W912PP-12-R-0003 V2.pdf
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FY12 SOF AC-130 Squadron Operations Facility and FY12 SOF C-130 Squadron Operations Facility (RECAP) Cannon Air Force Base Curry County New Mexico Request for Proposals Vol. II of II
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SECTION 26 05 48.00 10
SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2005) Steel Construction Manual
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-310-04 (2007; Change 1) Seismic Design for Buildings
UNDERWRITERS LABORATORIES (UL)
UL 1598 (2008; Reprint Jan 2010) Luminaires
1.2 SYSTEM DESCRIPTION
1.2.1 General Requirements
The requirements for seismic protection measures described in this section shall be applied to the electrical equipment and systems listed below.
1.2.2 Electrical Equipment
Electrical equipment shall include the following items to the extent required on the drawings or in other sections of these specifications:
Control Panels Air Handling Units Pumps with Motors Light Fixtures Transformers Switchboards (Floor Mounted)
1.2.3 Contractor Designed Bracing
The Contractor shall design the bracing in accordance with UFC 3-310-04 and additional data furnished by the Contracting Officer. Resistance to lateral forces induced by earthquakes shall be accomplished without consideration of friction resulting from gravity loads. UFC 3-310-04 uses parameters for the building, not for the equipment in the building;
therefore, corresponding adjustments to the formulas shall be required.
Loadings determined using UFC 3-310-04 are based on strength design;
therefore, AISC 325 shall be used for the design. The bracing for the following electrical equipment and systems shall be developed by the Contractor:
26 05 48.00 10 - 1
a. Cable Trays
b. Suspended Transformers
c. Suspended Light Fixtures
d. Telecomunication Racks.
1.2.4 Conduits Requiring No Special Seismic Restraints
Seismic restraints may be omitted from electrical conduit less than 2-1/2 inches trade size and secured to structure. All other interior conduit, shall be seismically protected as specified.
1.3 EQUIPMENT REQUIREMENTS
1.3.1 Rigidly Mounted Equipment
The following specific items of equipment: to be furnished under this contract shall be constructed and assembled to withstand the seismic forces specified in UFC 3-310-04. Each item of rigid electrical equipment shall be entirely located and rigidly attached on one side only of a building expansion joint. Piping, electrical conduit, etc., which cross the expansion joint shall be provided with flexible joints that are capable of accommodating displacements equal to the full width of the joint in both orthogonal directions.
Transformers Switch Boards
Free Standing Electric Motors Cable Tray, Telecommication Racks
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Lighting Fixtures in Buildings Equipment Requirements
Detail drawings along with catalog cuts, templates, and erection and installation details, as appropriate, for the items listed.
Submittals shall be complete in detail; shall indicate thickness, type, grade, class of metal, and dimensions; and shall show construction details, reinforcement, anchorage, and installation with relation to the building construction.
SD-03 Product Data
Lighting Fixtures in Buildings; G Equipment Requirements; G
Copies of the design calculations with the detail drawings.
Calculations shall be stamped by a registered engineer and shall verify the capability of structural members to which bracing is
26 05 48.00 10 - 2 attached for carrying the load from the brace.
Contractor Designed Bracing; G
Copies of the Design Calculations with the Drawings.
Calculations shall be approved, certified, stamped and signed by a Registered Professional Engineer. Calculations shall verify the capability of structural members to which bracing is attached for carrying the load from the brace.
PART 2 PRODUCTS
2.1 LIGHTING FIXTURE SUPPORTS
Lighting fixtures and supports shall conform to UL 1598.
2.2 SWAY BRACING MATERIALS
Sway bracing materials (e.g. rods, plates, rope, angles, etc.) shall be per manufacturer recommendations for this site..
PART 3 EXECUTION
3.1 SWAY BRACES FOR CONDUIT
Conduit shall be braced as for an equivalent weight pipe.
3.2 LIGHTING FIXTURES IN BUILDINGS
Lighting fixtures and supports shall conform to the following:
3.2.1 Pendant Fixtures
Pendant fixtures shall conform to the requirements of UFC 3-310-04.
3.2.2 Ceiling Attached Fixtures
3.2.2.1 Recessed Fluorescent Fixtures
Recessed fluorescent individual or continuous-row mounted fixtures shall be supported by a seismic-resistant suspended ceiling support system built in accordance with Section 09 51 00 ACOUSTICAL CEILINGS. Seismic protection for the fixtures shall conform to the requirements of UFC 3-310-04.
Recessed lighting fixtures not over 56 pounds in weight may be supported by and attached directly to the ceiling system runners using screws or bolts, number and size as required by the seismic design. Fixture accessories, including louvers, diffusers, and lenses shall have lock or screw attachments.
3.2.2.2 Surface-Mounted Fluorescent Fixtures
Surface-mounted fluorescent individual or continuous-row fixtures shall be attached to a seismic-resistant ceiling support system built in accordance with Section 09 51 00 ACOUSTICAL CEILINGS. Seismic protection for the fixtures shall conform to the requirements of UFC 3-310-04.
