A.02.10_Amended_Technical_Specification_0001.pdf

Lower Gr ani t e Head Cover Oi l Wat er Separ at or Suppl y Cont r act W912EF19Q0005 Amend-0001

PROJECT TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

00 01 15. 00 28 LI ST OF DRAWI NGS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 00 00. 00 28 GENERAL REQUI REMENTS

01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS

01 14 00. 90 28 I NTEGRATI NG ANTI TERRORI SM ( AT) AND OPERATI ONS SECURI TY

(OPSEC)

01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS

01 78 23. 00 28 OPERATI ON, MAI NTENANCE AND WARRANTY DATA

DI VI SI ON 22 - PLUMBI NG

22 00 00. 00 28 PI PI NG, GENERAL PURPOSE

DI VI SI ON 26 - ELECTRI CAL

26 05 00. 00 28 GENERAL ELECTRI CAL WORK

26 05 19. 00 28 I NSULATED WI RE AND CABLE

26 20 00. 00 28 I NTERI OR DI STRI BUTI ON SYSTEM

DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON

35 45 02. 00 10 PUMP, DI SC TYPE

DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT

46 25 14. 00 28 COALESCI NG OI L- WATER SEPARATORS

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SECTI ON TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

SECTI ON 00 01 15. 00 28

LI ST OF DRAWI NGS

PART 1 GENERAL

1. 1 SUMMARY

1. 2 CONTRACT DRAWI NGS

1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es

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DOCUMENT 00 01 15. 00 28

SECTI ON 00 01 15. 00 28

LI ST OF DRAWI NGS

PART 1 GENERAL

1. 1 SUMMARY

Thi s sect i on l i s t s t he dr awi ngs f or t he pr oj ect pur suant t o cont r act c l ause " DFARS 252. 236- 7001, Cont r act Dr awi ngs, Maps and Speci f i cat i ons. "

1. 2 CONTRACT DRAWI NGS

Cont r act dr awi ngs ar e as f ol l ows:

FI LE NUMBER SHEET

NUMBER

DESCRIPTION REVISION

NUMBER

DATE

GDG-1-0-1/697 G-001 COVER SHEET AND LOCATI ON MAPS

GDG-1-0-1/698 G-002 I NDEX TO DRAWI NGS

GDG-1-5-1/14 S-601 STRUCTURAL MATERI AL LI ST

GDG-1-3-1/23 M-501 OI L WATER SEPARATOR I NSTALLATI ON

GDG-1-3-1/24 M-502 OI L WATER SEPARATOR DETAI LS

GDG-1-3-1/25 M-503 OI L WATER SEPARATOR HORTH WORK

PLATFORM DETAI LS

GDG-1-3-1/26 M-504 OI L WATER SEPARATOR SOUTH WORK

PLATFORM DETAI LS

GDG-1-3-1/27 M-601 MECHANI CAL MATERI AL LI ST 1 03/13/2019

GDG-1-6-1/75 E-601 OWS TANK CONTROLS PANEL SCHEMATI C

GDG-1-6-1/76 E-602 ELECTRI CAL MATERI AL LI ST

1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es

a. No For I nf or mat i on Onl y dr awi ngs ar e avai l abl e on CAD.

b. The Cont r act or assumes al l r i sks associ at ed i n usi ng el ect r oni c CAD drawings.

c. El ect r oni c copi es of CAD dr awi ngs ar e onl y avai l abl e i n Bent l ey DGN format.

d. The cont r act dr awi ngs shal l gover n i f t her e ar e any di scr epanci es bet ween t he el ect r oni c copy and t he cont r act dr awi ng. The Cont r act or shal l pr ompt l y not i f y t he Cont r act i ng Of f i cer of any di scr epanci es.

The Gover nment wi l l not be r esponsi bl e t o cor r ect t he el ect r oni c CAD

DOCUMENT 00 01 15. 00 28

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DOCUMENT 00 01 15. 00 28

SECTI ON TABLE OF CONTENTS

DI VI SI ON 22 - PLUMBI NG

SECTI ON 22 00 00. 00 28

PI PI NG, GENERAL PURPOSE

PART 1 GENERAL

1. 1 REFERENCES

1. 2 STANDARD PRODUCTS

1. 2. 1 Al t er nat i ve Qual i f i cat i ons

1. 2. 2 Ser v i ce Suppor t

1. 2. 3 Manuf act ur er ' s Namepl at e

1. 2. 4 Modi f i cat i on of Ref er ences

1. 3 TRAI NI NG OF GOVERNMENT PERSONNEL

PART 2 PRODUCTS

2. 1 PI PI NG AND TUBI NG

2. 1. 1 St ai nl ess St eel Pi pi ng

2. 1. 2 Copper Tubi ng

2. 2 VALVES

2. 2. 1 Check Val ves- - 2- 1/ 2"

2. 2. 2 St r ai ner s f or Foot Val ves

2. 2. 3 Bal l Val ves

2. 3 PUMPS

2. 3. 1 Di sc Pumps

2. 3. 2 Gear Pump

2. 4 MI SCELLANEOUS PI PI NG I TEMS

2. 4. 1 Pi pe Hanger s ( Suppor t s)

2. 4. 2 Gr ooved Pi pi ng Syst em Requi r ement s

2. 4. 3 Fl exi bl e Hose

2. 4. 4 Gauges

2. 4. 5 Tot al i zer

2. 4. 6 Fl ow Met er

2. 4. 7 Expansi on Joi nt s

2. 4. 8 Fl ange j oi nt mat er i al s

2. 4. 9 Di el ect r i c Wat er way Fi t t i ng

2. 4. 10 Fi t t i ng Mat er i al s

PART 3 EXECUTI ON

3. 1 GROOVED PI PI NG TRAI NI NG

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PI PI NG, GENERAL PURPOSE

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ASME I NTERNATI ONAL ( ASME)

ASME B16. 21 ( 2011) Nonmet al l i c Fl at Gasket s f or Pi pe Flanges

ASME B16. 11 ( 2016) For ged Fi t t i ngs, Socket - Wel di ng and Threaded

ASME B16. 15 ( 2013) Cast Copper Al l oy Thr eaded Fi t t i ngs Cl asses 125 and 250

ASME B16. 21 ( 2011) Nonmet al l i c Fl at Gasket s f or Pi pe Flanges

ASME B16. 22 ( 2013) St andar d f or Wr ought Copper and Copper Al l oy Sol der Joi nt Pr essur e Fi t t i ngs

ASME B16. 3 ( 2011) Mal l eabl e I r on Thr eaded Fi t t i ngs, Cl asses 150 and 300

ASME B16. 5 ( 2013) Pi pe Fl anges and Fl anged Fi t t i ngs:

NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d

ASME B36. 19M ( 2004; R 2015) St ai nl ess St eel Pi pe

ASME B40. 100 ( 2013) Pr essur e Gauges and Gauge Attachments

ASTM I NTERNATI ONAL ( ASTM)

ASTM A183 ( 2014) St andar d Speci f i cat i on f or Car bon St eel Tr ack Bol t s and Nut s

ASTM A403/ A403M ( 2016) St andar d Speci f i cat i on f or Wr ought Aust eni t i c St ai nl ess St eel Pi pi ng Fi t t i ngs

ASTM A449 ( 2014) St andar d Speci f i cat i on f or Hex Cap Scr ews, Bol t s, and St uds, St eel , Heat Tr eat ed, 120/ 105/ 90 ksi Mi ni mum Tensi l e St r engt h, Gener al Use

ASTM A105/ A105M ( 2014) St andar d Speci f i cat i on f or Car bon

SECTI ON 22 00 00. 00 28

St eel For gi ngs f or Pi pi ng Appl i cat i ons

ASTM A193/ A193M ( 2016) St andar d Speci f i cat i on f or Al l oy- St eel and St ai nl ess St eel Bol t i ng Mat er i al s f or Hi gh- Temper at ur e Ser vi ce and Ot her Speci al Pur pose Appl i cat i ons

