W912PP24B0007 KAFB Integration Lab REVIL_AMD0002.pdf
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- Solicitation number
- W912PP24B0007
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This is an amendment to a solicitation for the construction of an Integration Lab at Kirtland Air Force Base in New Mexico. The solicitation is for design-bid-build services with a construction value between $5-10 million. Bids are due by February 23, 2024. The scope includes construction of an integration lab building in accordance with provided drawings and specifications. The amendment provides revisions to pages in the solicitation document, drawings, and Section 41 22 13.14 related to bridge cranes. It specifies changes to the running configuration from top running to under running trolleys.
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Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
(a) By completing items 8 and 15, and returning or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment your desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE
2. AMENDMENT/MODIFICATION NO. 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQ. NO. 5. PROJECT NO. (If applicable)
7. ADMINISTERED BY (If other than Item 6) CODE
STANDARD FORM 30 (REV. 10-83)
Prescribed by GSA FAR (48 CFR) 53.243
FACILITY CODE
9A. AMENDMENT OF SOLICITATION
NO.
9B. DATED (SEE ITEM 11)
10A. MODIFICATION OF CONTRACT/ORDER NO.
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended, is not extended.
12. ACCOUNTING AND APPROPRIATION DATA (If required) copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
13. THIS ITEM ONLY APPLIES TO MODIFICATION OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER NO.
IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15C. DATE SIGNED
15A. NAME AND TITLE OF SIGNER (Type or print)
16C. DATE SIGNED
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
PAGE OF PAGES
6. ISSUED BY CODE
8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP Code) (X)
CODE
15B. CONTRACTOR/OFFEROR
(Signature of person authorized to sign)
16B. UNITED STATES OF AMERICA
(Signature of Contracting Officer)
NSN 7540-01-152-8070
Previous edition unusable
W912PP
Integration Lab REVIL, Kirtland Air Force Base, New Mexico.
1.This is Amendment No. 0002 to Solicitation No. W912PP24B0007. The following revisions shall be incorporated into the specifications. All other provisions shall remain unchanged.
U.S. ARMY ENGINEER DISTRICT, ALBUQUERQUE
CORPS OF ENGINEERS
4101 JEFFERSON PLAZA, N.E.
ALBUQUERQUE, NEW MEXICO 87109-3435
See Item 6
J
W912PP24B0007
1 2
02/20/2024
01/23/2024
W912PP24B0007
AMENDMENT No. 0002
2. SPECIFICATIONS: Delete the following listed pages and substitute the pages attached hereto. On the revised pages, for convenience, changes are emphasized by STRIKETHROUGH for deletions and UNDERLINE for additions from the previous issue. All portions of the revised (or new) pages shall apply whether or not changes have been indicated.
Delete Page Insert Page
TABLE OF CONTENTS, ENTIRETY TABLE OF CONTENTS, ENTIRETY
00 10 00 - STANDARD FORM 1442, PAGE 1 00 10 00 - STANDARD FORM 1442, PAGE 1
00 50 00 - CONTRACTING FORMS AND
SUPPLEMENTS- Wage Determination
00 50 00 - CONTRACTING FORMS AND
SUPPLEMENTS- Wage Determination
41 22 13.14 - BRIDGE CRANES, OVERHEAD
ELECTRIC, TOP RUNNING
41 22 13.14 - BRIDGE CRANES, OVERHEAD
ELECTRIC, UNDER RUNNING TROLLEY
3. DRAWING CHANGES: The following drawings have been revised and the sequence number changed to indicate such revision:
Delete Page Insert Page
NA
////////LAST ITEM////////
CONSTRUCT INTEGRATION LAB (REVIL)
KIRTLAND AFB, NM
W912PP24B0007
PROJECT TABLE OF CONTENTS - VOLUME 1 of 2
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 10 00 SOLICITATION, OFFER, AND AWARD, SF1442;
PROPOSAL SCHEDULE, CORPORATE,
PARTNERSHIP, JOINT VENTURE CERTIFICATES
00 20 00 INSTRUCTIONS FOR PROCUREMENT
00 21 00 03/17 INSTRUCTIONS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 50 00 03/17 CONTRACTING FORMS AND SUPPLEMENTS -
Wage Determination
00 70 00 CONDITIONS OF THE CONTRACT
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK
01 14 00 11/11, CHG 13: 08/21 WORK RESTRICTIONS
01 30 00 11/20, CHG 1: 08/21 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 02/15 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29 02/21 SUSTAINABILITY REQUIREMENTS AND
REPORTING
01 35 26 11/20, CHG 3: 02/22 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 35 11/20 SPECIAL INSPECTIONS
01 50 00 11/20, CHG 1: 08/21 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19 08/22 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 08/19, CHG 3: 11/21 PROJECT IDENTIFICATION
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 00 05/19, CHG 1: 08/21 CLOSEOUT SUBMITTALS
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 05/18, CHG 1: 11/21 FACILITY DATA REQUIREMENTS
01 91 00.15 10 05/19, CHG 2: 08/20 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 05/10, CHG 2: 02/19 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 3: 11/21 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 21 00 05/15, CHG 1: 08/18 STEEL JOIST FRAMING
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS
05 51 33 02/16, CHG 2: 02/18 METAL LADDERS
PROJECT TABLE OF CONTENTS
VOLUME 1 - SPECIFICATIONS
