Specs_V2-B_DIV_08-23_95pct.pdf
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- PN88725 MCA2 University Registrar, Force Modernization & Proponency Facility Federal contract opportunity
- Solicitation number
- W912HN19R07QN
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This sources sought notice requests capability statements from contractors interested in a design-build project to construct a SCI Mission Command, University Registrar, Force Modernization and Proponency Facility for approximately $40-120 million. Respondents must have experience as a prime contractor completing similar scope projects and multiple projects in the same area dealing with shared utilities. They must also have experience with SCIF or secret/top secret rooms and cleared personnel. Respondents must complete the Joint Certification Program process, familiarizing themselves with the instructions and DD2345. Only vetted contractors will compete for this project to be awarded through the Federal Business Opportunities website.
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Cyber Center of Excellence
95% Design Submittal
SCI Mission Command, University Registrar, Force Modernization and Proponency Facility (MCA-2) Volume 2 Specifications - B - Division 08 – 23
Contract No.: W912HN-18-F-2005
July 22, 2020 Fort Gordon, Georgia
THIS PAGE INTENTIONALLY LEFT BLANK
FY20 PN 88752 SCI Mission Cmd/Univ Registrar/Force Modernization/Proponency Ft Gordon, GA W912HN-18-F-2005 95% Submission - July 22, 2020
PROJECT TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
00 01 15 LIST OF DRAWINGS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 03 00 OPTIONS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 22 00.00 10 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 30 00.00 23 FORT GORDON, GA INSTALLATION SPECIFIC REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 10 ABBREVIATIONS - TERMINOLOGY
01 43 39 MOCK-UPS
01 45 00.00 10 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 73 29 CUTTING AND PATCHING
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 74 23 CLEANING
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION AND DECONSTRUCTION
DI VI SI ON 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 39 23.13 CHEMICAL COMPOUND MEMBRANE CONCRETE CURING
DI VI SI ON 04 - MASONRY
04 20 00 UNIT MASONRY
DI VI SI ON 05 - METALS
05 05 23.13 10 ULTRASONIC INSPECTION OF WELDMENTS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
05 72 00 DECORATIVE METAL SPECIALTIES
PROJECT TABLE OF CONTENTS Page 1
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 16 43 GYPSUM SHEATHING
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 05 23 PRESSURE TESTING AND AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 14 00 COLD FLUID-APPLIED WATERPROOFING
07 16 00.01 VAPOR EMISSION CONTROL FOR CONCRETE FLOORS WITH FINISH
FLOORING
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 42 13 METAL WALL PANELS (MPS-1/MPS-2/MPS-3A/B)
07 42 29 TERRACOTTA RAINSCREEN WALL PANELS (TCRS-1, TCRS-2, TCS-1)
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING (EPDM)
07 60 00 FLASHING AND SHEET METAL
07 81 00 SPRAY-APPLIED FIREPROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
07 95 00 EXPANSION JOINTS
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 31 00 ACCESS DOORS AND PANELS
08 33 23 OVERHEAD COILING DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 41 26 ALL-GLASS ENTRANCES AND STOREFRONTS
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 87 33 DECORATIVE FILM
08 91 00 METAL WALL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 22 16 NON-STRUCTURAL METAL FRAMING
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 66 23 RESINOUS MATRIX TERRAZZO FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 72 00 WALLCOVERINGS
09 84 20 ACOUSTICAL WALL PANELS
09 90 00 PAINTS AND COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 14 00.20 INTERIOR SIGNAGE
PROJECT TABLE OF CONTENTS Page 2
10 14 53 TRAFFIC SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 19 DEMOUNTABLE AND MOVABLE PARTITIONS
10 22 29 UPFOLDING PANEL PARTITIONS (Bid Alternate #5)
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 75 00 FLAGPOLES
DI VI SI ON 11 - EQUI PMENT
11 14 13 SECURITY TURNSTILES
11 24 23 WINDOW WASHING SYSTEM
11 24 26 SAFETY TIE-BACKS
DI VI SI ON 12 - FURNI SHI NGS
12 24 13 ROLLER WINDOW SHADES
12 36 00 COUNTERTOPS
12 93 00 SITE FURNISHINGS
