W912DW21Q0053 Amendment 0001.pdf

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

Amendment 0001

(Please see continuation sheet)

1. CONTRACT ID CODE PAGE OF PAGES

1 2

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 14-Jul-2021

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912DW21Q0053

X 9B. DATED (SEE ITEM 11)

01-Jul-2021

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

12-Jul-2021

CODE

USA ENGINEER DISTRICT, SEATTLE

ATTN: CENWS-CT

4735 EAST MARGINAL WAY SOUTH, BLDG. 1202

SEATTLE WA 98134-2388

W912DW 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912DW21Q0053

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been added by full text:

AMENDMENT 0001

1. This amendment provides for the following changes:

a. Section 40 05 00.01 is revised (attached)

2. The attached revised sections are to be replaced in their entirety. All portions of the revised sections shall apply whether or not changes have been indicated.

3. The following inquiries are answered:

-IS THE GOVT GOING TO WANT EACH KIT MARKED AND PACKAGED WITH ALL

COMPONENTS IN THE SHIPMENT?

Yes, all shipped kits need to be labeled and contain a bill of lading for receiving purposes.

4. NOTICE: Offerors must acknowledge receipt of this amendment by number and date on offer.

(End of Summary of Changes)

CHJ Pipe Replacement Chief Joseph Dam, Bridgeport, WA

SECTION TABLE OF CONTENTS

SECTION 40 05 00.01 26

21026

GENERAL PIPING

10/07

PART 1 GENERAL

1.1 UNIT PRICES

1.1.1 Measurement

1.1.2 Payment

1.2 REFERENCES

1.3 SYSTEM DESCRIPTION

1.3.1 Performance Requirements

1.4 SUBMITTALS

1.5 DELIVERY, STORAGE, AND HANDLING

1.5.1 Unloading of Shipments

1.5.2 Kitting of Materials

1.5.3 Delivery Schedule

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.1.1 Standard Products

2.1.2 Bill of Materials for Kits

2.2 CARBON STEEL PIPING SYSTEM

2.2.1 Flanged Fittings

2.2.2 Flange Exceptions

2.3 STAINLESS STEEL PIPING SYSTEM

2.3.1 Stainless Steel Pipe

2.3.1.1 Stainless Steel Tubing

2.3.2 Stainless Steel Joints

2.3.3 Stainless Steel Fittings

2.3.4 Flange Exceptions

2.3.5 Compression Fittings for Tubing

2.3.6 Gaskets For Stainless Steel Piping

2.4 COPPER PIPING SYSTEM

2.4.1 Copper Fittings

2.4.1.1 Gaskets For Copper Piping

2.5 RUBBER/ELASTOMER PIPING SYSTEM

2.5.1 Elastomeric Hose

2.5.2 Hose Clamps

2.6 ISOLATION JOINTS AND COUPLINGS

2.6.1 Dielectric Fittings

2.7 VALVES

2.7.1 General Requirements For Valves

2.7.2 Valve Schedule

2.7.3 Ball Valves and Three Way Valves

SECTION 40 05 00.01 26 Page 1

W912DW21R0033 R0001

R0001

CHJ Pipe Replacement 21026

Section 40 05 00.01 26 Page 1

W912DW21R0033

SECTION 40 05 00.01 26

GENERAL PIPING

10/07

PART 1 GENERAL

1.1 UNIT PRICES

Measurement and payment will be based on the bill of materials and the contract payment schedules.

1.1.1 Measurement

All quantities of pipes and fittings are to be taken from the bill of materials.

1.1.2 Payment

Payment will be made at the price per linear foot listed in the bid form for the various types and sizes of piping, and will be full compensation for all pipes, joints, fittings and specialties. Payment for valves and other appurtenances will be made at the respective contract unit price for each item. Payment will include the furnishing of all material and incidentals necessary to complete the work, as specified and as shown in contract documents.