01 54 00 06/04 SECURITY
01 72 80 06/18 TRANSFER AND ACCEPTANCE OF MILITARY
REAL PROPERTY
W912PP24B0007
05 52 00 02/18, CHG 1: 02/20 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM
FOR AIR TIGHTNESS
07 11 13 08/11, CHG 1: 05/17 BITUMINOUS DAMPPROOFING
07 21 13 02/16, CHG 2: 08/20 BOARD AND BLOCK INSULATION
07 21 16 11/11, CHG 4: 08/18 MINERAL FIBER BLANKET INSULATION
07 22 00 02/16, CHG 3: 11/18 ROOF AND DECK INSULATION
07 27 19.01 05/17, CHG 2: 08/20 SELF-ADHERING AIR BARRIERS
07 54 19 02/13, CHG 3: 02/21 THERMOPLASTIC POLYOLEFIN (TPO) ROOFING
07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS
08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS
08 34 73 11/19, CHG 1: 02/21 SOUND CONTROL DOOR ASSEMBLIES
08 71 00 02/16, CHG 3: 08/20 DOOR HARDWARE
DIVISION 09 - FINISHES
09 06 00 05/09, CHG 1: 11/13 SCHEDULES FOR FINISHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 90 00 02/21 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.20 08/20 INTERIOR SIGNAGE
10 22 19 08/17, CHG 1: 08/18 DEMOUNTABLE AND MOVABLE PARTITIONS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
DIVISION 12 - FURNISHINGS
12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 73 05/20, CHG 1: 08/20 SEISMIC CONTROL FOR MECHANICAL
EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
PROJECT TABLE OF CONTENTS
W912PP24B0007
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 30 00 05/20 HVAC AIR DISTRIBUTION
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 00.00 20 02/16, CHG 1: 08/18 TERMINAL HEATING UNITS
23 82 46.00 40 05/17 ELECTRIC UNIT HEATERS
23 83 00.00 20 04/06 ELECTRIC SPACE HEATING EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.02 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
25 05 11.03 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
DIVISION 26 - ELECTRICAL
26 05 48.00 10 10/07 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
26 08 00 11/21 APPARATUS INSPECTION AND TESTING
26 12 19.10 05/19, CHG 1: 11/19 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED
TRANSFORMERS
26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM
26 28 01.00 10 08/21 COORDINATED POWER SYSTEM PROTECTION
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 41 00 11/13 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 08/08, CHG 2: 02/21 EARTHWORK
31 11 00 11/18 CLEARING AND GRUBBING
DIVISION 32 - EXTERIOR IMPROVEMENTS
PROJECT TABLE OF CONTENTS
W912PP24B0007
32 01 19.61 11/19 SEALING OF JOINTS IN RIGID PAVEMENT
32 11 23 08/17 AGGREGATE BASE COURSES
32 12 13 05/17 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 13.06 05/20 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 15 00 05/17 AGGREGATE SURFACING
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 92 19 08/17, CHG 1: 08/21 SEEDING
DIVISION 33 - UTILITIES
33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING
33 30 00 05/18 SANITARY SEWERAGE
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.14 11/19, CHG 1: 02/21 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP
RUNNING
PROJECT TABLE OF CONTENTS
-- End of Project Table of Contents --
VOLUME 2 - DRAWINGS
UNDER RUNNING TROLLEY
l4pmlmmb Cross-Out l4pmlmmb Cross-Out
W912PP24B0007 DESIGN BID BUILD FY 23 CONSTRUCT INTEGRATION LAB (REVIL), KIRTLAND AIR FORCE BASE, BERNALILLO COUNTY, NEW MEXICO
This acquisition is a Total Small Business Set-Aside.
Magnitude of Construction is betw een $5,000,000.00 - $10,000,000.00.
Bids must be delivered NO LATER THAN the time/date set for opening in Block 13A. Bids received after the time specif ied in block 13A w ill not be accepted. Please see instructions to Offerors for more information.
X
DIANA M KEERAN 505-342-3263
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
10. THE GOVERNMENT REQUIRES PERFORMANCE OF THE WORK DESCRIBED IN THESE DOCUMENTS
NEGOTIATED
23-Jan-2024
(RFP)
(IFB)
CALL:
B. TELEPHONE NO. (Include area code) (NO COLLECT CALLS)
See Item 7
2. TYPE OF SOLICITATION
SEALED BID
3. DATE ISSUED
9. FOR INFORMATION A. NAME
SOLICITATION
NSN 7540-01-155-3212 1442-101 STANDARD FORM 1442 (REV. 4-85)
Prescribed by GSA
FAR (48 CFR) 53.236-1(e)
11. The Contractor shall begin performance w ithin _______10 calendar days and complete it w ithin ________475 calendar days after receiving aw ard, X notice to proceed. This performance period is X mandatory, negotiable. (See _________________________00 70 00
12 A. THE CONTRACTOR MUST FURNISH ANY REQUIRED PERFORMANCE AND PAYMENT BONDS?
(If "YES," indicate within how many calendar days after award in Item 12B.)
X YES NO
13. ADDITIONAL SOLICITATION REQUIREMENTS:
A. Sealed offers in original and __________1 copies to perform the w ork required are due at the place specif ied in Item 8 by ___________ local time _23 Feb 2024__ (date). If this is a sealed bid solicitation, offers must be publicly opened at that time.
shall be marked to show the offeror's name and address, the solicitation number, and the date and time of fers are due.B. An offer guarantee X is, is not required.
C. All offers are subject to the (1) w ork requirements, and (2) other provisions and clauses incorporated in the solicitation in full text or by reference.
D. Offers providing less than _______60 calendar days for Government acceptance after the date offers are due w ill not be considered and w ill be rejected.