DI VI SI ON 14 - CONVEYI NG EQUI PMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13.00 10 COMBINED WET PIPE SPRINKLER AND STANDPIPE SYSTEM, FIRE
PROTECTION
21 13 17.00 10 DRY PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
22 14 29.00 40 SUMP PUMPS
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 01 30.41 HVAC SYSTEM CLEANING
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 09 93 SEQUENCES OF OPERATION FOR HVAC CONTROL
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 52 00 HEATING BOILERS
23 57 10.00 10 FORCED HOT WATER HEATING SYSTEMS USING WATER AND STEAM
HEAT EXCHANGERS
PROJECT TABLE OF CONTENTS Page 3
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.00 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
25 05 11.01 CYBERSECURITY FOR FIRE LIFE SAFETY (FLS) CONTROL SYSTEMS
25 05 11.02 CYBERSECURITY FOR UTILITY CONTROL SYSTEMS
25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING
25 10 10.00 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND
INTEGRATION
DI VI SI ON 26 - ELECTRI CAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 09 23 LIGHTING CONTROL DEVICES
26 09 43 PLUG-LOAD CONTROL SYSTEM
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 LOW-VOLTAGE SWITCHGEAR
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 00 01 EARTHWORK - BUILDING SUBGRADE
31 05 19 GEOTEXTILE
31 05 21 GEOGRID SOIL REINFORCEMENT
31 05 22 GEOTEXTILES USED AS FILTERS
31 10 00 CLEARING FOR CIVIL WORKS
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 32 00.11 M30-P1 CABLE BARRIER SYSTEM
31 32 11 SOIL SURFACE EROSION CONTROL
31 60 00 FOUNDATION PREPARATION
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR FLEXIBLE PAVEMENT
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 12 43 POROUS FLEXIBLE PAVING
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
PROJECT TABLE OF CONTENTS Page 4
FACILITIES
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 31 13 EXTERIOR GATES
32 31 27 SECURITY FENCE
32 32 23 SEGMENTAL CONCRETE BLOCK RETAINING WALL
32 84 23 UNDERGROUND SPRINKLER SYSTEMS
32 92 22 NATIVE LAWN SEEDING
32 92 23 SODDING
32 93 00 EXTERIOR PLANTS
32 94 13 LANDSCAPE EDGING
32 94 50 STRUCTURAL SOIL CELLS
DI VI SI ON 33 - UTI LI TI ES
33 40 00 STORM DRAINAGE UTILITIES
33 46 16 SUBDRAINAGE PIPING
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 63 13.19 CONCRETE TRENCH HYDRONIC AND STEAM ENERGY DISTRIBUTION
33 71 02.01 UNDERGROUND ELECTRICAL DISTRIBUTION FOR COMMUNICATIONS
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5
PROJECT TABLE OF CONTENTS (APPENDICES) Page 1
APPENDIX A
AUGUSTA UTILITIES DEPARTMENT (AUD) SPECIFICATIONS
14.2 WATER DISTRIBUTION SYSTEMS DESIGN AND CONSTRUCTION
14.3 WASTEWATER COLLECTION SYSTEMS DESIGN AND CONSTRUCTION
14.4 EXCAVATION AND BACKFILLING
APPENDIX B
CCoE COMPREHENSIVE CAMPUS PLAN - FINAL REPORT
-- End of Project Table of Contents (Appendices) --
SECTION 08 11 13
STEEL DOORS AND FRAMES
02/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM A924/A924M (2017a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2018) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2017) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C612 (2014) Mineral Fiber Block and Board Thermal Insulation
ASTM D2863 (2017) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM E1332 (2016) Standard Classification for Rating Outdoor-Indoor Sound Attenuation
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
SECTION 08 11 13 Page 1
ASTM E413 (2016) Classification for Rating Sound Insulation
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 105 (2016; TIA 16-1) Standard for Smoke Door Assemblies and Other Opening Protectives
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 113 (2001; R2006) Standard Practice for Determining the Steady State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.11 (2001) Recommended Erection Instructions for Steel Frames
SDI/DOOR A250.6 (2003; R2009) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED BDC Ref Guide (2013) USGBC LEED Reference Guide for Building Design and Construction, v4
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Architect/Engineer approval is required for submittals marked with an "AE" designation. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SECTION 08 11 13 Page 2
SD-02 Shop Drawings
Doors; G, AE
Frames; G, AE
Accessories
Show elevations, construction details, metal gages, hardware provisions, method of glazing, and installation details.
Schedule of doors; G, AE
Schedule of frames; G, AE
Submit door and frame locations.
