALITY ASSURANCE

1.4.1 Field Samples and Tests

1.4.1.1 Sampling Procedure

1.4.1.2 Testing Procedure

1.5 REGULATORY REQUIREMENTS

1.5.1 Environmental Protection

1.5.2 Lead Content

1.5.3 Chromate Content

1.5.4 Asbestos Content

1.5.5 Mercury Content

1.5.6 Silica

1.5.7 Human Carcinogens

1.6 PACKAGING, LABELING, AND STORAGE

1.7 SAFETY AND HEALTH

1.7.1 Safety Methods Used During Coating Application

1.7.2 Toxic Materials

1.8 ENVIRONMENTAL CONDITIONS

1.8.1 Coatings

1.9 LOCATION AND SURFACE TYPE TO BE PAINTED

1.9.1 Painting Included

1.9.1.1 Exterior Painting

1.9.1.2 Interior Painting

1.9.2 Painting Excluded

1.9.3 Mechanical and Electrical Painting

1.9.4 Definitions and Abbreviations

1.9.4.1 Qualification Testing

1.9.4.2 Batch Quality Conformance Testing

1.9.4.3 Coating

1.9.4.4 DFT or dft

1.9.4.5 DSD

1.9.4.6 EPP

1.9.4.7 EXT

1.9.4.8 INT

1.9.4.9 micron / microns

1.9.4.10 mil / mils

1.9.4.11 mm

1.9.4.12 MPI Gloss Levels

1.9.4.13 MPI System Number

1.9.4.14 Paint

1.9.4.15 REX

SECTION 09 90 00 Page 1

AMENDMENT 0001

W912QR20B0016Specs-0001W912QR20B0016Specs-0001

1.9.4.16 RIN

PART 2 PRODUCTS

2.1 MATERIALS

PART 3 EXECUTION

3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED

3.2 SURFACE PREPARATION

3.3 PREPARATION OF METAL SURFACES

3.3.1 New Ferrous Surfaces

3.3.2 Final Ferrous Surface Condition:

3.3.3 Galvanized Surfaces

3.3.4 Non-Ferrous Metallic Surfaces

3.3.5 Terne-Coated Metal Surfaces

3.4 PREPARATION OF CONCRETE AND CEMENTITIOUS SURFACE

3.4.1 Concrete and Masonry

3.5 APPLICATION

3.5.1 Coating Application

3.5.2 Mixing and Thinning of Paints

3.5.3 Two-Component Systems

3.5.4 Coating Systems

3.6 COATING SYSTEMS FOR METAL

3.7 COATING SYSTEMS FOR CONCRETE AND CEMENTITIOUS SUBSTRATES

3.8 PIPING IDENTIFICATION

3.9 INSPECTION AND ACCEPTANCE

3.10 WASTE MANAGEMENT

3.11 PAINT TABLES

3.11.1 EXTERIOR PAINT TABLES

3.11.2 INTERIOR PAINT TABLES

-- End of Section Table of Contents --

SECTION 09 90 00 Page 2

AMENDMENT 0001***************************************************************

SECTION 09 90 00

PAINTS AND COATINGS

05/11

AMENDMENT 0001

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH)

ACGIH 0100 (2001; Supplements 2002-2008) Documentation of the Threshold Limit Values and Biological Exposure Indices

ASME INTERNATIONAL (ASME)

ASME A13.1 (2007; R 2013) Scheme for the Identification of Piping Systems

ASTM INTERNATIONAL (ASTM)

ASTM D235 (2002; R 2012) Mineral Spirits (Petroleum Spirits) (Hydrocarbon Dry Cleaning Solvent)

ASTM D4263 (1983; R 2012) Indicating Moisture in Concrete by the Plastic Sheet Method

ASTM D523 (2014) Standard Test Method for Specular Gloss

ASTM D6386 (2010) Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting

ASTM F1869 (2011) Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride

MASTER PAINTERS INSTITUTE (MPI)

MPI 101 (Oct 2009) Epoxy Anti-Corrosive Metal Primer

MPI 107 (Oct 2009) Rust Inhibitive Primer (Water-Based)

SECTION 09 90 00 Page 3

MPI 108 (Oct 2009) High Build Epoxy Coating, Low Gloss

MPI 138 (Oct 2009) Interior High Performance Latex, MPI Gloss Level 2

MPI 139 (Oct 2009) Interior High Performance Latex, MPI Gloss Level 3

MPI 163 (Oct 2009) Exterior W.B. Light Industrial Coating, Semi-Gloss, MPI Gloss Level 5

MPI 23 (Oct 2009) Surface Tolerant Metal Primer

MPI 49 (Oct 2009) Interior Alkyd, Flat, MPI Gloss Level 1

MPI 51 (Oct 2009) Interior Alkyd, Eggshell, MPI Gloss Level 2

MPI 79 (Oct 2009) Alkyd Anti-Corrosive Metal Primer

MPI 8 (Oct 2009) Exterior Alkyd, Flat, MPI Gloss Level I

MPI 94 (Oct 2009) Exterior Alkyd, Semi-Gloss, MPI Gloss Level 5

MPI 95 (Oct 2009) Quick Drying Primer for Aluminum

THE SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC 7/NACE No.4 (2007; E 2004) Brush-Off Blast Cleaning

SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of Steel

SSPC PA Guide 3 (1982; E 1995) A Guide to Safety in Paint Application

SSPC QP 1 (1998; E 2004) Standard Procedure for Evaluating Painting Contractors (Field Application to Complex Industrial Structures)

SSPC SP 1 (1982; E 2004) Solvent Cleaning

SSPC SP 10/NACE No. 2 (2007) Near-White Blast Cleaning

SSPC SP 12/NACE No.5 (2002) Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

SECTION 09 90 00 Page 4

SSPC VIS 1 (2002; E 2004) Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

SSPC VIS 3 (2004) Guide and Reference Photographs for Steel Surfaces Prepared by Hand and Power Tool Cleaning

SSPC VIS 4/NACE VIS 7 (1998; E 2000; E 2004) Guide and Reference Photographs for Steel Surfaces Prepared by Waterjetting

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety and Health Requirements Manual

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FED-STD-313 (Rev D; Notice 1) Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.1000 Air Contaminants

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:

The current MPI, "Approved Product List" which lists paint by brand, label, product name and product code as of the date of contract award, will be used to determine compliance with the submittal requirements of this specification. The Contractor may choose to use a subsequent MPI "Approved Product List", however, only one list may be used for the entire contract and each coating system is to be from a single manufacturer. All coats on a particular substrate must be from a single manufacturer. No variation from the MPI Approved Products List is acceptable.

Samples of specified materials may be taken and tested for compliance with specification requirements.

SD-03 Product Data

Coating; G, RO Manufacturer's Technical Data Sheets

SD-04 Samples

Color; G, RO

Submit manufacturer's samples of paint colors. Cross reference color samples to color scheme as indicated.

SECTION 09 90 00 Page 5

SD-07 Certificates

Applicator's qualifications Qualification Testing laboratory for coatings; G, RO

SD-08 Manufacturer's Instructions

Application instructions Mixing

Detailed mixing instructions, minimum and maximum application temperature and humidity, potlife, and curing and drying times between coats.

Manufacturer's Material Safety Data Sheets

Submit manufacturer's Material Safety Data Sheets for coatings, solvents, and other potentially hazardous materials, as defined in

FED-STD-313.

SD-10 Operation and Maintenance Data

Coatings:; G, RO

Preprinted cleaning and maintenance instructions for all coating systems shall be provided.

SD-11 Closeout Submittals

Volatile Organic Compound (VOC) Content; S Environmentally Preferred Product; S Recycled Content; S

1.3 APPLICATOR'S QUALIFICATIONS

1.3.1 SSPC QP 1 Certification

All contractors and subcontractors that perform surface preparation or coating application shall be certified by the Society for Protective Coatings (formerly Steel Structures Painting Council) (SSPC) to the requirements of SSPC QP 1 prior to contract award, and shall remain certified while accomplishing any surface preparation or coating application. The painting contractors and painting subcontractors must remain so certified for the duration of the project. If a contractor's or subcontractor's certification expires, the firm will not be allowed to perform any work until the certification is reissued. Requests for extension of time for any delay to the completion of the project due to an inactive certification will not be considered and liquidated damages will apply. Notify the Contracting Officer of any change in contractor certification status.

1.4 QUALITY ASSURANCE

1.4.1 Field Samples and Tests

The Contracting Officer may choose up to two coatings that have been delivered to the site to be tested at no cost to the Government. Take samples of each chosen product as specified in the paragraph "Sampling

SECTION 09 90 00 Page 6

Procedures." Test each chosen product as specified in the paragraph "Testing Procedure." Products which do not conform, shall be removed from the job site and replaced with new products that conform to the referenced specification. Testing of replacement products that failed initial testing shall be at no cost to the Government.

1.4.1.1 Sampling Procedure

The Contracting Officer will select paint at random from the products that have been delivered to the job site for sample testing. The Contractor shall provide one quart samples of the selected paint materials. The samples shall be taken in the presence of the Contracting Officer, and labeled, identifying each sample. Provide labels in accordance with the paragraph "Packaging, Labeling, and Storage" of this specification.

1.4.1.2 Testing Procedure

Provide Batch Quality Conformance Testing for specified products, as defined by and performed by MPI. As an alternative to Batch Quality Conformance Testing, the Contractor may provide Qualification Testing for specified products above to the appropriate MPI product specification, using the third-party laboratory approved under the paragraph "Qualification Testing" laboratory for coatings. The qualification testing lab report shall include the backup data and summary of the test results.