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASME INTERNATIONAL (ASME)

ASME B1.1 (2003; R 2018) Unified Inch Screw Threads (UN and UNR Thread Form)

ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)

ASME B16.10 (2017) Face-to-Face and End-to-End Dimensions of Valves

ASME B16.26 (2013) Standard for Cast Copper Alloy Fittings for Flared Copper Tubes

ASME B16.34 (2013) Valves - Flanged, Threaded and Welding End

ASME B16.5 (2013) Pipe Flanges and Flanged Fittings:

NPS 1/2 Through NPS 24 Metric/Inch Standard

ASME B18.2.2 (2015) Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

Section 40 05 00.01 26 Page 2

W912DW21R0033

ASME B36.19M (2004; R 2010) Stainless Steel Pipe

ASTM INTERNATIONAL (ASTM)

ASTM A182/A182M (2014a) Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High- Temperature Service

ASTM A269/A269M (2015; R 2019) Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General Service

ASTM A351/A351M (2018) Standard Specification for Castings, Austenitic, for Pressure-Containing Parts

ASTM A479/A479M (2019) Standard Specification for Stainless Steel Bars and Shapes for Use in Boilers and Other Pressure Vessels

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY (MSS)

MSS SP-25 (2013) Standard Marking System for Valves, Fittings, Flanges and Unions

MSS SP-114 (2018) Corrosion Resistant Pipe Fittings, Threaded and Socket Welding, Class 150 and

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 704 (2012) Standard System for the Identification of the Hazards of Materials for Emergency Response

RUBBER MANUFACTURERS ASSOCIATION (RMA)

RMA IP-2 (2009) Hose Handbook; 8th Edition

RMA IP-8 (2011) Specifications for Rubber Hose for Oil Suction and Discharge

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910 Occupational Safety and Health Standards

1.3 SYSTEM DESCRIPTION

This specification covers the requirements for the furnishing of turbine oil piping, valves, joints, and associated components to Chief Joseph Powerplant.

1.3.1 Performance Requirements

Section 40 05 00.01 26 Page 3

W912DW21R0033

The pressure ratings and materials specified represent minimum acceptable standards for piping systems. Flanges, valves, fittings and appurtenances must have a pressure rating no less than that required for the system in which they are installed.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Complete List Of Equipment And Materials; G

SD-03 Product Data

Delivery, Storage and Handling; G

Materials and Equipment; G

Pipe Schedule; G

Valve Schedule; G

SD-10 Operation and Maintenance Data

Piping and Appurtenances; G

1.5 DELIVERY, STORAGE, AND HANDLING

Materials delivered and placed in storage must be stored with protection from the weather, excessive humidity variation, excessive temperature variation, dirt, dust and/or other contaminants. Proper protection and care of material before acceptance is the Contractor's responsibility. Any material found to be damaged must be replaced at the Contractor's expense.

Handling must be in accordance with ASTM F402. Storage facilities must be classified and marked in accordance with NFPA 704. Materials must be stored with protection from puncture, dirt, grease, moisture, mechanical abrasions, excessive heat, ultraviolet (UV) radiation damage, or other damage. Pipe and fittings must be handled and stored in accordance with the manufacturer's recommendation.

1.5.1 Unloading of Shipments

Government has equipment and resources for unloading material bundled up to 5500 lbs for each lift. In the event a single piece of material or bundle is greater than 5500 lbs, contractor will be responsible for making arrangements to have the material unloaded.

1.5.2 Kitting of Materials

All components shall be combined in kits listed in section 2.1.2 and be delivered by the schedule shown in 1.5.3.

Section 40 05 00.01 26 Page 4

W912DW21R0033

1.5.3 Delivery Schedule

Delivery Contents No Later Than 1 1 x CLINs 0004, 0005, 0010, At least 50% of CLINs 0013-0018

1 x CLINs 0019-0021 100% of CLIN 0012

NTP +60 days

2 1 x CLIN 0002, 0006, 0007, 0010 2 x CLIN 0003

Previous shipment +45 days

3 Balance of CLINs 0013-0018 1 x CLINs 0020, 0021 3 x CLINs 0008, 0010 1 x CLINs 0002, 0003

Previous shipment +45 days

4 3 x CLIN 0008 2 x CLIN 0010 1x CLIN 0003

Previous shipment +45 days

5 3 x CLIN 0008 1 x CLIN 0010, 0001, 0009

Previous shipment +45 days

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Submit manufacturer's descriptive and technical literature for each piping system, including design recommendations; pressure and temperature ratings;

dimensions, type, grade and strength of pipe and fittings; thermal characteristics (coefficient of expansion and thermal conductivity); and chemical resistance to each chemical and chemical mixture in the liquid stream. Provide piping materials and appurtenances as specified and as shown on the drawings, and suitable for the service intended. Piping materials, appurtenances, and equipment supplied as part of this contract must be of equal material and ratings as the connecting pipe, new and unused except for testing equipment. Components that serve the same function and are the same size must be identical products of the same manufacturer. The general materials to be used for the piping systems must be in accordance with this section. Pipe fittings must be compatible with the applicable pipe materials.

