TB 9-2320-360-13 P-2.pdf

TB 9-2320-360-13&P-2

TECHNICAL BULLETIN

OPERATOR’S, UNIT AND DIRECT SUPPORT

MAINTENANCE MANUAL, INSTALLATION INSTRUCTIONS, AND

REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)

FOR

CREW PROTECTION KIT

FOR

TRUCK, TRACTOR, M1070P1, 8 X 8

HEAVY EQUIPMENT TRANSPORTER (HET)

(NSN 2320-01-523-1054)

(EIC: BD8)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

DECEMBER 2005

a

WARNING SUMMARY

This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions may cause serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used within this technical bulletin.

CHEMICAL - drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue.

EYE PROTECTION - person with goggles shows that the material will injure the eyes.

FIRE - flame shows that a material may ignite and cause burns.

FLYING PARTICLES - arrows bouncing off face with face shield shows that particles flying through the air will harm face.

HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.

HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb.

VAPOR - human figure in a cloud shows that material vapors present a danger to life or health.

b

FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.

WARNING

ADHESIVES AND SEALANTS

Use caution when using adhesives and sealants. Prolonged inhalation of vapors can cause lung irritation.

Contact with skin can cause dermatitis. Wear gloves and safety goggles and use product in a well-ventilated area away from open flame. If ingested, keep individual calm and seek medical attention. DO NOT induce vomiting. If contact with skin or eyes is made, flush thoroughly with water. Dispose of cleanup rags IAW local policy and ordinances. Failure to follow this warning may cause injury to personnel.

WARNING

COMPRESSED AIR

Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure when drying parts with compressed air. Use a maximum of 30 psi (207 kPa) when cleaning components. DO NOT direct compressed air against human skin. Failure to follow this warning may result in injury or death to per-sonnel. Make sure air stream is directed away from user and other personnel in the area. To prevent injury, user must wear protective goggles or face shield.

WARNING

DRILLING AND RIVETING

Eye protection is required when drilling and when using riveter to install rivets. Failure to follow this warn-ing may cause injury to personnel.

WARNING

HEAVY COMPONENTS

Use caution when handling heavy parts. Provide adequate support and use assistance during procedure.

Ensure that any lifting device used is in good condition and of suitable load capacity. Keep clear of heavy parts supported only by lifting device. Failure to follow this warning may cause injury or death to personnel.

c/(d Blank)

WARNING

HET OPERATION

Due to increased weight of HET with armor kit installed, operator should be aware of differences in vehicle driving characteristics and adjust his/her driving accordingly. Failure to do so may cause an accident and injury or death to personnel.

WARNING

SHARP EDGES

• Use caution when handling window glass. Glass can break unexpectedly during removal/installation procedure. Wear face shield, apron, and gloves. Failure to follow this warning may cause injury to per-sonnel.

• Edges of metal armor panels may be sharp. Wear protective gloves when handling armor panels. Failure to follow this warning may cause injury to personnel.

WARNING

SOLVENT CLEANING COMPOUND

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxic material.

However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition.

WARNING

THREAT PROTECTION

For proper threat protection, windshield ballistic glass must be correctly installed onto windshield armor frame. During installation, ensure that decal “INSTALL THIS SURFACE TOWARD THREAT” is located on outside of cab. Improperly installed windshield ballistic glass will not protect occupants. Failure to fol-low this warning may cause injury or death to personnel.

WARNING

WELDING NOT AUTHORIZED

To ensure survivability of personnel, welding repairs on armor kit are NOT authorized. If armor plates are damaged, they must be replaced. Failure to follow this warning may cause failure of armor, resulting in injury or death to personnel.

A/(B Blank)

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for original manual is:

Original 31 December 2005

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 22 AND TOTAL NUMBER OF WORK PACK-

AGES IS 46 CONSISTING OF THE FOLLOWING:

Page/WP *Change No. No.

Cover/(Back Blank) 0 a to c/(d Blank) 0

A/(B Blank) 0 i to vi 0

WP 0001 00 to 0046 00 0

Index-1 to Index-4 0

* Zero in this column indicates an original page or work package.

i

TECHNICAL BULLETIN HEADQUARTERS

TB 9-2320-360-13&P-2 DEPARTMENT OF THE ARMY

Washington, D.C., 31 December 2005

TECHNICAL BULLETIN

OPERATOR’S, UNIT AND DIRECT SUPPORT

MAINTENANCE MANUAL, INSTALLATION INSTRUCTIONS, AND

REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)

FOR

CREW PROTECTION KIT

FOR

TRUCK, TRACTOR, M1070P1, 8 X 8

HEAVY EQUIPMENT TRANSPORTER (HET)

(NSN 2320-01-523-1054) (EIC: BD8)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

Table of Contents

Page Number

Warning Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a

How to Use This Technical Bulletin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications), through the Inter-net, on the Army Electronic Product Support (AEPS) website. The Internet address is https://aeps.ria.army.mil/. The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax or e-mail your letter or DA Form 2028 directly to: AMSTA-LC-LMIT/TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The e-mail address is: TACOM-TECH- PUBS@ria.army.mil. The fax number is DSN 793-0726 or Commercial (309) 782-0726.

