ASRS REPLACMENT QandAs 03 SEP 24 Partial.docx
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- Solicitation number
- W912NW24R0002
About this file
This document contains questions and answers related to a federal solicitation for an Automated Storage & Retrieval System (ASRS) Replacement at the Corpus Christi Army Depot.
The key details are:
- The solicitation number is W912NW24R0002 issued by the Department of the Army Materiel Command Contracting Command Redstone Arsenal.
- The solicitation is for the replacement of the ASRS system, including a new Warehouse Management System (WMS) and High Density Retrieval and Storage System (HDRSS)/fulfillment solution.
- A site visit is scheduled for August 21, 2024 and questions are due by August 23, 2024.
- The required capabilities include real-time asset tracking, integration with the existing Logistics Modernization Program (LMP), handling various product sizes and weights, and supporting complex sortation rules.
- The estimated award date is September 30, 2024 and the new system must interface with the existing LMP system.
- The Government is unable to provide some details such as facility layouts, product dimensions/weights, and transaction volumes, and has instructed contractors to submit requests for this information.
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Q1. Can we get the full list of buildings and expected activities i.e. receive, store, transfer, ship, value-add, consume facility in scope for the WMS?
A1:Government still drafting response.
Q2. Are upgraded network links in Blding 8 in the solicitation scope? Hanger 8?
A2: Government still drafting response.
Q3. Does the Autonomous Real Time Tracking feature only include 12 - 17 - or expanded to all facilities in scope for the WMS
A3: Expanded to all facilities in scope of the WMS.
Q4. For HDRSS as well as various methods of conveyance to staging locations - is there any concerns on floor grinding to achieve required flatness specs?
A4: Government still drafting response.
Q5. Can addition additional doors be added to the 12-17 location to separate inbound vs outbound locations?
A5: No additional doors will be added.
Q6. Re Facility Drawings - Can you provide the original DWG and PDF drawings?
A6: Yes. Contractors shall submit a request via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil for the current and elevation drawings.
Q7. Will you be able to provide part / transactional data for us to determine transactional requirements for the various assets / facilities
A7: Transactional data was provided in the SOW Section 2.3.1 for FY 23.
Q8. Transport schedules - The building has a drive up cart ramp to the inbound / outbound door - Can you describe how the transport works inbound PO's (like Fedex/DLA?) and inter - facility moves
A8: Government still drafting response.
Q9. Selection criteria and weighting.
A9: See Addendum to 52.212-2 on Page 74 of Solicitation W912NW-24-R-0002.
Q10. When does CCAD need to submit capex plans and associated budgets for approval?
A10: Budget has already been approved for this requirement.
Q11. When does CCAD expect to release a PO for subject solicitation?
A11: Estimated award date is 30 September 2024.
Q12. When does CCAD’s fiscal year start and end?
A12: Fiscal year starts 1st of October and ends 30th of September.
Q13. When does CCAD expect to have beneficial use / go live on subject project?
A13: Government still drafting response.
| Q14. | Rank the following (5) measurable business objectives in order of importance for subject solicitation: |
| • | Productivity improvement / cycle time reduction |
| • | Profitability improvement (cost reductions) |
| • | Quality improvement |
| • | Compliance improvement |
| • | Sales/revenue improvement |
A14:
1. Compliance Improvement
2. Productivity improvement / cycle time reduction.
3. Quality improvement
4. Profitability improvement (cost reduction).
5. Sales / revenue improvement.
Q15. What are CCAD’s current hours of operation (weeks/year, days/week, shifts/day, hours/shift)?
A15:
1st Shift: 0600 – 15:30 Monday through Thursday.
2nd Shift 13:30 – 11:00 PM Monday through Thursday.
Q16. Provide a facility layout drawing (plan view, elevation view, .DWG file preferred) that shows ideal area for a new WMS and HDRSS/fulfillment (put-away, pick, VAS, pack, sort, ship) solution.
A16: Contractors shall submit request for Facility Layout drawing via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil.