ASTM A312/ A312M ( 2017) St andar d Speci f i cat i on f or Seaml ess, Wel ded, and Heavi l y Col d Wor ked Aust eni t i c St ai nl ess St eel Pi pes

ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A536 ( 1984; R 2014) St andar d Speci f i cat i on f or Duct i l e I r on Cast i ngs

Sol der Met al

ASTM B633 ( 2015) St andar d Speci f i cat i on f or El ect r odeposi t ed Coat i ngs of Zi nc on I r on and St eel

ASTM D2000 ( 2012; R 2017) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Applications

I NTERNATI ONAL ORGANI ZATI ON FOR STANDARDI ZATI ON ( I SO)

I SO 9001 ( 2008; Cor r 1 2009) Qual i t y Management Syst ems- Requi r ement s

MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS

I NDUSTRY ( MSS)

MSS SP- 110 ( 2010) Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends

MSS SP- 25 ( 2013) St andar d Mar ki ng Syst em f or Val ves, Fi t t i ngs, Fl anges and Uni ons

MSS SP- 58 ( 1993; Reaf f i r med 2010) Pi pe Hanger s and Suppor t s - Mat er i al s, Desi gn and Manuf act ur e, Sel ect i on, Appl i cat i on, and Installation

MSS SP- 67 ( 2017) But t er f l y Val ves

MSS SP- 80 ( 2013) Br onze Gat e, Gl obe, Angl e and Check Valves

1. 2 STANDARD PRODUCTS

Speci f i ed mat er i al s and equi pment shal l be st andar d pr oduct s of a manuf act ur er r egul ar l y engaged i n t he manuf act ur e of such pr oduct s.

Speci f i ed equi pment shal l essent i al l y dupl i cat e equi pment t hat has per f or med sat i sf act or i l y at l east t wo year s pr i or t o t he due dat e f or

SECTI ON 22 00 00. 00 28

r ecei pt of quot es. St andar d pr oduct s shal l have been i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s pr i or t o t hi s due dat e. The 2- year use shal l i ncl ude appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze. The pr oduct shal l have been f or sal e on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es dur i ng t he 2 year per i od.

1. 2. 1 Al t er nat i ve Qual i f i cat i ons

Pr oduct s havi ng l ess t han a t wo- year f i el d ser vi ce r ecor d wi l l be accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on f or not l ess t han 6000 hour s, excl usi ve of t he manuf act ur er ' s f act or y or l abor at or y t est s, can be shown.

1. 2. 2 Ser vi ce Suppor t

The equi pment i t ems shal l be suppor t ed by ser vi ce or gani zat i ons. Submi t a cer t i f i ed l i s t of qual i f i ed per manent ser vi ce or gani zat i ons f or suppor t of t he equi pment whi ch i ncl udes t hei r addr esses and qual i f i cat i ons. These ser vi ce or gani zat i ons shal l be r easonabl y conveni ent t o t he equi pment i nst al l at i on and abl e t o r ender sat i sf act or y ser vi ce t o t he equi pment on a r egul ar and emer gency basi s dur i ng t he war r ant y per i od of t he cont r act .

1. 2. 3 Manuf act ur er ' s Namepl at e

Each i t em of equi pment shal l have a namepl at e bear i ng t he manuf act ur er ' s name, addr ess, model number , and ser i al number secur el y af f i xed i n a conspi cuous pl ace; t he namepl at e of t he di st r i but i ng agent wi l l not be acceptable.

1. 2. 4 Modi f i cat i on of Ref er ences

I n each of t he publ i cat i ons r ef er r ed t o her ei n, consi der t he advi sor y pr ovi s i ons t o be mandat or y, as t hough t he wor d, " shal l " had been subst i t ut ed f or " shoul d" wher ever i t appear s. I nt er pr et r ef er ences i n t hese publ i cat i ons t o t he " aut hor i t y havi ng j ur i sdi ct i on" , or wor ds of s i mi l ar meani ng, t o mean t he Cont r act i ng Of f i cer .

1. 3 TRAI NI NG OF GOVERNMENT PERSONNEL

When speci f i ed i n ot her sect i ons, f ur ni sh t he ser v i ces of compet ent i nst r uct or s t o gi ve f ul l i nst r uct i on t o t he desi gnat ed Gover nment per sonnel i n t he adj ust ment , oper at i on, and mai nt enance, i nc l udi ng per t i nent saf et y r equi r ement s, of t he speci f i ed equi pment or syst em. I nst r uct or s shal l be t hor oughl y f ami l i ar wi t h al l par t s of t he i nst al l at i on and shal l be t r ai ned i n oper at i ng t heor y as wel l as pr act i cal oper at i on and mai nt enance wor k.

See SECTI ON 01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS, par agr aph TRAI NI NG.

PART 2 PRODUCTS

2. 1 PI PI NG AND TUBI NG

2. 1. 1 St ai nl ess St eel Pi pi ng

St ai nl ess st eel pi pe i nt ended f or gener al cor r osi ve ser vi ce shal l meet t he r equi r ement s of ASTM A312/ A312M, Gr ade TP304, Schedul e 10S wi t h di mensi ons conf or mi ng t o ASME B36. 19M.

SECTI ON 22 00 00. 00 28

2. 1. 2 Copper Tubi ng

Copper t ubi ng shal l conf or m t o ASTM B88, Type K.

2. 2 VALVES

Val ves shal l be pr ovi ded on suppl i es t o equi pment and f i x t ur es. Val ves 2- 1/ 2 i nches and smal l er shal l be br onze wi t h t hr eaded bodi es f or pi pe and sol der - t ype connect i ons f or t ubi ng, except as i ndi cat ed. Val ves 3 i nches and l ar ger shal l have f l anged bodi es. Pr essur e r at i ngs shal l be based upon t he appl i cat i on. Val ves shal l be f act or y t est ed and shal l come f r om a manuf act ur er t hat i s r egi st er ed wi t h I SO 9001. Gr ooved end val ves may be pr ovi ded i f t he manuf act ur er cer t i f i es t hat t he val ves meet t he per f or mance r equi r ement s of appl i cabl e MSS st andar d. Manual l y oper at ed val ves shal l be capabl e of bei ng l ocked f or l ockout / t agout pur poses. Val ves shal l conf or m t o t he f ol l owi ng st andar ds:

Description Standard

Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends

MSS SP- 110

Ai r - Rel ease, Ai r / Vacuum, and Combi nat i on Ai r Val ves f or Wat er and Wast ewat er Service

ANSI / AWWA C512- 15

But t er f l y Val ves MSS SP- 67

Br onze Gat e, Gl obe, Angl e, and Check Valves

MSS SP- 80

2. 2. 1 Check Val ves- - 2- 1/ 2"

The 2- 1/ 2" check val ves shal l be Val - Mat i c Sur gebust er or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent char act er i st i cs:

The val ve body shal l be f ul l f l ow equal t o t he nomi nal pi pe di amet er at al l poi nt s t hr ough t he val ve.

The val ve shal l come wi t h t op and bot t om NPT por t s f or sampl i ng, pr essur e t est i ng, and r emovi ng sedi ment .

The val ve shal l cont ai n a di sc accel er at or t hat shal l be of one pi ece const r uct i on and pr ovi de r api d c l osur e of t he val ve i n hi gh head appl i cat i ons. The di sc accel er at or shal l be encl osed wi t hi n t he val ve and shal l be f i el d adj ust abl e and r epl aceabl e wi t hout r emoval of t he val ve f r om t he l i ne. The di sc accel er at or shal l be secur el y hel d i n pl ace capt ur ed bet ween t he cover and di sc. I t shal l be f or med wi t h a l ar ge r adi us t o al l ow smoot h movement over t he di sc sur f ace.