Table of Contents - Continued Page

Number ii

CHAPTER 1 GENERAL INFORMATION, EQUIPMENT

DESCRIPTION AND DATA, AND THEORY OF OPERATION

WP 0001 00 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-1 WP 0002 00 Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002 00-1 WP 0003 00 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003 00-1

CHAPTER 2 OPERATOR INSTRUCTIONS

WP 0004 00 DescriptioN and Use of Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004 00-1 WP 0005 00 Operation Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005 00-1 WP 0006 00 Operation Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006 00-1 WP 0007 00 Stowage and Decal/Data Plate Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007 00-1

CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS

WP 0008 00 Operator Preventive Maintenance Checks and Services (PMCS) Introduction . 0008 00-1 WP 0009 00 Operator Preventive Maintenance Checks and Services (PMCS). . . . . . . . . . . . 0009 00-1 WP 0010 00 Cleaning Ballistic Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010 00-1

CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS

WP 0011 00 General Maintenance Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011 00-1 WP 0012 00 Door Handle Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00-1 WP 0013 00 Door Latch and Lock Pin Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013 00-1 WP 0014 00 Door Ballistic Glass and Frame Assembly Replacement . . . . . . . . . . . . . . . . . . 0014 00-1 WP 0015 00 Door Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015 00-1 WP 0016 00 Door Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016 00-1 WP 0017 00 Windshield Ballistic Glass and Windshield Armor Replacement. . . . . . . . . . . . 0017 00-1 WP 0018 00 Seat Armor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018 00-1 WP 0019 00 Seatback Quick Release Bracket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0019 00-1 WP 0020 00 Wheel Well Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020 00-1 WP 0021 00 Right-Side Firewall Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021 00-1 WP 0022 00 Left-Side Firewall Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022 00-1 WP 0023 00 Escape Hatch Assembly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023 00-1 WP 0024 00 Roof Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024 00-1 WP 0025 00 Rear Cab Armor Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0025 00-1 WP 0026 00 Right Cab Side (Front) Armor and Door Hinge Maintenance . . . . . . . . . . . . . . 0026 00-1 WP 0027 00 Left Cab Side (Front) Armor and Door Hinge Maintenance . . . . . . . . . . . . . . . 0027 00-1 WP 0028 00 Right Cab Side (Rear) Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0028 00-1 WP 0029 00 Left Cab Side (Rear) Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0029 00-1 WP 0030 00 Left Blast Deflector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0030 00-1 WP 0031 00 Right Blast Deflector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0031 00-1 WP 0032 00 Center Blast Deflector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0032 00-1 WP 0033 00 Step Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0033 00-1 WP 0034 00 Doghouse Armor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0034 00-1 WP 0035 00 Cab Mount Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0035 00-1 WP 0036 00 Spare Tire Pulley and Tire Mount Bracket Replacement . . . . . . . . . . . . . . . . . . 0036 00-1 WP 0037 00 Spring Stop Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0037 00-1 WP 0038 00 Muffler Brackets Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0038 00-1

Table of Contents - Continued Page

Number iii/(iv Blank)

CHAPTER 5 SUPPORTING INFORMATION

WP 0039 00 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0039 00-1 WP 0040 00 Maintenance Allocation Chart (MAC) Introduction . . . . . . . . . . . . . . . . . . . . . . 0040 00-1 WP 0041 00 Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041 00-1 WP 0042 00 Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0042 00-1 WP 0043 00 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0043 00-1 WP 0044 00 Crew Protection Kit Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 0044 00-1 WP 0045 00 Field Maintenance (Unit and Direct Support Maintenance) Repair Parts and Special Tools Lists (RPSTL) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 0045 00-1 WP 0046 00 Field Maintenance (Unit and Direct Support Maintenance) Repair Parts and Special Tools Lists (RPSTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0046 00-1

Illus/ Fig Page

GROUP 33 SPECIAL PURPOSE KITS

3307 - SPECIAL PURPOSE KITS ...................................................................................................... 1-1 FIREWALL BRACKETS AND MOUNTING HARDWARE ................................................ 1 1-1 WINDSHIELD ARMOR KIT AND MOUNTING HARDWARE .......................................... 2 2-1 ROOF ARMOR KIT AND MOUNTING HARDWARE......................................................... 3 3-1 REAR ARMOR KIT AND MOUNTING HARDWARE......................................................... 4 4-1 LEFT SIDE PANEL ARMOR KIT AND MOUNTING HARDWARE.................................. 5 5-1 RIGHT SIDE PANEL ARMOR KIT AND MOUNTING HARDWARE ............................... 6 6-1 WHEEL WELL ARMOR KIT AND MOUNTING HARDWARE ......................................... 7 7-1 CENTER MINE BLAST ARMOR KIT AND MOUNTING HARDWARE........................... 8 8-1 DOGHOUSE ARMOR KIT AND MOUNTING HARDWARE ............................................. 9 9-1 RIGHT SIDE “A” PILLAR ARMOR KIT AND MOUNTING HARDWARE....................... 10 10-1 RIGHT SIDE FIREWALL ARMOR KIT AND MOUNTING HARDWARE........................ 11 11-1 LEFT SIDE FIREWALL ARMOR KIT AND MOUNTING HARDWARE........................... 12 12-1 LEFT SIDE “A” PILLAR ARMOR KIT AND MOUNTING HARDWARE ......................... 13 13-1

LEFT SIDE MINE BLAST ARMOR KIT AND MOUNTING HARDWARE

AND CAB MOUNT BUSHINGS............................................................................................. 14 14-1 RIGHT SIDE MINE BLAST ARMOR KIT AND MOUNTING HARDWARE .................... 15 15-1 SIDE STEP ARMOR KIT AND MOUNTING HARDWARE................................................ 16 16-1 DOOR ASSEMBLY AND MOUNTING HARDWARE......................................................... 17 17-1

