Salient Characteristics_W912PB25RA061.pdf

Salient characteristics

2 EA AUTOMATED HEAVY-SHELF/LIFT SYSTEM

for Maintenance Activity Vilseck

The following description refers to 1EA AUTOMATED HEAVY-SHELF/LIFT SYSTEM 1 and 1EA AUTOMATED

HEAVY-SHELF/LIFT SYSTEM 2

1. 1EA Automated Heavy-Shelf/Lift System 1

1.1. TECHNICAL REQUIREMENTS:

• Basic Shelf:

o Unit height: 4550 mm (+/- 50mm) o Unit width: 2780 mm (+/- 50mm) o Unit depth: 3683 mm (+/-50mm) o Max. Load per Unit Gross: minimum of 18876 KG o Max. Load per Unit Net: minimum 16500 KG o Max. surface pressure: minimum of 1,91 N/mm² o Ø Surface pressure: minimum of 2125,83 kg/m² o Extractor speed:

Vertical speed with load (continuously adjustable): minimum of 0,8 m/s Vertical speed with empty run (continuously adjustable): minimum of

1,25m/s Storage/Retrieval Speed (continuously adjustable): minimum of 0,6m/s o Safety distance: 20 mm (+/- 5mm) o Grid height/storage gris angle: 25 mm (+/- 5mm) o Access performance and access times configured:

Complete cycle: ca. 44s (+/- 10s)) Complete cycle (Ø): ca. 38s (+/- 10s) Single cycle: ca. 23s (+/- 10s) Single cycle (Ø): 20s (+/- 10s) Pick performance with Options (average number of trays per hour): at least

95, more acceptable.

1.2. Equipment Specification:

• Tray o Total number: 30 EA (+/- 1 EA) o Max. load per shelf: minimum of 500KG o Tare weight per shelf: 72 KG (+/- 5KG) o Shelf height: 53 mm (+/- 5mm) o Clear shelf width: 2450 mm (+/- 50mm) o Clear tray depth: 1023 mm (+/- 50mm) o Storage area per shelf: 2,51 m² o Center bar W x H: 44x70 mm o Center bar can be moved +/- 200 mm outside center: in grid 50 mm o Max. storage goods height: 727 mm (+/- 100mm)

• Access Opening at the frontside o Operating side: frontside o Table height: 833 mm (+/- 50mm) o Opening height: 996 mm (+/- 50mm) o Operator panel: touch control display minimum of 5 inch o Operator panel location: operator console o Position: outside o Shutter doors: inclusive o Light curt reliab: inclusive

Led lightning in access opening:

• Material: aluminum housing

• Electronic supply: 220-240V / 50-60Hz

• Lamp LED: 72 x LED 200mW

• Lifespan: ca. 30.000 hours (+/- 1000 hours)

• Drive o Motor and unit control ensure dynamic and jerk-free start-up and braking operations of extractor and trays o Speed controller implements smooth starting-up and stopping performances and regulates the travelling speed o Power supply: 3/N/PE400 o Frequency: 50/60 Hz o Max. Power Consumption: minimum of 8,6 KVA o Extractor Drive Power, vertical: 2,2 KW (+/- 500) o Max. Leakage Current: minimum of 100 mA

• Additional Equipment o Tray locking mechanism in the access opening o Selectable and adjustable storage methods o Adjustable travelling speeds for individual trays

• Height measuring system o Height measuring system mounted in the rear part of the operating opening o Measures objects in the vertical direction from a diameter of 5-6 mm in a height grid of 25mm (+/- 5mm)

• Weight Management o Weight management prevents tray overload o During tray storage, tray load is electronically registered, displayed on the operator panel and then stored

• Emergency Service System (ESS) o Allows the emergency operation of a shuttle in case of a failure of the personal protection light barrier and/or height detection light curtain o ESS consists of key switch, pilot lamp and confirmation button.

o ESS requires a safe, two-handed operation to remove and restore trays-trays will be restored to the exact position they were retrieved from

• Unit Control o Immediate Stock Control: no need for paper evidence of storage input and output, the system knows what, where and in what quantity is in stock o Security: recording each pick per individual user o Comfort: No need for pen and paper storage records-possibility of barcode scanner integration-touchscreen function o Multilingual usage: Each user can have their individual user language predefined o Pen & Paper: Operator does not have to fill out receipt and issue cards-system tracks these operations and provides basic reports about the material flow o Security & Control: about the standard built-in hour meter, the operating hours and operating cycles can be queried and displayed on the touch screen

• Operator panels o Basic operator panel displays, activates and acknowledge basic unit statues o Operator panel: minimum of 5-inch color TFT display with touch operation

• Machine Software packages o Option Performance:

Stock compression: reshuffle routine to achieve compression of storage locations inside, elimination of inefficient gaps between stored trays

Stock management: defining the storage strategy for trays for example as close as possible to top / bottom / access opening etc.

Height management: additional strategies, fixed shelf allocation and combination storage concepts (unit standard feature is the height-oriented storage method) o Option Ergonomics:

User management: allocation of defined operating options or access denials to different users

Ergonomic tray presentation: the provision of a tray in the optimal height for each user, controlled by user management o Option Speed and control:

Adjustable travel speeds: manual setting of travel speeds for a unit and for each individual tray

Weight management: inspection and monitoring of tray and unit load, automatic adjustment of individual travel speeds.

