REFERENCE DOCUMENT- EXISTING TRANSDUCER SPECIFICATIONS.pdf

PROVU PD6000 Analog Input Process Meter Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • (508) 655-7300 www.predig.com

• 1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front

• 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs

• Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)

• Isolated 24 VDC @ 200 mA Transmitter Power Supply

• 2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options

• Free PC-Based, On-Board, MeterView Pro USB Programming Software

• No Assembly Required

• Optional SunBright Display Models for Outdoor Applications

• Operating Temperature Range: -40 to 65°C (-40 to 149°F)

• UL & C-UL Listed. E160849; 508 Industrial Control Equipment

• Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC

• Display Input in Two Different Scales - Great for Level Applications

• Multi-Pump Alternation Control

• Round Horizontal Tank Function; Just Enter Diameter & Length

• 32-Point Linearization, Square Root Extraction and Programmable Exponent Function

• Programmable Display, Function Keys & Digital Input

• External 4-Relay & Digital I/O Expansion Modules

• RS-232 & RS-485 Serial Communication Options with Modbus RTU

• Password Protection

• Wide Assortment of NEMA 4X Enclosures for up to Ten Meters

• Light/Horn & Reset Button Accessory

• Control Station Accessory for Remote Operation of PROVU

• Stainless Steel Sun Hood Accessory Available

• 3-Year Warranty

MeterView Pro

USB Install http://www.predig.com/

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FOR REFERENCE ONLY

PROVU PD6000 Analog Input Process Meter Instruction Manual

Disclaimer The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.

See Warranty Information and Terms & Conditions on www.predig.com for complete details.

• Read complete instructions prior to installation and operation of the meter.

• Risk of electric shock or personal injury.

• This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss.

Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Limited Warranty Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

See Warranty Information and Terms & Conditions on www.predig.com for complete details.

Registered Trademarks All trademarks mentioned in this document are the property of their respective owners.

© 2024 Precision Digital Corporation.

All rights reserved.

FREE MeterView Pro Programming Software

The meter can be powered from the USB connection. When using the USB connection, DO NOT apply AC or DC power to the meter.

The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with a USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable – do not use a different cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. You don’t even have to apply an input signal.

MeterView Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.

Watch MeterView Pro Software Video at www.predig.com/meterviewpro

In addition to programming, the software may be used for:

• Monitoring

• Datalogging using your PC

• Generating and saving programming files for later use

Once your meter is programmed the way you want it, you can wire it up for your application per the instructions in this manual and install it. If you find that you need to make adjustments to the programming after the meter is installed, you can use the front panel buttons and the instructions in this manual to do so.

https://www.predig.com/ http://www.p65warnings.ca.gov/ https://www.predig.com/ http://www.predig.com/meterviewpro

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Table of Contents Introduction Ordering Information Specifications

General Process Input Relays Isolated 4-20 mA Transmitter Output USB Connection On-Board Digital Input (F4) Modbus® RTU Serial Communications MeterView Pro Software

Compliance Information Safety Electromagnetic Compatibility

EU Declaration of Conformity Safety Information Installation

Unpacking Panel Mounting Instructions

Mounting Dimensions Installation Overview MeterView Pro Software

MeterView Pro Installation Transmitter Supply Voltage Selection (P+, P-) Connections

Connectors Labeling Power Connections Signal Connections Modbus RTU Serial Communications Relay Connections Switching Inductive Loads F4 Digital Input Connections 4-20 mA Output Connections Analog Output Power Supply External Relays & Digital I/O Connections Remote Operation of Meter Interlock Relay Feature

Setup and Programming Overview Front Panel Buttons and Status LED Indicators Display Functions & Messages Main Menu Setting Numeric Values Setting Up the Meter (setup)

Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Setting the Decimal Point (dEc pt) Programming the Meter (prog) Setting the Display Parameter & Intensity (dsplay) Display Intensity (d-Inty)

Setting the Relay Operation (relay) Setting the Relay Action Programming Set and Reset Points Setting Fail-Safe Operation Programming Time Delay Relay Action for Loss of 4-20 mA Input (Loop Break)

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Relay and Alarm Operation Diagrams High Alarm Operation (Set > Reset) Low Alarm Operation (Set < Reset) High Alarm with Fail-Safe Operation (Set > Reset) Low Alarm with Fail-Safe Operation (Set < Reset) Time Delay Operation Pump Alternation Control Operation Relay Sampling Operation

Relay Operation Details Overview Relays Auto Initialization Fail-Safe Operation Front Panel LEDs Latching and Non-Latching Relay Operation Non-Latching Relay (Auto) Non-Latching Relay with Manual Reset (A-nman) Latching Relay (LatcH) Latching Relay with Clear (Lt-Clr) Acknowledging Relays Pump Alternation Control Applications (Altern) Setting Up the Interlock Relay (Force On) Feature

Scaling the 4-20 mA Analog Output (Aout) Reset Menu (reset) Manual Control Menu (Contrl) Setting Up the Password (pass)

Protecting or Locking the Meter Making Changes to a Password Protected Meter Disabling Password Protection