TRANSPARENT WINDSHIELD ARMOR KIT AND MOUNTING HARDWARE ............ 18 18-1

ESCAPE HATCH ARMOR KIT AND MOUNTING HARDWARE...................................... 19 19-1 SEAT ARMOR PANEL AND MOUNTING HARDWARE................................................... 20 20-1 SEAT BACK QUICK RELEASE BRACKET ......................................................................... 21 21-1 FINAL ASSEMBLY................................................................................................................. 22 22-1 FRONT SUSPENSION BUMPER AND MUFFLER MOUNTS‘ ........................................... 23 23-1 TEMPLATES AND DRILL GUIDES...................................................................................... 24 24-1 NATIONAL STOCK NUMBER INDEX................................................................................. I-1 PART NUMBER INDEX ......................................................................................................... I-5

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index 1 v

HOW TO USE THIS TECHNICAL BULLETIN

NOTE

If at any time you are unsure how to use this technical bulletin or you cannot locate the information you need, notify your supervisor.

INTRODUCTION

1. This technical bulletin is designed to help you operate and maintain the HET Crew Protection Kit. It also provides installation instructions for the armor kit and includes the Repair Parts and Special Tools List (RPSTL).

2. This technical bulletin is written in work package format:

a. Chapters divide the technical bulletin into major categories of information (e.g., General Information, Equipment Description and Data, and Theory of Operation; Operator Instructions; Operator Maintenance Instructions; Unit Maintenance Instructions; and Supporting Information).

b. Each Chapter is divided into work packages, which are identified by a 6-digit number (e.g. 0001 00, 0002 00, etc.)

located on the upper right-hand corner of each page. The work package page number (e.g. 0001 00-1, 0001 00-2, etc.) is located centered at the bottom of each page.

c. If a Change Package is issued to this technical bulletin, added work packages use the 5th and 6th digits of their number to indicate new material. For instance, work packages inserted between WP 0001 00 and WP 0002 00 are numbered WP 0001 01, WP 0001 02, etc.

3. Read through this technical bulletin to become familiar with its organization and contents before attempting to operate or maintain the armor kit.

CONTENTS OF THIS TECHNICAL BULLETIN

1. A Warning Summary is located at the beginning of this technical bulletin. Become familiar with these warnings before operating or performing maintenance on the armor kit.

2. A Table of Contents, located in the front of the technical bulletin, lists all chapters and work packages in the publication.

a. The Table of Contents also provides Reporting Errors and Recommending Improvements information and DA Form 2028 addresses, for the submittal of corrections to this technical bulletin.

b. If you cannot find what you are looking for in the Table of Contents, refer to the alphabetical Index at the back of this technical bulletin.

3. Chapter 1, General Information, Equipment Description and Data, and Theory of Operation, provides general information on the technical bulletin and the armor kit.

4. Chapter 2, Operator Instructions, explains and illustrates all operator procedures for the armor kit: Operation Under Usual Conditions and Operation Under Unusual Conditions.

5. Chapter 3, Operator Maintenance Instructions, includes Operator Preventive Maintenance Checks and Services (PMCS) Introduction, Operator Preventive Maintenance Checks and Services (PMCS) and Cleaning Ballistic Glass.

6. Chapter 4, Unit Maintenance Instructions includes all unit maintenance tasks.

7. Chapter 5, Supporting Information, includes References; Maintenance Allocation Chart (MAC) Introduction;

Maintenance Allocation Chart (MAC); Expendable and Durable Items List; Torque Limits; Crew Protection Kit Installation Instructions; Repair Parts and Special Tools List (RPSTL) Introduction; and Repair Parts and Special Tools List (RPSTL).

vi

FEATURES OF THIS TECHNICAL BULLETIN

1. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD print as a visual aid.

WARNING

A WARNING indicates a hazard that may cause injury or death to personnel.

CAUTION

A CAUTION is a reminder of safety practices or directs attention to usage practices that may cause damage to equipment.

NOTE

A NOTE is a statement containing information that will make the procedures easier to perform.

2. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.

3. Within a procedural step, reference may be made to another work package in this technical bulletin or to another manual.

These references indicate where you should look for more complete information.

a. If you are told: “Refer to Doghouse Armor Replacement (WP 0034 00),” go to WP 0034 00 in this technical bulletin for instructions on this procedure.

b. If you are told: “For complete information on HET Operator PMCS, refer to TM 9-2320-360-10,” go to References in WP 0039 00 for complete information on the cited reference.

4. Illustrations are placed after, and as close to, the procedural steps to which they apply. Callouts placed on the art are text or numbers.

5. Numbers located at lower right corner of art (e.g. 417-001; 417-002, etc.) are art control numbers and are used for tracking purposes only.

6. Technical instructions include metric units as well as standard units. For your reference, a Metric Conversion Chart is located on the inside back cover of the technical bulletin.

CHAPTER 1

GENERAL INFORMATION, EQUIPMENT

DESCRIPTION AND DATA, AND THEORY OF OPERATION

0001 00-1

GENERAL INFORMATION 0001 00

SCOPE

This technical bulletin is for your use in operating and performing Operator, Unit, and Direct Support (Field) Mainte-nance on the Crew Protection Kit installed on the M1070 Heavy Equipment Transporter (HET) Tractor Truck. This technical bulletin also covers installation instructions for the armor kit. The Repair Parts and Special Tools Lists (RPSTL) for the kit is also included.