3.2.3 Assembly Mounted on Outlet Box
A supporting assembly, that is intended to be mounted on an outlet box, 26 05 48.00 10 - 3 shall be designed to accommodate mounting features on 4 inch boxes, plaster rings, and fixture studs.
3.2.4 Wall-Mounted Emergency Light Unit
Attachments for wall-mounted emergency light units shall be designed and secured for the worst expected seismic disturbance at the site.
3.2.5 Lateral Force
Structural requirements for light fixture bracing shall be per manufacturer's recommendations for this site.
-- End of Section --
26 05 48.00 10 - 4
SECTION 26 08 00
APPARATUS INSPECTION AND TESTING
extent referenced. The publications are referred to within the text by the
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2009) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
1.2 SUBMITTALS
submittals not having a "G" designation are for information only. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-06 Test Reports
Acceptance tests and inspections; G
SD-07 Certificates
Qualifications of organization, and lead engineering technician; G
Acceptance test and inspections procedure; G
1.3 QUALITY ASSURANCE
1.3.1 Qualifications
Contractor shall engage the services of a qualified testing organization to provide inspection, testing, calibration, and adjustment of the electrical distribution system and generation equipment listed in paragraph entitled "Acceptance Tests and Inspections" herein. Organization shall be independent of the supplier, manufacturer, and installer of the equipment. The organization shall be a first tier subcontractor. No work required by this section of the specification shall be performed by a second tier subcontractor.
a. Submit name and qualifications of organization. Organization shall have been regularly engaged in the testing of electrical materials, devices, installations, and systems for a minimum of 5 years. The organization shall have a calibration program, and test instruments used shall be calibrated in accordance with
NETA ATS.
b. Submit name and qualifications of the lead engineering technician performing the required testing services. Include a list of three
26 08 00 - 1 comparable jobs performed by the technician with specific names and telephone numbers for reference. Testing, inspection, calibration, and adjustments shall be performed by an engineering technician, certified by NETA or the National Institute for Certification in Engineering Technologies (NICET) with a minimum of 5 years' experience inspecting, testing, and calibrating electrical distribution and generation equipment, systems, and devices.
1.3.2 Acceptance Tests and Inspections Reports
Submit certified copies of inspection reports and test reports. Reports shall include certification of compliance with specified requirements, identify deficiencies, and recommend corrective action when appropriate.
Type and neatly bind test reports to form a part of the final record.
Submit test reports documenting the results of each test not more than 10 days after test is completed.
1.3.3 Acceptance Test and Inspections Procedure
Submit test procedure reports for each item of equipment to be field tested at least 45 days prior to planned testing date. Do not perform testing until after test procedure has been approved.
Not used.
3.1 ACCEPTANCE TESTS AND INSPECTIONS
Testing organization shall perform acceptance tests and inspections. Test methods, procedures, and test values shall be performed and evaluated in accordance with NETA ATS, the manufacturer's recommendations, and paragraph entitled "Field Quality Control" of each applicable specification section.
Tests identified as optional in NETA ATS are not required unless otherwise specified. Equipment shall be placed in service only after completion of required tests and evaluation of the test results have been completed.
Contractor shall supply to the testing organization complete sets of shop drawings, settings of adjustable devices, and other information necessary for an accurate test and inspection of the system prior to the performance of any final testing. Contracting Officer shall be notified at least 14 days in advance of when tests will be conducted by the testing organization. Perform acceptance tests and inspections on applicable equipment and systems specified in the following sections:
a. Section 33 70 02 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND
b. Section 26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
3.2 SYSTEM ACCEPTANCE
Final acceptance of the system is contingent upon satisfactory completion of acceptance tests and inspections.
26 08 00 - 2
3.3 PLACING EQUIPMENT IN SERVICE
A representative of the approved testing organization shall be present when equipment tested by the organization is initially energized and placed in service.