Q17. With the above layout drawing, identify the current and/or ideal material flow between functional areas (receiving, put-away, fulfillment, VAS (value added services), staging, shipping).
A17: Contractors shall submit request for Material Flow Layouts via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q18. What is the available footprint for a new WMS and HDRSS/fulfillment solution?
A18:
Bay 2: 204’(L) X 94’(W) X 21’(H)
Bay 3: 111’(L) X 94’(W) X 21 (H)
Q19. What is the building’s interior clear height(s) in the area(s) being considered for a new WMS and HDRSS/fulfillment solution?
A19: 20’ – 21’ Feet
Q20. Provide pictures of the general area(s) where the new WMS and HDRSS/fulfillment solution will reside.
A20: Contractors shall submit request for Pictures via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil
Q21. What is the point load rating (psi) for the concrete slab where the new HDRSS/fulfillment solution will reside?
A21: 750 lbs/sq.ft2.
Q22. What is the indoor ambient temperature range of the area being considered for a new WMS and HDRSS/fulfillment solution?
A22: Varies depending on outside temperature.
Q23. Describe the products and associated packaging types to be handled by the new WMS and HDRSS/fulfillment solution?
A23: All packaging is completed before receiving materials. The Contractor shall provide the storage solution.
Q24. If the above items are flammable, corrosive, explosive, etc., please provide the correlating commodity classification(s).
A24: We do not store hazardous materials in ASRS or Warehouse.
Q25. Provide pictures and dimensions of current products/packaging to be handled by the new WMS and HDRSS/fulfillment solution.
A25: Contractors shall submit request for Pictures and Dimensions via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q26. What is the minimum expected storage capacity (cubic feet of inventory) to be stored (at any given time) in the new HDRSS/fulfillment solution?
A26: 200000 ft3
Q27. How many different SKUs are to be handled by the new WMS and HDRSS/fulfillment solution?
A27: I Government still drafting response.
Q28. Provide a current SKU velocity (A,B,C,D,E) report for SKUs to be handled by the new WMS and HDRSS/fulfillment solution.
A28: Government still drafting response.
Q29. How many different/unique packaging types (flat envelope, bubble mailer, bag, tube, corrugated box, reusable tote, etc.) are to be handled by the new WMS and HDRSS/fulfillment solution?
A29: All packaging is performed prior to receiving material, ensuring that items are ready for storage or redistribution upon arrival.
Redistribution: Paper bags are used for redistributing hardware or materials that come in multiple quantities within a box. Would like better solution Kitting Process: Boxes and totes are utilized for the kitting process, which occurs outside of the automated locations.
Serviceability: Maintaining serviceability is crucial when dividing material. This includes ensuring that all items meet the required standards and are properly labeled.
Labeling and Compliance: To maintain serviceability and compliance with Mil Std 129, reprinting labels with all required information is recommended. This ensures that all items are correctly identified and meet the necessary standards for military and federal use.
Q30. Describe the ideal sort-to/destination medium(s) (tote, box, bag, cubby, gaylord, pallet, conveyor, etc.) that the new WMS and HDRSS/fulfillment solution needs to accommodate?
A30: Conveyors, Totes, Boxes, Bags, Crates and pallets.
Q31. Describe the various sortation rules (by carrier, by store, D2C, etc.) that should be considered for the new WMS and HDRSS/fulfillment solution.
A31: Condition codes, New Materials and Refurbished, Shelf Life, FIFO, Work Breakdown Structure.
Q32. What is CCAD’s Order Activity Profile (orders/shift, line/order, pieces/line)?
A32: Current System does not maintain Order activity Profile. No logic on stores and uses FIFO process when sending out.
WMS should be able to:
Optimized Storage: Helps in determining the best storage locations for fast-moving versus slow-moving items.
Efficient Picking: Guides the selection of picking strategies, such as batch picking or zone picking, based on order characteristics.
Improved Labor Management: Assists in planning labor requirements to handle peak order periods.
Enhanced Customer Service: Ensures that orders are processed and fulfilled accurately and promptly
Order Volume: The total number of orders processed over a specific period.
Order Size: The average number of items per order.