The summary shall list all of the reference specification requirements and the result of each test. The summary shall clearly indicate whether the tested paint meets each test requirement. Note that Qualification Testing may take 4 to 6 weeks to perform, due to the extent of testing required.

Submit name, address, telephone number, FAX number, and e-mail address of the independent third party laboratory selected to perform testing of coating samples for compliance with specification requirements. Submit documentation that laboratory is regularly engaged in testing of paint samples for conformance with specifications, and that employees performing testing are qualified. If the Contractor chooses MPI to perform the Batch Quality Conformance testing, the above submittal information is not required, only a letter is required from the Contractor stating that MPI will perform the testing.

1.5 REGULATORY REQUIREMENTS

1.5.1 Environmental Protection

In addition to requirements specified elsewhere for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution Control District and regional jurisdiction.

Notify Contracting Officer of any paint specified herein which fails to conform.

1.5.2 Lead Content

Do not use coatings having a lead content over 0.06 percent by weight of nonvolatile content.

1.5.3 Chromate Content

Do not use coatings containing zinc-chromate or strontium-chromate.

SECTION 09 90 00 Page 7

1.5.4 Asbestos Content

Materials shall not contain asbestos.

1.5.5 Mercury Content

Materials shall not contain mercury or mercury compounds.

1.5.6 Silica

Abrasive blast media shall not contain free crystalline silica.

1.5.7 Human Carcinogens

Materials shall not contain ACGIH 0100 confirmed human carcinogens (A1) or suspected human carcinogens (A2).

1.6 PACKAGING, LABELING, AND STORAGE

Paints shall be in sealed containers that legibly show the contract specification number, designation name, formula or specification number, batch number, color, quantity, date of manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name and address of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinners shall be stored in accordance with the manufacturer's written directions, and as a minimum, stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors, and at temperatures between 40 to 95 degrees F.

1.7 SAFETY AND HEALTH

Apply coating materials using safety methods and equipment in accordance with the following:

Work shall comply with applicable Federal, State, and local laws and regulations, and with the ACCIDENT PREVENTION PLAN, including the Activity Hazard Analysis as specified in Section 01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS and in Appendix A of EM 385-1-1. The Activity Hazard Analysis shall include analyses of the potential impact of painting operations on painting personnel and on others involved in and adjacent to the work zone.

1.7.1 Safety Methods Used During Coating Application

Comply with the requirements of SSPC PA Guide 3.

1.7.2 Toxic Materials

To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:

a. The applicable manufacturer's Material Safety Data Sheets (MSDS) or local regulation.

b. 29 CFR 1910.1000.

c. ACGIH 0100, threshold limit values.

SECTION 09 90 00 Page 8

1.8 ENVIRONMENTAL CONDITIONS

Comply, at minimum, with manufacturer recommendations for space ventilation during and after installation. Isolate area of application from rest of building when applying high-emission paints or coatings.

1.8.1 Coatings

Do not apply coating when air or substrate conditions are:

a. Less than 5 degrees F above dew point;

b. Below 50 degrees F or over 95 degrees F, unless specifically pre-approved by the Contracting Officer and the product manufacturer.

Under no circumstances shall application conditions exceed manufacturer recommendations.

1.9 LOCATION AND SURFACE TYPE TO BE PAINTED

1.9.1 Painting Included

Where a space or surface is indicated to be painted, include the following unless indicated otherwise.

a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.

b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.

c. Existing coated surfaces that are damaged during performance of the work.

1.9.1.1 Exterior Painting

Includes new surfaces of the buildings and appurtenances. Also included are existing coated surfaces made bare by cleaning operations.

1.9.1.2 Interior Painting

Includes new surfaces of the buildings and appurtenances as indicated and existing coated surfaces made bare by cleaning operations. Where a space or surface is indicated to be painted, include the following items, unless indicated otherwise.

a. Exposed columns, girders, beams, joists, and metal deck; and

b. Other contiguous surfaces.

1.9.2 Painting Excluded

Do not paint the following unless indicated otherwise.

a. Surfaces concealed and made inaccessible by panelboards, fixed ductwork, machinery, and equipment fixed in place.

b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, crawl

SECTION 09 90 00 Page 9 spaces, elevator shafts and chases.

c. Steel to be embedded in concrete.

d. Copper, stainless steel, aluminum, brass, and lead except existing coated surfaces.

e. Hardware, fittings, and other factory finished items.

1.9.3 Mechanical and Electrical Painting

Includes field coating of interior and exterior new surfaces.

a. Where a space or surface is indicated to be painted, include the following items unless indicated otherwise.

(1) Exposed piping, conduit, and ductwork;

(2) Supports, hangers, air grilles, and registers;

(3) Miscellaneous metalwork and insulation coverings.

b. Do not paint the following, unless indicated otherwise:

(1) New zinc-coated, aluminum, and copper surfaces under insulation

(2) New aluminum jacket on piping

(3) New interior ferrous piping under insulation.