26 08 00 - 3
SECTION 26 12 19.10
THREE-PHASE PAD-MOUNTED TRANSFORMERS
extent referenced. The publications are referred to in the text by the
ASTM INTERNATIONAL (ASTM)
ASTM A 167 (1999; R 2009) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM D 117 (2010) Standard Guide for Sampling, Test Methods, Specifications and Guide for Electrical Insulating Oils of Petroleum Origin
ASTM D 1535 (2008e1) Specifying Color by the Munsell System
ASTM D 3487 (2009) Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus
ASTM D 877 (2002; R 2007) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
ASTM D 92 (2005a; R 2010) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester
ASTM D 97 (2011) Pour Point of Petroleum Products
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/CC_host/pages/public/custom
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms
IEEE 386 (2006) Standard for Separable Insulated Connector Systems for Power Distribution Systems Above 600V
IEEE C2 (2012) National Electrical Safety Code
26 12 19.10 - 1
IEEE C37.47 (2000) Standard for High Voltage Current-Limiting Type Distribution Class Fuses and Fuse Disconnecting Switches
IEEE C37.90 (2005) Standard for Relays and Relay Systems Associated With Electric Power Apparatus
IEEE C57.109 (1993; R 2008) Guide for Liquid-Immersed Transformer Through-Fault-Current Duration
IEEE C57.12.00 (2010) Standard General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.12.28 (2005) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2005) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
IEEE C57.12.34 (2009) Standard for Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 5 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below
IEEE C57.12.90 (2010) Standard Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.13 (2008) Standard Requirements for Instrument Transformers
IEEE C57.98 (1993; Errata 1998; R 1999) Guide for Transformer Impulse Tests
IEEE C62.11 (2005; Amd 1 2008) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)
NETA ATS (2009) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI C12.1 (2008) Electric Meters Code for Electricity Metering
ANSI C12.7 (2005) Requirements for Watthour Meter Sockets
NEMA/ANSI C12.10 (2004) Physical Aspects of Watthour Meters
26 12 19.10 - 2
- Safety Standards
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2011) National Electrical Code
ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)
OECD Test 203 (1992) Fish Acute Toxicity Test
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 712-C-98-075 (1996) Fate, Transport and Transformation Test Guidelines - OPPTS 835.3100- "Aerobic Aquatic Biodegradation"
EPA 821-R-02-012 (2002) Methods for Measuring the Acute Toxicity of Effluents and Receiving Waters to Freshwater and Marine Organisms
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
10 CFR 431 Energy Efficiency Program for Certain Commercial and Industrial Equipment
UL 467 (2007) Grounding and Bonding Equipment
1.2 RELATED REQUIREMENTS
Section 26 08 00 APPARATUS INSPECTION AND TESTING applies to this section, with the additions and modifications specified herein.
1.3 DEFINITIONS
Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in
IEEE 100.
1.4 SUBMITTALS
submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.
The following shall be submitted in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
Pad-mounted transformer drawings; G
Pad-mounted transformers; G
Submittal shall include manufacturer's information for each component, device, insulating fluid, and accessory provided with
26 12 19.10 - 3 the transformer.
Acceptance checks and tests; G
Submittal shall include acceptance criteria and limits for each test in accordance with NETA ATS "Test Values".
Transformer Efficiencies; G
Submit certification, including supporting calculations, from the manufacturer indicating conformance with the paragraph entitled "Specified Transformer Efficiencies."
SD-09 Manufacturer's Field Reports
Pad-mounted transformer design tests; G
Pad-mounted transformer routine and other tests; G
SD-10 Operation and Maintenance Data
Transformer(s), Data Package 5; G
Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA and as specified herein.
SD-11 Closeout Submittals
Transformer test schedule; G
Submit report of test results as specified by paragraph entitled "Field Quality Control."
1.4.1 Government Submittal Review
CORP will review and approve all submittals in this section requiring Government approval.
1.4.2 Reduced Submittal Requirements
Transformers designed and manufactured by ABB in Jefferson City, MO; by Cooper Power Systems in Waukesha, WI; by ERMCO in Dyersburg, TN; or by Howard Industries in Laurel, MS need not submit the entire submittal package requirements of this contract. Instead, the following items shall be submitted:
a. A certification, signed by the manufacturer, stating that the technical requirements of this specification shall be met.
b. An outline drawing of the transformer with devices identified (paragraph entitled "Pad-Mounted Transformer Drawings", item a).
c. ANSI nameplate data of the transformer (paragraph entitled "Pad-Mounted Transformer Drawings", item b).
26 12 19.10 - 4
d. Manufacturer's published time-current curves (properly overlaid on one full size logarithmic paper) of the transformer high side fuses (paragraph entitled "Pad-Mounted Transformer Drawings", item e) with transformer damage curve, inrush curve, and thru fault current indicated.
e. Routine and other tests (in PART 2, see paragraph entitled "Source Quality Control", subparagraph entitled "Routine and Other Tests"), shall be conducted by the manufacturer and may be witnessed by the government. Provide transformer test schedule required by submittal item "SD-11 Closeout Submittals". Provide certified copies of the tests.
f. Provide acceptance test reports required by submittal item "SD-06 Test Reports".
g. Provide operation and maintenance manuals required by submittal item "SD-10 Operation and Maintenance Data".
1.5 QUALITY ASSURANCE
1.5.1 Pad-Mounted Transformer Drawings
Drawings shall indicate, but not be limited to the following:
a. An outline drawing, with front, top, and side views.
b. ANSI nameplate data.
c. Elementary diagrams and wiring diagrams with terminals identified of watthour meter and current transformers.
d. One-line diagram, including switch(es), current transformers, meters, and fuses.
e. Manufacturer's published time-current curves (on full size logarithmic paper) of the transformer high side fuses.
1.5.2 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.
1.5.3 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or
26 12 19.10 - 5 brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.
1.5.3.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.5.3.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise.
1.6 MAINTENANCE
1.6.1 Additions to Operation and Maintenance Data
In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:
a. An instruction manual with pertinent items and information highlighted
b. An outline drawing, front, top, and side views
c. Prices for spare parts and supply list
d. Routine and field acceptance test reports
e. Fuse curves for primary fuses
f. Information on watthour demand meter, CT's, and fuse block
g. Actual nameplate diagram
h. Date of purchase
1.7 WARRANTY
The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
2.1 PRODUCT COORDINATION
Products and materials not considered to be pad-mounted transformers and related accessories are specified inSection 26 20 00 INTERIOR DISTRIBUTION SYSTEM, and Section 33 70 02 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND.