Advanced Features Menu Advanced Features Menu & Display Messages Noise Filter (filter) Noise Filter Bypass (bypass) Rounding Feature (round) Modbus RTU Serial Communications (serial) Select Menu (SElect) Input Signal Conditioning (Functn) Low-Flow Cutoff (CutofF) Analog Output Programming (AoutPr) Programmable Function Keys User Menu (user) Tare (tare) Internal Source Calibration (ICAL)

Meter Operation Front Panel Buttons Operation Function Keys Operation F4 Operation Maximum/Minimum Readings

Troubleshooting Diagnostics Menu (diag)

Testing the Display LEDs Determining Software Version

Reset Meter to Factory Defaults Factory Defaults & User Settings

Troubleshooting Tips

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Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions Figure 2. Panel Mounting Details Figure 3. Meter Dimensions - Side View Figure 4. Meter Dimensions - Top View Figure 5. Transmitter Supply Voltage Selection Figure 6. PD6000-##0 Connectors Label Figure 7. PD6000-##2 Connectors Label Figure 8. PD6000-##3 Connectors Label Figure 9. PD6000-##4 Connectors Label Figure 10. PD6000-##5 Connectors Label Figure 11. PD6000-##7 Connectors Label Figure 12. Power Connections Figure 13. Transmitters Powered by Internal Supply Figure 14. Transmitter Powered by External Supply or Self-Powered Figure 15. Voltage Input Connections Figure 16. Relay Connections Figure 17. AC and DC Loads Protection Figure 18. Low Voltage DC Loads Protection Figure 19. F4 Digital Input Connections Figure 20. 4-20 mA Output Connections Figure 21. Analog Output Supply Powering Other Devices Figure 22. Expansion Module & DIN Rail Mounting Kit Figure 23. External Relays Module Connections Figure 24. Digital I/O Module Connections Figure 25. Meter to Control Station Connection Figure 26. Interlock Connections

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Introduction Front, back and in between, the PROVU meter boasts specifications, features and functionality that make it the only 1/8 DIN process meter you will ever need.

The number one feature that makes the PROVU such a useful device is its built-in 24 VDC @ 200 mA power supply to drive the transmitter. This feature not only saves the cost of an external power supply, but also greatly simplifies wiring. In addition, there is a second 24 VDC @ 40 mA power supply provided with the 4-20 mA output option.

Another reason why the PROVU Meter is the only process meter you will ever need is its NEMA 4X rated front panel. This means you can install the PROVU in panels exposed to moisture, dust and other adverse conditions. The PROVU is also available with an optional Sunbright display which means you can install and read the PROVU in direct sunlight. The next thing to notice is the 6-digit dual-line display that can display numbers up to 999,999 on the upper line and show either a tag or the input in a different scale on the lower line.

Other key features include four relays and 4-20 mA output option, advanced input signal conditioning like automatic round horizontal tank linearization, function keys, pump alternation capability, and Modbus RTU serial communications. Finally, all these features and capabilities can easily be programmed with free MeterView Pro PC-based software.

Ordering Information Standard Models

85-265 VAC

Model

12-24 VDC

Model

Options Installed

PD6000-6R0 PD6000-7R0 No options

PD6000-6R2 PD6000-7R2 2 relays

PD6000-6R3 PD6000-7R3 4-20 mA output

PD6000-6R4 PD6000-7R4 4 relays

PD6000-6R5 PD6000-7R5 2 relays & 4-20 mA output

PD6000-6R7 PD6000-7R7 4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC

Model

12-24 VDC

Model

Options Installed

PD6000-6H0 PD6000-7H0 No options

PD6000-6H2 PD6000-7H2 2 relays

PD6000-6H3 PD6000-7H3 4-20 mA output

PD6000-6H4 PD6000-7H4 4 relays

PD6000-6H5 PD6000-7H5 2 relays & 4-20 mA output

PD6000-6H7 PD6000-7H7 4 relays & 4-20 mA output

Accessories Model Description

PDA1002 DIN rail mounting kit for two devices

PDA1004 4 SPST (Form A) relays module

PDA1044 4 digital inputs & 4 digital outputs module

PDA1232 RS-232 serial adapter

PDA1485 RS-485 serial adapter

PDA18DINSH Stainless steel sun hood

PDA7485-I RS-232 to RS-485 isolated converter

PDA8008 USB Adapter

PDA8232-N USB to RS-232 non-isolated converter

PDA8485-I USB to RS-485 isolated converter

PDA-LH Light / horn accessory

MOD-LH Light / horn / enclosure modification

PDA2360 Plastic control stations series

PD659 Signal isolators, splitters, & conditioners

PD9501 Multi-function calibrator

PD9502 Low-cost signal generator

PDX6901 Snubber: 0.01 μF/470 Ω, 250 VAC

Enclosures Series Meters Material

PDA2300 1-10 Plastic NEMA 4X

PDA2500 1-6 Plastic NEMA 4X

PDA2600 1-6 Stainless Steel NEMA 4X

PDA2700 1-6 Painted Steel NEMA 4

PDA2800 1-2 Plastic NEMA 4X

PDA3400 1-3 Plastic NEMA 4X

Need help selecting the right enclosure?