SD-03 Product Data
Doors; G, AE
Frames; G, AE
Accessories
Submit manufacturer's descriptive literature for doors, frames, and accessories. Include data and details on door construction, panel (internal) reinforcement, insulation, and door edge construction. When "custom hollow metal doors" are provided in lieu of "standard steel doors," provide additional details and data sufficient for comparison to SDI/DOOR A250.8 requirements.
Compliance with LEED MRc3 Building Product Disclosure and Optimization, Environmental Product Declarations (EPD); G, AE
Compliance with LEED MRc4 Building Product Disclosure and Optimization, Sourcing of Raw Materials; G, AE
Compliance with LEED MRc5 Building Product Disclosure and Optimization, Material Ingredient Optimization (HPD, CSR, Cradle to Cradle, and Declare); G, AE
SD-06 Test Reports
Sound Rated Steel Doors; G, AE
Sound Transmission Class (STC) test report in accordance with ASTM E90 and ASTM E413 for assembly of identical materials and construction, as applicable. Outdoor-Indoor Transmission Class (OITC) test report in accordance with ASTM E90 and ASTM E1332 for assembly of identical materials and construction, as applicable.
Tested door is hung in frame as indicated and is fully operable with hardware and sound seals installed. Include laboratory and test method accreditation references.
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective
SECTION 08 11 13 Page 3 wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
Products in this section need to be compliant with:
a. LEED MRc3 Building Product Disclosure and Optimization, Environmental Product Declarations (EPD).
b. LEED MRc4 Building Product Disclosure and Optimization, Sourcing of Raw Materials.
c. LEED MRc5 Building Product Disclosure and Optimization, Material Ingredient Optimization (HPD, CSR, Cradle to Cradle, and Declare).
d. See Section 01 33 29 SUSTAINABILITY REPORTING for additional information on requirements.
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00. Undercut where indicated. Exterior doors shall have top edge closed flush and sealed to prevent water intrusion. Doors shall be 1-3/4 inch thick, unless otherwise indicated.
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors 16 GA
SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 2, with core construction as required by the manufacturer for interior doors , of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners shall be filled with mineral board insulation.
2.2 PERFORMANCE REQUIREMENTS
Products in this Section are required to report material qualities for TPC Building Product Disclosure Optimization credit MRc4 as outlined in the LEED BDC Ref Guide . Products that have either recycled content, are within 500 radial miles of the Project Site, have rapidly renewable content, or have FSC certified wood shall submit in accordance with PART 1 SUBMITTALS.
Not all products in this Section are required to have this type of content.
Products in this Section are required to report materials qualities for TPC Building Product Disclosure Optimization credits MRc3 and MRc5 as outlined in the LEED BDC Ref Guide . Materials need to have an EPD certificate, Manufacturer Inventory with CASRN for all ingredients, HPD certificate, Cradle to Cradle certificate, GreenScreen v1.2 Benchmark, REACH Optimization, Declare Label, or CSR report. Not all products in this Section are required to have one of these reports. Coordinate with Section
01 33 29 SUSTAINABILITY REPORTING.
SECTION 08 11 13 Page 4
2.3 SOUND RATED STEEL DOORS
Doors shall have a Sound Transmission Class (STC) and/or Outdoor-Indoor Transmission Class (OITC) as indicated on the drawings.
2.4 ACCESSORIES
2.4.1 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors. For interior pairs of fire rated and smoke control doors, provide stainless steel astragals complying with NFPA 80 for fire rated assemblies and NFPA 105 for smoke control assemblies.
2.5 LITES
Provide lite kits as indicated in door schedule. See Section 08 81 00 GLAZING FOR MATERIAL. Locate bottom of glazed panel 43 inch maximum above finish floor. Locate fixed stop at exterior face integral to door. Locate removable stop on interior face. Snap-in stops or stops secured with countersunk Phillip head machine screws. for fire rated doors, provide label as required for opening. Provide fire rated glass test as part of door assembly and labeled for intended opening.
2.6 INSULATION CORES
Insulated cores shall be of type specified, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and shall conform to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or
c. Mineral board: ASTM C612, Type I.
2.7 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , Level 2, except as otherwise specified. Form frames to sizes and shapes indicated on drawings (including extended profiles noted as frame type 1A), with welded corners. Provide steel frames for doors and mullions, unless otherwise indicated.
2.7.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.7.2 Mullions and Transom Bars
Mullions and transom bars shall be closed or tubular construction and be a member with heads and jambs butt-welded thereto. Bottom of door mullions
SECTION 08 11 13 Page 5 shall have adjustable floor anchors and spreader connections.