The val ve shal l come wi t h a backf l ow act uat or t o al l ow t he val ve t o be opened f or pr i mi ng.

2. 2. 2 St r ai ner s f or Foot Val ves

St r ai ner s shal l have an open ar ea r at i o of 3 t o 1 ver sus t he nomi nal pi pe size.

2. 2. 3 Bal l Val ves

Bal l val ves shal l be Apol l o br and or appr oved equal wi t h t he f ol l owi ng sal i ent char act er i st i cs: t wo pi ece, f ul l por t desi gn, adj ust abl e st em packi ng nut .

2. 3 PUMPS

Each t ur bi ne pi t shal l have a c l ose- coupl ed di sc pump. The pi pe gal l er y shal l have an oi l s t or age gear pump.

2. 3. 1 Di sc Pumps

Di sc pumps shal l be i n accor dance wi t h sect i ons 35 45 02. 00 10 PUMP, DI SC TYPE. Mot or s and associ at ed el ect r i cal component s shal l be i n accor dance wi t h sect i on 26 20 00. 00 28 I NTERI OR DI STRI BUTI ON SYSTEM.

2. 3. 2 Gear Pump

The gear pump shal l have a capaci t y of appr oxi mat el y 9 gpm at 50 psi g. The pump shal l be of t he posi t i ve di spl acement i nt er nal gear t ype desi gned f or use wi t h f l ui d v i scosi t i es up t o 250 cent i poi se and a speci f i c gr avi t y of appr oxi mat el y 0. 7 - 0. 9. The pump shal l be const r uct ed wi t h a st eel or cast i r on ext er i or wi t h br onze bushi ngs, st eel shaf t , and Vi t on mechani cal seal s and i ncl ude an i nt er nal r el i ef val ve set at 75 psi g. The i nl et and out l et of t he pump shal l be FNPT si zed f or t he appl i cat i on. The pump shal l be abl e t o pr i me i t sel f t hr ough t he suct i on pi pi ng wi t hout damage. The pump shal l have a smal l f oot pr i nt and be di r ect l y coupl ed t o t he mot or .

2. 4 MI SCELLANEOUS PI PI NG I TEMS

2. 4. 1 Pi pe Hanger s ( Suppor t s)

Provide MSS SP- 58 Type 1 wi t h adj ust abl e t ype st eel suppor t r ods, except as speci f i ed or i ndi cat ed ot her wi se. Pr ovi de at t achment t o concr et e wi t h Type 18 i nser t or dr i l l ed expansi on anchor . Al l hanger s and suppor t s shal l be i n accor dance wi t h MSS SP- 58.

2. 4. 2 Gr ooved Pi pi ng Syst em Requi r ement s

Pipe: ASTM A312/ A312M, Type 304/ 304L or 316/ 316L, Schedul e 10.

Mechani cal Coupl i ngs: These shal l be Vi ct aul i c Ser i es 89 or 107H or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs:

Manuf act ur ed i n t wo segment s of cast duct i l e i r on, conf or mi ng t o ASTM A536.

Gasket s shal l be pr essur e- r esponsi ve synt het i c r ubber , gr ade T ( Ni t r i l e) , conf or mi ng t o ASTM D2000. Mechani cal coupl i ng bol t s shal l be z i nc pl at ed ( ASTM B633) heat t r eat ed car bon st eel t r ack head conf or mi ng t o ASTM A449 and ASTM A183, mi ni mum t ensi l e st r engt h 110, 000 psi ( 758450 kPa) .

Fl ange Adapt er s: For use wi t h gr ooved end pi pe and f i t t i ngs, f or mat i ng t o ANSI Cl ass 125 f l anged component s.

Gr ooved End Fi t t i ngs: Fi t t i ngs shal l be manuf act ur ed of st ai nl ess st eel conf or mi ng t o ASTM A403/ A403M, WPW, WPW/ S9, or CR/ S9, or shal l be f abr i cat ed f r om st ai nl ess st eel pi pe conf or mi ng t o ASTM A312/ A312M, wi t h f act or y gr ooved ends. Fi t t i ngs shal l be t ype 304/ 304L or 316/ 316L st ai nl ess steel.

Gr ooved Bal l Val ves: These shal l be Vi ct aul i c Ser i es 726S or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs: Gr ade CF8M st ai nl ess st eel body, 316 st ai nl ess st eel bal l and st em, TFE seat s, f l uor oel ast omer seal s, st andar d por t , t wo- pi ece val ve.

Gr ooved Check Val ves: These shal l be Vi ct aul i c Ser i es 415 or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs: Gr ade CF8M st ai nl ess st eel body, PTFE seal s wi t h met al seat .

Gr ooved But t er f l y Val ves: These shal l be Vi ct aul i c Ser i es 461 or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs. Gr ade CF8M st ai nl ess st eel body, ni t r i l e seal s and seat , 10 posi t i on handl e, f i ber gl ass and 316 st ai nl ess st eel bear i ngs wi t h TFE l i ni ng.

2. 4. 3 Fl exi bl e Hose

A 1" f l exi bl e hose shal l be used t o convey wast e oi l t o a 55 gal l on dr um.

The wor ki ng pr essur e of t he hose shal l be not l ess t han 250 psi g and t he bur st pr essur e shal l be not l ess t han 1, 000 psi g. The hose shal l have a mi ni mum bend r adi us of not gr eat er t han 12 i nches. The hose shal l mai nt ai n i t s wor ki ng pr oper t i es t hr ough a t emper at ur e r ange of 0° F t o 200° F. The hose shal l be compat i bl e wi t h a wi de r ange of I SO 100 t ur bi ne oi l s , gr eases and ot her l ubr i cant s. The hose shal l be equi pped wi t h per manent l y at t ached end f i t t i ngs whi ch do not det r act f r om t he per f or mance of t he hose. The f i t t i ngs shal l have MNPT ends.

2. 4. 4 Gauges

Pr essur e and Vacuum I ndi cat i ng Di al Type - El ast i c El ement : ASME B40. 100.

Gauges shal l i nc l ude gauge val ves wi t h t est connect i ons f or cal i br at i on.

2. 4. 5 Totalizer

A posi t i ve di spl acement magnetic t ot al i zer shal l be pr ovi ded t o measur e t he amount of oi l i n gal l ons. I t shal l be s i zed t o mat ch a pump capaci t y of 9 gpm. A f i l t er shal l be pr ovi ded t o be i nst al l ed upst r eam of t he pump i n accor dance wi t h t he t ot al i zer manuf act ur er ' s r equi r ement s.

2. 4. 6 Fl ow Met er

Fl ow met er s shal l be McCr omet er Dur a Mag or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent char act er i st i cs:

Bat t er y power ed wi t h 5- year bat t er y l i f e

I nt er nal dat al ogger wi t h 5 year s of dat a st or age

4- 20mA, pul se, and t el emet r y r eady out put opt i ons

I P 67 r at ed conver t er encl osur e

2. 4. 7 Expansi on Joi nt s

Expansi on j oi nt s shal l be Vi ct aul i c st y l e 150 or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent char act er i st i cs:

Gr ooved end f i t t i ngs

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Pr ovi des up t o 3" of axi al end movement

Ni t r i l e gr ade gasket

Rat ed f or pr essur es up t o 350 psi

2. 4. 8 Fl ange j oi nt mat er i al s

Fl ange Gasket s: Gasket s shal l be made of non- asbest os mat er i al i n accor dance wi t h ASME B16. 21. Gasket s shal l be f l at , 1/ 16 i nch t hi ck, and cont ai n Ar ami d f i ber s bonded wi t h Ni t r o But adi ene Rubber ( NBR) . Gasket s shal l be t he f ul l f ace or sel f cent er i ng f l at r i ng t ype.