Go to www.predig.com/esu

Replacement Option Cards Model Options Installed

PD1102 2 relays

PD1103 4-20 mA output

PD1104 4 relays

PD1105 2 relays & 4-20 mA output

PD1107 4 relays & 4-20 mA output https://www.predig.com/pda1002 https://www.predig.com/pda1004 https://www.predig.com/pda1044 https://www.predig.com/pda1232 https://www.predig.com/pda1485 https://www.predig.com/pda18dinsh https://www.predig.com/pda7485 https://www.predig.com/pda8008 https://www.predig.com/pda8232-n https://www.predig.com/pda8485 https://www.predig.com/pda-lh https://www.predig.com/MOD-LH https://www.predig.com/pda2360 https://www.predig.com/pd659 https://www.predig.com/pd9501 https://www.predig.com/pd9502 https://www.predig.com/pdx6901 https://www.predig.com/pda2300 https://www.predig.com/pda2500 https://www.predig.com/pda2600 https://www.predig.com/pda2700 https://www.predig.com/pda2800 https://www.predig.com/pda3400 http://www.predig.com/esu https://www.predig.com/pd1102 https://www.predig.com/pd1103 https://www.predig.com/pd1104 https://www.predig.com/pd1105 https://www.predig.com/pd1107

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Light/Horn Accessories

PROVU Meter Shown in a PDA2301 Enclosure with MOD-LHRB1 Red Light/Horn and Button.

Meter & Enclosure Sold Separately. Assembly Required.

MOD-LH

Model Description

MOD-LHRB1

Red Light/Horn and Button with Holes Drilled in Enclosure(1)

MOD-LHGB1

Green Light/Horn and Button with Holes Drilled in Enclosure(1)

MOD-LHYB1

Yellow Light/Horn and Button with Holes Drilled in Enclosure(1)

MOD-LHBB1

Blue Light/Horn and Button with Holes Drilled in Enclosure(1)

MOD-LHWB1

White Light/Horn and Button with Holes Drilled in Enclosure(1)

MOD-LH5CB1

Light/Horn with User Choice of Red, Green, Yellow, Blue or White Light, Button, and Holes Drilled in Enclosure(1)

Note:

1. This MOD supplies the Light/Horn and Button. The enclosure comes pre-drilled with holes for Light/Horn and Button and the user performs the installation and wiring. Controller and enclosure are sold separately. The Light/Horn hole is in the back left corner of the enclosure and the Button is centered on the cover of the enclosure below the controller about an inch off the bottom of the cover except on the PDA3400 series where it is mounted on the side of the enclosure.

PDA-LH & PDA-BUTTON

PDA-LHR Red Light/Horn

PDA-LHG Green Light/Horn

PDA-LHY Yellow Light/Horn

PDA-LHB Blue Light/Horn

PDA-LHW White Light/Horn

PDA-LHW White Light/Horn

PDA-LH5C Light/Horn with User Choice of Red, Green, Yellow, Blue or White Light

PDA-BUTTON1R Red Button

PDA-BUTTON1G Green Button

PDA-BUTTON1B Blue Button https://www.predig.com/model/MOD-LHRB1 https://www.predig.com/model/MOD-LHGB1 https://www.predig.com/model/MOD-LHYB1 https://www.predig.com/model/MOD-LHBB1 https://www.predig.com/model/MOD-LHWB1 https://www.predig.com/model/MOD-LH5CB1 https://www.predig.com/model/PDA-LHR https://www.predig.com/model/PDA-LHG https://www.predig.com/model/PDA-LHY https://www.predig.com/model/PDA-LHB https://www.predig.com/model/PDA-LHW https://www.predig.com/model/PDA-LHW https://www.predig.com/model/PDA-LH5C https://www.predig.com/pda-button https://www.predig.com/model/PDA-BUTTON1G https://www.predig.com/model/PDA-BUTTON1B

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PDA2360 Control Stations

PDA2360-E Emergency button

PDA2361-A Ack button

PDA2361-B Blank button

PDA2361-R Reset button

PDA2361-T Tare button

PDA2361-S Stop button

PDA2361-Q Silence button

PDA2362-AR Ack and Reset buttons

PDA2362-BB Two blank buttons

PDA2364-MRUE Menu, right, up, enter buttons

Note: Control stations with one button may be connected directly to the meter via the F4 terminal. A PDA1044 (4) digital inputs & (4) digital outputs module is required to operate the control stations of more than one button. See Remote Operation of Meter on page 20 for details.

Signal Splitter & Conditioner Accessories

PD659-1MA-1MA

Signal Isolator with One 4-20 mA Input and One 4-20 mA Output

PD659-1MA-2MA

Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs

PD659-1V-1MA

Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output

PD659-1MA-1V

Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output

PDA6420 Split Core AC Current Transducer

PDA6420

Input: 30/60/120 AAC;

Output: 4-20 mA

Note: The PDA6420 may be useful for customers that want to convert their AC Current reading to a 4-20 mA signal and display it on a meter that accepts a 4-20 mA input.

