A22b_W912EE23B0011-0002 Amt No. 2.pdf
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- YAZOO COUNTY, MISSISSIPPI YAZOO CITY PUMP STATION TRASH RAKE FC/MR&T, YAZOO BASIN YAZOO RIVER
- Solicitation number
- W912EE23B0011
About this file
This document is an amendment to a solicitation for underground electrical distribution work for the Yazoo County Pump Station in Mississippi. The amendment revises specifications in Section 33 71 02 and drawing E-101. It adds directional boring of HDPE conduit as an installation method and increases the required depth for directionally bored conduits. Bid opening remains August 8, 2023 at 2:00 PM CST. No other changes are made to the required products, services, or terms of the solicitation.
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Reference Solicitation No. W912EE23B0011, for Yazoo County, Mississippi, Yazoo City Pump Station Trash Rake, FC/MR&T, Yazoo River Basin, Yazoo River, is amended as follow s:
SEE CONTINUATION PAGE FOR SUMMARY OF CHANGES.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 27-Jul-2023
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EE23B0011
X 9B. DATED (SEE ITEM 11)
06-Jul-2023
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
27-Jul-2023
CODE
VICKSBURG CONTRACTING OFFICE
4155 CLAY ST
VICKSBURG MS 39183-3435
W912EE 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W912EE23B0011
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE
The following have been added by full text:
AMENDMENT 0002
SUMMARY OF CHANGES
SPECIFICATIONS: Section 33 71 02 is revised and replaced.
DRAWINGS: Drawing E-101 is revised and replaced.
Specifications revised by this amendment have the notation "Revised by Amendment 0002" at the bottom of the page. Text added by this amendment is shown as underlined. Text deleted by this amendment is shown as overstruck.
Drawings revised by this amendment have the notation “Revised by Amendment 0002” in the title block.
The date and time of bid opening remains 8/8/2023 at 14:00 hours CST.
(End of Summary of Changes)
W912EE-23-B-0011
SECTION TABLE OF CONTENTS
DIVISION 33 - UTILITIES
SECTION 33 71 02
UNDERGROUND ELECTRICAL DISTRIBUTION
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Directional Boring Certificate of Conformance
1.3.2 Regulatory Requirements
1.3.3 Standard Products
1.3.3.1 Alternative Qualifications
1.3.3.2 Material and Equipment Manufacturing Date
PART 2 PRODUCTS
2.1 CONDUIT, DUCTS, AND FITTINGS
2.1.1 Rigid Metal Conduit
2.1.1.1 Rigid Metallic Conduit, PVC Coated
2.1.2 High Density Polyethylene (HDPE) Electrical Conduit for
Directional Boring
2.1.3 Fittings
2.1.3.1 PVC Conduit Fittings
2.2 LOW VOLTAGE INSULATED CONDUCTORS AND CABLES
2.2.1 Conductor Types
2.2.2 Conductor Material
2.2.3 Cable Marking
2.3 LOW VOLTAGE WIRE CONNECTORS AND TERMINALS
2.4 LOW VOLTAGE SPLICES
2.4.1 Heat Shrinkable Splice
2.5 TAPE
2.5.1 Insulating Tape
2.6 PULL ROPE
2.7 LOW VOLTAGE ABOVE GROUND TERMINATION PEDESTAL
PART 3 EXECUTION
3.1 INSTALLATION
3.2 CABLE INSPECTION
3.3 DIRECT BURIAL CABLE SYSTEM
3.3.1 Trenching
3.3.2 Cable Installation
3.3.3 Bends
3.3.4 Horizontal Slack
3.4 UNDERGROUND CONDUIT AND DUCT SYSTEMS
3.4.1 Requirements
3.4.2 Treatment
3.4.3 Conduit Cleaning
3.4.4 Jacking and Drilling Under Roads and Structures
SECTION 33 71 02 Page 1 Revised By Amendment 0002
3.4.5 Galvanized Conduit Concrete Penetrations
3.4.6 Multiple Conduits
3.4.7 Conduit Plugs and Pull Rope
3.4.8 Conduit and Duct Without Concrete Encasement
3.4.8.1 Encasement Under Roads and Structures