2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS
IEEE C57.12.34, IEEE C57.12.28 and as specified herein.
26 12 19.10 - 6
2.2.1 Compartments
The high- and low-voltage compartments shall be separated by steel isolating barriers extending the full height and depth of the compartments.
Compartment doors: hinged lift-off type with stop in open position and three-point latching.
2.2.1.1 High Voltage, Dead-Front
High-voltage compartment shall contain the incoming line, insulated high-voltage load-break connectors, bushing well inserts, six high-voltage bushing wells configured for loop feed application,load-break switch handle(s), fault interrupting switch, access to oil-immersed fuses, dead-front surge arresters, tap changer handle, connector parking stands with insulated standoff bushings, protective caps, and ground pad.
a. Insulated high-voltage load-break connectors: IEEE 386, rated 15 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.
b. Insulated high-voltage dead-break connectors: IEEE 386, rated 15 kV, 95 kV BIL. Current rating: 600 amperes rms continuous. Short time rating: 40,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a 200 ampere bushing interface for surge arresters, steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.
c. Bushing well inserts or and feed-thru inserts: IEEE 386, 200 amperes, 15 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.
d. Load-break switch
Radial-feed oil-immersed type rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 12,000 rms amperes symmetrical. Locate the switch handle in the high-voltage compartment.
Loop feed sectionalizer switches: Provide three, two-position, oil-immersed type switches to permit closed transition loop feed and sectionalizing. Each switch shall be rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 10,000 rms amperes symmetrical. Locate the switch handles in the high-voltage compartment. Operation of switches shall be as follows:
| DESCRIPTION | SWITCH POSITION
ARRANGE- | OF SWITCH | LINE A SW. | LINE B SW | XFMR. SW
MENT NO. | ARRANGEMENT | OPEN|CLOSE | OPEN|CLOSE| OPEN|CLOSE
1 | Line A | | X | | X | | X | connected | | | | | | | to Line B | | | | | | | and both lines | | | | | | | connected to | | | | | | | transformer | | | | | |
26 12 19.10 - 7
| DESCRIPTION | SWITCH POSITION
ARRANGE- | OF SWITCH | LINE A SW. | LINE B SW | XFMR. SW
MENT NO. | ARRANGEMENT | OPEN|CLOSE | OPEN|CLOSE| OPEN|CLOSE
2 | Transformer | | X | X | | | X | connected to | | | | | | | Line A only | | | | | | 3 | Transformer | X | | | X | | X | connected to | | | | | | | Line B only | | | | | | 4 | Transformer | | X | | X | X | | open and | | | | | | | loop closed | | | | | | 5 | Transformer | X | | X | | X | | open and | | | | | | | loop open | | | | | |
Fault Interrupting Switch: IEEE C37.90. Radial-feed oil-immersed vacuum bottle type rated at 35 kV, 150 kV BIL, with a continuous current rating and load-break rating of 600 amperes, and a short-circuit interrupting current rating of 12,000 rms amperes symmetrical. Locate the switch handle in the high-voltage compartment. Each fault interrupting switched way shall utilize internally mounted current transformers and an electronic overcurrent control to provide three-pole ganged tripping for single-phase and three-phase faults. The electronic overcurrent control shall provide Category II transformer primary protection in accordance with
IEEE C57.109.
e. Provide bayonet type, oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. Bayonet fuse links shall sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. In order to eliminate or minimize oil spills, the bayonet fuse assembly shall include an oil retention valve inside the housing which closes when the fuse holder is removed and an external drip shield. Warning shall be conspicuously displayed within the high-voltage compartment cautioning against removing or inserting fuses unless the load-break switch is in the open position and the tank pressure has been released.
Bayonet fuse assembly: 150 kV BIL.
Oil-immersed current-limiting fuses: IEEE C37.47; 50,000 rms amperes symmetrical interrupting rating at the system voltage specified.
Connect current-limiting fuses ahead of the radial-feed load-break switch.
f. Surge arresters: IEEE C62.11, rated 15 kV, fully shielded, dead-front, metal-oxide-varistor, elbow type with resistance-graded gap, suitable for plugging into inserts. Provide three arresters for radial feed
26 12 19.10 - 8 circuits. Provide six arresters for loop feed circuits.
g. Parking stands: Provide a parking stand near each bushing well.
Provide insulated standoff bushings for parking of energized load-break connectors on parking stands.
h. Protective caps: IEEE 386, 200 amperes, 15 kV Class. Provide insulated protective caps (not shipping caps) for insulating and sealing out moisture from unused bushing well inserts and insulated standoff bushings.
2.2.1.2 Low Voltage
Low-voltage compartment shall contain low-voltage bushings with NEMA spade terminals, accessories, metering, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.
a. Accessories shall include drain valve with sampler device, fill plug, pressure relief device, liquid level gage, pressure-vacuum gage, and dial type thermometer with maximum temperature indicator.
b. Metering: NEMA/ANSI C12.10. Provide a socket-mounted electronic programmable outdoor watthour meter, surface mounted flush against the side of the low-voltage compartment as indicated. Meter shall either be programmed at the factory or shall be programmed in the field. When field programming is performed, turn field programming device over to the Contracting Officer at completion of project. Meter shall be coordinated to system requirements.