SOLICITATION, OFFER,
AND AWARD
(Construction, Alteration, or Repair)
1. SOLICITATION NO.
IMPORTANT - The "offer" section on the reverse must be fully completed by offeror.
4. CONTRACT NO.
7. ISSUED BY CODE
US ARMY ENGINEER DISTRICT, ALBUQUERQUE
4101 JEFFERSON PLAZA NE
ALBUQUERQUE NM 87109-3435
W912PP
PAGE OF PAGES
CODE
(Title, identifying no., date):
12B. CALENDAR DAYS
02:00 PM (hour)
Sealed envelopes containing offers
5. REQUISITION/PURCHASE REQUEST NO. 6. PROJECT NO.
8. ADDRESS OFFER TO (If Other Than Item 7)
505-342-3496FAX:TEL: TEL: FAX:
W912PP24B0007 1 OF 84
29 Feb 2024
SECTION 00 50 00 - CONTRACTING FORMS AND SUPPLEMENTS
"General Decision Number: NM20240044 01/05/2024
Superseded General Decision Number: NM20230044
State: New Mexico
Construction Type: Building BUILDING CONSTRUCTION PROJECTS (does not include single family homes or apartments up to and including 4 stories).
County: Bernalillo County in New Mexico.
BUILDING CONSTRUCTION PROJECTS (does not include single family homes or apartments up to and including 4 stories).
Note: Contracts subject to the Davis-Bacon Act are generally required to pay at least the applicable minimum wage rate required under Executive Order 14026 or Executive Order 13658.
Please note that these Executive Orders apply to covered contracts entered into by the federal government that are subject to the Davis-Bacon Act itself, but do not apply to contracts subject only to the Davis-Bacon Related Acts, including those set forth at 29 CFR 5.1(a)(1).
|If the contract is entered |. Executive Order 14026 | |into on or after January 30, | generally applies to the | |2022, or the contract is | contract. | |renewed or extended (e.g., an |. The contractor must pay | |option is exercised) on or | all covered workers at | |after January 30, 2022: | least $17.20 per hour (or | | | the applicable wage rate | | | listed on this wage | | | determination, if it is | | | higher) for all hours | | | spent performing on the | | | contract in 2024. | |If the contract was awarded on|. Executive Order 13658 | |or between January 1, 2015 and| generally applies to the | |January 29, 2022, and the | contract. | |contract is not renewed or |. The contractor must pay all| |extended on or after January | covered workers at least | |30, 2022: | $12.90 per hour (or the | | | applicable wage rate listed| | | on this wage determination,| | | if it is higher) for all | | | hours spent performing on | | | that contract in 2024. |
The applicable Executive Order minimum wage rate will be adjusted annually. If this contract is covered by one of the Executive Orders and a classification considered necessary for performance of work on the contract does not appear on this wage determination, the contractor must still submit a conformance request.
Additional information on contractor requirements and worker protections under the Executive Orders is available at http://www.dol.gov/whd/govcontracts.
Modification Number Publication Date 0 01/05/2024
ASBE0076-008 01/01/2023
Rates Fringes
ASBESTOS WORKER/HEAT & FROST
INSULATOR........................$ 35.76 11.73
CARP1505-001 06/01/2018
Rates Fringes
CARPENTER (Includes Drywall Finishing/Taping, Drywall Hanging, and Metal Stud Installation (Excludes Form Work))...........................$ 24.08 10.79
ELEC0611-022 01/01/2023
Rates Fringes
ELECTRICIAN......................$ 36.75 12.77
ELEV0131-002 01/01/2023
Rates Fringes
ELEVATOR MECHANIC................$ 48.93 37.335+a+b
PAID HOLIDAYS:
a. New Year's Day, Memorial Day, Independence Day, Labor Day, Veteran's Day, Thanksgiving Day, the Friday after Thanksgiving, and Christmas Day.
b. Employer contributes 8% of regular hourly rate to vacation pay credit for employee who has worked in business more than 5 years; 6% for less than 5 years' service.
IRON0495-002 01/01/2023
Rates Fringes
IRONWORKER, STRUCTURAL...........$ 28.05 18.11
LABO0016-002 06/01/2018
Rates Fringes
LABORER (Mason Tender - Cement/Concrete).................$ 17.25 6.01
PLAS0254-001 03/18/2021
Rates Fringes
PLASTERER........................$ 23.56 9.39
PLUM0412-014 01/01/2022
Rates Fringes
PIPEFITTER.......................$ 36.40 13.90
PLUMBER (Includes HVAC Pipe Installation)....................$ 36.40 13.90
SFNM0669-001 04/01/2021
Rates Fringes
SPRINKLER FITTER (Fire Sprinklers)......................$ 32.67 23.21
SHEE0049-004 01/01/2023
Rates Fringes
Sheet Metal Worker (Including HVAC Duct and Unit Installation)....................$ 35.44 18.42
SUNM2016-001 09/26/2018
Rates Fringes
CARPENTER (Form Work Only).......$ 20.41 6.25
CEMENT MASON/CONCRETE FINISHER...$ 18.59 7.45
GLAZIER..........................$ 20.15 3.48
LABORER: Common or General......$ 15.70 ** 4.86
OPERATOR:
Backhoe/Excavator/Trackhoe.......$ 25.97 5.15
PAINTER (Brush and Roller).......$ 16.51 ** 2.14
PAINTER: Spray..................$ 16.51 ** 2.14
WELDERS - Receive rate prescribed for craft performing operation to which welding is incidental.