Useful Tools

PD9501 Multi-Function Calibrator

This PD9501 Multi-Function Calibrator has a variety of signal measurement and output functions, including voltage, current, thermocouple, and RTD.

PD9502 Low-Cost Signal Generator

The PD9502 is a low-cost, compact, simple to use 4-20 mA or 0-10 VDC signal generator. It can easily be set for 0-20 mA, 4-20 mA, 0-10 V or 2-10 V ranges. Signal adjustment is made with a one-turn knob. A 15-27 VDC wall plug is provided with the instrument. Optional USB power bank is available.

https://www.predig.com/model/PDA2360-E https://www.predig.com/model/PDA2361-A https://www.predig.com/model/PDA2361-B https://www.predig.com/PDA2361-R https://www.predig.com/model/PDA2361-T https://www.predig.com/model/PDA2361-S https://www.predig.com/model/PDA2361-Q https://www.predig.com/model/PDA2362-AR https://www.predig.com/model/PDA2362-BB https://www.predig.com/model/PDA2364-MRUE https://www.predig.com/pd659 https://www.predig.com/pd659 https://www.predig.com/pd659 https://www.predig.com/pd659 https://www.predig.com/model/PDA6420 https://www.predig.com/pd9501 https://www.predig.com/pd9502

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Helpful Videos

Precision Digital's PROVU Series is a powerful line of 1/8 DIN meters that boasts advanced functionality for various applications. The following videos might be of interest.

PROVU Multi-Pump Alternation Learn how to use the PROVU as a pump controller.

https://www.predig.com/videos/PumpControl

PROVU Function Keys Tutorial Learn how the PROVU’s function keys increase the utility of the PROVU.

https://www.predig.com/videos/WMBYKlavW-Q

Connect a PROVU to a PC Using MeterView Pro Learn how easy it is to use MeterView Pro software.

https://www.predig.com/videos/PC_Connect

Connect a 2-Wire 4-20 mA Transmitter to a PROVU Learn how to connect your transmitter to a PROVU.

https://www.predig.com/videos/4- 20_mA_Connections

MeterView Pro USB Programming Software Learn how easy it is to program a PROVU PD6000 process meter.

https://www.predig.com/videos/MVPro_SW https://www.predig.com/videos/PumpControl https://www.predig.com/videos/WMBYKlavW-Q https://www.predig.com/videos/PC_Connect https://www.predig.com/videos/4-20_mA_Connections https://www.predig.com/videos/4-20_mA_Connections https://www.predig.com/videos/MVPro_SW https://www.predig.com/videos/PumpControl https://www.predig.com/videos/WMBYKlavW-Q https://www.predig.com/videos/PC_Connect https://www.predig.com/videos/4-20_mA_Connections https://www.predig.com/videos/MVPro_SW

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Specifications Except where noted all specifications apply to operation at +25°C.

General

Display Line 1: 0.60" (15 mm) high, red LEDs Line 2: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking

Display Intensity

Eight user selectable intensity levels.

Default value is six.

Display Update Rate

5/second (200 ms)

LED Status Indicators

See Front Panel Buttons and Status LED Indicators on page 21 for details.

Overrange Display flashes 999999

Underrange Display flashes -99999

Display Assignment

Display Line 1:

PV1, PV2, PCT, PV & units, gross weight, net & gross weight, max/min, max & min, set points, or Modbus input.

Display Line 2:

Same as Display Line 1; plus units, tag or turned off.

Programming Methods

Four front panel buttons, digital inputs, PC and MeterView Pro software, or Modbus registers.

Noise Filter Programmable from 2 to 199 (0 will disable filter)

Filter Bypass Programmable from 0.1 to 99.9% of calibrated span

Recalibration All ranges are calibrated at the factory.

Recalibration is recommended at least every 12 months.

Max/Min Display

Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.

Rounding Select 1, 2, 5, 10, 20, 50, or 100

(e.g. rounding = 10, value = 123.45, display = 123.50).

Tare Tare function zeros out the meter to remove the for weight of a container. Tare function can be assigned to a function key, F4 terminal, or a digital input.

Password Three programmable passwords restrict modification of programmed settings.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

Non-Volatile Memory

All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.

Power Options

85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max;

12-24 VDC, 12-24 VAC, 15 W max.

Powered over USB for configuration only.

Fuse Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 meters may share one 5 A fuse

Normal Mode Rejection

Greater than 60 dB at 50/60 Hz

Isolation 4 kV input/output-to-power line 500 V input-to-output or output-to-P+ supply

Overvoltage Category

Installation Overvoltage Category II:

Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Environmental Operating temperature range:

-40 to 65°C (-40 to 149°F)

Storage temperature range:

-40 to 85°C (-40 to 185°F)

Relative humidity:

0 to 90% non-condensing

Connections Removable screw terminal blocks accept 12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.