1.9.4 Definitions and Abbreviations

1.9.4.1 Qualification Testing

Qualification testing is the performance of all test requirements listed in the product specification. This testing is accomplished by MPI to qualify each product for the MPI Approved Product List, and may also be accomplished by Contractor's third party testing lab if an alternative to Batch Quality Conformance Testing by MPI is desired.

1.9.4.2 Batch Quality Conformance Testing

Batch quality conformance testing determines that the product provided is the same as the product qualified to the appropriate product specification. This testing shall only be accomplished by MPI testing lab.

1.9.4.3 Coating

A film or thin layer applied to a base material called a substrate. A coating may be a metal, alloy, paint, or solid/liquid suspensions on various substrates (metals, plastics, wood, paper, leather, cloth, etc.).

They may be applied by electrolysis, vapor deposition, vacuum, or mechanical means such as brushing, spraying, calendaring, and roller coating. A coating may be applied for aesthetic or protective purposes or both. The term "coating" as used herein includes emulsions, enamels, stains, varnishes, sealers, epoxies, and other coatings, whether used as primer, intermediate, or finish coat. The terms paint and coating are used interchangeably.

SECTION 09 90 00 Page 10

1.9.4.4 DFT or dft

Dry film thickness, the film thickness of the fully cured, dry paint or coating.

1.9.4.5 DSD

Degree of Surface Degradation, the MPI system of defining degree of surface degradation. Five (5) levels are generically defined under the Assessment sections in the MPI Maintenance Repainting Manual.

1.9.4.6 EPP

Environmentally Preferred Products, a standard for determining environmental preferability in support of Executive Order 13101.

1.9.4.7 EXT

MPI short term designation for an exterior coating system.

1.9.4.8 INT

MPI short term designation for an interior coating system.

1.9.4.9 micron / microns

The metric measurement for 0.001 mm or one/one-thousandth of a millimeter.

1.9.4.10 mil / mils

The English measurement for 0.001 in or one/one-thousandth of an inch, equal to 25.4 microns or 0.0254 mm.

1.9.4.11 mm

The metric measurement for millimeter, 0.001 meter or one/one-thousandth of a meter.

1.9.4.12 MPI Gloss Levels

MPI system of defining gloss. Seven (7) gloss levels (G1 to G7) are generically defined under the Evaluation sections of the MPI Manuals.

Traditionally, Flat refers to G1/G2, Eggshell refers to G3, Semigloss refers to G5, and Gloss refers to G6.

Gloss levels are defined by MPI as follows:

Gloss Description Units Units Level at 60 degrees at 85 degrees

G1 Matte or Flat 0 to 5 10 max G2 Velvet 0 to 10 10 to 35 G3 Eggshell 10 to 25 10 to 35 G4 Satin 20 to 35 35 min G5 Semi-Gloss 35 to 70 G6 Gloss 70 to 85 G7 High Gloss

Gloss is tested in accordance with ASTM D523. Historically, the Government

SECTION 09 90 00 Page 11 has used Flat (G1 / G2), Eggshell (G3), Semi-Gloss (G5), and Gloss (G6).

1.9.4.13 MPI System Number

The MPI coating system number in each Division found in either the MPI Architectural Painting Specification Manual or the Maintenance Repainting Manual and defined as an exterior (EXT/REX) or interior system (INT/RIN).

The Division number follows the CSI Master Format.

1.9.4.14 Paint

See Coating definition.

1.9.4.15 REX

MPI short term designation for an exterior coating system used in repainting projects or over existing coating systems.

1.9.4.16 RIN

MPI short term designation for an interior coating system used in repainting projects or over existing coating systems.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to the coating specifications and standards referenced in PART 3.

Submit manufacturer's technical data sheets for specified coatings and solvents. Minimum 20 percent post-consumer recycled content for the following light-colored paints and primers. Minimum 50 percent post-consumer recycled content for the following dark-colored paints and primers. All consolidated latex paints shall contain a minimum of 100 percent post-consumer recycled content. Comply with applicable regulations regarding toxic and hazardous materials.

PART 3 EXECUTION

3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED

Prior to surface preparation and coating applications, remove, mask, or otherwise protect, hardware, hardware accessories, machined surfaces, radiator covers, plates, lighting fixtures, public and private property, and other such items not to be coated that are in contact with surfaces to be coated. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items. Restore surfaces contaminated by coating materials, to original condition and repair damaged items.

3.2 SURFACE PREPARATION

Remove dirt, splinters, loose particles, grease, oil, and other foreign matter and substances deleterious to coating performance as specified for each substrate before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail heads on or in contact with surfaces to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the

SECTION 09 90 00 Page 12 adjacent areas.

3.3 PREPARATION OF METAL SURFACES

3.3.1 New Ferrous Surfaces

a. Ferrous Surfaces including Shop-coated Surfaces and Small Areas That Contain Rust, Mill Scale and Other Foreign Substances: Solvent clean or detergent wash in accordance with SSPC SP 1 to remove oil and grease.