1. Design: Provide meter designed for use on a 3-phase, 4-wire, 208Y/120, and 480Y/277 volt system with 3 current transformers.
Include necessary KYZ pulse initiation hardware for Energy Monitoring and Control System (EMCS).
2. Coordination: Provide meter coordinated with ratios of current transformers and transformer secondary voltage.
3. Class: 20; Form: 9S; Accuracy: +/- 1.0 percent; Finish: Class II
4. Cover: Polycarbonate and lockable to prevent tampering and unauthorized removal.
5. Kilowatt-hour Register: five digit electronic programmable type
6. Demand Register:
(a) Provide solid state
(b) Meter reading multiplier: Indicate multiplier on the meter face.
(c) Demand interval length: shall be programmed for 15 minutes with rolling demand up to six subintervals per interval.
7. Meter fusing: Provide a fuse block or fully enclosed pullout, deadfront type fuse block mounted in the secondary compartment containing one fuse per phase to protect the voltage input to the watthour meter. Size fuses as recommended by the meter manufacturer.
26 12 19.10 - 9
8. Socket: ANSI C12.7. Provide NEMA Type 3R, box-mounted socket having automatic circuit-closing bypass and having jaws compatible with requirements of the meter. Cover unused hub openings with blank hub plates. Paint box Munsell 7GY3.29/1.5 green to match the pad-mounted transformer to which the box-mounted socket is attached. The Munsell color notation is specified in ASTM D 1535.
9. Current transformers: IEEE C57.13. Provide butyl-molded window type current transformers with 600-volt insulation, 10 kV BIL and mount on the low-voltage bushings. Route current transformer leads in a location as remote as possible from the power transformer secondary cables to permit current measurements to be taken with hook-on-ammeters. Provide three current transformers per power transformer with characteristics listed in the following table.
kVA Sec. Volt CT Ratio RF Meter Acc. Class
500 480Y/277 600/5 3.0 0.3 thru B-0.5 750 480Y/277 800/5 2.0 0.3 thru B-0.5
2.2.2 Transformer
a. Less-flammable liquid-insulated or oil-insulated, two winding, 60 hertz, 65 degrees C rise above a 30 degrees C average ambient, self-cooled type.
b. Transformers shall be rated as indicated on plans , 95 kV BIL.
c. Transformer voltage ratings: 12470 V Delta - 480/277 and 208/120 V.
d. Tap changer shall be externally operated, manual type for changing tap setting when the transformer is de-energized. Provide four 2.5 percent full capacity taps, two above and two below rated primary voltage. Tap changers shall clearly indicate which tap setting is in use.
e. Minimum tested impedance shall not be less than 5 percent at 85 degrees C.
f. Audible sound levels shall comply with the following:
kVA DECIBELS (MAX)
75 51
112.5 55 150 55 225 55 300 55 500 56 750 57 1000 58 1500 60 2000 61 2500 62
g. Transformer shall include lifting lugs and provisions for jacking under base. The transformer base construction shall be suitable for using rollers or skidding in any direction. Provide transformer top with an access handhole. The transformer shall have an insulated low-voltage
26 12 19.10 - 10 neutral bushing with NEMA spade terminal, and with removable ground strap.
2.2.2.1 Specified Transformer Efficiencies
Provide transformer efficiency calculations utilizing the no-load and load losses. No-load losses (NLL) shall be referenced at 20 degrees C. Load losses (LL) shall be referenced at 85 degrees C and at 50 percent of the nameplate load. If the tested transformer efficiency is less than the efficiency indicated in 10 CFR 431, Subpart K, paragraph 431.196(b), the transformer is not acceptable.
2.2.2.2 2.2.3 Insulating Liquid
a. Less-flammable transformer liquids: NFPA 70 and FM APP GUIDE for less-flammable liquids having a fire point not less than 300 degrees C tested per ASTM D 92 and a dielectric strength not less than 33 kV tested per ASTM D 877. Provide identification of transformer as "non-PCB" and "manufacturer's name and type of fluid" on the nameplate.
The fluid shall be a biodegradable electrical insulating and cooling liquid classified by UL and approved by FM as "less flammable" fluids.
The fluid shall meet the following fluid properties:
1. Pour point: ASTM D 97, less than -15 degree C
2. Aquatic biodegradation: EPA 712-C-98-075, 100%
3. Trout toxicity: OECD Test 203, zero mortality of EPA 821-R-02-012, pass
b. Mineral oil: ASTM D 3487, Type II, tested in accordance with ASTM D 117.
Provide identification of transformer as "non-PCB" and "Type II mineral oil" on the nameplate.
2.2.3.1 Liquid-Filled Transformer Nameplates
Distribution transformers shall be provided with nameplate information in accordance with IEEE C57.12.00 and as modified or supplemented by this section.