Enclosure 1/8 DIN, high impact plastic, UL 94V-0, color: black

Front Panel NEMA 4X, IP65

Mounting 1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Tightening Torque

Screw terminal connectors: 5 lb-in (0.56 Nm)

Overall Dimensions

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

Weight 9.5 oz (269 g)

Warranty 3 years parts & labor. See Warranty Information and Terms & Conditions on www.predig.com for complete details.

http://www.predig.com/

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Process Input Inputs Field selectable: 0-20 mA, 4-20 mA

10 V (0-5 V, 1-5 V, 0-10 V) Modbus PV (Slave)

Isolated Transmitter Power Supply

Terminals P+ & P-: 24 VDC 10%.

All models selectable for 24, 10, or 5 VDC supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12-24 VDC powered models rated @ 100 mA max.

5 & 10 VDC supply rated @ 50 mA max.

Refer to Transmitter Supply Voltage Selection (P+, P-) on page 17.

When the Light/Horn is powered by the transmitter power supply, see MOD-LH Light/Horn's transmitter power supply specification in MOD-LH manual for additional details. Light/Horn power not available for 5 or 10 VDC supplies.

Accuracy ±0.03% of calibrated span ±1 count, square root & programmable exponent accuracy range: 10-100% of calibrated span

Temperature Drift

0.005% of calibrated span/C max from

0 to 65C ambient, 0.01% of calibrated span/C max from -40 to 0C ambient

Input Signal

Conditioning

Linear, square root, programmable exponent, or round horizontal tank volume calculation

Multi-Point Linearization

2 to 32 points for PV or PV1 2 to 8 points for PV2 (Dual-scale Level feature)

Programmable Exponent

User selectable from 1.0001 to 2.9999 for open channel flow

Round Horizontal Tank

Diameter & Length: 999.999 inch or cm calculates volume in gallons or liters respectively.

Low-Flow Cutoff

0.1 to 999,999 (0 disables cutoff function).

Point below at which display always shows zero.

Decimal Point Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

Calibration Range

Input Range Minimum Span Input 1 & 2

4-20 mA 0.15 mA

10 V 0.10 V

An error message will appear if the input 1 and input 2 signals are too close together.

Input Impedance

Voltage ranges: greater than 500 k

Current ranges: 50 - 100 (depending on internal resettable fuse impedance)

Input Overload

Current input protected by an internal resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.

HART

Transparency

The meter does not interfere with existing HART communications; it displays the 4-20 mA primary variable and it allows the HART communications to pass through without interruption. The meter is not affected if a HART communicator is connected to the loop. The meter does not display secondary HART variables.

Relays

Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load;

1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise Suppression

Noise suppression is recommended for each relay contact switching inductive loads. See Switching Inductive Loads on page 19 for details.

Deadband 0-100% of span, user programmable

High or Low Alarm

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

Relay Operation

• Automatic (non-latching) and/or manual reset

• Latching (requires manual acknowledge) with or without clear

• Pump alternation control (2-8 relays)

• Sampling (based on set point and time)

• Off (disable unused relays and enable Interlock feature)

• Manual on/off control mode

Relay Reset

(Acknowledge)

User selectable via front panel button, F4 terminal at back of meter, external contact closure on digital inputs, or through serial communications.

Time Delay 0 to 999.9 seconds, on & off relay time delays. Programmable and independent for each relay

Fail-Safe Operation

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Auto Initialization

When power is applied to the meter, relays will reflect the state of the input to the meter.

Additional Relays

An external module, model PDA1004, is available to add 4 SPST 3 A relays to the meter.

https://www.predig.com/pda1004

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Isolated 4-20 mA Transmitter Output

Output Source

Process variable (PV), max, min, set points 1-8, Modbus input, or manual control mode

Scaling Range

1.000 to 23.000 mA for any display range

Calibration Factory calibrated:

4.000 to 20.000 = 4-20 mA output

Analog Out Programming

23.000 mA maximum for all parameters:

Overrange, underrange, max, min, and break

Accuracy ± 0.1% of span ± 0.004 mA

Temperature Drift

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient Note: Analog output drift is separate from input drift.

Isolated Transmitter Power Supply

Terminals I+ & R: 24 VDC 10%. May be used to power the 4-20 mA output or other devices.

All models rated @ 40 mA max.

External Loop Power Supply

35 VDC maximum

Output Loop Resistance

Power supply Minimum Maximum

24 VDC 10 700

35 VDC

(external)

100 1200

Additional 4-20 mA Outputs

The PD659-1MA-2MA can split the optional 4-20 mA output into two isolated 4-20 mA outputs

0-10 VDC

Output

The PD659-1MA-1V can convert the optional 4-20 mA output to a 0-10 VDC output

USB Connection

Function Programming only

Compatibility USB 2.0 Standard, Compliant

Connector Type Micro-B receptacle

Cable USB A Male to Micro-B Cable

Driver Microsoft® Windows® 7/1/110

Power USB port provides power to the meter.

DO NOT apply AC or DC power to the meter while the USB port is in use.

On-Board Digital Input (F4)

Function Remote operation of front-panel buttons, acknowledge/reset relays, reset max/min values. See Function Keys & Digital I/O Available Settings on page 43 for a complete list of capabilities.