2.7.3 Stops and Beads
Form stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center.
Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.7.4 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated or painted with rust-inhibitive paint, not lighter than 18 gage.
2.7.4.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped.
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding.
2.7.4.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member. Where floor fill occurs, terminate bottom of frames at the indicated finished floor levels and support by adjustable extension clips resting on and anchored to the structural slabs.
2.8 FIRE AND SMOKE DOORS AND FRAMES
NFPA 80 and NFPA 105 and this specification. The requirements of NFPA 80 and NFPA 105 shall take precedence over details indicated or specified.
2.8.1 Labels
Fire doors and frames shall bear the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required. Testing shall be in accordance with NFPA 252 or UL 10C . Labels shall be metal with raised letters, and shall bear the name or file number of the door and frame manufacturer. Labels shall be permanently affixed at the factory to frames and to the hinge edge of the door. Door labels shall not be painted.
2.8.2 Oversized Doors
For fire doors and frames which exceed the size for which testing and labeling are available, furnish certificates stating that the doors and frames are identical in design, materials, and construction to a door which has been tested and meets the requirements for the class indicated.
SECTION 08 11 13 Page 6
2.8.3 Astragal on Fire and Smoke Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
On smoke control doors, conform to NFPA 105 .
2.9 WEATHERSTRIPPING
As specified in Section 08 71 00 DOOR HARDWARE.
2.9.1 Integral Gasket
Black synthetic rubber gasket with tabs for factory fitting into factory slotted frames, or extruded neoprene foam gasket made to fit into a continuous groove formed in the frame, may be provided in lieu of head and jamb seals specified in Section 08 71 00 DOOR HARDWARE. Insert gasket in groove after frame is finish painted. Air leakage of weatherstripped doors shall not exceed 0.5 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E283.
2.10 HARDWARE PREPARATION
Provide minimum hardware reinforcing gages as specified in SDI/DOOR A250.6 .
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Locate hardware in accordance with the requirements of SDI/DOOR A250.8 , as applicable. Punch door frames, with the exception of frames that will have weatherstripping or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.11 FINISHES
2.11.1 Factory-Primed Finish
All surfaces of doors and frames shall be thoroughly cleaned, chemically treated and factory primed with a rust inhibiting coating as specified in SDI/DOOR A250.8 . Where coating is removed by welding, apply touchup of factory primer.
2.11.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate exterior doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight shall meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint.
Thoroughly clean and chemically treat to insure maximum paint adhesion.
Factory prime as specified in SDI/DOOR A250.8 . Provide for exterior doors.
2.11.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M , Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8 .
SECTION 08 11 13 Page 7
2.12 FABRICATION AND WORKMANSHIP
Finished doors and frames shall be strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Molded members shall be clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints shall be well formed and in true alignment. Conceal fastenings where practicable.
2.12.1 Grouted Frames
For frames to be installed in exterior walls and to be filled with mortar or grout, fill the stops with strips of rigid insulation to keep the grout out of the stops and to facilitate installation of stop-applied head and jamb seals.
2.13 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00, GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction.
Solidly pack mineral wool insulation of 6 to 12 PCF behind frames as needed to meet STC and/or OITC rating indicated. Solidly fill space between frames and wall with mortar as needed to meet STC and/or OITC rating indicated.
Adjust sound seals and door for full engagement of sound seals with no gaps or leaks when door is latched.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.1.3 Fire and Smoke Doors and Frames
Install fire doors and frames, including hardware, in accordance with NFPA 80 . Install fire rated smoke doors and frames in accordance with NFPA 80 and NFPA 105 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
SECTION 08 11 13 Page 8
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
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SECTION 08 11 13 Page 10
SECTION 08 31 00
ACCESS DOORS AND PANELS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM E413 (2016) Classification for Rating Sound Insulation
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2012) Primer, Alkyd, Anti-Corrosive for Metal
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED BDC Ref Guide (2013) USGBC LEED Reference Guide for Building Design and Construction, v4
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
SECTION 08 31 00 Page 1 submittals not having a "G" designation are for Contractor Quality Control approval. Architect/Engineer approval is required for submittals marked with an "AE" designation. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Access Doors And Panels; G , AE
SD-03 Product Data
Access Doors And Panels; G , AE
Hardware Including Locks and Keys; G , AE
Accessories; G , AE
SD-04 Samples
Finishes; G , AE
SD-06 Test Reports
STC ratings of Assemblies; G , AE
1.3 MISCELLANEOUS REQUIREMENTS
For access doors and panels provide the following:
1.3.1 Shop Drawings
For field assembled access doors and panels, provide plans, elevations, sections, and details for each type of access door and panel assembly.