3.4.8.2 Directional Boring
3.4.9 Duct Sealing
3.5 CABLE PULLING
3.5.1 Cable Lubricants
3.6 CABLES IN UNDERGROUND STRUCTURES
3.6.1 Cable Tag Installation
3.7 CONDUCTORS INSTALLED IN PARALLEL
3.8 LOW VOLTAGE CABLE SPLICING AND TERMINATING
3.8.1 Terminating Aluminum Conductors
3.9 CABLE END CAPS
3.10 EXCAVATING, BACKFILLING, AND COMPACTING
3.11 FIELD QUALITY CONTROL
3.11.1 Performance of Field Acceptance Checks and Tests
3.11.1.1 Low Voltage Cables, 600-Volt
3.11.1.2 Grounding System
3.11.2 Follow-Up Verification
-- End of Section Table of Contents --
SECTION 33 71 02 Page 2
SECTION 33 71 02
UNDERGROUND ELECTRICAL DISTRIBUTION
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM B3 (2013) Standard Specification for Soft or Annealed Copper Wire
ASTM B8 (2011; R 2017) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft
ASTM B800 (2005; R 2021) Standard Specification for 8000 Series Aluminum Alloy Wire for Electrical Purposes-Annealed and Intermediate Tempers
ASTM B801 (2018) Standard Specification for Concentric-Lay-Stranded Conductors of 8000 Series Aluminum Alloy for Subsequent Covering or Insulation
ASTM F2160 (2016) Standard Specification for Solid Wall High Density Polyethylene (HDPE) Conduit Based on Controlled Outside Diameter (OD)
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 81 (2012) Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2021) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI C119.1 (2016) Electric Connectors - Sealed Insulated Underground Connector Systems
SECTION 33 71 02 Page 3
Rated 600 Volts
NEMA C119.4 (2011) Electric Connectors - Connectors for Use Between Aluminum-to-Aluminum or Aluminum-to-Copper Conductors Designed for Normal Operation at or Below 93 Degrees C and Copper-to-Copper Conductors Designed for Normal Operation at or Below 100 Degrees C
NEMA RN 1 (2005; R 2013) Polyvinyl-Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit
NEMA TC 7 (2016) Smooth-Wall Coilable Electrical Polyethylene Conduit
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA
20-1; TIA 20-2; TIA 20-3; TIA 20-4)
National Electrical Code
UNDERWRITERS LABORATORIES (UL)
UL 6 (2007; Reprint Sep 2019) UL Standard for Safety Electrical Rigid Metal Conduit-Steel
UL 83 (2017; Reprint Mar 2020) UL Standard for Safety Thermoplastic-Insulated Wires and Cables
UL 486A-486B (2018) UL Standard for Safety Wire Connectors
UL 510 (2020) UL Standard for Safety Polyvinyl Chloride, Polyethylene and Rubber Insulating Tape
UL 514B (2012; Reprint May 2020) Conduit, Tubing and Cable Fittings
UL 651 (2011; Reprint Mar 2020) UL Standard for Safety Schedule 40, 80, Type EB and A Rigid PVC Conduit and Fittings
UL 854 (2020) Standard for Service-Entrance Cables
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-03 Product Data
SECTION 33 71 02 Page 4
Sealing Material
Cable Supports (racks, arms and insulators);
SD-06 Test Reports
Field Acceptance Checks and Tests;
SD-07 Certificates
Directional Boring Certificate of Conformance
1.3 QUALITY ASSURANCE
1.3.1 Directional Boring Certificate of Conformance
Provide certification of compliance with the registered Professional Engineer's design requirements for each directional bore, including: HDPE conduit size and type, bend radius, elevation changes, vertical and horizontal path deviations, conductor size and type and any conductor derating due to depth of conduit. Record location and depth of all directional-bore installed HDPE conduits using Global Positioning System (GPS) recording means with "resource grade" accuracy.