Contacts 3.3 VDC on contact. Connect normally open contacts across F4 to COM

Logic Levels Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Additional I/O Up to 2 external modules, model PDA1044 with 4 digital inputs and 4 digital outputs each can be added.

Modbus® RTU Serial

Communications

Slave Id 1 – 247 (Meter address)

Baud Rate 300 – 19,200 bps

Transmit Time Delay

Programmable between 0 and 199 ms

Data 8 bit (1 start bit, 1 or 2 stop bits)

Parity Even, Odd, or None with 1 or 2 stop bits

Byte-To-Byte Timeout

0.01 – 2.54 second

Turn Around Delay

Less than 2 ms (fixed)

Note: Refer to the PROVU Modbus Register Tables located at www.predig.com for details.

MeterView Pro Software Availability Download directly from meter or from www.predig.com/download_software

System Requirements

Microsoft® Windows® 7/10/11

Communications USB 2.0 (for programming only) (Standard USB A to Micro USB B)

RS-232 adapter, RS-485 adapter and RS-485 to USB converter (programming, monitoring, and data logging)

Configuration Configure meters one at a time

Power USB port provides power to the meter.

DO NOT apply AC or DC power to the meter while the USB port is in use.

https://www.predig.com/model/PD659-1MA-2MA https://www.predig.com/model/PD659-1MA-1V https://www.predig.com/pda1044 http://www.predig.com/ https://www.predig.com/download_software

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Compliance Information

Safety UL & C-UL Listed USA & Canada

UL 508 Industrial Control Equipment

UL File Number E160849

Front Panel UL Type 4X, NEMA 4X, IP65; panel gasket provided

Low Voltage Directive

EN 61010-1

Safety requirements for measurement, control, and laboratory use

Electromagnetic Compatibility Emissions EN 55022

Class A ITE emissions requirements

Radiated Emissions

Class A

AC Mains Conducted Emissions

Class A

Immunity EN 61326-1 Measurement, control, and laboratory equipment

EN 61000-6-2

EMC heavy industrial generic immunity standard

RFI - Amplitude Modulated

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

Electrical Fast Transients

±2kV AC mains, ±1kV other

Electrostatic Discharge

±4kV contact, ±8kV air

RFI -

Conducted

10V, 0.15-80 MHz, 1kHz 80% AM

AC Surge ±2kV Common, ±1kV Differential

Surge 1KV (CM)

Power- Frequency Magnetic Field

30 A/m 70%V for 0.5 period

Voltage Dips 40%V for 5 & 50 periods 70%V for 25 periods

Voltage Interruptions

<5%V for 250 periods

Note:

Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

EU Declaration of Conformity For shipments to the EU and UK, a Declaration of Conformity was printed and included with the product.

For reference, a Declaration of Conformity is also available on our website www.predig.com/docs.

Safety Information

• Read complete instructions prior to installation and operation of the meter.

• Risk of electric shock or personal injury.

• Hazardous voltages exist within enclosure.

Installation and service should be performed only by trained service personnel.

Installation There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications.

Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC. See Figure 5. Transmitter Supply Voltage Selection on page 17.

Unpacking Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

http://www.predig.com/docs

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Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout -

3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details.

• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

• Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

• Insert meter into the panel cutout.

• Install mounting brackets and tighten the screws against the panel. To achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side.

DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

Figure 1. 1/8 DIN Panel Cutout Dimensions

DO NOT apply AC or DC power to the meter when using the USB connection.

Figure 2. Panel Mounting Details

Mounting Dimensions

Figure 3. Meter Dimensions - Side View

Figure 4. Meter Dimensions - Top View

NO NCNCC NOCNO NCNCC NOC+ -R

3.622" (92 mm)

1.772" (45mm) Panel Cutout to DIN 43700

Square Corners to 0.060" (1.5mm) Max Radius

A

B

Tolerances:

A: +0.032 (+0.8mm) -0.000 (-0.0mm) B: +0.024 (+0.6mm) -0.000 (-0.0mm) https://www.predig.com/documentation-cad

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Installation Overview We recommend the following sequence for getting the meter into service:

1. DO NOT apply AC or DC power to the meter.

2. Connect the meter to the PC with the USB cable provided. DO NOT use a different USB cable.

3. If MeterView Pro (MVPro) is already installed in your computer, then the program will launch automatically in most systems. If the program does not start automatically, double-click on the MVPro icon.

4. If MVPro is not installed, follow the instructions provided below.

5. Use MVPro to configure the meter for your application.

6. Disconnect the USB cable from the meter.

7. Apply power and signal and check operation of the meter.

8. Install the meter and put into service.

9. Make any programming adjustments using the front panel buttons.

MeterView Pro Software The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with the USB cable provided. DO NOT use a different USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. It is not necessary to apply an input signal.

MeterView Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.

Watch Meterview Pro Software Video at www.predig.com/meterviewpro

MeterView Pro Installation

1. Connect one end of the provided USB cable to the meter and the other end to the computer. The computer will automatically install the driver software it needs to talk to the meter. Follow the on-screen instructions and allow sufficient time for the process to complete. This can take a few minutes. If the process is interrupted, then it could leave the system in an unstable condition.

• Only one meter may be connected at a time.