Where shop coat is missing or damaged, clean according to SSPC SP 2, , .

Brush-off blast remaining surface in accordance with SSPC 7/NACE No.4;

Water jetting to SSPC SP 12/NACE No.5 WJ-4 may be used to remove loose coating and other loose materials. Use inhibitor as recommended by coating manufacturer to prevent premature rusting. Shop-coated ferrous surfaces shall be protected from corrosion by treating and touching up corroded areas immediately upon detection.

b. Surfaces With More Than 20 Percent Rust, Mill Scale, and Other Foreign Substances: Clean entire surface in accordance with SSPC SP 6/NACE No.3 /SSPC SP 12/NACE No.5 WJ-3.

3.3.2 Final Ferrous Surface Condition:

For tool cleaned surfaces, the requirements are stated in SSPC SP 2 and SSPC SP 3. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 3.

For abrasive blast cleaned surfaces, the requirements are stated in SSPC 7/NACE No.4, SSPC SP 6/NACE No.3, and SSPC SP 10/NACE No. 2. As a visual reference, cleaned surfaces shall be similar to photographs in

SSPC VIS 1.

For waterjet cleaned surfaces, the requirements are stated in SSPC SP 12/NACE No.5. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 4/NACE VIS 7.

3.3.3 Galvanized Surfaces

a. New or Existing Galvanized Surfaces With Only Dirt and Zinc Oxidation Products: Clean with solvent, steam, or non-alkaline detergent solution in accordance with SSPC SP 1. If the galvanized metal has been passivated or stabilized, the coating shall be completely removed by brush-off abrasive blast. New galvanized steel to be coated shall not be "passivated" or "stabilized" If the absence of hexavalent stain inhibitors is not documented, test as described in ASTM D6386, Appendix X2, and remove by one of the methods described therein.

3.3.4 Non-Ferrous Metallic Surfaces

Aluminum and aluminum-alloy, lead, copper, and other nonferrous metal surfaces.

Surface Cleaning: Solvent clean in accordance with SSPC SP 1 and wash with mild non-alkaline detergent to remove dirt and water soluble contaminants.

3.3.5 Terne-Coated Metal Surfaces

Solvent clean surfaces with mineral spirits, ASTM D235. Wipe dry with clean, dry cloths.

SECTION 09 90 00 Page 13

3.4 PREPARATION OF CONCRETE AND CEMENTITIOUS SURFACE

3.4.1 Concrete and Masonry

a. Curing: Concrete surfaces shall be allowed to cure at least 30 days before painting, except concrete slab on grade, which shall be allowed to cure 90 days before painting.

b. Surface Cleaning: Remove the following deleterious substances.

(1) Dirt, Chalking, Grease, and Oil: Wash new surfaces with a solution composed of 1/2 cup trisodium phosphate, 1/4 cuphousehold detergent, and 4 quarts of warm water. Then rinse thoroughly with fresh water. For large areas, water blasting may be used.

(2) Fungus and Mold: Wash new surfaces with a solution composed of 1/2 cup trisodium phosphate, 1/4 cup household detergent, 1 quart 5 percent sodium hypochlorite solution and 3 quarts of warm water. Rinse thoroughly with fresh water.

(3) Paint and Loose Particles: Remove by wire brushing.

(4) Efflorescence: Remove by scraping or wire brushing followed by washing with a 5 to 10 percent by weight aqueous solution of hydrochloric (muriatic) acid. Do not allow acid to remain on the surface for more than five minutes before rinsing with fresh water. Do not acid clean more than 4 square feet of surface, per workman, at one time.

c. Cosmetic Repair of Minor Defects: Repair or fill mortar joints and minor defects, including but not limited to spalls, in accordance with manufacturer's recommendations and prior to coating application.

d. Allowable Moisture Content: Latex coatings may be applied to damp surfaces, but not to surfaces with droplets of water. Do not apply epoxies to damp vertical surfaces as determined by ASTM D4263 or horizontal surfaces that exceed 3 lbs of moisture per 1000 square feet in 24 hours as determined by ASTM F1869. In all cases follow manufacturers recommendations. Allow surfaces to cure a minimum of 30 days before painting.

3.5 APPLICATION

3.5.1 Coating Application

Painting practices shall comply with applicable federal, state and local laws enacted to insure compliance with Federal Clean Air Standards. Apply coating materials in accordance with SSPC PA 1. SSPC PA 1 methods are applicable to all substrates, except as modified herein.

At the time of application, paint shall show no signs of deterioration.

Uniform suspension of pigments shall be maintained during application.

Unless otherwise specified or recommended by the paint manufacturer, paint may be applied by brush, roller, or spray. Use trigger operated spray nozzles for water hoses. Rollers for applying paints and enamels shall be of a type designed for the coating to be applied and the surface to be coated. Wear protective clothing and respirators when applying oil-based

SECTION 09 90 00 Page 14 paints or using spray equipment with any paints.