1.3.2 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship must be in accordance with the mandatory and advisory provisions of IEEE C2 and NFPA 70 unless more stringent requirements are specified or indicated.
1.3.3 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products must have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period must include applications of equipment and materials under similar circumstances and of similar size. The product must have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items must be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.
1.3.3.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.3.3.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to site
SECTION 33 71 02 Page 5 are not acceptable, unless specified otherwise.
PART 2 PRODUCTS
2.1 CONDUIT, DUCTS, AND FITTINGS
2.1.1 Rigid Metal Conduit
UL 6 .
2.1.1.1 Rigid Metallic Conduit, PVC Coated
NEMA RN 1, Type A40, except that hardness must be nominal 85 Shore A durometer, dielectric strength must be minimum 400 volts per mil at 60 Hz, and tensile strength must be minimum 3500 psi.
2.1.2 High Density Polyethylene (HDPE) Electrical Conduit for Directional Boring
Smoothwall, approved/listed for directional boring, minimum Schedule 80, ASTM F2160, NEMA TC 7.
2.1.3 Fittings
2.1.3.1 PVC Conduit Fittings
UL 514B , UL 651 .
2.2 LOW VOLTAGE INSULATED CONDUCTORS AND CABLES
Insulated conductors must be rated 600 volts and conform to the requirements of NFPA 70 , including listing requirements. Wires and cables manufactured more than 24 months prior to date of delivery to the site are not acceptable. Service entrance conductors must conform to UL 854 , type
USE.
2.2.1 Conductor Types
Cable and duct sizes indicated are for copper conductors and THHN/THWN unless otherwise noted. Conductors No. 10 AWG and smaller must be solid. Conductors No. 8 AWG and larger must be stranded. Conductors No.
6 AWG and smaller must be copper. Conductors No. 4 AWG and larger may be either copper or aluminum, at the Contractor's option. Do not substitute aluminum for copper if the equivalent aluminum conductor size would exceed 500 kcmil. When the Contractor chooses to use aluminum for conductors No.
4 AWG and larger, the Contractor must: increase the conductor size to have the same ampacity as the copper size indicated; increase the conduit and pull box sizes to accommodate the larger size aluminum conductors in accordance with NFPA 70 ; ensure that the pulling tension rating of the aluminum conductor is sufficient; relocate equipment, modify equipment terminations, resize equipment, and resolve to the satisfaction of the Contracting Officer problems that are direct results of the use of aluminum conductors in lieu of copper.
2.2.2 Conductor Material
Unless specified or indicated otherwise or required by NFPA 70 , wires in conduit, other than service entrance, must be 600-volt, Type THWN/THHN conforming to UL 83 or Type XHHW. Copper conductors must be annealed
SECTION 33 71 02 Page 6 copper complying with ASTM B3 and ASTM B8. Aluminum conductors must be Type AA-8000 aluminum conductors complying with ASTM B800 and ASTM B801, and must be of an aluminum alloy listed or labeled by UL as "component aluminum-wire stock (conductor material). Type 1350 is not acceptable.
Intermixing of copper and aluminum conductors in the same raceway is not permitted.
2.2.3 Cable Marking
Insulated conductors must have the date of manufacture and other identification imprinted on the outer surface of each cable at regular intervals throughout the cable length.
Identify each cable by means of a fiber, laminated plastic, or non-ferrous metal tags in each manhole, handhole, junction box, and each terminal.
Each tag must contain the following information; cable type, conductor size, circuit number, circuit voltage, cable destination and phase identification.
