B.08 Duckbill drawings.pdf

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Attached to
Dissolved Oxygen Injection System – Permanent Diffuser Installation Federal contract opportunity
Solicitation number
W912HN21Q5020
Issued by
Department of the Army Corps of Engineers Engineering District Savannah

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DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:24 SHEET 1 OF 9

A4D-000

Sheet Index

TITLE DWG NO.

Lower Plant FR Diffuser Pipe D-101 Lower Plant BR Diffuser Pipe D-102

Upper Plant Diffuser Pipe D-103 Tee Diffuser Details 1 D-201 Tee Diffuser Details 2 D-202 Tee Diffuser Details 3 D-203

90 Diffuser Details D-204 Orifice Plate Details D-300

Savannah Dissolved Oxygen Diffuser Drawings

Lower Plant Front River (FR) Diffuser Notes:

Existing diffuser pipe includes five (5) ea 12" diffuser risers. The first three (3) 1.

are sealed with blind flanges and will not be altered in this Task Order.

Existing diffuser assemblies on the last two (2) 12" differser risers are to be 2.

removed and replaced with new assemblies.

New diffuser assemblies are essentially the same as existing with the 3.

addition of elastomeric Duckbill Diffusers at each discharge location.

Diffuser assemblies consist of 12" Carbon Steel Tees, 45s, 90s, Orifice Plates, and Duckbill Diffusers. All connections between exisitng pipe risers, Tees, 45s, 90s, Orifice Plates and Duck Bills shall be made with ASTM Flanged connections and gaskets.

All Carbon Steel components to be coated with marine paint per 4.

specifications.

All hardware to be Super Duplex Stainless Steel.5.

See Orifice Plate Schedule on sheet XXX for specific sizes.6.

FLOW

Not for Construction

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:192 SHEET 2 OF 9

A4D-101

Lower Plant FR Diffuser Pipe

D-201

D-202

FLOW

DR-04

DR-03

DR-01

DR-02

jkoch Callout One (1) Set of Each Nozzle Diffuser.

jkoch Line jkoch Highlight

D-203

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:96 SHEET 3 OF 9

A4D-102

Lower Plant BR Diffuser Pipe

DR-11

DR-12

Lower Plant Back River (BR) Diffuser Notes:

Existing diffuser pipe includes three (3) ea 12" diffuser risers. The first two (2) 1.

are sealed with blind flanges and will not be altered in this Task Order.

Existing diffuser assemblies on the last 12" differser riser is to be removed and 2.

replaced with a new assembly.

New diffuser assembly is essentially the same as existing with the addition of 3.

Duckbill Diffusers at each discharge location. Diffuser assemblies consist of 12" Carbon Stee Tee, Orifice Plates, and elsatomeric Tideflex Duckbill diffusers. All connections between exisiting pipe risers, Tees, and Orifice Plates shall be made with ASTM 12" Flanged connections and gaskets.

Diffuseres to be coated with marine paint per specifications.

All hardware to be Super Duplex Stainless Steel.4.

See Orifice Plate Schedule on sheet XXX for specific sizes.5.

FLOW

FLOW

Not for Construction jkoch Highlight jkoch Callout One (1) Each Nozzel Diffuser

Upper Plant (UR) Diffuser Notes:

Existing diffuser pipe includes eleven (11) ea 12" diffuser risers with Tideflex 1.

Duckbill diffusers isntalled. Existing diffusers are to be removed and replaced with new assemblies.

New diffuser assemblies consist of 12" Carbon Steel 90s, Orifice Plates, and 2.

Duckbill Diffusers. All connections between existing pipe risers, 90s, Orifice Plates and Duck Bills shall be made with Flanged connections and gaskets.

All Carbon Steel components to be coated with marine paint per 3.

specifications.

All hardware to be Super Duplex Stainless Steel.4.

See Orifice Plate Schedule on sheet XXX for specific sizes.5.

Not for Construction

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:256 SHEET 4 OF 9

A4D-103

Upper Plant Diffuser Pipe

UR-01 UR-04 UR-05

UR-11

UR-02 UR-03 UR-06 UR-07

UR-08

UR-09

UR-10

D-204

FLOW

jkoch Highlight jkoch Callout Eleven (11) Nozzle Diffusers

Lower Plant Front River (FR) Diffuser Detail Notes:

Flange gaskets and hardware not shown. All hardware to be 1.