** Workers in this classification may be entitled to a higher minimum wage under Executive Order 14026 ($17.20) or 13658 ($12.90). Please see the Note at the top of the wage determination for more information. Please also note that the minimum wage requirements of Executive Order 14026 are not currently being enforced as to any contract or subcontract to which the states of Texas, Louisiana, or Mississippi, including their agencies, are a party.
Note: Executive Order (EO) 13706, Establishing Paid Sick Leave for Federal Contractors applies to all contracts subject to the Davis-Bacon Act for which the contract is awarded (and any solicitation was issued) on or after January 1, 2017. If this contract is covered by the EO, the contractor must provide employees with 1 hour of paid sick leave for every 30 hours they work, up to 56 hours of paid sick leave each year.
Employees must be permitted to use paid sick leave for their own illness, injury or other health-related needs, including preventive care; to assist a family member (or person who is like family to the employee) who is ill, injured, or has other health-related needs, including preventive care; or for reasons resulting from, or to assist a family member (or person who is like family to the employee) who is a victim of, domestic violence, sexual assault, or stalking. Additional information on contractor requirements and worker protections under the EO is available at https://www.dol.gov/agencies/whd/government-contracts.
Unlisted classifications needed for work not included within the scope of the classifications listed may be added after award only as provided in the labor standards contract clauses (29CFR 5.5 (a) (1) (iii)).
The body of each wage determination lists the classification and wage rates that have been found to be prevailing for the cited type(s) of construction in the area covered by the wage determination. The classifications are listed in alphabetical order of ""identifiers"" that indicate whether the particular rate is a union rate (current union negotiated rate for local), a survey rate (weighted average rate) or a union average rate (weighted union average rate).
Union Rate Identifiers
A four letter classification abbreviation identifier enclosed in dotted lines beginning with characters other than ""SU"" or ""UAVG"" denotes that the union classification and rate were prevailing for that classification in the survey. Example:
PLUM0198-005 07/01/2014. PLUM is an abbreviation identifier of the union which prevailed in the survey for this classification, which in this example would be Plumbers. 0198 indicates the local union number or district council number where applicable, i.e., Plumbers Local 0198. The next number, 005 in the example, is an internal number used in processing the wage determination. 07/01/2014 is the effective date of the most current negotiated rate, which in this example is July 1, 2014.
Union prevailing wage rates are updated to reflect all rate changes in the collective bargaining agreement (CBA) governing this classification and rate.
Survey Rate Identifiers
Classifications listed under the ""SU"" identifier indicate that no one rate prevailed for this classification in the survey and the published rate is derived by computing a weighted average rate based on all the rates reported in the survey for that classification. As this weighted average rate includes all rates reported in the survey, it may include both union and non-union rates. Example: SULA2012-007 5/13/2014. SU indicates the rates are survey rates based on a weighted average calculation of rates and are not majority rates. LA indicates the State of Louisiana. 2012 is the year of survey on which these classifications and rates are based. The next number, 007 in the example, is an internal number used in producing the wage determination. 5/13/2014 indicates the survey completion date for the classifications and rates under that identifier.
Survey wage rates are not updated and remain in effect until a new survey is conducted.
Union Average Rate Identifiers
Classification(s) listed under the UAVG identifier indicate that no single majority rate prevailed for those classifications; however, 100% of the data reported for the classifications was union data. EXAMPLE: UAVG-OH-0010 08/29/2014. UAVG indicates that the rate is a weighted union average rate. OH indicates the state. The next number, 0010 in the example, is an internal number used in producing the wage determination. 08/29/2014 indicates the survey completion date for the classifications and rates under that identifier.
A UAVG rate will be updated once a year, usually in January of each year, to reflect a weighted average of the current negotiated/CBA rate of the union locals from which the rate is based.
WAGE DETERMINATION APPEALS PROCESS
1.) Has there been an initial decision in the matter? This can be:
* an existing published wage determination
* a survey underlying a wage determination
* a Wage and Hour Division letter setting forth a position on a wage determination matter
* a conformance (additional classification and rate) ruling
On survey related matters, initial contact, including requests for summaries of surveys, should be with the Wage and Hour National Office because National Office has responsibility for the Davis-Bacon survey program. If the response from this initial contact is not satisfactory, then the process described in 2.) and 3.) should be followed.
With regard to any other matter not yet ripe for the formal process described here, initial contact should be with the Branch of Construction Wage Determinations. Write to:
Branch of Construction Wage Determinations Wage and Hour Division U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
2.) If the answer to the question in 1.) is yes, then an interested party (those affected by the action) can request review and reconsideration from the Wage and Hour Administrator (See 29 CFR Part 1.8 and 29 CFR Part 7). Write to:
Wage and Hour Administrator U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
The request should be accompanied by a full statement of the interested party's position and by any information (wage payment data, project description, area practice material, etc.) that the requestor considers relevant to the issue.
3.) If the decision of the Administrator is not favorable, an interested party may appeal directly to the Administrative Review Board (formerly the Wage Appeals Board). Write to:
Administrative Review Board U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
Page 43a of 84
4.) All decisions by the Administrative Review Board are final.