2.2.4 Corrosion Protection
Bases and cabinets of transformers shall be corrosion resistant and shall be fabricated of stainless steel conforming to ASTM A 167, Type 304 or 304L. Base shall include any part of pad-mounted transformer that is within 3 inches of concrete pad.
Paint entire transformer assembly Munsell 7GY3.29/1.5 green. Paint coating system shall comply with IEEE C57.12.28 and IEEE C57.12.29 regardless of base, cabinet, and tank material. The Munsell color notation is specified in ASTM D 1535.
2.3 WARNING SIGNS
Provide warning signs for the enclosures of pad-mounted transformers having a nominal rating exceeding 600 volts.
a. When the enclosure integrity of such equipment is specified to be in
26 12 19.10 - 11 accordance with IEEE C57.12.28, such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.
b. When such equipment is guarded by a fence, mount signs on the fence.
Provide metal signs having nominal dimensions of 14 by 10 inches with the legend "DANGER HIGH VOLTAGE KEEP OUT" printed in three lines of nominal 3 inch high white letters on a red and black field.
2.4 Arc Flash Warning Label
Provide warning label for the enclosure of pad-mounted transformers.
Locate this self-adhesive warning label on the outside of the high voltage compartment door warning of potential electrical arc flash hazards and appropriate PPE required. The label format shall be as indicated.
2.5 GROUNDING AND BONDING
UL 467. Provide grounding and bonding as specified in contract documents. .
2.6 PADLOCKS
Padlocks shall be provided for pad-mounted equipment and for each fence gate. Padlocks shall be keyed as directed by the Contracting Officer.
Padlocks shall comply with Section 08 71 00 DOOR HARDWARE.
2.7 CAST-IN-PLACE CONCRETE
Concrete associated with electrical work for other than encasement of underground ducts shall be 4000 psi minimum 28-day compressive strength unless specified otherwise.
Shall be composed of fine aggregate, coarse aggregate, portland cement, and water so proportioned and mixed as to produce a plastic, workable mixture.
Fine aggregate shall be of hard, dense, durable, clean, and uncoated sand.
The coarse aggregate shall be reasonably well graded from 3/16 inch to 1 inch. The fine and coarse aggregates shall be free from injurious amounts of dirt, vegetable matter, soft fragments or other deleterious substances.
Water shall be fresh, clean, and free from salts, alkali, organic matter, and other impurities. Concrete associated with electrical work for other than encasement of underground ducts shall be 4000 psi minimum 28-day compressive strength unless specified otherwise. Slump shall not exceed 4 inches. Retempering of concrete will not be permitted. Exposed, unformed concrete surfaces shall be given a smooth, wood float finish. Concrete shall be cured for a period of not less than 7 days, and concrete made with high early strength portland cement shall be repaired by patching honeycombed or otherwise defective areas with cement mortar as directed by the Contracting Officer. Air entrain concrete exposed to weather using an air-entraining admixture conforming to ASTM C 260. Air content shall be between 4 and 6 percent.
26 12 19.10 - 12
2.8 SOURCE QUALITY CONTROL
2.8.1 Transformer Test Schedule
The Government reserves the right to witness tests. Provide transformer test schedule for tests to be performed at the manufacturer's test facility. Submit required test schedule and location, and notify the Contracting Officer 30 calendar days before scheduled test date. Notify Contracting Officer 15 calendar days in advance of changes to scheduled date.
a. Test Instrument Calibration
1. The manufacturer shall have a calibration program which assures that all applicable test instruments are maintained within rated accuracy.
2. The accuracy shall be directly traceable to the National Institute of Standards and Technology.
3. Instrument calibration frequency schedule shall not exceed 12 months for both test floor instruments and leased specialty equipment.
4. Dated calibration labels shall be visible on all test equipment.
5. Calibrating standard shall be of higher accuracy than that of the instrument tested.
6. Keep up-to-date records that indicate dates and test results of instruments calibrated or tested. For instruments calibrated by the manufacturer on a routine basis, in lieu of third party calibration, include the following:
(a) Maintain up-to-date instrument calibration instructions and procedures for each test instrument.
(b) Identify the third party/laboratory calibrated instrument to verify that calibrating standard is met.
2.8.2 Design Tests
IEEE C57.12.00 states that "design tests are made only on representative apparatus to substantiate the ratings assigned to all other apparatus of basically the same design." Submit design test reports (complete with test data, explanations, formulas, and results), in the same submittal package as the catalog data and drawings for the specified transformer(s). Design tests shall have been performed in accordance with IEEE C57.12.90prior to the award of this contract.
a. Tests shall be certified and signed by a registered professional engineer.
b. Temperature rise: "Basically the same design" for the temperature rise test means a pad-mounted transformer with the same coil construction (such as wire wound primary and sheet wound secondary), the same kVA, the same cooling type (ONAN), the same temperature rise rating, and the same insulating liquid as the transformer specified.
26 12 19.10 - 13
c. Lightning impulse: "Basically the same design" for the lightning impulse dielectric test means a pad-mounted transformer with the same BIL, the same coil construction (such as wire wound primary and sheet wound secondary), and a tap changer, if specified. Design lightning impulse tests shall include the primary windings only of that transformer.