Indicate frame, surface and edge construction, materials, and accessories. Indicate types of finished surfaces and details for panel edge conditions. Provide a door schedule with a unique number for each access door and panel, specific location in the project, location of hinges and hardware for each door. Indicate STC ratings of assemblies.
1.3.2 Product Data
For shop assembled access doors and panels, provide literature indicating sizes, types, frame and edge construction, finishes, hardware, accessories such as gaskets, seals and weatherstripping, and location of each door and panel in the project. Indicate STC ratings of assemblies. Provide details of adjoining work for each condition indicated.
1.3.3 Finish Samples
Submit two color charts from manufacturer's standard color and finish options for each type of frame and panel assembly finish indicated.
1.3.4 Test Reports
Provide Sound Transmission Class (STC) test reports for acoustical assemblies when tested in accordance with ASTM E90 and classified in accordance with ASTM E413.
SECTION 08 31 00 Page 2
1.4 PERFORMANCE REQUIREMENTS
1.4.1 Structural Requirements
Provide floor access assemblies to support live loads indicated for floors. Deflection must not exceed 1/180 of span.
1.4.2 Acoustical Requirements
Provide access panels with a minimum sound transmission class (STC) as needed to maintain STC rating of the wall. Provide gasketing in accordance with manufacturer's written recommendations.
1.4.3 Insulated Access Panels
Provide panels in a thickness as necessary to achieve a minimum R-value of R-10. Provide gasketing as necessary for an airtight installation.
1.4.4 Access Panels for Wet Areas
Provide panel assemblies that will be located in wet areas with corrosion resistant finishes and hardware and water resistant gasketing.
1.5 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
PART 2 PRODUCTS
2.1 RECYCLED CONTENT
Provide products with recycled content and provide certificates of compliance in accordance with Section 01 33 29 SUSTAINABILITY REPORTING.
2.2 PERFORMANCE REQUIREMENTS
Products in this Section are required to report material qualities for TPC Building Product Disclosure Optimization credit MRc4 as outlined in the LEED BDC Ref Guide . Products that have either recycled content, are within 500 radial miles of the Project Site, have rapidly renewable content, or have FSC certified wood shall submit in accordance with PART 1 SUBMITTALS.
Not all products in this Section are required to have this type of content.
2.3 MATERIALS
2.3.1 Steel Plates, Shapes, and Bars
Provide in accordance with ASTM A36/A36M.
2.3.2 Sheet Steel
Provide cold rolled steel sheet substrate in accordance with ASTM A1008/A1008M , Commercial Steel (CS), exposed.
SECTION 08 31 00 Page 3
2.3.3 Stainless Steel
Provide in accordance with ASTM A666, type 302 or 304.
2.3.4 Metallic Coated Steel Sheet
Provide in accordance with ASTM A653/A653M , Commercial Steel (CS), Type B;
with minimum G60 (Z180) or A60 (ZF180) metallic coating.
2.3.5 Hardware
Provide automatic closing devices. Provide latch releases operable from insides of doors.
2.3.6 Hinges
Provide concealed spring hinges, 175 degrees of opening, with removable hinge pins to allow removal of door panel from frame. Provide hinges of same steel as door and frame or in accordance with manufacturer's written recommendations. If providing non-continuous hinges, provide in numbers required to maintain alignment of door panel with frame. Provide coatings as necessary to permanently protect dissimilar metals from contact with one another; see Part 3 herein for more information.
2.3.7 Locks
Unless otherwise indicated, provide flush screwdriver operated cam lock.
Provide plastic sleeve or stainless steel bushings to protect holes in surface finishes for screwdriver to access lock.
2.3.8 Accessories
Provide anchors in size, number and location on four sides to secure access door to substrate. Provide anchors in types as recommended by manufacturer's written installation instructions for each substrate indicated. Provide shims, bushings, clips, gaskets, and other devices as necessary for a complete installation.
2.4 FABRICATION
2.4.1 Thickness, Size, Edges
Fabricate frames for access doors of steel not lighter than 16 gage with welded joints and anchorage for securing to adjacent construction. Unless noted otherwise on the drawings, provide doors a minimum of 24 by 24 inches and of not lighter than 16 gage steel, with stiffened edges and welded attachments. Provide with eased (lightly rounded) edges, without burrs, snags or sharpness and exposed welds ground smooth.