END OF GENERAL DECISION"
(End of Summary of Changes)
CONSTRUCTION INTEGRATION LAB (REVIL)
W912PP24B0007
Amendment 0002
SECTION 41 22 13.14
BRIDGE CRANES, OVERHEAD ELECTRIC, TOP RUNNINGUNDER RUNNING TROLLEY
11/19, CHG 1: 02/21
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA)
AGMA 908 (1989B; R 1999) Information Sheet:
Geometry Factors for Determining the Pitting Resistance and Bending Strength of Spur, Helical and Herringbone Gear Teeth
ANSI/AGMA 2001 (2004D; R 2010) Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical Gear Teeth
ANSI/AGMA 2015-1 (2001A; R 2014) Accuracy Classification System - Tangential Measurements for Cylindrical Gears
ANSI/AGMA 6013 (2006A; R 2016) Standard for Industrial Enclosed Gear Drives
ANSI/AGMA 6113 (2016B) Standard for Industrial Enclosed Gear Drives (Metric Edition)
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B30.10 (2019) Hooks
ASME B30.16 (2022) Overhead Underhung and Stationary Hoists
ASME B30.17 (2020) Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung Hoists)
ASME B30.30 (2019) Ropes
ASME HST-4 (2016) Performance Standard for Overhead Electric Wire Rope Hoists
AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)
ASSP Z359 (2013) Fall Protection Code
SECTION 41 22 13.14 Page 1
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
AWS D14.1/D14.1M (2019) Specification for Welding of Industrial and Mill Cranes and Other Material Handling Equipment
ASTM INTERNATIONAL (ASTM)
ASTM A668/A668M (2020a) Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial Use
ASTM A1023/A1023M (2019) Standard Specification for Stranded Carbon Steel Wire Ropes for General Purposes
ASTM E125 (1963; R 2013) Photographs for Magnetic Particle Indications on Ferrous Castings
ASTM F3125/F3125M (2019) Standard Specification for High Strength Structural Bolts and Assemblies, Steel and Alloy Steel, Heat Treated, Inch Dimensions 120 ksi and 150 ksi Minimum Tensile Strength, and Metric Dimensions 830 MPa and 1040 MPa Minimum Tensile Strength
BRITISH STANDARDS INSTITUTION (BSI)
BS ISO 4309 (2017) Cranes - Wire Ropes - Care and Maintenance, Inspection and Discard
CRANE MANUFACTURERS ASSOCIATION OF AMERICA (CMAA)
CMAA 70 (2015) Specification for Top Running Bridge and Gantry Type Multiple Girder Electric Overhead Traveling Cranes
CMAA 74 (2020) Specifications for Single Girder Cranes
MATERIAL HANDLING INDUSTRY OF AMERICA (MHI)
MHI MH27.1 (2016) Specifications for Underhung Cranes and Monorail Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 250 (2020) Enclosures for Electrical Equipment (1000 Volts Maximum)
NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 5 (2017) Industrial Control and Systems:
SECTION 41 22 13.14 Page 2
Amendment 0002
Control Circuit and Pilot Devices
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA ICS 8 (2011) Crane and Hoist Controllers
NEMA MG 1 (2018) Motors and Generators
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA
20-1; TIA 20-2; TIA 20-3; TIA 20-4)
National Electrical Code
RESEARCH COUNCIL ON STRUCTURAL CONNECTIONS (RCSC)
RCSC A348 (2020) RCSC Specification for Structural Joints Using High-strength Bolts
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FS RR-W-410 (2022; Rev J) Wire Rope and Strand
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910 Occupational Safety and Health Standards
29 CFR 1910.147 The Control of Hazardous Energy (Lock Out/Tag Out)
29 CFR 1910.179 Overhead and Gantry Cranes
29 CFR 1910.306 Specific Purpose Equipment and Installations
UNDERWRITERS LABORATORIES (UL)
UL 50 (2015) UL Standard for Safety Enclosures for Electrical Equipment, Non-Environmental Considerations
UL 489 (2016; Rev 2019) UL Standard for Safety Molded-Case Circuit Breakers, Molded-Case Switches and Circuit-Breaker Enclosures
UL 943 (2016; Reprint Feb 2018) UL Standard for Safety Ground-Fault Circuit-Interrupters
UL 1004-1 (2012; Reprint Nov 2020) UL Standard for Safety Rotating Electrical Machines - General Requirements
UL 1449 (2021) UL Standard for Safety Surge Protective Devices
SECTION 41 22 13.14 Page 3
1.2 DEFINITIONS
a. Bridge Crane: That part of an overhead crane system consisting of girder(s), end trucks, end ties, walkway, and drive mechanism which carries the trolley(s) and travels along the runway rails parallel to the runway.
b. Crane Runway: The track system along which the crane operates horizontally, including track hangar rods, track connection devices, and runway structural supports.
c. Dead Loads: The loads on a structure which remain in a fixed position relative to the structure.
d. Girder: The principal horizontal beam of the crane bridge. It is supported by the crane end trucks. Crane Bridge Girder: The principal horizontal beam of the crane bridge structure. It is supported by the crane end trucks. Typically for single girder cranes the trolley mounted hoist is suspended from the girder below the crane. For double girder cranes, the trolley is typically run on top of the bridge girder and the hoist is mounted on top of the trolley.
e. Lifted Load: The load consisting of the rated load and the weight of lifting devices attached to the crane such as the load block, bucket, or other supplemental devices.
f. Pendant: A control for a hoist and a crane. The pendant hangs from the hoist or the crane by a cable at a height that is easy for the operator to reach.
g. Rated Load: The maximum working load suspended under the load hook.
h. Standard Commercial Cataloged Product: A product which is currently being sold, or previously has been sold, in substantial quantities to the general public, industry or Government in the course of normal business operations. Models, samples, prototypes or experimental units do not meet this definition. The term "cataloged" as specified in this section is defined as "appearing" on the manufacturer's published product data sheets. These data sheets must have been published or copyrighted prior to the issue date of this solicitation and have a document identification number or bulletin number.
i. Top Running Crane: An electric overhead traveling crane that runs on rails on top of support girders.
j. Trolley Load: Weight of the trolley and its associated equipment carried by the trolley wheels.
k. Operating Environments:
(1) General Purpose Service: This applies to most cranes and are, in large measure, the manufacturers' standard designs. Cranes should be classified as General Purpose Service if they are operating in routine environments.