1. IEEE C57.12.90, paragraph 10.3 entitled "Lightning Impulse Test Procedures," and IEEE C57.98.
2. State test voltage levels.
3. Provide photographs of oscilloscope display waveforms or plots of digitized waveforms with test report.
d. Lifting and moving devices: "Basically the same design" requirement for the lifting and moving devices test means a test report confirming that the lifting device being used is capable of handling the weight of the specified transformer in accordance with IEEE C57.12.34.
e. Pressure: "Basically the same design" for the pressure test means a pad-mounted transformer with a tank volume within 30 percent of the tank volume of the transformer specified.
f. Short circuit: "Basically the same design" for the short circuit test means a pad-mounted transformer with the same kVA as the transformer specified.
2.8.3 Routine and Other Tests
IEEE C57.12.00. Routine and other tests shall be performed in accordance with IEEE C57.12.90 by the manufacturer on the actual transformer(s) prepared for this project to ensure that the design performance is maintained in production. Submit test reports, by serial number and receive approval before delivery of equipment to the project site.
Required tests and testing sequence shall be as follows:
a. Phase relation
b. Ratio
c. No-load losses (NLL) and excitation current
d. Load losses (LL) and impedance voltage
e. Dielectric
1. Impulse
2. Applied voltage
3. Induced voltage
f. Leak
26 12 19.10 - 14
3.1 INSTALLATION
Electrical installations shall conform to IEEE C2, NFPA 70, and to the requirements specified herein. Provide new equipment and materials unless indicated or specified otherwise.
3.2 GROUNDING
NFPA 70 and IEEE C2, except that grounding systems shall have a resistance to solid earth ground not exceeding 5 ohms.
3.2.1 Grounding Electrodes
Provide driven ground rods as specified in contract documents. Connect ground conductors to the upper end of ground rods by exothermic weld or compression connector. Provide compression connectors at equipment end of ground conductors.
3.2.2 Pad-Mounted Transformer Grounding
Provide separate copper grounding conductors and connect them to the ground loop as indicated. When work in addition to that indicated or specified is required to obtain the specified ground resistance, the provision of the contract covering "Changes" shall apply.
3.2.3 Connections
Make joints in grounding conductors and loops by exothermic weld or compression connector. Exothermic welds and compression connectors shall be installed as specified in Section 33 70 02 ELECTRICAL DISTRIBUTION
SYSTEM, UNDERGROUND.
3.2.4 Grounding and Bonding Equipment
UL 467, except as indicated or specified otherwise.
3.3 INSTALLATION OF EQUIPMENT AND ASSEMBLIES
Install and connect pad-mounted transformers furnished under this section as indicated on project drawings, the approved shop drawings, and as specified herein.
3.3.1 Meters and Current Transformers
ANSI C12.1.
3.4 FIELD APPLIED PAINTING
Where field painting of enclosures is required to correct damage to the manufacturer's factory applied coatings, provide manufacturer's recommended coatings and apply in accordance with manufacturer's instructions.
3.5 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
26 12 19.10 - 15
3.6 FOUNDATION FOR EQUIPMENT AND ASSEMBLIES
Mount transformer on concrete slab. Unless otherwise indicated, the slab shall be at least 8 inches thick, reinforced with a 6 by 6 - W2.9 by W2.9 mesh, placed uniformly 4 inches from the top of the slab. Slab shall be placed on a 6 inch thick, well-compacted gravel base. Top of concrete slab shall be approximately 4 inches above finished grade with gradual slope for drainage. Edges above grade shall have 1/2 inch chamfer. Slab shall be of adequate size to project at least 8 inches beyond the equipment.
Stub up conduits, with bushings, 2 inches into cable wells in the concrete pad. Coordinate dimensions of cable wells with transformer cable training areas.3.6.1 Sealing
When the installation is complete, the Contractor shall seal all entries into the equipment enclosure with an approved sealing method. Seals shall be of sufficient strength and durability to protect all energized live parts of the equipment from rodents, insects, or other foreign matter.
3.7 FIELD QUALITY CONTROL
3.7.1 Performance of Acceptance Checks and Tests
Perform in accordance with the manufacturer's recommendations and include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS.
3.7.1.1 Pad-Mounted Transformers
a. Visual and mechanical inspection
1. Compare equipment nameplate data with specifications and approved shop drawings.
2. Inspect physical and mechanical condition. Check for damaged or cracked insulators and leaks.
3. Inspect anchorage, alignment, and grounding.
4. Verify the presence of PCB content labeling.
5. Verify the bushings and transformer interiors are clean.
6. Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.
7. Verify correct liquid level in tanks and bushings.
8. Verify that positive pressure is maintained on gas-blanketed transformers.
9. Perform specific inspections and mechanical tests as recommended by manufacturer.
10. Verify de-energized tap changer position is left as specified.
11. Verify the presence of transformer surge arresters.
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b. Electrical tests
1. Perform resistance measurements through all bolted connections with low-resistance ohmmeter.
2. Verify proper secondary voltage phase-to-phase and phase-to-neutral after energization and prior to loading.
3. Perform insulation-resistance tests, winding-to-winding and each winding-to-ground. Calculate polarization index.
4. Perform turns-ratio tests at all tap positions.
5. Perform insulation power-factor or dissipation-factor tests on all windings in accordance with test equipment manufacturer’s published data.