Fl anged f i t t i ngs i ncl udi ng, but not l i mi t ed t o, f l anges, bol t s, nut s and bol t pat t er ns shal l be i n accor dance wi t h ASME B16. 5 c l ass 150 and shal l have t he manuf act ur er ' s t r ademar k af f i xed i n accor dance wi t h MSS SP- 25.

Fl ange mat er i al shal l conf or m t o ASTM A105/ A105M. Bol t s shal l be hi gh st r engt h or i nt er medi at e st r engt h wi t h mat er i al conf or mi ng t o ASTM A193/ A193M. Fl anges i dent i f i ed as di el ect r i c shal l have f ul l - f aced gasket s and i sol at i ng s l eeves and washer s f or t he f ast ent er s t hat ar e speci f i cal l y desi gned t o pr event cur r ent f l ow bet ween di ssi mi l ar met al s.

Di el ect r i c f l anges shal l have pr essur e and t emper at ur e r at i ng equal t o or gr eat er t han t hat speci f i ed above

2. 4. 9 Di el ect r i c Wat er way Fi t t i ng

The di el ect r i c wat er way f i t t i ng shal l be Vi ct aul i c st y l e 647 or appr oved equal and shal l have t he f ol l owi ng sal i ent char act er i st i cs: speci f i cal l y desi gned t o pr event cur r ent f l ow bet ween st ai nl ess st eel pi pi ng t o copper t ubi ng wi t h one f i t t i ng, desi gned f or pr essur es up t o 300 psi .

2. 4. 10 Fi t t i ng Mat er i al s

Fi t t i ng mat er i al s f or pi pi ng shal l be as f ol l ows:

St eel : ASME B16. 11 St eel Pi pe Ni ppl es: ASTM A53/ A53M I r on: ASME B16. 3 Copper : ASME B16. 22 Br ass: ASME B16. 15

PART 3 EXECUTI ON

3. 1 GROOVED PI PI NG TRAI NI NG

A f act or y t r ai ned f i el d r epr esent at i ve ( di r ect empl oyee) shal l pr ovi de on- si t e t r ai ni ng f or t he gover nment i n t he pr oper use of gr oovi ng t ool s, appl i cat i on of gr oove, and i nst al l at i on of gr ooved pi pi ng pr oduct s.

- - End of Sect i on - -

SECTI ON 22 00 00. 00 28

SECTI ON TABLE OF CONTENTS

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 00. 00 28

GENERAL ELECTRI CAL WORK

PART 1 GENERAL

1. 1 REFERENCES

1. 2 DEFI NI TI ONS

PART 2 PRODUCTS

2. 1 CONDUI T AND FI TTI NGS

2. 1. 1 Ri gi d Met al l i c Condui t

2. 1. 1. 1 Ri gi d, Thr eaded Zi nc- Coat ed St eel Condui t

2. 1. 2 Li qui d- Ti ght Fl exi bl e Met al Condui t , St eel

2. 1. 3 Fi t t i ngs f or Ri gi d Met al Condui t and I MC

2. 1. 4 Fi t t i ngs f or Fl exi bl e Met al Condui t

2. 2 LEVEL MONI TORI NG SYSTEM

2. 3 VALVE ELECTRI C ACTUATOR

2. 4 DI STRI BUTI ON TRANSFORMER

2. 5 CONTROL TRANSFORMER

2. 6 MOTORS

2. 6. 1 Pr emi um Ef f i c i ency Pol yphase Mot or s

2. 6. 2 Mot or Si zes

2. 6. 3 Mot or Wi r es and Cabl es

2. 6. 3. 1 Fl exi bl e Connect i on

2. 7 DI SCONNECT SWI TCH

2. 8 CONTROL/ DI STRI BUTI ON PANEL

2. 8. 1 Mot or St ar t er s

2. 8. 2 Cont r ol Wi r i ng

2. 8. 3 Cont r ol Ci r cui t Ter mi nal Bl ocks

2. 8. 3. 1 Types of Ter mi nal Bl ocks

2. 8. 4 Cont r ol Ci r cui t s

2. 8. 4. 1 Cont r ol Rel ays

2. 8. 4. 2 Ti mer Rel ays

2. 8. 5 DI N Rai l Ci r cui t Br eaker s

2. 8. 6 Pushbut t on

2. 8. 7 I ndi cat i ng Li ght s

2. 9 EMERGENCY STOP CONTROL STATI ON

2. 10 MOLDED CASE CI RCUI T BREAKER

2. 11 LOCKOUT REQUI REMENTS

PART 3 EXECUTI ON

3. 1 PREPARATI ON

- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON 26 05 00. 00 28

SECTI ON 26 05 00. 00 28

GENERAL ELECTRI CAL WORK

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN NATI ONAL STANDARDS I NSTI TUTE ( ANSI )

ANSI C80. 1 ( 1994) Ri gi d St eel Condui t - Zi nc Coat ed

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE St ds Di ct i onar y ( 2009) I EEE St andar ds Di ct i onar y: Gl ossar y of Ter ms & Def i ni t i ons

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA I CS 4 ( 2015) Appl i cat i on Gui del i ne f or Ter mi nal Blocks

NEMA MG 1 ( 2016; SUPP 2016) Mot or s and Gener at or s

NEMA MG 10 ( 2017) Ener gy Management Gui de f or Sel ect i on and Use of Fi xed Fr equency Medi um AC Squi r r el - Cage Pol yphase I nduct i on Mot or s

U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)

29 CFR 1910. 147 The Cont r ol of Hazar dous Ener gy ( Lock Out / Tag Out )

UNDERWRI TERS LABORATORI ES ( UL)

UL 360 ( 2013; Repr i nt May 2018) UL St andar d f or Saf et y Li qui d- Ti ght Fl exi bl e Met al Condui t

UL 506 ( 2017) UL St andar d f or Saf et y Speci al t y Transformers

UL 508 ( 2018) UL St andar d f or I ndust r i al Cont r ol Equipment

UL 514B ( 2012; Repr i nt Nov 2014) Condui t , Tubi ng and Cabl e Fi t t i ngs

UL 6 ( 2007; Repr i nt Nov 2014) El ect r i cal Ri gi d Met al Condui t - St eel

SECTI ON 26 05 00. 00 28

1. 2 DEFINITIONS

a. Unl ess ot her wi se speci f i ed or i ndi cat ed, el ect r i cal and el ect r oni cs t er ms used i n t hese speci f i cat i ons, and on t he dr awi ngs, ar e as def i ned in I EEE St ds Di ct i onar y.

b. The t echni cal sect i ons r ef er r ed t o her ei n ar e t hose speci f i cat i on sect i ons t hat descr i be pr oduct s, i nst al l at i on pr ocedur es, and equi pment oper at i ons and t hat r ef er t o t hi s sect i on f or det ai l ed descr i pt i on of submi t t al t ypes.

PART 2 PRODUCTS

2. 1 CONDUI T AND FI TTI NGS

Al l condui t i nst al l ed shal l be r i gi d met al condui t ( RMC) unl ess ot her wi se not ed. Except i ons i ncl ude mot or t er mi nal connect i ons whi ch shal l be f l exi bl e l i qui d- t i ght met al condui t . Condui t s i ze shal l be as l i s t ed i n dr awi ngs. Al l condui t and associ at ed f i t t i ngs pr ovi ded shal l conf or m t o t he following:

2. 1. 1 Ri gi d Met al l i c Condui t

2. 1. 1. 1 Ri gi d, Thr eaded Zi nc- Coat ed St eel Condui t

ANSI C80. 1, UL 6.

2. 1. 2 Li qui d- Ti ght Fl exi bl e Met al Condui t , St eel

UL 360.