(2) Ordnance/Explosives Handling: Cranes handling palletized or unpackaged ammunition, missiles, torpedoes, and other types of ordnance. Minimum requirement of CMAA service class D.
SECTION 41 22 13.14 Page 4
(3) Hazardous (Explosive) Environments: Cranes operating in hazardous environments as defined by the cognizant activity safety office must be equipped with electrical safety features that meet NEC Article 500. The activity safety office will identify the specific Class, Division, and Group, as well as the envelope that the hazard exists, to allow proper design and shall list these in this section. Choose materials for mechanical components to minimize the potential for sparking, typically bronze, stainless steel, or aluminum. Hazardous environments are split into two groups: Minimum anti-spark protection and maximum anti-spark protection.
(a) Minimum Anti-Spark Protection is used when only the load block enters the explosive area.
(b) Maximum Anti-Spark Protection is used when the hazardous area envelops the entire crane.
1.3 SYSTEM DESCRIPTION
The requirements for the crane runway system and rail supporting structures are specified in Section 05 12 00 STRUCTURAL STEEL, and must conform to AISC 360 .
1.3.1 Crane Design Criteria
Cranes will operate in the given spaces and match the runway dimensions and rails indicated. Hook coverage, hook vertical travel, clear hook height, lifting capacity, and load test weight must not be less than that indicated.
1.3.1.1 General
Include the following: A number of cranes depending on the base bid and bid options selected,, located in building identified as Integration Lab REVIL, with the capacity expressed in 5 tons , for each overhead electric traveling (OET) crane. Also clearly locate and identify each multiple girder hoist and system components.
1.3.1.2 Classification
Provide top running overhead electric traveling (OET) multiple girder cranes single girder cranes, with under running trolley mounted hoist, conforming to MHI MH27.1 , CMAA 70, and CMAA 74 service class D for operation in an indoor environment, ordnance handling service, meeting the requirements of ASME B30.2 ASME B30.16 and ASME B30.17 , with an ambient temperature range of 68 to 78 degrees Fahrenheit . The crane span must meet requirements as indicated on Structural Drawings with a vertical clear hook height of 12 feet.
The crane must be pendant controlled and operate in the spaces and within the loading conditions indicated. The pendant controller must be mounted on a separate festooned cable system from the trolley power supply. The crane must operate on 480-volts AC, 60 Hz, three phase power source.
Maximum crane wheel loads (without impact) due to dead, trolley, and lifted loads, with the trolley in any position, must not cause a more severe loading condition in the runway support structure than that produced by the design wheel loads and spacing indicated.
SECTION 41 22 13.14 Page 5
1.3.1.3 Rated Capacity and Speeds
Provide crane with rated capacity of 5 tons (10,000 pounds ) . Lower load block or assembly of hook, swivel bearing sheaves, pins, and frame suspended by the hoisting ropes are not considered part of the rated capacity.
Rated (maximum) speeds plus or minus 10 percent (feet/min) for the main hoist, bridge, and trolley at the rated load are specified in the table below. The minimum speed must not exceed the values listed.
Rated Speeds fee t/min
Description Maximum
Main Hoist 30
Trolley 80
Bridge 130
1.4 VERIFICATION OF DIMENSIONS
The Contractor is responsible for the coordination and proper relation of their work to the building structure and to the work of all trades.
Verify all dimensions of the building that relate to fabrication of the crane and notify the Contracting Officer of any discrepancy before finalizing the crane order.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Overhead Electric Traveling Crane ; G
Complete Schematic Wiring Diagram ; G
SD-03 Product Data
Gear Reducers ; G
Hoist Brakes ; G
Travel Brakes ; G
Load Blocks and Hooks ; G
Wheels ; G
Hoists ; G
SECTION 41 22 13.14 Page 6
Sheaves ; G
Commercial Hoist and Trolley Units ; G
End Trucks ; G
Bridge Rails ; G
End Stops ; G
Bumpers ; G
Motors ; G
Runway Conductor System ; G
Bridge Conductor System ; G
Limit Switches ; G
Pendant Pushbutton Station ; G
Pendant Conductor System ; G
Controls ; G
Capacity Overload Protective Device ; G
Painting System ; G
Control System and Network ; G
SD-05 Design Data
Load and Sizing Calculations ; G
Crane Loads Imposed on Structure ; G, AE
SD-06 Test Reports
Hook Proof Test ; G
Post-erection Inspection ; G
Operational Tests ; G
Hook Tram Measurement ; G
Load Tests ; G
SD-07 Certificates
Wire Ropes ; G
Crane Runway System ; G
Hazardous Material ; G
SECTION 41 22 13.14 Page 7
Loss of Power Test ; G
Coupling Alignment Verification Record ; G
Overload Test ; G
Brake Adjustment Record ; G
Software and Services ; G
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals ; G
SD-11 Closeout Submittals
Disabled Ports, Connectors, and Interfaces ; G
Network-Capable Control Devices ; G
Control System Access Control ; G
Control System Account Management ; G
Patch Management and Updates ; G
Malware Detection and Protection ; G
Wireless Technology Provisions ; G
Control System Inventory ; G
Evaluation Status of Hardware and Software ; G
1.6 QUALITY ASSURANCE
1.6.1 Manufacturer Qualification
Overhead Electric Traveling Crane must be designed and manufactured by a company with a minimum of 10 years of specialized experience in designing and manufacturing the type of overhead crane required to meet requirements of the Contract Documents. Crane design shall be accomplished by, or directly supervised by, a registered professional engineer (PE). PE licensing must be by a board or agency authorized to license and register professional engineers. The PE may be a Contractor's regular employee or a consultant. The PE's review and attestation of specification compliance and professional responsibility must be signified by his or her PE original seal and dated signature on the final drawings. The professional engineers must only undertake and perform work under this contract in the branch(s) of engineering in which they are licensed.