Attaching multiple meters will cause a conflict with the meter software.

• DO NOT apply AC or DC power to the meter when using the USB connection.

2. Once the driver is installed, an AutoPlay dialog should appear for the drive “MAINSTAL.” Click “Open folder to view files.”

If the computer does not display an AutoPlay dialog for the drive “MAINSTAL,” you should open My Computer and double-click on the drive labeled “MAINSTAL.”

3. Double-click on the file named “MAStart.”

The program will open a few windows and install two programs on your computer.

Simply follow the on-screen instructions until you see one of the dialogs below. If you receive a “User Account Control” warning, click “Yes.”

4. If there is an update available, click the

“Update” button to install the new version.

Otherwise, click “Configure” to begin programming your meter.

Note: If you decide to update your MeterView Pro software, once the installation has completed, you will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.

• DO NOT unplug the meter while the new installation files are being written to it. The meter will display uwrite during the process and you will receive an on-screen notification once the process is complete.

http://www.predig.com/meterviewpro

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Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the wiring connectors.

2. Unscrew the back cover.

3. Slide out the back cover by about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 5. Transmitter Supply Voltage Selection

Connections All connections are made to removable screw terminal connectors located at the rear of the meter.

• Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Connectors Labeling The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.

Note: ## on the following figures refers to power and display options. (Example: PD6000-6H5)

Figure 6. PD6000-##0 Connectors Label

Figure 7. PD6000-##2 Connectors Label

Figure 8. PD6000-##3 Connectors Label

Figure 9. PD6000-##4 Connectors Label

Figure 10. PD6000-##5 Connectors Label

Figure 11. PD6000-##7 Connectors Label

• DO NOT connect any equipment other than

Precision Digital’s expansion modules, cables, or meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.

POWER

SIGNAL

M-LINK

1 2 3 4 5 6 7 8

P- COMP+ V+ mA+

3 41 2 5

F4

POWER

SIGNAL

M-LINK

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

1 2 3 4 5 6 7 8

P- COMP+ V+ mA+

3 41 2 5

F4

RI- I+

MA OUT

13 2

POWER

SIGNAL

M-LINK

1 2 3 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3 41 2 5

F4

POWER

SIGNAL

M-LINK

C NONO NC NC C

RELAY4 RELAY3

4 36 5 2 1

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

1 2 3 4 5 6 7 8

P- COMP+ V+ mA+

3 41 2 5

F4

RI- I+

MA OUT

13 2

POWER

SIGNAL

M-LINK

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

1 2 3 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3 41 2 5

F4

RI- I+

MA OUT

13 2

POWER

SIGNAL

M-LINK

C NONO NC NC C

RELAY4 RELAY3

4 36 5 2 1

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

1 2 3 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3 41 2 5

F4

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Power Connections Power connections are made to a two-terminal connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and -symbols are only a suggested wiring convention.

There are separate models for low voltage and high voltage power. See Ordering Information on page 6 for details.

Figure 12. Power Connections

Signal Connections Signal connections are made to a six-terminal connector labeled SIGNAL. The COM (common) terminal is the return for the 4-20 mA and the 10 V input signals.

Current (mA) Connections The following figures show examples of current connections.

There are no switches or jumpers to set up for current inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.

Figure 13. Transmitters Powered by Internal

Supply

Figure 14. Transmitter Powered by External

Supply or Self-Powered

The current input is protected against current overload by an internal resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.

Voltage (V) Connections The following figures show examples of voltage connections.

There are no switches or jumpers to set up for voltage inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.

Figure 15. Voltage Input Connections

The meter is capable of accepting any voltage from - 10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK. For interfacing to the PROVU, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Relay Connections Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

Figure 16. Relay Connections

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

POWER

C NONO NC NC C

RELAY4 RELAY3

4 36 5 2 1

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

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Switching Inductive Loads The use of snubbers to suppress electrical noise is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The snubbers also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 17. AC and DC Loads Protection

Choose R and C as follows:

R: 0.5 to 1 Ω for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 18. Low Voltage DC Loads Protection

RC Networks (Snubbers) Available from Precision Digital

RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.

Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

F4 Digital Input Connections A digital input, F4, is standard on the meter. This digital input should be connected with a normally open contact across F4 and COM, or with an active low signal applied to F4. It can be used for remote operation of front-panel buttons, to acknowledge/reset relays, or to reset max/min values. See Function Keys & Digital I/O Available Settings on page 43 for a complete list of capabilities.

Figure 19. F4 Digital Input Connections

4-20 mA Output Connections Connections for the 4-20 mA transmitter output are made to the connector terminals labeled mA OUT.

The 4-20 mA output may be powered internally or from an external power supply.

Figure 20. 4-20 mA Output Connections

Analog Output Power Supply The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

Figure 21. Analog Output Supply Powering Other Devices

C

RC

R

P- COMP+ V+ mA+

3 41 2 5

F4

4-20 mA Input

Remote Display, PLC, Chart Recorder, Etc.