2. 1. 3 Fi t t i ngs f or Ri gi d Met al Condui t and I MC

Thr eaded- t ype. Spl i t coupl i ngs unaccept abl e.

2. 1. 4 Fi t t i ngs f or Fl exi bl e Met al Condui t

UL 514B. Fer r ous f i t t i ngs shal l be cadmi um- or z i nc- coat ed i n accor dance with UL 514B.

2. 2 LEVEL MONI TORI NG SYSTEM

Oi l l evel moni t or i ng syst em shal l consi st s of f l oat swi t ch consi st i ng of at l est one SPST cont act desi gned f or wet sumps and t anks. Fl oat swi t ch shal l be abl e t o oper at e wi t h . 9 speci f i c gr avi t y. Level moni t or i ng syst em shal l be UL l i s t ed. Pr ovi de one Level Moni t or i ng Swi t ch f or spar e par t .

2. 3 VALVE ELECTRI C ACTUATOR

Pr ovi de one el ect r i c act uat or f or each oi l - wat er separ at or t ank i nt ake pi pi ng but t er f l y val ve. Each act uat or shoul d oper at e at 60 hz 120- V AC, have a mot or f ul l - l oad amper age of at most 1. 20 A wi t h a 90- degr ee t r avel t i me of 10 s, t wo el ect r i cal l y- i ndependent SPDT l i mi t swi t ches, and be capabl e of pr ovi di ng at l east 800 l b- i n of t or que. Pr ovi de anot her act uat or as a spar e.

2. 4 DI STRI BUTI ON TRANSFORMER

Tr ansf or mer shal l be encapsul at ed i n an encl osur e r at ed NEMA 3R and have maxi mum di mensi ons of 17" x14" x9" ( hei ght , wi dt h, dept h) . Pr ovi de f uses i n each ungr ounded pr i mar y f eeder . Pr ovi de one f used secondar y l ead wi t h t he ot her l ead gr ounded.

2. 5 CONTROL TRANSFORMER

Tr ansf or mer shal l be 240/ 480VA 60Hz pr i mar y and 120Vac 60Hz Secundar y.

Tr ansf or mer shal l be equi pt wi t h mai n f use bl ock.

2. 6 MOTORS

Pr ovi de mot or s i n accor dance wi t h t he f ol l owi ng:

a. Pr ovi de t he s i ze i n t er ms of HP, or f ul l - l oad cur r ent , or a combi nat i on of t hese char act er i st i cs, and ot her char act er i st i cs, of each mot or as i ndi cat ed on dr awi ngs and speci f i ed.

b. Det er mi ne speci f i c mot or char act er i st i cs t o ensur e pr ovi s i on of cor r ect l y s i zed st ar t er s and over l oads.

c. Rat e mot or s f or oper at i on on 480- vol t , 3- phase ci r cui t s wi t h a t er mi nal vol t age r at i ng of 460 vol t s.

d. Use mot or s desi gned t o oper at e at f ul l capaci t y wi t h vol t age var i at i on of pl us or mi nus 10 per cent of mot or vol t age r at i ng.

e. Wher e f use pr ot ect i on i s speci f i cal l y r ecommended by t he equi pment manuf act ur er , pr ovi de f used swi t ches i n l i eu of non- f used swi t ches indicated.

f . Mot or f or head cover pump shal l be r at ed f or 13-15 60-80 st ar t s per hour .

2. 6. 1 Pr emi um Ef f i c i ency Pol yphase Mot or s

Sel ect pol yphase mot or s based on hi gh ef f i c i ency char act er i st i cs r el at i ve t o t ypi cal char act er i st i cs and appl i cat i ons as l i s t ed i n NEMA MG 10. I n addi t i on, cont i nuous r at ed, pol yphase squi r r el - cage medi um i nduct i on mot or s must meet t he r equi r ement s f or pr emi um ef f i c i ency el ect r i c mot or s i n accor dance wi t h NEMA MG 1, i ncl udi ng t he NEMA f ul l l oad ef f i c i ency r at i ngs. I n except i on, f or mot or - dr i ven equi pment wi t h a mi ni mum seasonal or over al l ef f i c i ency r at i ng, such as a SEER r at i ng, pr ovi de equi pment wi t h mot or t o meet t he over al l syst em r at i ng i ndi cat ed.

2. 6. 2 Mot or Si zes

Pr ovi de mot or s i zes as i ndi cat ed on dr awi ngs f or dut y per f or med, not exceedi ng t he f ul l - l oad namepl at e cur r ent r at i ng when dr i ven equi pment i s oper at ed at speci f i ed capaci t y under most sever e condi t i ons l i kel y t o be encount er ed. When mot or s i ze pr ovi ded di f f er s f r om si ze i ndi cat ed or speci f i ed, make adj ust ment s t o wi r i ng, di sconnect devi ces, and br anch ci r cui t pr ot ect i on t o accommodat e equi pment act ual l y pr ovi ded.

2. 6. 3 Mot or Wi r es and Cabl es

Pr ovi de i nt er nal wi r i ng f or component s of packaged equi pment as an i nt egr al par t of t he equi pment . Wi r es shal l meet appl i cabl e r equi r ement s of NFPA 70 and UL f or t ype of i nst al l at i on, and conduct or speci f i ed or i ndi cat ed.

Wi r es and cabl es shal l be made of copper and XHHW- 2 t ype.

THHW cabl es shal l not be per mi t t ed i n i nst al l at i on. Wi r e and cabl es

SECTI ON 26 05 00. 00 28

manuf act ur ed mor e t han 12 mont hs pr i or t o dat e of del i ver y t o t he s i de shal l not be used. Annunci at i on and cont r ol wi r i ng s i zes shal l be as i ndi cat ed i n t he dr awi ngs, and conf or m t o t he r equi r ement s of t he sect i on speci f y i ng t he associ at ed equi pment .

2. 6. 3. 1 Fl exi bl e Connect i on

Pr ovi de l i qui d- t i ght f l exi bl e met al condui t f or equi pment subj ect t o v i br at i on, noi se t r ansmi ssi on, or movement . Pr ovi de separ at e gr ound conduct or acr oss f l exi bl e connect i on. I nst al l f l ex i bl e condui t t o al l ow 20% sl ack. Mi ni mum f l exi bl e st eel condui t shal l be 3/ 4 i nch di amet er .

2. 7 DI SCONNECT SWI TCH

Pr ovi de one 3PST ( t hr ee- pol e s i ngl e t hr ow) heavy- dut y NEMA 4x f use di sconnect swi t ch l abel ed ZQOWS f or t he gear pump mot or . The di sconnect swi t ch shal l be r at ed f or at l east 600 V AC l i ne- t o- l i ne.

2. 8 CONTROL/ DI STRI BUTI ON PANEL

pr ovi de submi t t al of al l par t s l i s t ed her ei n.

2. 8. 1 Mot or St ar t er s

Mot or s shal l be pr ovi ded wi t h a f ul l - vol t age non- r ever si bl e, t hr ee pol e mot or st ar t er assembl y. St ar t er s shal l be NEMA Si zes as i ndi cat ed and r at ed f or 480 V AC. Mot or st ar t er shal l be equi p wi t h a t her mal over l oad pr ot ect i on i n each phase, and one spar e nor mal l y open auxi l i ar y cont act , and one spar e nor mal l y c l osed auxi l i ar y cont act .