2.1.1 Standard Products

Provide material and equipment which are the standard products of a manufacturer regularly engaged in the manufacturing of the products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Submit the following: A complete list of equipment and materials.

2.1.2 Bill of Materials for Kits

Assemble the components listed into each kit as defined by this section.

There are 30 kits total. Below is a complete BOM with quantity of components in all kits:

Section 40 05 00.01 26 Page 5

W912DW21R0033

Bill of Materials for Kits

Item Description unit

QTY

total

1 1 1/2 in Flanged Ball Valve, SS ea 17

2 1 1/2 in Socket Weld Elbow, 90°, SS ea 17

3 1 1/2 in Socket Weld Flange, SS ea 35

4 2 1/2 in socket weld elbow, 90°, SS ea 12

5 2 1/2 in Socket weld flange, SS ea 11

6 2 1/2 in Sweat flange, Cu ea 12

7 2 in ball valve, flanged, SS ea 87

8 2 in Flanged Elbow, 90°, SS ea 33

9 2 in Socket Weld Elbow, 45°, SS ea 17

10 2 in Socket weld elbow, 90°, SS ea 135

11 2 in socket weld flange, SS ea 290

12 2 in socket weld tee, SS ea 46

13 2 in Strut Clamp, SS ea 313

14 2 in Sweat flange, Cu ea 42

15 2 in Threaded flange, CS ea 1

16 3 in Socket Weld Elbow, 45°, SS ea 17

17 3 in Socket Weld Elbow, 90°, SS ea 50

18 3 in socket weld flange, SS ea 100

19 3 in socket weld flange, CS ea 10

20 3 in socket weld tee, SS ea 9

21 3 x 1 1/2 in Reducing Tee, Socket Weld, SS ea 17

22 3 x 2 in Reducing Tee, Socket Weld, SS ea 17

23 3/4 in Compression Tee, SS ea 12

24 3/4 in Compression Tube Ball Valve, SS ea 13

25 3/4 in socket weld x compression 90° elbow, SS ea 12

26 3/4 in Compression Tube to Socket Weld Straight, SS ea 2

27 3/4 in Pipe Socket Weld Ball Valve, SS ea 2

28 3/4 in Sock-o-let, SS ea 10

29 4 in Socket weld flange, SS ea 110

30 4 in socket weld flange, CS ea 23

31 4 in Strut Clamp, SS ea 310

32 4x2 1/2 in reducing socket weld tee, SS ea 12

33 4x2 in Reducing threaded flange, CS ea 1

34 4x3 in reducing socket weld tee, SS ea 10

35 Flanged 3 way valve, 2 in, SS ea 1

36 Flanged 3 way valve, 4 in, SS ea 1

37 Flanged elbow, 4 in, CS ea 1

38 Hose barb, 2 in NPT, CS ea 2

39 Hose clamp, 2 in, SS ea 30

40 Link free rags lbs 100

Section 40 05 00.01 26 Page 6

W912DW21R0033

41 2 in cam lock barbed fittings, male ea 10

42 2 in cam lock barbed fittings, female ea 10

43 Anti-seize compound lbs 48

44 Gasket for 2 in flanged connection, Dielectric ea 16

45 Gasket for 2 1/2 in flanged connection, Dielectric ea 16

46 Gasket for 4 in flanged connection, Dielectric ea 1

47 Gasket for 2 in flanged connection ea 323

48 Gasket for 3 in flanged connection ea 107

49 Gasket for 4 in flanged connection ea 196

50 2 in blind flange, SS ea 2

51 2 in flanged expansion joint, SS ea 28

52 4 in flanged expansion joint, SS ea 287

53 4 in blind flange, SS ea 216

54 4 in ball valve, flanged, SS ea 192

55 4 in socket weld tee, SS ea 1

56 2 x 3/4 in socket weld tee, SS ea 719

57 3/4 in Compression tube, adjustable run tee, SS ea 2

58 3 in Flanged Ball Valve, SS ea 1628

59 3/4 in Compression Check Valve, SS ea 1

60 Gasket for 1 1/2 in flanged connection, Dielectric ea 16

61 Gasket for 1 1/2 in flanged connection ea 16

62 1 1/2 in Socket Weld Flange, CS ea 16

2.1.2.1 Staging and spares kit, 1 total

Staging and spares kit, 1 total Item Description Unit QTY/kit

1 1 1/2 in Flanged Ball Valve, SS ea 1

2 1 1/2 in Socket Weld Elbow, 90°, SS ea 1

3 1 1/2 in Socket Weld Flange, SS ea 3

4 2 1/2 in socket weld elbow, 90°, SS ea 1

5 2 1/2 in Socket weld flange, SS ea 1

6 2 1/2 in Sweat flange, Cu ea 1

7 2 in ball valve, flanged, SS ea 2

8 2 in Flanged Elbow, 90°, SS ea 1

9 2 in Socket Weld Elbow, 45°, SS ea 1

10 2 in Socket weld elbow, 90°, SS ea 13

11 2 in socket weld flange, SS ea 5

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 75

14 2 in Sweat flange, Cu ea 1

15 2 in Threaded flange, CS ea 1

R0001 g3endwc9 Line g3endwc9 Line g3endwc9 Line g3endwc9 Rectangle g3endwc9 Rectangle g3endwc9 Rectangle