Order Frequency: How often orders are placed by customers.
Order Mix: The variety of items included in orders, such as single-item orders versus multi-item orders.
Order Patterns: Seasonal or time-based trends in order placement.
Q33. Provide the information/communication architecture diagram for any existing material handling automation assets that the new WMS and HDRSS/fulfillment solution must interface with, if any.
A33: No existing equipment will interface with the new system. The only interface required is transaction information between the new solution and LMP. These transactions and protocols are identified in the SOW.
Q34. Will current PLC programs for existing material handling automation assets (if any) be made available to Adaptec?
A34: Government still drafting response.
Q35. What are the minimum dimensions (L, W, H) of a product you wish to process through the new WMS and HDRSS/fulfillment solution?
A35: Contractors shall submit request for Dimensions via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q36. What are the average dimensions (L, W, H) of a product you wish to process through the new WMS and HDRSS/fulfillment solution?
A36: Contractors shall submit request for Dimensions via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q37. What are the maximum dimensions (L, W, H) of a product you wish to process through the new WMS and HDRSS/fulfillment solution?
A37: Contractors shall submit request for Dimensions via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q38. What is the minimum weight of a product (item(s) + package + label) you wish to process through the new WMS and HDRSS/fulfillment solution?
A38: Contractors shall submit request for weight of current products/packaging via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil.
Q39. What is the average weight of a product (item(s) + package + label) you wish to process through the new WMS and HDRSS/fulfillment solution?
A39: Contractors shall submit request for weight of current products/packaging via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil.
Q40. What is the maximum weight of a product (item(s) + package + label) you wish to process through the new WMS and HDRSS/fulfillment solution?
A40: Contractors shall submit request for weight of current products/packaging via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil.
Q41. How many people (full-time equivalents) are currently used per shift for the existing fulfillment process?
A41:
Bldg. 1700.2: 8 one shift Shop floor 9: 8 One shift Bldg. 1217: 4 One Shift OSS: 2 One Shift
Q42. What is the current fully burdened rate of (1) full-time equivalent (FTE) for the existing fulfillment process?
A42: The Government can not provide this information. There is no requirement for Contractors to provide FTEs.
Q43. Describe the level of inventory tracking/management needed (serialization, lot management, FIFO, LIFO, etc.), if any.
A43:
For Serviceability.
WH01 Material (New) NIIN/Part Number/ Serial Number/ Shelf life or Cure Date/ Condition code/ Contract Number/ Quantity/ Unit of Measure WH05 Material (Repaired) NIIN/Part Number/ Serial Number/Shelf Life / Condition code/ Work Breakdown Structure (WBS)/ Production Order/ Quantity/ Unit of Measure Some Data must be collected at time of receiving.
Q44. Is host system (ERP, MRP, WES, WCS, carrier software, third-party shipping software, etc.) integration required of the new WMS and HDRSS/fulfillment solution? If yes, please describe.
A44: The Government’s existing solution has an interface with the Logistics Modernization Program (LMP). The new solution must interface with LMP with the same transactions identified in the SOW. The Contractor shall provide interfaces as required between different applications provided for their solution that improves performance.
Q45. Will remote support capability be available (e.g., can we provide an eWON, VPN, or cable-modem link to the new WMS and HDRSS/fulfillment solution)?
A45: No remote support capability will be available.
Q46. If there is no remote access capability, how are patches and upgrades going to be deployed?
A46: Patches/updates will have to be applied by CCAD personnel. The vendor and CCAD personnel may establish a connection via MS Teams for screen sharing for over the shoulder assistance as needed.
Q47. What is CCAD’s expectation for support and response time if remote access is not available?
A47: Initial response for telephone consult is expected within four (4) hours. If telephone support is not sufficient to resolve malfunctions and on site support is required, the Contractor is expected to be on site within 24 hours after determination.
Q48. Is Preventive Maintenance (PM) and maintenance contract pricing required for this solicitation?
A48: No.
Q49. Will you provide an updated building layout in both AutoCAD and PDF?