Double access handling: operating opening as a double removal station for optimizing access during dwell times

• Network interface o Ethernet interface for communication with a warehouse management system

2. 1EA Automated Heavy-Shelf/Lift System 2

2.1. TECHNICAL REQUIREMENTS:

• Basic Shelf:

o Unit height: 4550 mm (+/- 50mm) o Unit width: 3180mm (+/- 50mm) o Unit depth: 2312 mm (+/- 50mm) o Max. Load per Unit Gross: minimum of 16380 KG o Max. Load per Unit Net: minimum of 15000 KG o Max. surface pressure: minimum of 1,63 N/mm² o Ø surface pressure: minimum of 2525,99 kg/m² o Extractor speed:

Vertical speed with load (continuously adjustable): minimum of 0,8 m/s Vertical speed with empty run (continuously adjustable): minimum of

1,25m/s Storage/Retrieval Speed (continuously adjustable): minimum of 0,6m/s o Safety distance: 20 mm (+/- 5mm) o Grid height/storage gris angle: 25 mm (+/- 5mm) o Access performance and access times configured:

Complete cycle: ca. 44s (+/- 10 s) Complete cycle (Ø): ca. 38s (+/- 10s)

Single cycle: ca. 23s (+/- 10s) Single cycle (Ø): 20s (+/- 10s) Pick performance with Options (average number of trays per hour): at least

95, more acceptable.

2.2. Equipment Specification:

• Tray o Total number: 30 EA (+/- 1EA) o Max. load per shelf: minimum of 500KG o Tare weight per shelf: 46 KG (+/- 5KG) o Shelf height: 75 mm (+/- 5mm) o Clear shelf width: 2850 mm (+/- 50mm) o Clear tray depth: 610 mm (+/- 50mm) o Storage area per shelf: 1,739 m² o Max. storage goods height: 727 mm (+/- 100mm)

• Access Opening at the frontside o Operating side: frontside o Table height: 833 mm (+/- 50mm) o Opening height: 996 mm (+/- 50mm) o Operator panel: touch control display minimum of 5-inch o Operator panel location: operator console o Position: outside o Shutter doors: inclusive o Light curt reliab: inclusive

Led lightning in access opening:

• Material: aluminum housing

• Electronic supply: 220-240V / 50-60Hz

• Lamp LED: 72 x LED 200mW

• Lifespan: ca. 30.000 hours (+/- 1000 hours)

• Drive o Motor and unit control ensure dynamic and jerk-free start-up and braking operations of extractor and trays o Speed controller implements smooth starting-up and stopping performances and regulates the travelling speed o Power supply: 3/N/PE400 o Frequency: 50/60 Hz o Max. Power Consumption: 8,6 KVA o Extractor Drive Power, vertical: 2,2 KW o Max. Leakage Current: 100 mA

• Additional Equipment o Tray locking mechanism in the access opening o Selectable and adjustable storage methods o Adjustable travelling speeds for individual trays

• Height measuring system o Height measuring system mounted in the rear part of the operating opening o Measures objects in the vertical direction from a diameter of 5-6 mm in a height grid of 25mm (+/- 5mm)

• Weight Management o Weight management prevents tray and unit overload o During tray storage, tray load is electronically registered, displayed on the operator panel and then stored

• Emergency Service System (ESS) o Allows the emergency operation of a shuttle in case of a failure of the personal protection light barrier and/or height detection light curtain o ESS consists of key switch, pilot lamp and confirmation button.

o ESS requires a safe, two-handed operation to remove and restore trays-trays will be restored to the exact position they were retrieved from

• Unit Control o Immediate Stock Control: no need for paper evidence of storage input and output, the system knows what, where and in what quantity is in stock o Security: recording each pick per individual user o Comfort: No need for pen and paper storage records-possibility of barcode scanner integration-touchscreen function o Multilingual usage: Each user can have their individual user language predefined o Pen & Paper: Operator does not have to fill out receipt and issue cards-system tracks these operations and provides basic reports about the material flow o Security & Control: about the standard built-in hour meter, the operating hours and operating cycles can be queried and displayed on the touch screen

• Operator panels o Basic operator panel displays, activates and acknowledge basic unit statues o Operator panel: 5-inch color TFT display with touch operation

• Machine Software packages o Option Performance:

Stock compression: reshuffle routine to achieve compression of storage locations inside, elimination of inefficient gaps between stored trays

Stock management: defining the storage strategy for trays for example as close as possible to top / bottom / access opening etc.

Height management: additional strategies, fixed shelf allocation and combination storage concepts (unit standard feature is the height-oriented storage method) o Option Ergonomics:

User management: allocation of defined operating options or access denials to different users

Ergonomic tray presentation: the provision of a tray in the optimal height for each user, controlled by user management o Option Speed and control:

Adjustable travel speeds: manual setting of travel speeds for a unit and for each individual tray

Weight management: inspection and monitoring of tray and unit load, automatic adjustment of individual travel speeds.

Double access handling: operating opening as a double removal station for optimizing access during dwell times

• Network interface o Ethernet interface for communication with a warehouse management system

3. Other:

- Brand New

- CE-Conformity declaration

- Standard documentation in English and German

- Standard warranty

4. TRANSPORT & INSTALLATION:

- Packing and Transport costs included

- Transport insurance included

- Installation included – ready to use

5. DELIVERY ADDRESS & POC:

Rose Barracks, Vilseck, Building 308 POC: Mr. Winkelmaier (DSN 599-0655)