MAINTENANCE FORMS, RECORDS, AND REPORTS 0001 00

Department of the Army forms and procedures used for the equipment will be those prescribed by DA PAM 750-8, Functional Users Manual for the Army Maintenance Management System (TAMMS), as contained in the Maintenance Man-agement Update.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) 0001 00

If your armor kit needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don’t like about your equipment. Let us know why you don’t like the design or performance. If you have Internet access, the easiest and fastest way to report problems or suggestions is to go to https://aeps.ria.army.mil/aepspublic.cfm (scroll down and choose the “Submit Quality Deficiency Report” bar). The Internet form lets you choose to submit an Equipment Improve-ment Recommendation (EIR), or a Product Quality Deficiency Report (PQDR). You may also submit your information using an SF Form 368 (Product Quality Deficiency Report). You can send your SF Form 368 via e-mail, regular mail, or facsimile using the addresses/facsimile numbers specified in DA PAM 750-8, Functional Users Manual for the Army Maintenance Management System (TAMMS). We will send you a reply.

CORROSION PREVENTION AND CONTROL (CPC) 0001 00

1. Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items.

2. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using SF Form 368 (Product Quality Deficiency Report). Use of key words such as “corrosion,” “rust,” “deterioration,” or “cracking” will ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA PAM 750-8.

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE 0001 00

For destruction of Army materiel to prevent enemy use, refer to TM 750-244-6.

PREPARATION FOR STORAGE OR SHIPMENT 0001 00

For preparation for storage or shipment of HET with CPK installed, refer to TM 9-2320-360-20.

LIST OF ABBREVIATIONS/ACRONYMS 0001 00

NOTE

Refer to ASME Y14.38-1999 for standard abbreviations.

ABBREVIATION/ACRONYMS DEFINITION

cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter CPK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crew Protection Kit CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Central Tire Inflation System GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Global Positioning System HET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heavy Equipment Transporter IAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In Accordance With

GENERAL INFORMATION - CONTINUED 0001 00

0001 00-2

LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED

IED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Improvised Explosive Device

kg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilogram lb-ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pound Foot lb-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound Inches

mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Millimeter Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Newton Meter PLGR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precision Lightweight GPS Receiver PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services P/N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number

SAFETY, CARE, AND HANDLING

Follow procedures, warnings, and cautions as written in this technical bulletin.

END OF WORK PACKAGE

0002 00-1

EQUIPMENT DESCRIPTION AND DATA 0002 00

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 0002 00

1. The Crew Protection Kit provides the M1070 Heavy Equipment Transporter (HET) Tractor Truck with improved pro-tection.

2. The Crew Protection Kit consists of the following:

a. Left and right side armor: door assemblies, forward (“A” pillar) and rear side armor, and step armor;

b. Underbody armor: left, center, and right blast deflectors, doghouse, and wheel well armor panels;

c. Firewall, rear cab, and roof armor panels;

d. Windshield and side window ballistic glass; and

e. Armored escape hatch mounted to the rear cab armor panel.

EQUIPMENT DESCRIPTION AND DATA - CONTINUED 0002 00

0002 00-2

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

The illustration below shows major armor kit components and their location in relation to the HET cab.

KEY COMPONENT

1 Cab Side (Front) Armor Panels 2 Door Assembly 3 Step Armor Panels 4 Rear Side Armor Panels 5 Roof Armor 6 Rear Cab Armor Panel 7 Escape Hatch 8 Seat Armor Panel 9 Wheel Well Armor Panels 10 Center Blast Deflector 11 Left-side Blast Deflector 12 Doghouse Armor Panels 13 Right-side Blast Deflector 14 Firewall Armor Panels 15 Windshield Armor Panel (Shown Without

Windshield Ballistic Glass)

417-029

0002 00-3

EQUIPMENT DATA

1. Many components of the Crew Protection Kit are heavier than allowable for one or two persons to lift. To ensure person-nel safety during maintenance of the armor kit, it is important to know the component part weights.

2. Table 1 below lists selected components of the armor kit, their weight, and total armor kit weight per vehicle.

Table 1: Crew Protection Kit Components.

COMPONENT DESCRIPTION WEIGHT OF COMPONENT

Windshield Ballistic Glass 113 lb (51 kg) (Each)

Door Assembly, LH & RH 330 lb (150 kg)

Panel, Doghouse 52 lb (24 kg)

Panel, Doghouse, Bottom 32 lb (14 kg)

Panel, Doghouse, Left 46 lb (21 kg)

Panel, Doghouse, Lower 20 lb (9 kg)

Panel, Doghouse, Right 32 lb (14 kg)

Panel, Escape Hatch 83 lb (38 kg)

Panel, Firewall, Left 106 lb (48 kg)

Panel, Firewall, Right 113 lb (51 kg)

Panel, Mine Blast, Center 392 lb (178 kg)

Panel, Mine Blast, Center-rear 12 lb (5 kg)

Panel, Mine Blast, Left 134 lb (61 kg)

Panel, Mine Blast, Right 248 lb (112 kg)

Panel, Rear 445 lb (202 kg)

Panel, Roof 406 lb (184 kg)

Panel, Seat Armor 23 lb (10 kg)

Panel, Side, Aft: Left 125 lb (57 kg)

Panel, Side, Aft: Right 115 lb (52 kg)

Panel, Side, Aft: Left 120 lb (54 kg)

Panel, Side, Aft: Right 111 lb (50 kg)

Panel, Side, Forward: Right or Left 25 lb (11 kg)

Panel, Side, Forward: Right or Left 24 lb (11 kg)

0002 00-4

Table 1: Crew Protection Kit Components - Continued.