Conductors must be color coded. Provide conductor identification within each enclosure where a tap, splice, or termination is made. Conductor identification must be by color-coded insulated conductors, plastic-coated self-sticking printed markers, colored nylon cable ties and plates, heat shrink type sleeves,or colored electrical tape. Control circuit terminations must be properly identified. Color must be green for grounding conductors and white for neutrals; except where neutrals of more than one system are installed in same raceway or box, other neutrals must be white with a different colored (not green) stripe for each. Color of ungrounded conductors in different voltage systems must be as follows:
a. 208/120 volt, three-phase
(1) Phase A - black
(2) Phase B - red
(3) Phase C - blue
b. 480/277 volt, three-phase
(1) Phase A - brown
(2) Phase B - orange
(3) Phase C - yellow
c. 120/240 volt, single phase: Black and red
2.3 LOW VOLTAGE WIRE CONNECTORS AND TERMINALS
Must provide a uniform compression over the entire conductor contact surface. Use solderless terminal lugs on stranded conductors.
a. For use with copper conductors: UL 486A-486B .
2.4 LOW VOLTAGE SPLICES
Provide splices in conductors with a compression connector on the conductor and by insulating and waterproofing using one of the following
SECTION 33 71 02 Page 7 methods which are suitable for continuous submersion in water and comply with ANSI C119.1 .
2.4.1 Heat Shrinkable Splice
Provide heat shrinkable splice insulation by means of a thermoplastic adhesive sealant material applied in accordance with the manufacturer's written instructions.
2.5 TAPE
2.5.1 Insulating Tape
UL 510 , plastic insulating tape, capable of performing in a continuous temperature environment of 80 degrees C.
2.6 PULL ROPE
Plastic or flat pull line (bull line) having a minimum tensile strength of 200 pounds.
2.7 LOW VOLTAGE ABOVE GROUND TERMINATION PEDESTAL
Provide copolymer polypropylene, low voltage above ground termination pedestal manufactured through an injection molding process. Pedestals must resist fertilizers, salt air environments and ultra-violet radiation. Pedestal top must be imprinted with a "WARNING" and "ELECTRIC" identification. Pedestal must contain four lay-in six port connectors.
Connectors must be NEMA C119.4 , Class "A", dual rated for aluminum or copper, and capable of terminating conductors ranging from 10 AWG to 500 kcmil. Protect each connector with a clear, hard lexan (plastic) cover.
Pedestal must be provided with rust-free material and stainless steel hardware. Pedestal must be lockable.
PART 3 EXECUTION
3.1 INSTALLATION
Install equipment and devices in accordance with the manufacturer's published instructions and with the requirements and recommendations of NFPA 70 and IEEE C2 as applicable. Use skilled labor with the appropriate state electrical license to accomplish work.
3.2 CABLE INSPECTION
Inspect each cable reel for correct storage positions, signs of physical damage, and broken end seals prior to installation. If end seal is broken, remove moisture from cable prior to installation in accordance with the cable manufacturer's recommendations.
3.3 DIRECT BURIAL CABLE SYSTEM
Cables must be buried directly in the earth below the frostline to the requirements of NFPA 70 and IEEE C2 , whichever is more stringent.
3.3.1 Trenching
Excavate trenches for direct-burial cables to provide a minimum cable cover of 24 inches below finished grade for power conductors operated at
SECTION 33 71 02 Page 8
600 volts or less, and 30 inches below finished grade for over 600 volts in accordance with IEEE C2 . When rock is encountered, remove to a depth of at least 3 inches below the cable and fill the space with sand or clean earth free from particles larger than 1/4 inch. Bottoms of trenches must be smooth and free of stones and sharp objects. Where materials in bottoms of trenches are other than sand, a 75 mm 3 inch layer of sand must be laid first and compacted to approximate densities of surrounding firm soil. Trenches must be not less than 6 inches wide, and must be in straight lines between cable markers. Bends in trenches must have a radius consistent with the cable manufacturer's published minimum cable bending radius for the cable installed.
3.3.2 Cable Installation
Unreel cables along the sides of or in trenches and carefully place on sand or earth bottoms. Pulling cables into direct-burial trenches from a fixed reel position is not permitted, except as required to pull cables through conduits under paving or railroad tracks.
Where two or more cables are laid parallel in the same trench, space cables laterally at not less than 3 inches apart, except that communication cable must be separated from power cable by a minimum distance of 12 inches.