1.6.2 Pre-Delivery Inspections
Contractor is responsible for performance of quality control inspections, testing, and documentation. Submit all crane test data recorded on appropriate test record forms suitable for retention for the life of the crane.
SECTION 41 22 13.14 Page 8
1.6.2.1 Inspection of Steel Castings
Visually inspect and test load-carrying steel castings using ultrasonic testing. Reference allowable degree of discontinuities to ASTM E125, and relationship to service loads and stresses, critical configuration, location and type. All load bearing components, couplings, shafts, and gears, in the hoist drive train must be rolled or forged steel, except brake drums which may be ductile iron. Methods of repairing the discontinuities is subject to review by the Contracting Officer.
1.6.2.2 Inspection of Hook Assembly
Inspect hook and tested ultrasonically prior to delivery. Furnish documentation of hook inspection to Contracting Officer prior to field operational testing. As part of the acceptance standard, linear indications are not allowed. Welding repairs of hook are not permitted.
A hook showing linear indications, damage or deformation is not acceptable and must be replaced immediately.
1.6.2.3 Hook Proof Test
Proof test the load hook per ASME B30.10 . Perform the proof test prior to Hook NDT.
1.6.3 Certificates
All certifications must be dated and bear the original signature (above the printed name) of the authorized representative of the Contractor or the manufacturer of the items or equipment being certified. Each certification will clearly identify the crane, the drives, components, and location (as applicable) to which it applies:
a. Submit a Wire Ropes Certification with the wire rope manufacturer's certification that the rope meets the published breaking strength or the actual breaking strength of a sample taken from the reel and tested. Certification is to be traceable to the hoist, crane, and reel.
b. Submit a Crane Runway System Certificate stating that the new crane will operate properly on the runway; if the crane(s) cannot operate without restriction, the Contractor must indicate crane limitations.
c. Submit a Hazardous Material Certificate that the crane does not contain hazardous material including asbestos, lead, cadmium, chromium, PCBs, or elemental mercury. Products required for the designing and manufacturing of cranes must not contain the prohibited materials.
d. Submit a Loss of Power Test Certificate stating that a test may be performed in which power is removed from the crane while the hoist, bridge, and trolley are in operation.
e. Submit a Certificate of the Coupling Alignment Verification Record .
f. Submit an Overload Test Certificate stating that the crane can be periodically load tested to 125 percent (plus 0 minus 5 percent) of rated load.
g. Submit a Certificate of the Brake Adjustment Record . Provide a brake
SECTION 41 22 13.14 Page 9 adjustment record and installation/maintenance manuals for each brake on the crane. Each brake measurement must have a tolerance traceable to the associated brake manual or documentation provided by the brake manufacturer, location of measurements, and the actual brake setting.
Changes made to settings of the brake, at any time, will void the record.
1.6.4 Drawings: Overhead Electric Traveling Crane
a. Submit drawings showing the general arrangement of all components in plan, elevation, and end views. Show all major features of the crane including: Hook approaches on all four sides, clearances and principal dimensions, assemblies of hoist, trolley and bridge drives, motor nameplate data, overcurrent protective device ratings, and electrical schematic drawings. Include weights and centers of gravity of major components. Provide maximum wheel loads (without impact) and spacing imparted to the crane runway system track beams. Indicate the crane speeds along the runway, the trolley speeds along the bridge girder, and the hoist lifting speeds; all speeds indicated are speeds with hoist loaded with rated crane capacity load.
b. Submit shop drawings of all fabricated components. Shop drawing quality must be equivalent to the contract drawings accompanying this solicitation. Drawings must be reviewed, signed, and sealed by a registered professional engineer.
c. Provide integral schedule of crane components on each drawing. The schedule must provide a cross reference between manufacturer data and shop drawings. Components listed on the schedule of crane components must include total quantity, description, original manufacturer, and part number. Distributing agents will not be acceptable in lieu of the original manufacturer.
1.6.5 Design Data: Load and Sizing Calculations
Submit complete list of equipment and materials, including manufacturer's descriptive data and technical literature, performance charts and curves, catalog cuts, and installation instructions. Submit calculations reviewed, signed, and sealed by a registered professional engineer verifying the load cases, sizing of the bridge girders, end trucks, travel drives, brake selections, and overcurrent protection for motors, controllers, and branch circuits. Provide a list of all codes and standards, design assumptions, equations, specified efficiencies, limits, factors of safety, component ratings, and sources of values used. Include free body diagrams or sketches of each load case. Include seismic analysis of crane.