6. Perform power-factor or dissipation-factor tests on each bushing equipped with a power-factor/capacitance tap. In the absence of a power-factor/capacitance tap, perform hot-collar tests.
7. Measure the resistance of each high-voltage winding in each de-energized tap-changer position. Measure the resistance of each low-voltage winding in each de-energized tap-changer position, if applicable.
8. Remove and test a sample of insulating liquid for the following:
Dielectric breakdown voltage, Acid neutralization number, Specific gravity, Interfacial tension, Color, Visual Condition, Water in insulating liquids (Required on 25 kV or higher voltages and on all silicone-filled units.), and Power factor or dissipation factor.
9. Perform dissolved-gas analysis (DGA) on a sample of insulating liquid.
3.7.1.2 Current Transformers
2. Inspect physical and mechanical condition.
3. Verify correct connection.
4. Verify that adequate clearances exist between primary and secondary circuit wiring.
5. Verify the unit is clean.
6. Inspect all bolted electrical connections for high resistance
26 12 19.10 - 17
7. Verify that all required grounding and shorting connections provide good contact.
8. Verify correct operation of transformer withdrawal mechanism and grounding operation.
9. Verify appropriate lubrication on moving current-carrying parts and on moving and sliding surfaces.
with low-resistance ohmmeter, if applicable.
2. Perform insulation-resistance test of each current transformer and its secondary wiring.
3. Perform a polarity test of each current transformer.
4. Perform a ratio-verification test.
3.7.1.3 Watthour Meter
3. Verify tightness of electrical connections.
1. Calibrate watthour meters according to manufacturer's published data.
2. Verify that correct multiplier has been placed on face of meter, where applicable.
3. Verify that current transformer secondary circuits are intact.
3.7.1.4 Grounding System
1. Inspect ground system for compliance with contract plans and specifications.
1. Perform ground-impedance measurements utilizing the fall-of-potential method. On systems consisting of interconnected ground rods, perform tests after interconnections are complete.
On systems consisting of a single ground rod perform tests before any wire is connected. Take measurements in normally dry weather, not less than 48 hours after rainfall. Use a portable ground testing megger in accordance with manufacturer's instructions to test each ground or group of grounds. The instrument shall be
26 12 19.10 - 18 equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground rod or grounding systems under test.
2. Submit the measured ground resistance of each ground rod and grounding system, indicating the location of the rod and grounding system. Include the test method and test setup (i.e., pin location) used to determine ground resistance and soil conditions at the time the measurements were made.
3.7.1.5 Surge Arresters, Medium- and High-Voltage
3. Inspect anchorage, alignment, grounding, and clearances.
4. Verify the arresters are clean.
5. Inspect all bolted electrical connections for high resistance
6. Verify that the ground lead on each device is individually attached to a ground bus or ground electrode.
with low-resistance ohmmeter, if applicable.
2. Perform an insulation-resistance test on each arrester, phase terminal-to-ground.
3. Test grounding connection.
3.7.2 Follow-Up Verification
Upon completion of acceptance checks and tests, the Contractor shall show by demonstration in service that circuits and devices are in good operating condition and properly performing the intended function. As an exception to requirements stated elsewhere in the contract, the Contracting Officer shall be given 5 working days advance notice of the dates and times of checking and testing.
26 12 19.10 - 19
SECTION 26 20 00
INTERIOR DISTRIBUTION SYSTEM
extent referenced. The publications are referred to in the text by the
ASTM INTERNATIONAL (ASTM)
ASTM B 1 (2001; R 2007) Standard Specification for Hard-Drawn Copper Wire
ASTM B 8 (2011) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft
ASTM D 709 (2001; R 2007) Laminated Thermosetting Materials
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE C2 (2012) National Electrical Safety Code
IEEE Std 100 (2000) The Authoritave Dictionary of IEEE Standards Terms
IEEE Std 81 (1983) Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System (Part 1)Normal Measurements
NETA ATS (2009) Acceptance Testing Specifications
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI C12.7 (2005) Requirements for Watthour Meter Sockets
NEMA 250 (2008) Enclosures for Electrical Equipment (1000 Volts Maximum)
NEMA BU 1.1 (2010) General Instructions for Proper Handling, Installation, Operation, and Maintenance of Busway Rated 600 Volts or Less
NEMA FU 1 (2002; R 2007) Low Voltage Cartridge Fuses
NEMA ICS 1 (2000; R 2005) Standard for Industrial Control and Systems General Requirements
26 20 00 - 1
NEMA ICS 2 (2000; R 2005; Errata 2008) Standard for Controllers, Contractors, and Overload Relays Rated 600 V
NEMA ICS 4 (2010) Terminal Blocks
NEMA ICS 6 (1993; R 2006) Enclosures
NEMA KS 1 (2001; R 2006) Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum)
NEMA MG 1 (2009) Motors and Generators
NEMA MG 10 (2001; R 2007) Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel-Cage Polyphase Induction…
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