Where direct-burial cables cross under roads or other paving exceeding 5 feet in width, such cables must be installed in ducts. Ducts must extend at least 5 feet beyond each edge of any paving and at least 5 feet beyond each side of any railroad tracks. Cables may be pulled into duct from a fixed reel where suitable rollers are provided in the trench. Where direct burial cable transitions to duct-enclosed cable, direct-burial cables must be centered in duct entrances, and a waterproof nonhardening mastic compound must be used to facilitate such centering. If paving or railroad tracks are in place where cables are to be installed, coated rigid steel conduits driven under the paving or railroad tracks may be used in lieu of concrete-encased ducts. Prevent damage to conduit coatings by providing ferrous pipe jackets or by predrilling. Where cuts are made in any paving, the paving and subbase must be restored to their original condition. Where cable is placed in duct(e.g. under paved areas, roads, or railroads), slope ducts to drain.
3.3.3 Bends
Bends in cables must have an inner radius not less than those specified in NFPA 70 for the type of cable, or manufacturer's recommendation.
3.3.4 Horizontal Slack
Leave approximately 3 feet of horizontal slack in the ground on each end of cable runs, on each side of connection boxes, and at points where connections are brought above ground. Where cable is brought above ground, leave additional slack to make necessary connections.
3.4 UNDERGROUND CONDUIT AND DUCT SYSTEMS
3.4.1 Requirements
Run conduit in straight lines except where a change of direction is necessary. Bond bare copper grounding conductor to ground rings (loops) in all manholes and to ground rings (loops) at all equipment slabs (pads).
SECTION 33 71 02 Page 9
3.4.2 Treatment
Ducts must be kept clean of concrete, dirt, or foreign substances during construction. Field cuts requiring tapers must be made with proper tools and match factory tapers. A coupling recommended by the duct manufacturer must be used whenever an existing duct is connected to a duct of different material or shape. Ducts must be stored to avoid warping and deterioration with ends sufficiently plugged to prevent entry of any water or solid substances. Ducts must be thoroughly cleaned before being laid.
Plastic ducts must be stored on a flat surface and protected from the direct rays of the sun.
3.4.3 Conduit Cleaning
As each conduit run is completed, for conduit sizes 3 inches and larger, draw a flexible testing mandrel approximately 12 inches long with a diameter less than the inside diameter of the conduit through the conduit. After which, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs. For conduit sizes less than 3 inches, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs.
3.4.4 Jacking and Drilling Under Roads and Structures
Conduits to be installed under existing paved areas which are not to be disturbed, and under roads and railroad tracks, must be zinc-coated, rigid steel, jacked into place. Where ducts are jacked under existing pavement, rigid steel conduit must be installed because of its strength. To protect the corrosion-resistant conduit coating, predrilling or installing conduit inside a larger iron pipe sleeve (jack-and-sleeve) is required. For crossings of existing railroads and airfield pavements greater than 50 feet in length, the predrilling method or the jack-and-sleeve method will be used. Separators or spacing blocks must be made of steel, concrete, plastic, or a combination of these materials placed not farther apart than 4 feet on centers. Conduits to be installed under existing paved areas and roads which are not to be disturbed shall be either directionally drilled or jack/bored. Material for conduits shall be zinc-coated rigid steel, HDPE, or as shown on the drawings.
3.4.5 Galvanized Conduit Concrete Penetrations
Galvanized conduits which penetrate concrete (slabs, pavement, and walls) in wet locations must be PVC coated and must extend from at least 2 inches within the concrete to the first coupling or fitting outside the concrete (minimum of 6 inches from penetration).
3.4.6 Multiple Conduits
Separate multiple conduits by a minimum distance of 3 inches, except that light and power conduits must be separated from control, signal, and telephone conduits by a minimum distance of 12 inches. Stagger the joints of the conduits by rows (horizontally) and layers (vertically) to strengthen the conduit assembly. Provide plastic duct spacers that interlock vertically and horizontally. Spacer assembly must consist of base spacers, intermediate spacers, ties, and locking device on top to provide a completely enclosed and locked-in conduit assembly. Install spacers per manufacturer's instructions, but provide a minimum of two
SECTION 33 71 02 Page 10 spacer assemblies per 10 feet of conduit assembly.