A49: Contractors shall submit request for Building Layout via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q50. On the building layout can you identify the shipping and receiving areas?
A50: Contractors shall submit request for Building Layout via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q51. Is fire suppression to be included in our quotation for the racking within the ASRS/Mini-load?
A51: Yes.
Q52. Please provide data around daily/weekly/monthly rates of incoming and outgoing product.
A52: Contractors shall submit request for Rates of Incoming and Outgoing Product via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q53. Are there any specifications on equipment manufacturer or parts for the Army Depot?
A53: No specifications on equipment manufacturer or parts unless proprietary to O.E.M.
Q54. Can you provide a heat map of the other locations where the WMS must receive data on inventory?
A54: Government still drafting response.
Q55. Can you provide the maximum and minimum weights of the loaded pallets would be necessary for actual throughput values?
A55: Government still drafting response.
Q56. Please confirm the Mini-Load will handle totes?
A56: Current Mini loads are trays and are not part of new WMS solution.
Q57. Is an extension of quotation due date available?
A57: Yes, it will be extended. A solicitation amendment will be issued.
Q58. Are product dimensions/weights defined in LMP?
A58: Contractors shall submit request for Product Dimensions/Weights via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil
Q59. Is there a typo in UL pallet dimensions (4' x 8'9" x 3' vs 4' x 3'9" x variable height)?
A59: 4Feet Wide X 8Feet 9inches Long X 3Feet High.
Note: Height varies up to 4feet.
Q60. How many standalone, manually operated storage areas will there be?
A60:
BLDG 1700.2(OS1): has Racks and Vertical Lift Modules.
BLDG 1217(S17),1714(B14), 22(OSS): have racks shelves and Floor space.
Shop Floor 9: Shelving and racks
Q61. How many manual storage locations per workstation?
A61: Government still drafting response.
Q62. Should RFID scanners be included in the quote? If so, how many and where?
A62: RFID scanners must be provided by the Contractor and be TAA compliant. The Contractor shall determine the quantity of scanners in its proposed solution.
Q63. Would CCAD consider ongoing adaptation efforts in post-24-month support contracts?
A63: This does not apply to the current requirement. This would be a separate effort after the install of the new WMS.
Q64. Expected throughput for of material retrieval for location visited
A64: WMS will handle all transactions below.
Contractor’s proposed WMS shall manage AS1 and S17 throughput.
Q65. Layout of facility, with elevations
A65: Contractors shall submit request for Facility Layout via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q66. Ratio of Unit load vs Tote expected
A66: Government still drafting response.
Q67. Does material need to be delivered directly to workstations?
A67: Yes.
Q68. Do estimates for resurfacing floors (if required) need to be provided?
A68: Government still drafting response.
Q69. Is the intent of the warehouse to act as long-term storage or active staging?
A69: Long-term storage
Q70. What fire safety standards must be adhered to?
A70: Government still drafting response.
Q71. Can optional/suggested items be included in the proposal?
A71: Yes
Q72. What is the desired retrieval time allowed for "priority picks"
A72: 2 minutes or as soon as possible.
Q73. Will the contractor receive LMP transaction history for strategic product placement?
A73: Government still drafting response.
Q74. If possible, please provide transaction counts by category (e.g., Expected Receipts, Material Received, Pick Request)
A74: Contractors shall submit request for Transactions counts via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at dawyn.m.martinez.civ@army.mil
Q75. How many Kardex Shuttle XP instances will be present at acceptance testing?
A75: 21 VLM's and 4 VLC's a total of 25.
Q76. Will transaction counts be part of acceptance testing?
A76: Government still drafting response.
SOW Paragraph (If Applicable):
SOW Revisions Required? (Y/N):
Q77. Do VLM parts transactions count towards the total expected transaction count?
A77: Government still drafting response.
SOW Paragraph (If Applicable):
SOW Revisions Required? (Y/N):
Q78. Do manual storage location transactions count towards the total transaction count?
A78: Government still drafting response.
Q79. Will forklifts have interactive workstations?
A79: A Forklift Interactive Workstation is not a requirement.