Section 40 05 00.01 26 Page 7

W912DW21R0033

16 3 in Socket Weld Elbow, 45°, SS ea 1

17 3 in Socket Weld Elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 3

19 3 in socket weld flange, CS ea 1

20 3 in socket weld tee, SS ea 1

21 3 x 1 1/2 in Reducing Tee, Socket Weld, SS ea 1

22 3 x 2 in Reducing Tee, Socket Weld, SS ea 1

23 3/4 in Compression Tee, SS ea 1

24 3/4 in Compression Tube Ball Valve, SS ea 1

25 3/4 in socket weld x compression 90° elbow, SS ea 1

26 3/4 in Compression Tube to Socket Weld Straight, SS ea 1

27 3/4 in Pipe Socket Weld Ball Valve, SS ea 1

28 3/4 in Sock-o-let, SS ea 3

29 4 in Socket weld flange, SS ea 13

30 4 in socket weld flange, CS ea 2

31 4 in Strut Clamp, SS ea 72

32 4x2 1/2 in reducing socket weld tee, SS ea 1

33 4x2 in Reducing threaded flange, CS ea 1

34 4x3 in reducing socket weld tee, SS ea 1

35 Flanged 3 way valve, 2 in, SS ea 1

36 Flanged 3 way valve, 4 in, SS ea 1

37 Flanged elbow, 4 in, CS ea 1

38 Hose barb, 2 in NPT, CS ea 2

39 Hose clamp, 2 in, SS ea 30

40 Link free rags lbs 100

41 2 in cam lock barbed fittings, male ea 10

42 2 in cam lock barbed fittings, female ea 10

43 Antiseize lbs 48

44 Gasket for 2 in flanged connection, Dielectric ea 5

45 Gasket for 2 1/2 in flanged connection, Dielectric ea 5

46 Gasket for 4 in flanged connection, Dielectric ea 1

47 Gasket for 2 in flanged connection ea 10

48 Gasket for 3 in flanged connection ea 10

49 Gasket for 4 in flanged connection ea 10

62 1 1/2 in Socket Weld Flange, CS ea 16

2.1.2.2 HO1 kit, 1 total

HO1 kit, 1 total

50 2 in blind flange, SS ea 1

7 2 in ball valve, flanged, SS ea 1

Section 40 05 00.01 26 Page 8

W912DW21R0033

51 2 in flanged expansion joint, SS ea 1

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 5

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 15

17 3 in Socket weld elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 1

52 4 in flanged expansion joint, SS ea 1

29 4 in Socket weld flange, SS ea 4

31 4 in Strut Clamp, SS ea 15

34 4x3 in reducing socket weld tee, SS ea 1

53 4 in blind flange, SS ea 1

14 2 in sweat flange, Cu ea 1

19 3 in socket weld flange, CS ea 1

47 Gasket for 2 in flanged connection ea 6

49 Gasket for 4 in flanged connection ea 4

48 Gasket for 3 in flanged connection ea 1

2.1.2.3 HO2 kit, 2 total

HO2 kit, 2 total

7 2 in ball valve, flanged, SS ea 2

51 2 in flanged expansion joint, SS ea 3

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 9

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 15

17 3 in Socket weld elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 3

29 4 in Socket weld flange, SS ea 8

31 4 in Strut Clamp, SS ea 15

34 4x3 in reducing socket weld tee, SS ea 1

30 4 in Socket weld flange, CS ea 1

14 2 in sweat flange, Cu ea 2