3.4.7 Conduit Plugs and Pull Rope
New conduit indicated as being unused or empty must be provided with plugs on each end. Plugs must contain a weephole or screen to allow water drainage. Provide a plastic pull rope having 3 feet of slack at each end of unused or empty conduits.
3.4.8 Conduit and Duct Without Concrete Encasement
Depths to top of the conduit must be not less than 24 inches below finished grade. Provide not less than 3 inches clearance from the conduit to each side of the trench. Grade bottom of trench smooth; where rock, soft spots, or sharp-edged materials are encountered, excavate the bottom for an additional 3 inches, fill and tamp level with original bottom with sand or earth free from particles, that would be retained on a 1/4 inch sieve. The first 6 inch layer of backfill cover must be sand compacted as previously specified. The rest of the excavation must be backfilled and compacted in 3 to 6 inch layers. Provide color, type and depth of warning tape as specified in Section 31 23 03.00 20 EXCAVATION, FILL AND BACKFILL.
3.4.8.1 Encasement Under Roads and Structures
Under roads, paved areas, and railroad tracks, install conduits in concrete encasement of rectangular cross-section providing a minimum of 3 inch concrete cover around ducts. Concrete encasement must extend at least 5 feet beyond the edges of paved areas and roads, and 12 feet beyond the rails on each side of railroad tracks. Depths to top of the concrete envelope must be not less than 24 inches below finished grade.
3.4.8.2 Directional Boring
HDPE conduits must be installed below the frostline and as specified herein.
For distribution voltages less than 1000 volts, depths to the top of the conduit must not be less than 48 inches in pavement- or non-pavement-covered areas. For branch circuit wiring less than 600 volts, depths to the top of the conduit must not be less than 24 inches in pavement- or non-pavement-covered areas.
3.4.9 Duct Sealing
Seal all electrical penetrations for radon mitigation, maintaining integrity of the vapor barrier, and to prevent infiltration of air, insects, and vermin.
3.5 CABLE PULLING
Test existing duct lines with a mandrel and thoroughly swab out to remove foreign material before pulling cables. Pull cables down grade with the feed-in point at the manhole or buildings of the highest elevation. Use flexible cable feeds to convey cables through manhole opening and into duct runs. Do not exceed the specified cable bending radii when installing cable under any conditions, including turnups into switches, transformers, switchgear, switchboards, and other enclosures. Cable with tape or wire shield must have a bending radius not less than 12 times the overall diameter of the completed cable. If basket-grip type
SECTION 33 71 02 Page 11 cable-pulling devices are used to pull cable in place, cut off the section of cable under the grip before splicing and terminating.
3.5.1 Cable Lubricants
Use lubricants that are specifically recommended by the cable manufacturer for assisting in pulling jacketed cables.
3.6 CABLES IN UNDERGROUND STRUCTURES
Do not install cables utilizing the shortest path between penetrations, but route along those walls providing the longest route and the maximum spare cable lengths. Form cables to closely parallel walls, not to interfere with duct entrances, and support on brackets and cable insulators. Support cable splices in underground structures by racks on each side of the splice. Locate splices to prevent cyclic bending in the spliced sheath. Install cables at middle and bottom of cable racks, leaving top space open for future cables, except as otherwise indicated for existing installations. Provide one spare three-insulator rack arm for each cable rack in each underground structure.
3.6.1 Cable Tag Installation
Install cable tags in each manhole as specified, including each splice.
Tag wire and cable provided by this contract. Install cable tags over the fireproofing, if any, and locate the tags so that they are clearly visible without disturbing any cabling or wiring in the manholes.
3.7 CONDUCTORS INSTALLED IN PARALLEL
Conductors must be grouped such that each conduit of a parallel run contains one Phase A conductor, one Phase B conductor, one Phase C conductor, and one neutral conductor.