END OF WORK PACKAGE

COMPONENT DESCRIPTION WEIGHT OF COMPONENT

Panel, Windshield 143 lb (65 kg)

Panel, Wheel Well, Upper 60 lb (27 kg)

Panel, Wheel Well, Lower 22 lb (10 kg)

Miscellaneous Components and Mounting Hardware

868 lb (397 kg)

TOTAL WEIGHT OF CREW

PROTECTION KIT

4,200 lb (1905 kg)

0003 00-1/(0003 00-2 Blank)

THEORY OF OPERATION 0003 00

GENERAL

1. The Crew Protection Kit for the M1070 Heavy Equipment Transporter (HET) Tractor Truck consists of the following, as illustrated and described in the RPSTL (WP 0046 00):

a. Two armored doors

b. Roof armor

c. Ballistic glass

d. Four underbody and two wheel well blast deflectors

e. Six doghouse armored panels

f. Three firewall panels

g. Forward and rear size armor panels

h. One large rear cab armor panel

i. Rear armored escape hatch

2. This armored solution begins by securing a large armor roof panel in place from which the side and rear armor panels are hung. Additional support is provided by using brackets and GR8 fasteners that are connected to the lower frame rails of the cab. In addition, the underbody, wheel well, doghouse, firewall and front armor areas are all interconnected by a series of 90-degree joiner brackets strategically located throughout the design. This approach allows the entire armored system to be interdependent and thus distribute the support load and protection to the cab as effectively as possible.

3. The armored door assemblies are bolted to the existing door frames using a heavy-duty hinge design. They include slid-ing ballistic glass windows with combat locks on both the windows and doors.

4. For emergency situations, two quick-release bracket assemblies are incorporated into the backseat seat-back. When nec-essary, the release pins are easily removed allowing the seat-back to drop out of the way and allowing full access to the armored escape hatch mounted to the rear armor panel. The escape hatch is designed to be quickly disengaged using four over-center latches and pushed out, dropping to the ground no matter the position of the vehicle, providing a rapid exit.

CHAPTER 2

OPERATOR INSTRUCTIONS

0004 00-1

DESCRIPTION AND USE OF OPERATOR CONTROLS 0004 00

GENERAL

1. This work package describes all operator controls for the M1070 Heavy Equipment Transporter (HET) Tractor Truck Crew Protection Kit.

2. Do not attempt to operate the HET with Crew Protection Kit installed until becoming familiar with the location and function of all armor kit controls.

OPERATOR CONTROLS

KEY CONTROL OR INDICATOR FUNCTION

1 Window Opening Handle Lift up on handle and slide window to the rear to open window.

2 Latch Secures side door closed.

3 Interior Door Handle Allows driver or passenger side door to be opened from the inside.

4 Lock Pin Slide rod rearward to lock side door. Slide rod forward to unlock side door.

5 Interior Door Grab Handle Provides a hand hold for entering or exiting vehicle.

6 Exterior Door Handle Allows driver or passenger side door to be opened from the outside.

417-036

DESCRIPTION AND USE OF OPERATOR CONTROLS - CONTINUED 0004 00

0004 00-2

OPERATOR CONTROLS - CONTINUED

KEY CONTROL OR INDICATOR FUNCTION

7 Grab Handle Used to guide escape hatch during installation.

8 Escape Hatch Latch Release four latches to remove escape hatch.

417-037

DESCRIPTION AND USE OF OPERATOR CONTROLS - CONTINUED 0004 00

0004 00-3/(0004 00-4 Blank)

OPERATOR CONTROLS - CONTINUED

END OF WORK PACKAGE

KEY CONTROL OR INDICATOR FUNCTION

9 Seatback Quick-Release Pin Push button on pin and remove pin to release upper seatback latch.

10 Seatback Release Handle Pull handle to unlatch seatback.

417-139

0005 00-1/(0005 00-2 Blank)

OPERATION UNDER USUAL CONDITIONS 0005 00

GENERAL

1. This work package contains instructions for safely operating the M1070 Heavy Equipment Transporter (HET) Tractor Truck with Crew Protection Kit (CPK) installed.

2. Read and follow the procedures in Operation Under Usual Conditions in TM 9-2320-360-10 before operating with armor kit.

INITIAL ADJUSTMENTS AND DAILY CHECKS 0005 00

NOTE

Refer to WP 0004 00 for the location and operation of operator controls.

Perform Before operation Preventive Maintenance Checks and Services (PMCS) before operating vehicle (WP 0008 00 and WP 0009 00).

OPERATING HET

WARNING

Due to increased weight of HET with armor kit installed, operator should be aware of differences in vehicle driving characteristics and adjust his/her driving accordingly. Failure to do so may cause an accident and injury or death to personnel.

NOTE

Increase in vehicle weight with armor kit installed does NOT include weight of A/C kit, suspension upgrades or cab mount upgrades.