2.4.2 Welding
Provide in accordance with AWS D1.1/D1.1M .
2.5 ACCESS ASSEMBLY TYPES
Unless indicated otherwise, provide flush-face steel access doors and panels with steel frames and flanges.
SECTION 08 31 00 Page 4
2.5.1 Recessed Doors
Provide recessed access doors with gypsum wallboard bead flanges. Depth of door panel recess must accommodate the installed thickness of the finish material of the wall or ceiling assembly for a flush finished condition of the wall/ceiling and the access panel face. Reinforce panel and frame to prevent sagging.
2.5.2 Acoustical Doors
Manufacturer's standard assembly rated in accordance with acoustical requirements indicated herein. Acoustical insulating materials must have a flame spread rating of no more than 25.
2.5.3 Insulated Doors
Provide access door panels with 25 pounds per square inch density polystyrene or 5 pound per cubic foot density, chlorofluorocarbon (CFC) free, foamed urethane with a flame spread rating of no more than 25.
2.6 FINISHES
Field paint frames and panels to match wall and ceiling surfaces in which they occur. Provide exposed fastenings that approximately match the color and finish of the each material to which fastenings are applied.
PART 3 EXECUTION
3.1 PREPARATION
Field verify all measurements prior to fabrication. Verify access door locations and sizes provide required maintenance access to installed building services components. Protect existing construction and completed work from damage during installation.
3.2 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated, in accordance with manufacturer's written instructions. Include materials and parts as necessary for a complete installation of each item. Conceal fastenings where practicable. Poor matching of holes to fasteners is cause for rejection of the work.
3.3 ACCESS LOCATIONS
Install removable access panels directly below each valve, flow indicator, damper, air splitter or other utility requiring access that is located above ceilings, other than at acoustical panel ceilings, and that would otherwise not be accessible. Install access doors and panels permitting access to service valves, traps, dampers, cleanouts, and other mechanical, electrical and conveyor control items concealed in walls and partitions.
3.4 ACCESS LOCATIONS IN WET AREAS
When possible, avoid locating access panels in wet areas. When such locations cannot be avoided, provide moisture resistant assemblies as indicated in Part I herein.
SECTION 08 31 00 Page 5
3.5 FIELD PAINTING
Field painting primed access doors in accordance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
3.6 DISSIMILAR MATERIALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action.
3.7 ADJUSTMENT
Adjust hardware so that door panel opens freely. Adjust door when closed center door panel in frame.
3.8 ENVIRONMENTAL CONDITIONS
Do not paint surfaces when damp or exposed to weather, when surface temperature is below 45 degrees F or over 95 degrees F, unless approved by the Contracting Officer.
SECTION 08 31 00 Page 6
SECTION 08 33 23
OVERHEAD COILING DOORS
08/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
ASME INTERNATIONAL (ASME)
ASME B29.400 (2001; R 2013) Combination, "H" Type Mill Chains, and Sprockets
ASTM INTERNATIONAL (ASTM)
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A27/A27M (2017) Standard Specification for Steel Castings, Carbon, for General Application
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A48/A48M (2003; R 2012) Standard Specification for Gray Iron Castings
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of
SECTION 08 33 23 Page 1
Hot-Dip Galvanized Coatings
ASTM A924/A924M (2017a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM D2000 (2012; R 2017) Standard Classification System for Rubber Products in Automotive Applications
ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E84 (2018) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM F568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 2 (2000; R 2005; Errata 2008) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2016; SUPP 2016) Motors and Generators
NEMA ST 1 (1988; R 1994; R 1997) Specialty Transformers (Except General Purpose Type)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17)
National Electrical Code
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED BDC Ref Guide (2013) USGBC LEED Reference Guide for Building Design and Construction, v4
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control
SECTION 08 33 23 Page 2 approval. Architect/Engineer approval is required for submittals marked with an "AE" designation. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Overhead Coiling Doors; G , AE
Counterbalancing Mechanism; G ,AE
Electric Door Operators; G , AE
Bottom Bars; G , AE
Guides; G , AE
Mounting Brackets; G , AE
Overhead Drum; G , AE
Hood; G , AE
Installation Drawings; G , AE
SD-03 Product Data
Overhead Coiling Doors; G , AE
Hardware; G , AE
Counterbalancing Mechanism; G , AE
Electric Door Operators; G , AE
SD-05 Design Data
Overhead Coiling Doors; G , AE
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals; G
Materials; G
Devices; G
Procedures; G
Parts Lists; G
SD-11 Closeout Submittals
Warranty; G
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the jobsite wrapped in a protective covering with the
SECTION 08 33 23 Page 3 brands and names clearly marked thereon. Store doors in an adequately ventilated dry location that is free from dirt and dust, water, or other contaminants. Store in a manner that permits easy access for inspection and handling.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Doors to be coiling type, with interlocking slats, complete with anchoring and door hardware, guides, hood, and operating mechanisms, and designed for use on openings as indicated. Use grease-sealed or self-lubricating bearings for rotating members.