2. 8. 2 Cont r ol Wi r i ng

Pr ovi de cont r ol wi r i ng i n accor dance wi t h t he f ol l owi ng:

a. Al l cont r ol wi r e: st r anded t i nned copper swi t chboar d wi r e wi t h 600- vol t f l ame- r et ar dant i nsul at i on Type XHHW- 2.

b. Hi nge wi r e: Cl ass K st r andi ng.

c. Cur r ent t r ansf or mer secondar y l eads: not smal l er t han No. 10 AWG.

d. Cont r ol wi r e mi ni mum si ze: No. 14 AWG.

e. Power wi r i ng f or 480- vol t c i r cui t s and bel ow: t he same t ype as cont r ol wi r i ng wi t h No. 12 AWG mi ni mum si ze.

f . Pr ovi de wi r i ng and t er mi nal ar r angement on t he t er mi nal bl ocks t o per mi t t he i ndi v i dual conduct or s of each ext er nal cabl e t o be t er mi nat ed on adj acent t er mi nal poi nt s.

2. 8. 3 Cont r ol Ci r cui t Ter mi nal Bl ocks

Pr ovi de cont r ol c i r cui t t er mi nal bl ocks i n accor dance wi t h t he f ol l owi ng:

a. NEMA I CS 4.

b. Cont r ol c i r cui t t er mi nal bl ocks f or cont r ol wi r i ng: mol ded or f abr i cat ed t ype wi t h bar r i er s, r at ed not l ess t han 600 vol t s.

c. Ter mi nal s: not l ess t han No. 10 i n s i ze wi t h suf f i c i ent l engt h and space f or connect i ng at l east t wo i ndent ed t er mi nal s f or 10 AWG conduct or s t o each t er mi nal .

d. Ter mi nal ar r angement : subj ect t o t he appr oval of t he COR wi t h not l ess t han f our ( 4) spar e t er mi nal s or 10 per cent , whi chever i s gr eat er , pr ovi ded on each bl ock or gr oup of bl ocks.

e. Modul ar , pul l apar t , t er mi nal bl ocks shal l be pr ovi ded and be of t he DI N r ai l - mount ed t ype.

g. Submi t dat a showi ng t hat any pr oposed al t er nat e wi l l accommodat e t he speci f i ed number of wi r es, ar e of adequat e cur r ent - car r y i ng capaci t y, and ar e const r uct ed t o assur e posi t i ve cont act bet ween cur r ent - car r y i ng parts.

2. 8. 3. 1 Types of Ter mi nal Bl ocks

a. Shor t - Ci r cui t i ng Type: Shor t - c i r cui t i ng t ype t er mi nal bl ocks:

f ur ni shed f or al l cur r ent t r ansf or mer secondar y l eads wi t h pr ovi s i on f or shor t i ng t oget her al l l eads f r om each cur r ent t r ansf or mer wi t hout f i r st openi ng any c i r cui t . Ter mi nal bl ocks: compl y wi t h t he r equi r ement s of par agr aph CONTROL CI RCUI T TERMI NAL BLOCKS above.

b. Load Type: Load t er mi nal bl ocks r at ed not l ess t han 600 vol t s and of adequat e capaci t y: pr ovi ded f or t he conduct or s f or NEMA Si ze 3 and smal l er mot or cont r ol l er s and f or ot her power c i r cui t s. Pr ovi de t er mi nal s of ei t her t he st ud t ype wi t h cont act nut s and l ocki ng nut s or of t he r emovabl e scr ew t ype, havi ng l engt h and space f or at l east t wo i ndent ed t er mi nal s of t he s i ze r equi r ed on t he conduct or s t o be t er mi nat ed. Conduct i ng par t s bet ween connect ed t er mi nal s must have adequat e cont act sur f ace and cr oss- sect i on t o oper at e wi t hout over heat i ng. Pr ovi de each connect ed t er mi nal wi t h t he c i r cui t desi gnat i on or wi r e number pl aced on or near t he t er mi nal i n per manent cont r ast i ng col or .

2. 8. 4 Cont r ol Ci r cui t s

Cont r ol c i r cui t s : maxi mum vol t age of 120 vol t s der i ved f r om cont r ol t r ansf or mer i n same encl osur e. Tr ansf or mer s: conf or m t o UL 506.

Tr ansf or mer s: pr ovi de pr i mar i es wound f or vol t age avai l abl e and secondar y wound f or cor r ect cont r ol c i r cui t vol t age. Pr ovi de f uses i n each ungr ounded pr i mar y f eeder . Pr ovi de one f used secondar y l ead wi t h t he ot her l ead gr ounded.

2. 8. 4. 1 Cont r ol Rel ays

Cont r ol r el ays must be DPDT DI N r ai l mount ed r el ays unl ess dr awi ngs i ndi cat e a need f or mor e f or a par t i cul ar r el ay. Rel ay coi l must be r at ed f or cont i nuous oper at i on at 120 VAC. Rel ay cont act s must be r at ed f or cont i nuous oper at i on at 120 VAC or 125 VDC. Cont act s must have at l east 10 A cont i nuous cur r ent r at i ng.

2. 8. 4. 2 Ti mer Rel ays

Ther e shal l be one SPDT f l eet i ng of f t i mer r el ay f or each OWS t ank cont r ol c i r cui t . Ti mer r el ays shal l have one For m " C" cont act r at ed f or cont i nuous oper at i on at 5 A and 120 V AC. Suppl y vol t age shal l be 120 V AC and 24 V DC. Reset t i me shal l be no gr eat er t han 100 ms. I nput cur r ent shal l be no gr eat er t han 1 mA. Ter mi nal s shal l be scr ew- t ype compat i bl e wi t h #12 AWG.

Si mi l ar t o Eat on TRL04 or appr oved equal .

2. 8. 5 DI N Rai l Ci r cui t Br eaker s

Br eaker t er mi nal s shal l be UL 489 l i s t ed as sui t abl e f or t ype of conduct or used f or . Br eaker shal l be r at ed f or 240Vac and have a max i nt er r upt i ng cur r ent of at l east 10kAI C. Each br eaker shal l be pr ovi ded wi t h a l ocki ng devi ce. Br eaker shal l be Eat on FAZ t ype br eaker s or appr oved equal .

2. 8. 6 Pushbutton

Push but t ons shal l be 30. 5mm Heavy- Dut y Wat er t i ght / Oi l t i ght . Pushbut t on shal l be UL 508 l i s t ed. But t ons shal l be f l ush t ype and St ar t but t on shal l be gr een and st op but t on shal l be r ed.

2. 8. 7 I ndi cat i ng Li ght s

Pr ovi de 30. 5mm Heavy- Dut y Wat er t i ght / Oi l t i ght LED Pi l ot Panel I ndi cat or lights. Pr ovi de push- t o- t est i ndi cat or l i ght s ( gr een, r ed, and amber ) as i ndi cat ed i n pl ans. I ndi cat or l i ght s shal l be r at ed f or 120VAC f ul l vol t age and NEMA 4X. I ndi cat i ng l i ght s shal l be heavy dut y oi l t i ght t ype l i ght s.

Li ght s shal l be pr ovi ded wi t h Legend pl at e.

2. 9 EMERGENCY STOP CONTROL STATI ON

Pr ovi de and i nst al l sur f ace- mount ed emer gency st op ( E- St op) cont r ol st at i on. St at i on shal l be of Yel l ow and l i ght gr ey const r uct i on. E- St op shal l have 2 N. C. cont act s and be equi p wi t h a Red Pul l Rel ease Pushbut t on.

St at i on shal l be NEMA 4x r at ed and 600V r at ed. ABB CEPY1- 1002 or appr oved equal.

2. 10 MOLDED CASE CI RCUI T BREAKER

Br eaker shal l be a 3P 480VAC ci r cui t br eaker . Br eaker shal l have an AC i nt er r upt i ng cur r ent of at l east 14kAI C. Br eaker shal l be abl e t o oper at e i n exi st i ng SU boar ds f or t he Head cover pump br eaker cubi c l e.

2. 11 LOCKOUT REQUI REMENTS

Pr ovi de di sconnect i ng means capabl e of bei ng l ocked out f or machi nes and ot her equi pment t o pr event unexpect ed st ar t up or r el ease of st or ed ener gy i n accor dance wi t h 29 CFR 1910. 147.