3.8 LOW VOLTAGE CABLE SPLICING AND TERMINATING
Make terminations and splices with materials and methods as indicated or specified herein and as designated by the written instructions of the manufacturer. Do not allow the cables to be moved until after the splicing material has completely set.
3.8.1 Terminating Aluminum Conductors
a. Use particular care in making up joints and terminations. Remove surface oxides by cleaning with a wire brush or emery cloth. Apply joint compound to conductors, and use UL-listed solid aluminum connectors for connecting aluminum conductors. When connecting aluminum to copper conductors, use connectors specifically designed for this purpose.
b. Terminate aluminum conductors to copper bus either by: (1) in line splicing a copper pigtail to the aluminum conductor (copper pigtail must have a ampacity at least that of the aluminum conductor); or (2) using a circumferential compression type, aluminum bodied terminal lug UL listed for AL/CU and steel Belleville spring washers, flat washers, bolts, and nuts. Belleville spring washers must be cadmium-plated hardened steel. Install the Belleville spring washers with the crown up toward the nut or bolt head, with the concave side of the Belleville bearing on a heavy-duty, wide series flat washer of larger
SECTION 33 71 02 Page 12 diameter than the Belleville. Tighten nuts sufficient to flatten Belleville and leave in that position. Lubricate hardware with joint compound prior to making connection. Wire brush and apply joint compound to conductor prior to inserting in lug.
c. Terminate aluminum conductors to aluminum bus by using all-aluminum nuts, bolts, washers, and lugs. Wire brush and apply inhibiting compound to conductor prior to inserting in lug. Lubricate hardware with joint compound prior to making connection; if bus contact surface is unplated, scratch-brush and coat with joint compound (without grit).
3.9 CABLE END CAPS
Cable ends must be sealed at all times with coated heat shrinkable end caps. Cables ends must be sealed when the cable is delivered to the job site, while the cable is stored and during installation of the cable. The caps must remain in place until the cable is spliced or terminated.
Sealing compounds and tape are not acceptable substitutes for heat shrinkable end caps. Cable which is not sealed in the specified manner at all times will be rejected.
3.10 EXCAVATING, BACKFILLING, AND COMPACTING
Provide in accordance with NFPA 70 and Section 31 23 03.00 09 EXCAVATION, FILL AND BACKFILL.
3.11 FIELD QUALITY CONTROL
3.11.1 Performance of Field Acceptance Checks and Tests
Perform in accordance with the manufacturer's recommendations, and include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS.
3.11.1.1 Low Voltage Cables, 600-Volt
Perform tests after installation of cable, splices and terminations and before terminating to equipment or splicing to existing circuits.
a. Visual and Mechanical Inspection
(1) Inspect exposed cable sections for physical damage.
(2) Verify that cable is supplied and connected in accordance with contract plans and specifications.
(3) Verify tightness of accessible bolted electrical connections.
(4) Inspect compression-applied connectors for correct cable match and indentation.
(5) Visually inspect jacket and insulation condition.
(6) Inspect for proper phase identification and arrangement.
b. Electrical Tests
(1) Perform insulation resistance tests on wiring No. 6 AWG and larger diameter using instrument which applies voltage of approximately
SECTION 33 71 02 Page 13
1000 volts dc for one minute.
(2) Perform continuity tests to insure correct cable connection.
3.11.1.2 Grounding System
a. Visual and mechanical inspection
Inspect ground system for compliance with contract plans and specifications.
b. Electrical tests
Perform ground-impedance measurements utilizing the fall-of-potential method in accordance with IEEE 81 . On systems consisting of interconnected ground rods, perform tests after interconnections are complete. On systems consisting of a single ground rod perform tests before any wire is connected. Take measurements in normally dry weather, not less than 48 hours after rainfall. Use a portable ground resistance tester in accordance with manufacturer's instructions to test each ground or group of grounds. The instrument must be equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground rod or grounding systems under test.
Provide site diagram indicating location of test probes with associated distances, and provide a plot of resistance vs. distance.