2.1.1 Design Requirements
2.1.1.1 Overhead Coiling Door Detail Shop Drawings
Provide installation drawings for overhead coiling door assemblies which show: elevations of each door type, shape and thickness of materials, finishes, details of joints and connections, details of guides and fittings, rough opening dimensions, location and description of hardware, anchorage locations, and counterbalancing mechanism and door operator details. Show locations of replaceable fusible links on wiring diagrams for power, signal and controls. Include a schedule showing the location of each door with the drawings.
2.1.2 Performance Requirements
2.1.2.1 Wind Loading
Design and fabricate door assembly to withstand the wind loading pressure as indicated on the structural drawings with a maximum deflection of 1/120 of the opening width. Provide test data showing compliance with ASTM E330/E330M . Sound engineering principles may be used to interpolate or extrapolate test results to door sizes not specifically tested. Ensure complete assembly meets or exceeds the requirements of ASCE 7.
2.1.2.2 Operational Cycle Life
Design all portions of the door, hardware and operating mechanism that are subject to movement, wear, or stress fatigue to operate through a minimum number of 10 cycles per day. One complete cycle of door operation is defined as when the door is in the closed position, moves to the fully open position, and returns to the closed position.
2.2 PERFORMANCE REQUIREMENTS
Products in this Section are required to report material qualities for TPC Building Product Disclosure Optimization credit MRc4 as outlined in the LEED BDC Ref Guide . Products that have either recycled content, are within 500 radial miles of the Project Site, have rapidly renewable content, or have FSC certified wood shall submit in accordance with PART 1 SUBMITTALS.
Not all products in this Section are required to have this type of content.
SECTION 08 33 23 Page 4
2.3 COMPONENTS
2.3.1 Overhead Coiling Doors
2.3.1.1 Curtain Materials and Construction
Provide curtain slats fabricated from Grade A steel sheets conforming to ASTM A653/A653M , with the additional requirement of a minimum yield point of 33,000 psi. Provide sheets, galvanized in accordance with ASTM A653/A653M and ASTM A924/A924M .
Fabricate doors from interlocking cold-rolled slats, with section profiles as specified, designed to withstand the specified wind loading. Ensure the provided slats are continuous without splices for the width of the door.
Provide slats filled with manufacturer's standard thermal insulation complying with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E84. Enclose insulation completely within slat faces on interior surface of slats.
2.3.1.2 Curtain Bottom Bar
Install curtain bottom bars as pairs of angles from the manufacturer's standard steel, stainless and aluminum extrusions not less than 2.0 by 2.0-inches by 0.188-inch. Ensure steel extrusions conform to ASTM A36/A36M.
Stainless steel extrusions conforming to ASTM A666, Type 304. Aluminum extrusions conforming to ASTM B221. Galvanize angles and fasteners in accordance with ASTM A653/A653M and ASTM A924/A924M . Coat welds and abrasions with paint conforming to ASTM A780/A780M .
Provide two 2-inch by 2-inch by 1/8-inch structural steel angles.
2.3.1.3 Locks
Provide end and/or wind locks of Grade B cast steel conforming to ASTM A27/A27M, galvanized in accordance with ASTM A653/A653M , ASTM A153/A153M and ASTM A924/A924M . Secure locks at every other curtain slat.
2.3.1.4 Weather Stripping
Ensure weather-stripping at the door-head and jamb is 1/8-inch thick sheet of natural or neoprene rubber with air baffles. Secure weather stripping to the insides of hoods with galvanized-steel fasteners through continuous galvanized-steel pressure bars at least 5/8-inch wide and 1/8-inch thick.
Ensure threshold weather-stripping is 1/8-inch thick sheet natural or neoprene rubber secured to the bottom bars.