1. With armor kit installed, vehicle is heavier than usual by approximately 3,698 lb (1,677 kg). Due to this increased weight, adjust driving to allow for greater stopping distance.

2. Vehicle may steer differently than without armor kit installed. Adjust vehicle speed accordingly and exercise caution.

3. Operate heater/air conditioning system as needed to ensure proper cab ventilation.

4. Maintain good visibility for operating personnel. Keep ballistic glass at side door windows and windshield clean. Fol-low cleaning instructions in Cleaning Ballistic Glass (WP 0010 00).

0006 00-1/(0006 00-2 Blank)

OPERATION UNDER UNUSUAL CONDITIONS 0006 00

Read and follow the procedures in Operation Under Unusual Conditions in TM 9-2320-360-10 before operating the M1070 Heavy Equipment Transporter (HET) Tractor Truck with armor kit installed.

ESCAPE HATCH OPERATION

1. Release rear seatback.

a. Push button (1) and remove quick release pins (2) on both sides of rear seatback.

b. Pull lower handle (4) on both sides of rear seatback.

c. Pull rear seatback (3) out from bottom and lower onto seat.

2. Release 4 escape hatch latches (6) and push escape hatch (5) outward.

END OF WORK PACKAGE

417-139

417-037

6 5

0007 00-1/(0007 00-2 Blank)

STOWAGE AND DECAL/DATA PLATE GUIDE 0007 00

GENERAL

1. There is no stowage guide related to the Crew Protection Kit. Refer to TM 9-2320-360-10 for stowage guide specific to the M1070 Heavy Equipment Transporter (HET) Tractor Truck.

2. Refer to TM 9-2320-360-10 for data plates.

STENCILS

417-037

CHAPTER 3

OPERATOR MAINTENANCE INSTRUCTIONS

0008 00-1

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION 0008 00

GENERAL

NOTE

• Information in this PMCS Introduction applies only to preventive maintenance checks and services for the Crew Protection Kit.

• For information specific to the M1070 Heavy Equipment Transporter (HET) Tractor Truck, refer to the PMCS Introduction in TM 9-2320-360-10.

1. To ensure that the Crew Protection Kit is ready for operation at all times, it must be inspected on a regular basis so that defects may be found and corrected before they result in injury or death due to equipment failure.

2. The PMCS Table in WP 0009 00 contains systematic instructions on inspections and services to be performed by the operator to keep your equipment in good operating condition and ready for its primary mission.

EXPLANATION OF TABLE ENTRIES

1. Item Number (Item No.) Column. Numbers in this column are for reference. When completing DA Form 2404 or DA Form 5988-E (Equipment Inspection and Maintenance Worksheet), include the item number for the check/service indi-cating a fault. Item numbers also appear in the order that you must perform checks and services for the interval listed.

2. Interval Column. This column tells you when you must perform the procedure in the procedure column.

a. Before procedures must be done immediately before you operate vehicle with Crew Protection Kit installed.

b. After procedures must be done immediately after operating vehicle with Crew Protection Kit installed.

c. Weekly procedures must be done once each week.

3. Location, Item to Check/Service Column. This column provides the location and item to be checked or serviced.

NOTE

The WARNINGs and CAUTIONs appearing in your PMCS table should always be observed. WARNINGs and CAUTIONs appear before applicable procedures. You must observe these WARNINGs to prevent injury or death to personnel, and CAUTIONs to prevent your equipment from being damaged.

4. Procedure Column. This column gives the procedure you must perform to check or service the item listed in the Item to Check/Service column, to know if the equipment is ready or available for its intended mission. You must perform the procedure at the time stated in the interval column.

5. Not Fully Mission Capable If: Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you perform check/service procedures that show faults listed in this column, the equipment is not mission-capable. Follow standard operating procedures for maintaining the equipment or reporting equipment failure.

GENERAL PMCS PROCEDURES

1. Always perform PMCS in the same order so it gets to be a habit. Once you've had some practice, you'll spot anything wrong in a hurry.

2. If anything looks wrong and you can't fix it, write it on your DA Form 2404 or DA Form 5988-E. If you find something seriously wrong, IMMEDIATELY report it to your supervisor.

3. Before performing preventive maintenance, read all the checks required for the applicable interval and prepare all that is needed to make all the checks. You'll always need a rag (Item 6, WP 0042 00) or two.

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

INTRODUCTION - CONTINUED 0008 00

0008 00-2

GENERAL PMCS PROCEDURES - CONTINUED

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxic material.

However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition.

a. Keep It Clean. Dirt, grease, oil and debris get in the way and may cover up a serious problem. Clean as you work and as needed. Use solvent cleaning compound (Item 2, WP 0042 00) on all metal surfaces. Use detergent (Item 4, WP 0036 00) and water when you clean rubber, plastic and painted surfaces.

When servicing this machine, performing maintenance, or disposing of materials such as engine coolant, hydraulic fluid, lubricants, battery acids or batteries, and CARC paint, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact The Army Environmental Hotline at 1- 800-872-3845.

b. Hazardous Waste Disposal. Ensure all spills are cleaned up and disposed of IAW local policy and ordinances.

c. Rust and Corrosion. Check metal parts for rust and corrosion. If any bare metal or corrosion exists, clean and apply a light coat of clean oil (Item 5, WP 0042 00). Report it to your supervisor.

d. Bolts, Rivnuts, Nuts and Screws. Check bolts, rivnuts, nuts and screws for obvious looseness, missing, bent or broken condition. If you find one is loose, notify your supervisor.

e. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires and loose or broken connec-tors. Reconnect loose connectors. Ensure that wires are in good condition.