1.6.6 Welding Qualifications and Procedures
Welding must be in accordance with qualified procedures using AWS D14.1/D14.1M as modified. Written welding procedures must specify the Contractor's standard dimensional tolerances for deviation from camber and sweep and not exceed those specified in AWS D14.1/D14.1M , and CMAA 70 MHI MH27.1 , and CMAA 74. Welders and welding operators must be qualified in accordance with AWS D1.1/D1.1M or AWS D14.1/D14.1M .
1.7 CRANE SAFETY
Comply with the mandatory and advisory safety requirements of ASME B30.10 , SECTION 41 22 13.14 Page 10
ASME B30.2 CMAA 70, ASME B30.16 , ASME B30.17 , CMAA 74, or ASME HST-4, 29 CFR 1910.147 , 29 CFR 1910.179 , 29 CFR 1910.306 , and all applicable provisions of 29 CFR 1910 and NFPA 70 . Where personal fall arrest anchorages are provided, design anchorages in accordance with ASSP Z359 .
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 General
Provide materials and equipment which are standard products of manufacturers regularly engaged in the fabrication of complete and totally functional cranes including necessary ancillary equipment. Material will be free from defects and imperfections that might affect the serviceability and appearance of the finished product. All material must be new and unused.
2.1.2 Nameplates
Secure nameplates to each major component of equipment with the manufacturer's name, address, type or style, model or catalog number, and serial number. Provide two bridge identification plates, one for each side of the bridge. Provide noncorrosive metal identification plates with letters which are easily read from the floor, showing a separate number such as BC-1, BC-2, for each bridge crane.
2.1.3 Capacity Marking
Mark the rated capacity in ton pounds units on each side of the crane on the bridge girders. Capacity marks must be large enough to be clearly visible from the floor. The markings must be positioned to be visible at the operator's position after the crane has been installed.
2.1.4 Safety Warnings
Affix labels in a readable position to each lift block or control station in accordance with ASME B30.2 ASME B30.16 and ASME B30.17 . Submit safety warnings, diagrams and other instructions suitably framed and protected for display as indicated by the Contracting Officer as follows:
Design and locate the word "WARNING" or other legend to bring the label to the attention of the operator. Provide durable type warning labels and display the following information concerning safe-operating procedures:
Cautionary language against lifting more than the rated load; operating the hoist when the hook is not centered under the hoist; operating hoist with twisted, kinked or damaged rope; operating damaged or malfunctioning hoist; operating a rope hoist with a rope that is not properly seated in its hoist drum groove; lifting people; lifting loads over people; and removing or obscuring the warning label.
2.2 STRUCTURAL REQUIREMENTS
Structural requirements must be in accordance with CMAA 70, Section 3 CMAA 74 and MHI MH27.1 . Structural steel materials must conform to the standards permitted in CMAA 70CMAA 74, MHI MH27.1 , and AISC 360 .
SECTION 41 22 13.14 Page 11
2.2.1 Structural Connections
High-strength bolted structural connections must be designed and installed in accordance with RCSC A348. Bolts must be of ASTM F3125/F3125M Grade A325/A325M or Grade A490/A490M material. Galvanized bolts are not acceptable.
Welded connections must be performed in accordance with AWS D14.1/D14.1M .
Allowable stress values must comply with CMAA 70.
2.2.2 Bridge Girder or Girders
Provide wide flange beam, standard I-Beam, or section fabricated from rolled plates and shapes bridge girders. If the ends of bridge girders are notched to fit over the end trucks, the notches must be reinforced with vertical diaphragms and horizontal stiffeners.
2.2.3 Bridge Rails
Provide bridge rails, crane girders and other sections that are straight and true. Make all rail joints flush and true without misalignment of running tread and design to minimize vibration. The gap between adjacent rail ends and the vertical misalignment of running treads shall not exceed 1/32 inch . Solid stock (e.g., square bar, roundstock) is not permitted as bridge rail. Center bridge rail on top flange or position bridge rail over girder web for torsion box girders. Fasten rail to girder with welded clips. Position rail clips in pairs and at not more than 36 inches on center. Bolt bridge rail joints using standard joint bars. Stagger and position rail joints directly over girder diaphragms. Provide a positive stop at bridge rail ends to prevent creep.
2.2.4 End Ties and Bridge Girder End Connections
If equalizing end trucks are used, provide rigid end ties between girders to form a frame that is rigid about the vertical and horizontal axes. If compensating end trucks are used, provide end ties which are rigid about the vertical axis but relatively flexible about the horizontal axis to permit partial rocking motion for wheel load compensation. Provide full depth diaphragms at girder connections and jacking points. Provide horizontal gusset plates at the elevation of top and bottom end tie flanges for connection to girder ends. Make end connections with high-strength bolts in accordance with the Structural Connections section of this specification. Use tapered alignment pins to maintain original shop alignment between bridge girders and end ties/trucks.
2.2.5 End Trucks
Provide rotating type end trucks fabricated from structural steel plate to provide a rigid box section structure. Center wheels between the webs of the box section. Configure bridge and trolley trucks with a feature that limits load movement to 1 inch in the event of wheel or shaft failure.
Provide jacking pads for removal of wheel assemblies. Wheel axle bearing seats must be designed such that wheel and axle bearing assembly can be removed with not more than 3 inches of jacking.
2.2.6 Trolley Frame
Provide trolley frame as a one-piece structural steel weldment. Provide pads for the use of jacks or wedges when changing truck wheels. Make all
SECTION 41 22 13.14 Page 12 trolley yokes and load bars of drop forged, cast or rolled steel.
2.2.7 End Stops and Bumpers
Fit bridge girders with structural…
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