Q80. Will a development/testing environment be made available? If so, what kind of access can be made available for testing? (VPN/On-site)
A80: No.
Q81. Will a private subnet be provided for communications required for the proposed solution?
A81: Yes
Q82. Can/will the 5G network be made available as part of the private network or NIPRNet?
A82: Government still drafting response.
Q83. Please provide expected number of users for key workgroups (Managers, Administrators, Maintenance, Audit, Operators, etc.)
A83: IT System Administrators group for server management would include three to five personnel. WMS management requirements need to be answered by personnel other than IT.
Q84. 2.2 – existing clear height = 15’ – What will the new facility clear height be?
A84: Current clear height is 20’ – 21’. From the ground to the lowest beam support. Clear height will remain the same.
Q85. 2.3 - Floor Capacity = 75 Lbs/SQFT – is this sufficient for RAFT? How level is the floor?
A85: Floor Capacity is 750 pounds / square-foot. CCAD does not have information on floor level.
Q86. 2.5 – Average transfers / month = 35,914, Peak = 287,341, Peak / Average Ratio = 8.0 Second highest month is about 50% of the Peak – Designing for the Peak will be costly
A86: Government still drafting response.
Q87. 2.6 – WMS to handle the average of 35,914 transactions / month – 6 months exceed this limit
A87: Government still drafting response.
Q88. Additional information Requirements
Q88a. Item Master with expected movement velocity, Case dimensions, selling units / case, case weight, cases per pallet, etc.
A88a: Contractors shall submit request for the Item Master via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q88b. AutoCad Drawing of the new facility showing column lines and clear height
A88b: Contractors shall submit request for AutoCad drawings via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q88c. Order information – number of SKUs, quantity, etc. per order
A88c: Contractors shall submit request for Order Information via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q88d. On Hand inventory by SKU and month
A88d: Contractors shall submit request On Hand Inventory via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q89. Is a SaaS solution ok or does it need to be on prem?
A89: Solution must be on prem, SaaS is not acceptable.
Q90. Number of WMS users
A90: Total users: 120 users that needs to be able to log on to the WMS.
Q91. Is the facility suppling RF guns and printers? If so, what model of RFs and Printers? If not, number of RFs, label printers and laser printers needed?
A91: Government still drafting response.
Q92. Is a data integration to MS BI required if the WMS solution already has robust reporting capability?
A92: Government still drafting response.
Q93. Do we need to track safety incidents in the WMS?
A93: Do not need to track Safety incidents in WMS.
Q94. Is serial tracking required throughout the system or just on inbound or outbound?
A94: Government still drafting response.
Q95. Is Microsoft technology a requirement?
A95: The server and user endpoints shall utilize Microsoft technology.
Q96. Is funding allocated to this project? Are you able to share the budget?
A96: Yes, funding is allocated. We are not able to share the budget.
Q97. During the site visit, it was mentioned that the requirements in terms of software/hardware must be TAA compliant. I do not see a mention of this requirement in the RFP. Can you please ensure this is added for clarification of software development and hardware manufacturing requirements?
A97: TAA is covered via the FAR Clause 52.212-3 Alt I and DFARS clauses: 252.225-7001, 252.225-7002, 252.225-7012, and 252.225-7048.
Q98. Section 3.3.1 Autonomous Real Time Asset Tracking Requirements notates “Contractor shall label every inventory location”. Will Government be labeling all the product or will that be responsibility of Contractor.
A98: Contractor shall label every inventory location, while the Government will be responsible for materials or products with assistance from the WMS Software. WMS shall be able to label the products.
Q99. Is there a list of dimensions associated with the NPN for the current facility? We understand that we are not privy to which NPN are stored, but we would still like to have the dimensions and quantities for our calculations.
A99: Contractors shall submit a request for the Dimensions via email to Mr. Edward Chilson at edward.a.chilson.civ@army.mil and Mrs. Dawyn Martinez at
Q100: In addition to our proposal submittal, may we also present our solution to your team for review?
A100: The Government is not conducting Oral Presentations.
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