CAUTION

• Remove rings or other hard objects from hands before cleaning ballistic glass. DO NOT use hard, dirty or gritty cloths on ballistic glass. DO NOT apply water or detergent unless ballistic glass is cool and is protected from heating effects of sunlight. Failure to follow these instructions will damage ballistic glass.

• Do not use bug spray or other aerosol sprays on or near ballistic glass. Failure to follow these instruc-tions will damage ballistic glass.

f. Ballistic Glass. Keep ballistic glass clean (WP 0010 00).

0009 00-1

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) 0009 00

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

NOTE

• Perform PMCS for the M1070 Heavy Equipment Transporter (HET)

Tractor Truck in TM 9-2320-360-10 BEFORE performing PMCS for the Crew Protection Kit.

• Review all WARNINGs, CAUTIONs, and NOTEs before perform-ing PMCS and operating the vehicle with armor kit.

• Perform all PMCS checks if:

a. You are the assigned operator but have not operated the vehicle with armor kit since the last weekly checks.

b. You are operating the vehicle with armor kit for the first time.

• Perform PMCS with vehicle parked on level ground, parking brake applied, transmission in N (Neutral), wheels blocked, and engine shut down.

UNDER

VEHICLE

1 Before Blast Deflec-tors

a. Inspect left, center, and right blast deflectors under vehicle for damage or loose or missing armor plates and mounting bolts.

Any blast deflector is damaged, loose, or missing or mounting bolts are loose or missing.

b. Inspect wheel well armor for dam-age or loose or missing armor plates and missing bolts.

Any blast deflector is damaged, loose, or missing or mounting bolts are loose or missing.

417-147

CENTER BLAST

DEFLECTOR RIGHT BLAST

DEFLECTOR

WHEEL WELL

ARMORDEFLECTOR

LEFT BLAST

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0009 00

0009 00-2

FRONT

AND LEFT

SIDE

2 Before Firewall Armor/ Windshield Ballistic Glass

a. Inspect left and right firewall armor panels for damaged, loose, or missing armor plates and mounting bolts.

Any panel or armor plate is damaged, loose or missing, or mounting bolts are loose or missing.

b.Inspect windshield ballistic glass mounting hardware for damage, loose, or missing brackets and mount-ing bolts.

Any windshield ballistic glass mounting hardware is damaged, loose, or missing, or mounting bolts are loose or missing.

c. Inspect exterior surface of windshield ballistic glass for cracks, scratches, or pitting.

Cracks, scratches, or pitting in the exte-rior layer of windshield ballistic glass that penetrates through to the inner layer.

d.If dirty, clean windshield ballistic glass (WP 0010 00).

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

417-148

WINDSHIELD

BALLISTIC GLASS

LEFT

ARMOR

FIREWALL

RIGHT

ARMOR

FIREWALL

0009 00-3

3 Before Side Armor (Left Side)

a. Inspect side armor panels and door assembly for damaged, loose, or missing mounting hardware.

Any side armor panel or door assembly is damaged or mounting hardware is loose or missing.

b.Inspect exterior surface of door ballis-tic glass for cracks, scratches, or pit-ting.

Cracks, scratches or pitting in the exte-rior layer of door ballistic glass that pen-etrates through to the inner layer.

c.Open door and enter cab. Close door using grab handle. Lock door with lock pin. Make sure door closes prop-erly and locks correctly (WP 0004 00).

Door binds or does not latch or lock.

d.Make sure door ballistic glass can open, close, and securely lock.

Door ballistic glass will not close or lock.

e. Inspect interior surface of door ballis-tic glass and windshield ballistic glass for cracks, scratches, or pitting.

Cracks, scratches, or pitting on the inte-rior surface of the door ballistic glass or windshield ballistic glass.

f. If dirty, clean door ballistic glass (WP 0010 00).

g.Inspect seat armor for damage, loose, or missing armor plate or missing bolts.

Seat armor is damaged or has loose or missing mounting hardware.

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

417-149

CAB SIDE

(FRONT) ARMOR

DOOR

BALLISTIC GLASS

DOOR

ARMOR

CAB SIDE

(REAR) ARMOR

0009 00-4

ROOF

4 Before Roof Armor a. Inspect roof armor for damage or missing components.

Roof armor is damaged.

b.Inspect roof mounting hardware for loose or missing components.

Roof mounting hardware is loose or missing.

REAR AND

RIGHT

SIDE

5 Before Rear Cab Armor

a. Inspect rear cab armor for damage or loose or missing armor plates and mounting bolts.

Rear cab armor is damaged, loose or missing, or mounting bolts are loose or missing.

b.Inspect escape hatch for damage. Escape hatch is missing or damaged.

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

417-197

CAB SIDE

(REAR ARMOR)

DOOR

ARMOR

ESCAPE

HATCH

REAR ARMOR

PANEL

CAB SIDE

(FRONT) ARMOR

0009 00-5

6 Before Side Armor (Right Side)

a. Inspect side armor panels and door assembly for damage or loose or missing mounting hardware.

Any side armor panel or door assembly is damaged or mounting hardware is loose or missing.

b.Inspect exterior surface of door ballis-tic glass for cracks, scratches or pit-ting.