RI- I+

13 2

RELAY1

mA OUT

24 V

12-35 VDC

Power

Supply

4-20 mA

Input Meter

RI- I+

13 2

RELAY1

3 2 1

24 V mA OUT

Internal Power Supply and Analog Output

3 2 1

Active Output Loop Passive Output Loop

RI- I+

13 2

24 VDC

Powered

Device

24 V https://www.predig.com/pdx6901

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External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules PDA1004 & PDA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

• DO NOT connect or disconnect the expansion modules with the power on! More detailed instructions are provided with each optional expansion module.

Figure 22. Expansion Module & DIN Rail Mounting

Kit

Figure 23. External Relays Module Connections

Figure 24. Digital I/O Module Connections

Remote Operation of Meter The meter can be operated via the front panel push buttons or a remote control station using the PDA1044 Digital I/O module as illustrated in Figure

25. Meter to Control Station Connection.

Figure 25. Meter to Control Station Connection

Interlock Relay Feature As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and activate the interlock relay. This feature is enabled by configuring the relay, and the corresponding digital input(s), see Setting Up the Interlock Relay (Force On) Feature on page 36.

In the example below, an Interlock Contact switch is connected to a digital input, which will be used to force on (energize) the Interlock Relay. The Interlock Relay and the Control Relay are connected in series with the load.

• When the Interlock Contact is closed (safe), the

Interlock Relay energizes, allowing power to flow to the Control Relay; the corresponding front panel LED is on.

• When the Interlock Contact is open, the corresponding front panel LED flashes (locked out), the Interlock Relay is de-energized, preventing power from flowing to the Control Relay and the load.

Figure 26. Interlock Connections

1 2

RLY5 RLY6 RLY7 RLY8

3 4 5 6 7 8

NO C NO C NO C NO C

1 2 3 4 5 6

+5 I1 I2 I3 I4 O1

7 8

O2 O3

9 10

O4 G

DI 1-4 DO 1-45 VDC GND

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Setup and Programming

There is no need to recalibrate the meter when first received from the factory.

The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

Overview There are no jumpers to set for the meter input selection.

Setup and programming is done using MeterView Pro or through the front panel buttons.

After power and input signal connections have been completed and verified, apply power to the meter.

Front Panel Buttons and Status LED Indicators

Button Symbol Description

Menu

Right arrow/F1

Up arrow/F2

Enter/F3

LED State Indication

1-8 Steady Alarm condition based on set and reset points, independent of relay status in certain configurations. (Available on all meter configurations, including those without relays installed*)

1-8 Flashing Relay interlock switch open

1-8 & M Flashing Relay in manual control mode

T Flashing Meter in Tare mode

M Flashing Analog ouput in manual control mode

* LEDs 5-8 require the external relay module PDA1004 to be connected

• Press the Menu button to enter or exit the Programming Mode at any time.

• Press the Right arrow button to move to the next digit during digit or decimal point programming.

• Press or hold the Up arrow button to scroll through the menus, decimal point, or to increment the value of a digit.

• Press the Enter button to access a menu or to accept a setting.

• Press and hold the Menu button for three seconds to access the advanced features of the meter.

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Display Functions & Messages The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.

Display Functions & Messages

Display Parameter Action/Setting Description setup Setup Enter Setup menu

Input Input Enter Input selection menu nmA 4-20 mA Set meter for 4-20 mA input volt 0-10 VDC Set meter for 10 VDC input d-SCAL Dual-scale Press Enter to select dual-scale display for some level applications (Select Yes or No) units Units Select the display units/tags

Dec pt Decimal point

Set decimal point

PV 1 PV1 PV1 decimal point (Level)

PV 2 PV2 PV2 decimal point (Level) prog Program Enter the Program menu

SCALE Scale Enter the Scale menu

SCAL 1 Scale 1 Enter the Scale menu for

PV1

SCAL 2 Scale 2 Enter the Scale menu for

PV2

Cal Calibrate Enter the Calibration menu

Inp 1 Input 1 Calibrate input 1 signal or program input 1 value

Dis 1 Display 1 Program display 1 value

Inp 2 Input 2 Calibrate input 2 signal or program input 2 value (up to 32 points)

Dis 2 Display 2 Program display 2 value (up to 32 points)

Error Error Error, calibration not successful, check signal or programmed value dsplay Display Enter the Display menu

Line 1 Display Line 1

Press Enter to assign the Main display parameter (default: PV)

Line 2 Display Line 2

Press Enter to assign the small display parameter (default: engineering units) d-Inty Display intensity

Set display intensity level from 1 to 8

RELaY Relay Enter the Relay menu

RLY 1 Relay 1 Relay 1 setup

Act 1 Action 1 Set relay 1 action

Display Functions & Messages

Display Parameter Action/Setting Description

Auto Automatic Set relay for automatic reset

A-nman Auto-manual

Set relay for automatic & manual reset any time

LatCH Latching Set relay for latching operation

Lt-CLr Latching-cleared

Set relay for latching operation with manual reset only after alarm condition has cleared

Altern Alternate Set relay for pump alternation control

Sanmpl Sampling Set relay for sampling operation

OFF Off Disable relay and front panel status LED (Select Off to enable Interlock…