3.11.2 Follow-Up Verification
Upon completion of acceptance checks and tests, show by demonstration in service that circuits and devices are in good operating condition and properly performing the intended function. As an exception to requirements stated elsewhere in the contract, the Contracting Officer must be given 5 working days advance notice of the dates and times of checking and testing.
.... -- End of Section --
SECTION 33 71 02 Page 14
| A22_W912EE23B0011-0002 Amt No. 2 |
| AM_0002_Specs |
| UNDERGROUND ELECTRICAL DISTRIBUTION |
| 33 71 02 - UNDERGROUND ELECTRICAL DISTRIBUTION |
| PART 1 GENERAL |
| 1.1 REFERENCES |
| 1.2 SUBMITTALS |
| 1.3 QUALITY ASSURANCE |
| 1.3.1 Directional Boring Certificate of Conformance |
| 1.3.2 Regulatory Requirements |
| 1.3.3 Standard Products |
| 1.3.3.1 Alternative Qualifications |
| 1.3.3.2 Material and Equipment Manufacturing Date |
| PART 2 PRODUCTS |
| 2.1 CONDUIT, DUCTS, AND FITTINGS |
| 2.1.1 Rigid Metal Conduit |
| 2.1.1.1 Rigid Metallic Conduit, PVC Coated |
| 2.1.2 High Density Polyethylene HDPE Electrical Conduit for Directional |
| 2.1.3 Fittings |
| 2.1.3.1 PVC Conduit Fittings |
| 2.2 LOW VOLTAGE INSULATED CONDUCTORS AND CABLES |
| 2.2.1 Conductor Types |
| 2.2.2 Conductor Material |
| 2.2.3 Cable Marking |
| 2.3 LOW VOLTAGE WIRE CONNECTORS AND TERMINALS |
| 2.4 LOW VOLTAGE SPLICES |
| 2.4.1 Heat Shrinkable Splice |
| 2.5 TAPE |
| 2.5.1 Insulating Tape |
| 2.6 PULL ROPE |
| 2.7 LOW VOLTAGE ABOVE GROUND TERMINATION PEDESTAL |
| PART 3 EXECUTION |
| 3.1 INSTALLATION |
| 3.2 CABLE INSPECTION |
| 3.3 DIRECT BURIAL CABLE SYSTEM |
| 3.3.1 Trenching |
| 3.3.2 Cable Installation |
| 3.3.3 Bends |
| 3.3.4 Horizontal Slack |
| 3.4 UNDERGROUND CONDUIT AND DUCT SYSTEMS |
| 3.4.1 Requirements |
| 3.4.2 Treatment |
| 3.4.3 Conduit Cleaning |
| 3.4.4 Jacking and Drilling Under Roads and Structures |
| 3.4.5 Galvanized Conduit Concrete Penetrations |
| 3.4.6 Multiple Conduits |
| 3.4.7 Conduit Plugs and Pull Rope |
| 3.4.8 Conduit and Duct Without Concrete Encasement |
| 3.4.8.1 Encasement Under Roads and Structures |
| 3.4.8.2 Directional Boring |
3.4.9 Duct Sealing
| 3.5 CABLE PULLING |
| 3.5.1 Cable Lubricants |
| 3.6 CABLES IN UNDERGROUND STRUCTURES |
| 3.6.1 Cable Tag Installation |
| 3.7 CONDUCTORS INSTALLED IN PARALLEL |
| 3.8 LOW VOLTAGE CABLE SPLICING AND TERMINATING |
| 3.8.1 Terminating Aluminum Conductors |
| 3.9 CABLE END CAPS |
| 3.10 EXCAVATING, BACKFILLING, AND COMPACTING |
| 3.11 FIELD QUALITY CONTROL |
| 3.11.1 Performance of Field Acceptance Checks and Tests |
| 3.11.1.1 Low Voltage Cables, 600-Volt |
| 3.11.1.2 Grounding System |
3.11.2 Follow-Up Verification
File details come from the government source that posted it. Updated .