Cracks, scratches or pitting in the exte-rior layer of door ballistic glass that pen-etrates through to the inner layer.

c.Open door and enter cab. Close door using grab handle. Lock door with lock pin. Make sure door closes prop-erly and locks correctly (WP 0004 00).

Door binds or does not latch or lock.

d.Make sure door ballistic glass can open, close and securely lock.

Door ballistic glass will not close or lock.

e. Inspect interior surface of door ballis-tic glass and windshield ballistic glass for cracks, scratches, or pitting.

Cracks, scratches or pitting on the inte-rior surface of the door ballistic glass or windshield ballistic glass.

f. If dirty, clean door ballistic glass (WP 0010 00).

7 Before Escape Hatch

From inside the cab, check that escape hatch is centered in opening and securely latched closed. Ensure there is no damage to latches and latch mount-ing hardware (WP 0004 00).

Escape hatch will not latch closed or latches or latch mounting hardware is loose or missing.

8 Before Doghouse Armor

Remove rear access cover of doghouse and inspect doghouse armor plates for damage or loose or missing mounting hardware.

Any doghouse armor plates are dam-aged or have loose or missing mounting hardware.

9 Weekly Front Sus-pension

Inspect front suspension springs and mounting hardware for cracks, breaks, or loose or missing hardware and/or shackles. Notify your supervisor of any damage found.

Any cracks, breaks, or loose hardware or damage to suspension springs is noted.

10 Weekly Cab Mounts Inspect front and rear cab mounts for evidence of deterioration, over-com-pression, or loose mounting hardware.

Notify your supervisor of any damage or looseness found.

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

0009 00-6

END OF WORK PACKAGE

11 Weekly Wheels and Wheel Rims

Remove wheel covers. Inspect wheel lug nuts and wheel rim bolts/nuts for looseness (e.g., polished surface, rust, or minor cracks around bolt and wheel mating surfaces). Notify your supervi-sor of any looseness found.

Two or more studs or nuts are missing from the same wheel.

12 Weekly Armor Kit Mounting Hardware

Check all armor kit mounting hardware for loose or missing hardware. Notify your supervisor of any loose or missing mounting hardware found.

13 Weekly Escape Hatch

a. Check that escape hatch is centered in opening and securely latched closed.

Ensure there is no damage to latches and latch mounting hardware.

Escape hatch will not latch closed.

b.Inspect for damage to escape hatch seal. Notify your supervisor of any damage found.

14 Weekly Door Assemblies and Straps

Check both door assembly seals, hard-ware, and stop strap for damaged or loose components. Notify your supervi-sor of any damage found.

ITEM

NO. INTERVAL

LOCATION

PROCEDURE

NOT FULLY MISSION

CAPABLE IF:

ITEM TO

CHECK/

SERVICE

0010 00-1/(0010 00-2 Blank)

CLEANING BALLISTIC GLASS 0010 00

THIS WORK PACKAGE COVERS

Cleaning

INITIAL SETUP

Maintenance Level Operator

Materials/Parts Detergent (Item 4, WP 0042 00) Rag, Wiping (Item 6, WP 0042 00)

Equipment Conditions Vehicle parked on level ground (TM 9-2320-360-

10) Parking/Emergency Brake applied (TM 9-2320-

360-10) Engine off (TM 9-2320-360-10) If equipped, Battery Disconnect Switch in OFF position (TM 9-2320-360-10)

CLEANING

CAUTION

• Remove rings or other hard objects from hands before cleaning ballistic glass. DO NOT use hard, dirty or gritty cloths on ballistic glass. DO NOT apply water or detergent unless ballistic glass is cool and is protected from heating effects of sunlight. Failure to follow these instructions will damage ballistic glass.

• Do not use bug spray or other aerosol sprays on or near ballistic glass. Failure to follow these instruc-tions will damage ballistic glass.

NOTE

Follow this procedure to clean inner plastic laminate surfaces of ballistic glass. Clean outside surfaces of ballistic glass as you would clean plain glass.

1. Add detergent to 1 gal. (3.8 L) of water as directed by manufacturer’s label.

2. Saturate a soft, clean cloth with cleaning solution and lightly rub plastic surfaces.

3. Rinse off cleaning solution with damp, soft, clean cloth.

CHAPTER 4

UNIT MAINTENANCE INSTRUCTIONS

0011 00-1

GENERAL MAINTENANCE INSTRUCTIONS 0011 00

THIS WORK PACKAGE COVERS

Scope Work Safety General Information Cleaning Instructions Inspection Instructions Painting Instructions

Standard Tool Requirements

Use of Thread Adhesive

Use of Sealant

Applying Torque

Tagging Instructions

INITIAL SETUP

Maintenance Level

Unit

Tools and Special Tools

Tool Kit, General Mechanic’s (Item 8, WP 0041 00)

Shop Equipment, Common No. 1 (Item 6, WP 0041 00)

Materials/Parts

Adhesive, Thread (Item 1, WP 0042 00)

Cleaning Compound, Solvent (Item 2, WP 0042 00)

Cloth, Abrasive (Item 3, WP 0042 00)

Detergent (Item 4, WP 0042 00)

Materials/Parts - Continued

Oil, Lubricating (Item 5, WP 0042 00)

Rag, Wiping (Item 6, WP 0042 00)

Tag, Marker (Item 9, WP 0042 00)

References

TB 43-0209

TB 43-0242

TM 9-2320-360-10

TM 9-247

SCOPE