7/8" Super Duplex Stainless Steel.

Tee and 45 degree elbow are ASTM Sched. 40 12" DIA. Tee and 2.

45 can be purchased or shop fabricated.

Flanges are 150# ASME B16.53.

Cordinate with USACE personnel for verification of Flange bolt 4.

hole orientation. (Center Up or Split Center)

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:48 SHEET 5 OF 9

A4D-201

Tee Diffuser Details 1

Tideflex Diffuser

Orifice Plate. See Schedule for size.

12" Schedule 40 45 degree elbow w/ 150# ASME B16.5 Flanges

12" Schedule 40 Tee w/ 150# ASME B16.5 Flanges

Tideflex Diffuser

Orifice Plate. See Schedule for size.

DWG NO.

SCALE:1:32 SHEET 6 OF 9

A4D-202

Tee Diffuser Details 2

Lower Plant Front River (FR) Diffuser Detail Notes:

Flange gaskets and hardware not shown. All hardware to be 1.

7/8" Super Duplex Stainless Steel.

Tee and 90 degree elbows are ASTM Sched. 40 12" DIA. Tee 2.

and 95 can be purchased or shop fabricated.

Flanges are 150# ASME B16.53.

Cordinate with USACE personnel for verification of Flange bolt 4.

hole orientation. (Center Up or Split Center)

Tideflex Diffuser

Orifice Plate

12" Sched 40 90 degree elbow w/ 150# ASME B16.5 Flanges

Orifice Plate

12" Sched 40 Tee w/ 150# ASME B16.5 Flanges

12" Sched. 40 Tee w/ 150# ASME B16.5 Flanges

Orifice Plate. See schedule for size.

Tideflex Diffuser Series XXXX.

Tideflex Diffuser Series XXXX.

Lower Plant Back River Diffuser Detail Notes:

Flange gaskets and hardware not shown. All hardware to be 1.

7/8" Super Duplex Stainless Steel.

Tee is ASTM Sched. 40 12" DIA. Tee can be purchased or shop 2.

fabricated.

Flanges are 150# ASME B16.53.

Cordinate with USACE personnel for verification of Flange bolt 4.

hole orientation. (Center Up or Split Center)

Not for Construction

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:32 SHEET 7 OF 9

A4D-203

Tee Diffuser Details 3

DWG NO.

SCALE:1:24 SHEET 8 OF 9

A4D-204

90 Degree Diffuser Details

Orifice Plate. See Schedule for size.

Tideflex Diffuser

12" Schedule 40 90 degree elbow w/ 150# ASME B16.5 Flanges

Lower Plant Back River Diffuser Detail Notes:

Flange gaskets and hardware not shown. All hardware to be 1.

7/8" Super Duplex Stainless Steel.

90 degree elbow is ASTM Sched. 40 12" DIA. Elbow can be 2.

purchased or shop fabricated.

Flanges are 150# ASME B16.53.

Cordinate with USACE personnel for verification of Flange bolt 4.

hole orientation. (Center Up or Split Center)

Not for Construction jkoch Callout Upper Plant Nozzle Diffuser jkoch Cross-Out

Cross-Out

DIFFUSER NO. DISCHARGE DIA.

(inches)

DR-01 TBD

DR-02 TBD

DR-03 TBD

DR-04 TBD

DR-11 TBD

DR-12 TBD

UR-01 TBD

UR-02 TBD

UR-03 TBD

UR-04 TBD

UR-05 TBD

UR-06 TBD

UR-07 TBD

UR-08 TBD

UR-09 TBD

UR-10 TBD

UR-11 TBD

Diffuser/Orifice Schedule

Orifice Plate Detail Notes:

Orifice Plates constructed from 3/8 Carbon Steel and coated 1.

wtih marine paint per specifications.

Bolt holes are ASME B16.5 for 12" nominal pipe size. 12 ea. 1" DIA 2.

bolt holes on 17" circle.

Orifice discharge sizes are specific to each diffuser. Verify 3.

discharge hole sizes with schedule on this sheet.

Not for Construction

See schedule on this sheet for orifice discharge hole dimensions

19.0" O.D.

1.0" Bolt Holes on 17" DIA

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TITLE:

DWG NO.

SCALE:1:8 SHEET 9 OF 9

A4D-300

Orifice Plate Details jkoch Highlight

Highlight

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