Paints, except water-thinned types, shall be applied only to surfaces that are completely free of moisture as determined by sight or touch.

Thoroughly work coating materials into joints, crevices, and open spaces.

Special attention shall be given to insure that all edges, corners, crevices, welds, and rivets receive a film thickness equal to that of adjacent painted surfaces.

Each coat of paint shall be applied so dry film shall be of uniform thickness and free from runs, drops, ridges, waves, pinholes or other voids, laps, brush marks, and variations in color, texture, and finish.

Hiding shall be complete.

Touch up damaged coatings before applying subsequent coats. Interior areas shall be broom clean and dust free before and during the application of coating material.

Apply paint to new fire extinguishing sprinkler systems including valves, piping, conduit, hangers, supports, miscellaneous metal work, and accessories. Shield sprinkler heads with protective coverings while painting is in progress. Remove sprinkler heads which have been painted and replace with new sprinkler heads. For piping in unfinished spaces, provide primed surfaces with one coat of red alkyd gloss enamel to a minimum dry film thickness of 1.0 mil. Unfinished spaces include attic spaces, spaces above suspended ceilings, crawl spaces, pipe chases, mechanical equipment room, and space where walls or ceiling are not painted or not constructed of a prefinished material. For piping in finished areas, provide prime surfaces with two coats of paint to match adjacent surfaces, except provide valves and operating accessories with one coat of red alkyd gloss enamel. Upon completion of painting, remove protective covering from sprinkler heads.

a. Drying Time: Allow time between coats, as recommended by the coating manufacturer, to permit thorough drying, but not to present topcoat adhesion problems. Provide each coat in specified condition to receive next coat.

b. Primers, and Intermediate Coats: Do not allow primers or intermediate coats to dry more than 30 days, or longer than recommended by manufacturer, before applying subsequent coats. Follow manufacturer's recommendations for surface preparation if primers or intermediate coats are allowed to dry longer than recommended by manufacturers of subsequent coatings. Each coat shall cover surface of preceding coat or surface completely, and there shall be a visually perceptible difference in shades of successive coats.

c. Finished Surfaces: Provide finished surfaces free from runs, drops, ridges, waves, laps, brush marks, and variations in colors.

d. Thermosetting Paints: Topcoats over thermosetting paints (epoxies and urethanes) should be applied within the overcoating window recommended by the manufacturer.

e. Floors: For nonslip surfacing on level floors, as the intermediate coat is applied, cover wet surface completely with almandite garnet, Grit No. 36, with maximum passing U.S. Standard Sieve No. 40 less than

0.5 percent. When the coating is dry, use a soft bristle broom to

SECTION 09 90 00 Page 15 sweep up excess grit, which may be reused, and vacuum up remaining residue before application of the topcoat.

3.5.2 Mixing and Thinning of Paints

Reduce paints to proper consistency by adding fresh paint, except when thinning is mandatory to suit surface, temperature, weather conditions, application methods, or for the type of paint being used. Obtain written permission from the Contracting Officer to use thinners. The written permission shall include quantities and types of thinners to use.

When thinning is allowed, paints shall be thinned immediately prior to application with not more than 1 pint of suitable thinner per gallon. The use of thinner shall not relieve the Contractor from obtaining complete hiding, full film thickness, or required gloss. Thinning shall not cause the paint to exceed limits on volatile organic compounds. Paints of different manufacturers shall not be mixed.

3.5.3 Two-Component Systems

Two-component systems shall be mixed in accordance with manufacturer's instructions. Any thinning of the first coat to ensure proper penetration and sealing shall be as recommended by the manufacturer for each type of substrate.

3.5.4 Coating Systems

a. Systems by Substrates: Apply coatings that conform to the respective specifications listed in the following Tables:

Table

Division 3. Exterior Concrete Paint Table Division 4. Exterior Concrete Masonry Units Paint Table Division 5. Exterior Metal, Ferrous and Non-Ferrous Paint Table Division 6. Exterior Wood; Dressed Lumber, Paneling, Decking, Shingles Paint Table Division 9: Exterior Stucco Paint Table Division 10. Exterior Cloth Coverings and Bituminous Coated Surfaces Paint Table

Division 3. Interior Concrete Paint Table Division 4. Interior Concrete Masonry Units Paint Table Division 5. Interior Metal, Ferrous and Non-Ferrous Paint Table Division 6. Interior Wood Paint Table Division 9: Interior Plaster, Gypsum Board, Textured Surfaces Paint Table

b. Minimum Dry Film Thickness (DFT): Apply paints, primers, varnishes, enamels, undercoats, and other coatings to a minimum dry film thickness of 1.5 mil each coat unless specified otherwise in the Tables. Coating thickness where specified, refers to the minimum dry film thickness.

c. Coatings for Surfaces Not Specified Otherwise: Coat surfaces which have not been specified, the same as surfaces having similar conditions of exposure.

d. Existing Surfaces Damaged During Performance of the Work, Including New Patches In Existing Surfaces: Coat surfaces with the following:

SECTION 09 90 00 Page 16

(1) One coat of primer.