PART 3 EXECUTI ON

3. 1 PREPARATION

Pr i or t o del i ver y of t he mat er i al s speci f i ed i n t hi s SECTI ON, pr ovi de t o t he KO manuf act ur er ' s i nst r uct i ons i ncl udi ng speci al pr ovi s i ons r equi r ed t o i nst al l equi pment component s and syst em packages. Speci al pr ovi s i ons i ncl ude i mpedances, hazar ds and saf et y pr ecaut i ons.

- - End of Sect i on - -

SECTI ON TABLE OF CONTENTS

DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT

SECTI ON 46 25 14. 00 28

COALESCI NG OI L- WATER SEPARATORS

PART 1 GENERAL

1. 1 REFERENCES

1. 2 SYSTEM DESCRI PTI ON

1. 2. 1 Appl i cat i ons

1. 2. 2 I nf l uent Char act er i st i cs

1. 2. 3 Per f or mance Requi r ement s

1. 3 SUBMI TTALS

1. 4 DELI VERY AND HANDLI NG

1. 4. 1 Del i ver y

1. 4. 2 Handl i ng

1. 5 QUALI TY ASSURANCE

1. 5. 1 Oi l Wat er Separ at or Suppl i er Qual i f i cat i ons

1. 5. 2 St ar t - Up Engi neer and Tr ai ni ng

PART 2 PRODUCTS

2. 1 MATERI ALS

2. 1. 1 Separ at or Cor r osi on Pr ot ect i on

2. 1. 1. 1 St eel Separ at or

2. 1. 2 I nt er nal Sur f aces

2. 1. 3 Har dwar e

2. 1. 4 Accessi bi l i t y

2. 2 SEPARATI ON CHAMBER

2. 2. 1 Li f t i ng Mechani sm

2. 2. 2 Fl anges

2. 2. 3 Wei r s

2. 2. 4 Low Poi nt and Sl udge Dr ai ns

2. 2. 5 I dent i f i cat i on Pl at es

2. 2. 6 I nst r uct i on Pl at es

2. 3 I NLET COMPARTMENT AND SOLI DS SETTLI NG CHAMBER

2. 4 OI L SEPARATI ON COMPARTMENT

2. 4. 1 Gener al

2. 4. 2 Par al l el Pl at es

2. 4. 2. 1 Coal escer Pl at e Mat er i al s of Const r uct i on

2. 4. 2. 2 Coal escer Desi gn Ef f i c i ency

2. 4. 3 Suppor t s

2. 4. 4 Baf f l es

2. 5 OUTLET COMPARTMENT

2. 6 ACCESSORI ES AND ACCESSORY EQUI PMENT

2. 7 FABRI CATI ON

2. 7. 1 Shop Hydr ost at i c Test

2. 7. 2 Reduct i on of Sol i ds

2. 7. 3 Oi l Coal esci ng Compar t ment

2. 7. 4 Wast ewat er Sampl i ng Por t

2. 7. 5 Connect i ons

SECTI ON 46 25 14. 00 28

2. 7. 6 Oi l St or age Tank

PART 3 EXECUTI ON

3. 1 I NSPECTI ON

3. 2 FI ELD QUALI TY CONTROL

3. 2. 1 Fi el d Hydr ost at i c Test

3. 2. 2 Pr eoper at i onal Test

3. 2. 2. 1 Test s

3. 2. 2. 2 Pr eoper at i onal I nvest i gat i on and Test Repor t

3. 2. 3 I n- Ser vi ce Test

3. 2. 3. 1 Anal yt i cal Met hods

3. 2. 3. 2 Test f or Cont ami nant s

3. 2. 3. 3 Sampl i ng Pr ocedur es

3. 2. 3. 4 Accept ance Cr i t er i a

- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON 46 25 14. 00 28

SECTI ON 46 25 14. 00 28

COALESCI NG OI L- WATER SEPARATORS

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)

AWWA 10084 ( 2005) St andar d Met hods f or t he Exami nat i on of Wat er and Wast ewat er

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS D1. 1/ D1. 1M ( 2015; Er r at a 1 2015; Er r at a 2 2016) St r uct ur al Wel di ng Code - St eel

ASME I NTERNATI ONAL ( ASME)

ASME B16. 5 ( 2013) Pi pe Fl anges and Fl anged Fi t t i ngs:

NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d

ASTM I NTERNATI ONAL ( ASTM)

ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel

ASTM E165/ E165M ( 2012) St andar d Pr act i ce f or Li qui d Penet r ant Exami nat i on f or Gener al I ndust r y

ASTM D4097 ( 2001; R 2010) Cont act - Mol ded Gl ass- Fi ber - Rei nf or ced Ther moset Resi n Cor r osi on- Resi st ant Tanks

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 701 ( 2015) St andar d Met hods of Fi r e Test s f or Fl ame Pr opagat i on of Text i l es and Fi l ms

SOCI ETY FOR PROTECTI VE COATI NGS ( SSPC)

SSPC SP 10/ NACE No. 2 ( 2007) Near - Whi t e Bl ast Cl eani ng

U. S. ARMY CORPS OF ENGI NEERS ( USACE)

EM 385- 1- 1 ( 2014) Saf et y and Heal t h Requi r ement s Manual

U. S. ENVI RONMENTAL PROTECTI ON AGENCY ( EPA)

EPA 600/ 4- 79/ 020 ( 1983) Met hods f or Chemi cal Anal ysi s of

Wat er and Wast es

UNDERWRI TERS LABORATORI ES ( UL)

UL 142 ( 2006; Repr i nt Jul 2013) St eel Abovegr ound Tanks f or Fl ammabl e and Combust i bl e Li qui ds

1. 2 SYSTEM DESCRI PTI ON

Pr ovi de t wo ( 2) Mer cer I nt er nat i onal , I nc. Compl i ance Mast er ( TM) Model MI - A150 Low Pr of i l e hi gh- per f or mance above gr ound par al l el - pl at e gr avi t y di spl acement oi l / wat er / sol i ds separ at or , or appr oved equal wi t h t he sal i ent char act er i st i cs as speci f i ed i n t hi s sect i on. Mat er i al s of const r uct i on shal l be car bon st eel .

1. 2. 1 Applications

The separ at or shal l r emove f r ee oi l and suspended sol i ds f r om oi l - i n- wat er mi xt ur es of f r eshwat er or i gi nat i ng f r om power gener at i on oper at i ons. The i nf l uent oi l - i n- wat er mi xt ur e wi l l be pumped t o t he uni t whi ch wi l l not be l ocat ed i n an ar ea wi t h a cor r osi ve at mospher e.

1. 2. 2 I nf l uent Char act er i st i cs

Pr ovi de oi l - wat er separ at or desi gned f or a maxi mum f l ow of 150 gal l ons per mi nut e. Oper at i ng t emper at ur es of t he i nf l uent oi l - i n- wat er mi xt ur e wi l l r ange f r om 40 t o 70 degr ees F and ambi ent ai r t emper at ur es wi l l r ange f r om 50 t o 80 degr ees F. The speci f i c gr avi t y of t he oi l at oper at i ng oi l - wat er t emper at ur es wi l l r ange f r om 0. 86 t o 0. 90. The speci f i c gr avi t y of t he f r eshwat er at oper at i ng t emper at ur es wi l l r ange f r om 0. 998 t o 0. 999. The aver age speci f i c gr avi t y of t he suspended sol i ds i s 0. 90. The i nf l uent i s f ur t her char act er i zed as f ol l ows:

Oi l - i n- Wat er Mi xt ur e Minimum TO Maximum

Tot al suspended sol i ds 4 to 17 mg/ L

Tot al gr ease and oi l 0 to 2. 1 mg/ L pH 5.5 to 6.3

Oi l dr opl et s i ze Gr eat er t han 60 mi cr ons

Whi l e t he nor mal and usual i nf l uent wi l l l i kel y be r el at i vel y f r ee of oi l , t her e i s pot ent i al f or a much hi gher concent r at i on of oi l t o ent er t he separ at or due t o a spi l l i n t he t ur bi ne pi t .