Provide weather-stripping of natural or neoprene rubber conforming to
ASTM D2000.
2.3.1.5 Locking Devices
Ensure slide bolt engages through slots in tracks for locking by padlock, located on both left and right jamb sides, operable from coil side.
Provide a locking device assembly which includes cylinder lock, SECTION 08 33 23 Page 5 spring-loaded dead bolt, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks.
2.3.1.6 Safety Interlock
Equip power-operated doors with safety interlock switch to disengage power supply when door is locked.
2.3.1.7 Overhead Drum
Fabricate drums from nominal 0.028-inch thick, hot-dip galvanized steel sheet with G90 (Z275) zinc coating, complying with ASTM A653/A653M .
2.3.1.8 Slats
No. 5F, 18 gauge, Grade 40 steel, ASTM A653/A653M galvanized steel zinc coating.
2.3.2 Hardware
Ensure all hardware conforms to ASTM A153/A153M , ASTM A307, ASTM F568M, and ASTM A27/A27M.
2.3.2.1 Guides
Fabricate curtain jamb guides from the manufacturer's standard angles or channels of same material and finish as curtain slats unless otherwise indicated. Provide guides with sufficient depth and strength to retain curtain, and to withstand loading. Ensure curtain operates smoothly.
Slot bolt holes for track adjustment.
Ensure guides are roll-formed steel channel bolted to angle or structural grade, three angle assembly of steel to form a slot of sufficient depth to retain curtains in guides to achieve 20 psf windload standard. Guides may be provided with integral windlock bars and removable bottom bar stops.
2.3.2.2 Equipment Supports
Fabricate door-operating equipment supports from the manufacturer's standard steel shapes and plates conforming to ASTM A36/A36M, galvanized in accordance with ASTM A653/A653M and ASTM A924/A924M . Size the shapes and plates in accordance with the industry standards for the size, weight, and type of door installation.
2.3.2.3 Hood
Provide a hood with a minimum 24-gauge galvanized sheet metal, flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. The hood encloses the curtain coil and counterbalance mechanism.
2.3.3 Counterbalancing Mechanism
Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted, around a steel shaft and contained in a spring barrel connected to top of curtain with barrel rings. Use grease-sealed or self-lubricating bearings for rotating members.
SECTION 08 33 23 Page 6
2.3.3.1 Brackets
Provide the manufacturer's standard mounting brackets with one located at each end of the counterbalance barrel conforming to ASTM A48/A48M.
Provide brackets of either cast iron or cold-rolled steel.
Brackets will be of 3/16-inch minimum thick steel plates, with permanently sealed ball bearings. Designed to enclose ends of coil and provide support of counterbalance pipe at each end.
2.3.3.2 Counterbalance Barrels
Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, welded or seamless carbon-steel pipe, conforming to ASTM A53/A53M. Ensure the barrel is of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats. Limit barrel deflection to not more than 0.03 inch per foot of span under full load.
a. Barrel
Provide steel pipe capable of supporting curtain load with maximum deflection of 0.03 inches per foot of width.
b. Spring Balance
Provide an oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door. Ensure that effort to operate manually operated units does not exceed 25 lbs. Provide wheel for applying and adjusting spring torque.
2.3.4 Electric Door Operators
Provide electrical wiring and door operating controls conforming to the applicable requirements of NFPA 70 .
Electric door-operator assemblies needs to be the sizes and capacities recommended and provided by the door manufacturer for specified doors.
Furnish complete assemblies with electric motors and factory-prewired motor controls, starter, gear reduction units, solenoid-operated brakes, clutch, remote-control stations, manual or automatic control devices, and accessories as required for proper operation of the doors.
Design the operators so that motors may be removed without disturbing the limit-switch adjustment and affecting the emergency auxiliary operators.
Provide a manual operator of crank-gear or chain-gear mechanisms with a release clutch to permit manual operation of doors in case of power failure. Arrange the emergency manual operator so that it may be put into and out of operation from floor level, and its use does not affect the adjustment of the limit switches. Provide an electrical or mechanical device that automatically disconnects the motor from the operating mechanism when the emergency manual operating mechanism is engaged.
2.3.4.1 Door-Operator Types
Provide an operator mounted to the inside front wall on the left or right side of door and connected to door drive shaft with drive chain and sprockets. Side room is required for this type of mounting. Wall mounted
SECTION 08 33 23 Page 7 operator can…
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