(2) One coat of undercoat or intermediate coat.

(3) One topcoat to match adjacent surfaces.

e. Existing Coated Surfaces To Be Painted: Apply coatings conforming to the respective specifications listed in the Tables herein, except that pretreatments, sealers and fillers need not be provided on surfaces where existing coatings are soundly adhered and in good condition. Do not omit undercoats or primers.

3.6 COATING SYSTEMS FOR METAL

Apply coatings of Tables in Division 5 for Exterior and Interior.

a. Apply specified ferrous metal primer on the same day that surface is cleaned, to surfaces that meet all specified surface preparation requirements at time of application.

b. Inaccessible Surfaces: Prior to erection, use one coat of specified primer on metal surfaces that will be inaccessible after erection.

c. Shop-primed Surfaces: Touch up exposed substrates and damaged coatings to protect from rusting prior to applying field primer.

d. Pipes and Tubing: The semitransparent film applied to some pipes and tubing at the mill is not to be considered a shop coat, but shall be overcoated with the specified ferrous-metal primer prior to application of finish coats.

e. Exposed Nails, Screws, Fasteners, and Miscellaneous Ferrous Surfaces.

On surfaces to be coated with water thinned coatings, spot prime exposed nails and other ferrous metal with latex primer MPI 107.

3.7 COATING SYSTEMS FOR CONCRETE AND CEMENTITIOUS SUBSTRATES

Apply coatings of Tables in Division 3, 4 and 9 for Exterior and Interior.

3.8 PIPING IDENTIFICATION

Piping Identification, Including Surfaces In Concealed Spaces: Provide in accordance with ASME A13.1. Place stenciling in clearly visible locations. On piping not covered by ASME A13.1, stencil approved names or code letters, in letters a minimum of 1/2 inch high for piping and a minimum of 2 inches high elsewhere. Stencil arrow-shaped markings on piping to indicate direction of flow using black stencil paint.

3.9 INSPECTION AND ACCEPTANCE

In addition to meeting previously specified requirements, demonstrate mobility of moving components, including swinging and sliding doors, cabinets, and windows with operable sash, for inspection by the Contracting Officer. Perform this demonstration after appropriate curing and drying times of coatings have elapsed and prior to invoicing for final payment.

SECTION 09 90 00 Page 17

3.10 WASTE MANAGEMENT

As specified in the Waste Management Plan and as follows. Do not use kerosene or any such organic solvents to clean up water based paints.

Properly dispose of paints or solvents in designated containers. Close and seal partially used containers of paint to maintain quality as necessary for reuse. Store in protected, well-ventilated, fire-safe area at moderate temperature. Place materials defined as hazardous or toxic waste in designated containers. Coordinate with manufacturer for take-back program. Set aside scrap to be returned to manufacturer for recycling into new product. When such a service is not available, local recyclers shall be sought after to reclaim the materials. Set aside extra paint for future color matches or reuse by the Government. Where local options exist for leftover paint recycling, collect all waste paint by type and provide for delivery to recycling or collection facility for reuse by local organizations.

3.11 PAINT TABLES

All DFT's are minimum values. Use only interior paints and coatings that are listed in the MPI Green Approved Products List, available at http://www.specifygreen.com/APL/ProductIdxByMPInum.asp.

3.11.1 EXTERIOR PAINT TABLES

DIVISION 5: EXTERIOR METAL, FERROUS AND NON-FERROUS PAINT TABLE

STEEL / FERROUS SURFACES

A. New Steel that has been hand or power tool cleaned to SSPC SP 2 or

SSPC SP 3

1. Alkyd New; MPI EXT 5.1Q-G5 (Semigloss) Primer: Intermediate: Topcoat:

MPI 23 MPI 94 MPI 94

System DFT: 5.25 mils

B. New Steel that has been blast-cleaned to SSPC SP 6/NACE No.3:

1. Alkyd New; MPI EXT 5.1D-G5 (Semigloss) Primer: Intermediate: Topcoat:

MPI 79 MPI 94 MPI 94

System DFT: 5.25 mils

C. New steel blast cleaned to SSPC SP 10/NACE No. 2:

1. Waterborne Light Industrial MPI EXT 5.1R-G5 (Semigloss) Primer: Intermediate: Topcoat:

MPI 101 MPI 108 MPI 163

System DFT: 8.5 mils

EXTERIOR SURFACES, OTHER METALS (NON-FERROUS)

D. Surfaces adjacent to painted surfaces; not otherwise specified except floors, hot metal surfaces, and new prefinished equipment. Match surrounding finish:

SECTION 09 90 00 Page 18

EXTERIOR SURFACES, OTHER METALS (NON-FERROUS)