1. 2. 3 Per f or mance Requi r ement s

The gr ease and oi l concent r at i on i n t he ef f l uent f r om t he oi l - wat er separ at or shal l not exceed t he f ol l owi ng l i mi t at i ons:

Contaminants Maximum

Tot al gr ease and oi l , 30- day aver age 10 mg/ L

Tot al Suspended Sol i ds Li mi t s 30 mg/ L

To achi eve t hi s goal , i t wi l l be necessar y t o r emove al l f r ee oi l dr opl et s equal t o or gr eat er t han 60 mi cr ons per St okes Law at t emper at ur e and speci f i c gr avi t i es l i s t ed i n sect i on 2. 4. 2.

1. 3 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 06 Test Repor t s

Shop hydr ost at i c t est ; G, ME

Inspection ; G, ME

Pr eoper at i onal t est ; G, ME

Submi t i n accor dance wi t h Sect i on 01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS, par agr aph TEST REPORTS.

1. 4 DELI VERY AND HANDLI NG

1. 4. 1 Delivery

I nspect mat er i al s del i ver ed t o s i t e f or damage; unl oad wi t h mi ni mum handl i ng. I f speci al pr ecaut i ons ar e r equi r ed, pr omi nent l y and l egi bl y st enci l i nst r uct i ons f or such pr ecaut i ons on out s i de of equi pment or i t s crating.

1. 4. 2 Handling

Handl e separ at or i n such a manner as t o ensur e del i ver y t o f i nal l ocat i on i n sound, undamaged condi t i on. Take speci al car e not t o damage i nt er i or and ext er i or sur f aces of separ at or , coal esci ng pl at es, and associ at ed suppor t s and pi pe coat i ngs or l i ni ngs. Make sat i s f act or y r epai r s t o damaged mat er i al s at no cost t o Gover nment . Car r y and do not dr ag materials.

1. 5 QUALI TY ASSURANCE

1. 5. 1 Oi l Wat er Separ at or Suppl i er Qual i f i cat i ons

The oi l / wat er separ at or shal l be t he st andar d pr oduct of t he manuf act ur er ;

no speci al f abr i cat i ons shal l be accept abl e.

The oi l / wat er separ at or shal l be bui l d i n accor dance wi t h Under wr i t er s Labor at or i es ( UL) st andar ds wher ever pr act i cal , i ncl udi ng t he UL- 142 st andar d f or above gr ound t anks.

The oi l wat er separ at or manuf act ur er has over al l r esponsi bi l i t y t o suppl y t he equi pment t hat meet s t he r equi r ement s of t hi s speci f i cat i on. Thus, dur i ng st ar t - up and per f or mance eval uat i on, t he oi l wat er separ at or manuf act ur er i s t he sol e r esponsi bl e par t y. The oi l wat er separ at or manuf act ur er must suppl y a l i s t of i nst al l at i ons at whi ch oi l wat er separ at or of hi s manuf act ur e, and ones s i mi l ar t o t hose speci f i ed, have been oper at i ng f or at l east 2 year s. The component s and mat er i al s of t he oi l wat er separ at or uni t may occur at di f f er ent f aci l i t i es.

1. 5. 2 St ar t - Up Engi neer and Tr ai ni ng

Fur ni sh a compet ent st ar t - up engi neer ( i ncl udi ng t hose f r om Cont r act or ' s suppl i er s) f l uent i n t he Engl i sh l anguage who i s knowl edgeabl e and exper i enced wi t h t he i nst al l at i on and st ar t - up pr ocedur es f or oi l wat er separ at or s and t he associ at ed equi pment speci f i ed. Submi t t he st ar t - up engi neer ' s qual i f i cat i ons. When so r equest ed, t he st ar t - up engi neer i s r esponsi bl e f or pr ovi di ng compl et e and cor r ect di r ect i on dur i ng i ni t i al st ar t i ng and subsequent oper at i on of t he oi l wat er separ at or s unt i l f i el d t est s ar e compl et ed. The st ar t - up engi neer i ni t i at es separ at or syst emi nst r uct i ons f or act i ons necessar y f or pr oper r ecei pt , i nspect i on, handl i ng, uncr at i ng, assembl y, and t est i ng of equi pment . The st ar t - up engi neer conduct s t r ai ni ng on t he oper at i on and mai nt enance f eat ur es of t he oi l wat er separ at or s. See SECTI ON 01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS, par agr aph TRAI NI NG.

PART 2 PRODUCTS

2. 1 MATERIALS

Use 1/ 4 i nch mi ni mum t hi ck car bon st eel conf or mi ng t o ASTM A36/ A36M or mat er i al havi ng equi val ent st r uct ur al pr oper t i es and cor r osi on r esi st ance f or separ at or , hopper s, st at i onar y and adj ust abl e wei r s, nozzl es, f l ow di st r i but or and ener gy di ssi pat or devi ce, bol t s, seal s, st i f f ener s, washer s, separ at or cover and nut s. Suppl y mi l l cer t i f i cat es, i ncl udi ng heat t r eat i ng number s and t r aceabi l i t y . At a mi ni mum, t he t ank must be bui l t t o t he UL 142 st andar ds, as appl i cabl e. Wel d i n accor dance wi t h AWS D1. 1/ D1. 1M t o pr ovi de wat er t i ght separ at or t hat wi l l not war p or def or m under l oad. Desi gn t he t ank t o be an i ndust r i al - dut y t ank. Ther e must be no def l ect i on gr eat er t han 1/ 16 i nch i n t he ent i r e l engt h or wi dt h of t he t ank as compar ed t o t he t ank' s empt y condi t i on t o i t s oper at i ng condi t i on. Use wel der s qual i f i ed i n accor dance wi t h AWS St andar d Qual i f i cat i on Pr ocedur e. Bef or e t he f abr i cat i on st ar t s, submi t wel der s ' qual i f i cat i ons t o engi neer f or r ecor d pur poses. Gr i nd wel ds smoot h and r emove wel d spat t er . Round al l shar p edges and ot her ar eas on bot h t he i nt er i or and ext er i or of t he t ank per SSPC SP 10/ NACE No. 2 r ecommendat i ons f or pr oper pr epar at i on f or coat i ng. Gr i nd wel ds smoot h and r emove wel d spat t er . Fabr i cat e f r ee of k i nks and shar p bends i n a manner not t o r educe t he st r engt h of st eel t o a val ue l ess t han t hat i nt ended by t he desi gn.

Si ze and shape of bends shal l be uni f or m. Cl ean and f i ni sh st eel sur f aces as descr i bed i n par agr aph ent i t l ed " Separ at or Cor r osi on Pr ot ect i on. "

2. 1. 1 Separ at or Cor r osi on Pr ot ect i on

2. 1. 1. 1 St eel Separ at or

Af t er shop conduct ed hydr ost at i c t est s have been successf ul l y compl et ed, pr ovi de a MI L- DTL- 24441 coat i ng syst em t o t he i nt er i or and ext er i or sur f aces of t he separ at or . Pr i or t o shop pai nt i ng, abr asi ve bl ast c l ean t he sur f aces i n accor dance wi t h SSPC SP 10/ NACE No. 2 t o a sur f ace pr of i l e of a r ange as r ecommended by t he appr oved coat i ng manuf act ur er . Appl y pr i mer conf or mi ng t o MI L- DTL- 24441/ 1, For mul a 150 appl i ed t o a mi ni mum dr y f i l m t hi ckness of 0.