1. Alkyd MPI EXT 5.1D-G1 (Flat) Primer: Intermediate: Topcoat:

MPI 79 MPI 8 MPI 8

System DFT: 5.25 mils

MPI EXT 5.1D-G5 (Semigloss) Primer: Intermediate: Topcoat:

MPI 79 MPI 94 MPI 94

System DFT: 5.25 mils

3.11.2 INTERIOR PAINT TABLES

DIVISION 5: INTERIOR METAL, FERROUS AND NON-FERROUS PAINT TABLE

A. Metal, Mechanical, Electrical, including valves, conduit, hangers, supports, surfaces adjacent to painted surfaces (Match surrounding finish),and miscellaneous metal items not otherwise specified except floors, hot metal surfaces, and new prefinished equipment:

1. High Performance Architectural Latex MPI INT 5.1R-G2 (Flat) Primer: Intermediate: Topcoat:

MPI 79 MPI 138 MPI 138

System DFT: 5 mils

MPI INT 5.1R-G3 (Eggshell) Primer: Intermediate: Topcoat:

MPI 79 MPI 139 MPI 139

System DFT: 5 mils

2. Alkyd MPI INT 5.1E-G2 (Flat) Primer: Intermediate: Topcoat:

MPI 79 MPI 49 MPI 49

System DFT: 5.25 mils

MPI INT 5.1E-G3 (Eggshell) Primer: Intermediate: Topcoat:

MPI 79 MPI 51 MPI 51

System DFT: 5.25 mils

B. Metal in high-humidity areas not otherwise specified except floors, hot metal surfaces, and new prefinished equipment:

1. Alkyd MPI INT 5.1E-G3 (Eggshell) Primer: Intermediate: Topcoat:

MPI 79 MPI 51 MPI 51

System DFT: 5.25 mils

C. Miscellaneous non-ferrous metal items not otherwise specified except floors, hot metal surfaces, and new prefinished equipment. Match surrounding finish:

1. High Performance Architectural Latex MPI INT 5.4F-G2 (Flat)

SECTION 09 90 00 Page 19

Primer: Intermediate: Topcoat:

MPI 95 MPI 138 MPI 138

System DFT: 5 milsMPI INT 5.4F-G3 (Eggshell) Primer: Intermediate: Topcoat:

MPI 95 MPI 139 MPI 139

System DFT: 5 mils

2. Alkyd MPI INT 5.4J-G2 (Flat) Primer: Intermediate: Topcoat:

MPI 95 MPI 49 MPI 49

System DFT: 5 mils

MPI INT 5.4J-G3 (Eggshell) Primer: Intermediate: Topcoat:

MPI 95 MPI 51 MPI 51

System DFT: 5 mils

-- End of Section --

****************************************************************AMENDMENT 0001

SECTION 09 90 00 Page 20

1‐1

POLE BARNS 1 & 2

OLMSTED LOCK & DAM, OLMSTED, IL

SITE PHOTOS

******AMENDMENT 0001******

In response to the ongoing COVID‐19 pandemic, site photos are submitted herein in lieu of performing a pre‐proposal site visit.

1‐2

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2682 ‐‐ General site looking downstream. At the far left hand side of the photo there are some vehicles. Just in front of them is where the electrical hand hole exists from which the contractor is to run the power.

IMG 2683 ‐‐ The electrical switch from which power is to be supplied. The existing duct follows the mound of dirt on the left hand side of the photo, under the fence then along the fence line to the existing electric hand hole.

1‐3

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2684 ‐‐ The existing electric hand hole. The trench which leads back to the electrical switch should be filled in before the contract starts. The line out of the hand hole will run off to the right.

IMG 2685 ‐‐ The existing electric hand hole looking towards where the transformer will sit (to the right of the crane).

1‐4

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2687 ‐‐ The pole barn site looking upstream from the gravel roadway.

IMG 2689 ‐‐ Old oxygen and acetylene storage area along fence row. Note that this is in the way of the UG duct running to the existing warehouse. Suggest that this be shown on the drawings and the duct routed in front of this complex.

1‐5

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2691 ‐‐ Pole barn site taken from the oxygen acetylene storage area looking toward Kentucky

IMG 2692 ‐‐ Warehouse. Plan northwest corner shown.

1‐6

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2693 ‐‐ Approximate route from new hand hole to warehouse (looking towards hand hole). [See IMG 2694 taken at about the same spot]

IMG 2694 ‐‐ Approximate route from new hand hole to warehouse (looking towards warehouse). [See IMG 2693 taken at about the same spot]

1‐7

OLMSTED LOCK & DAM, OLMSTED, IL

IMG 2695 ‐‐ Route into site. Taken from near the warehouse looking plan east.

IMG 2696 ‐‐ At gravel road intersection near where hand hole will go. Looking toward pole barn site.

Oxygen and Acetylene storage site can be seen along fence line.

SF30
SUMMARY OF CHANGES
09 90 00
SITE PHOTOS

File details come from the government source that posted it. Updated .