19 3 in socket weld flange, CS ea 1

47 Gasket for 2 in flanged connection ea 11

49 Gasket for 4 in flanged connection ea 8

Section 40 05 00.01 26 Page 9

2.1.2.4 HO3 kit, 4 total

HO3 kit, 4 total

7 2 in ball valve, flanged, SS ea 2

51 2 in flanged expansion joint, SS ea 1

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 5

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 15

17 3 in Socket weld elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 1

29 4 in Socket weld flange, SS ea 4

31 4 in Strut Clamp, SS ea 15

34 4x3 in reducing socket weld tee, SS ea 1

30 4 in socket weld flange, CS ea 1

14 2 in sweat flange, Cu ea 2

19 3 in socket weld flange, CS ea 1

47 Gasket for 2 in flanged connection ea 7

49 Gasket for 4 in flanged connection ea 5

2.1.2.5 HO4 kit, 1 total

HO4 kit, 1 total

51 2 in flanged expansion joint, SS ea 2

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 8

12 2 in socket weld tee, SS ea 2

13 2 in Strut Clamp, SS ea 15

17 3 in Socket weld elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 2

29 4 in Socket weld flange, SS ea 7

31 4 in Strut Clamp, SS ea 15

34 4x3 in reducing socket weld tee, SS ea 1

55 4 in socket weld tee, SS ea 1

30 4 in socket weld flange, CS ea 2

14 2 in sweat flange, Cu ea 3

Section 40 05 00.01 26 Page 10

W912DW21R0033

19 3 in socket weld flange, CS ea 1

47 Gasket for 2 in flanged connection ea 9

49 Gasket for 4 in flanged connection ea 7

2.1.2.6 HO5 kit, 1 total

HO5 kit, 1 total

51 2 in flanged expansion joint, SS ea 2

10 2 in socket weld elbow, 90°, SS ea 8

11 2 in Socket weld flange, SS ea 4

56 2 x 3/4 in socket weld tee, SS ea 7

13 2 in Strut Clamp, SS ea 15

52 4 in flanged expansion joint, SS ea 2

29 4 in Socket weld flange, SS ea 4

31 4 in Strut Clamp, SS ea 15

30 4 in socket weld flange, CS ea 1

14 2 in sweat flange, Cu ea 1

27 3/4 in pipe socket weld ball valve, SS ea 1

3/4 in socket weld x compression 90° elbow, SS ea

28 3/4 in Sock-o-let, SS ea 6

3/4 in Compression tube, adjustable run tee, SS ea 2

24 3/4 in Compression tube ball valve, SS ea 12

47 Gasket for 2 in flanged connection ea 6

49 Gasket for 4 in flanged connection ea 6

2.1.2.7 HO6 kit, 1 total

HO6 kit, 1 total

7 2 in ball valve, flanged, SS ea 2

51 2 in flanged expansion joint, SS ea 1

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 5

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 15

17 3 in Socket weld elbow, 90°, SS ea 1

18 3 in socket weld flange, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 1

29 4 in Socket weld flange, SS ea 4

Section 40 05 00.01 26 Page 11

W912DW21R0033

31 4 in Strut Clamp, SS ea 15

34 4x3 in reducing socket weld tee, SS ea 1

30 4 in socket weld flange, CS ea 1

14 2 in sweat flange, Cu ea 2

19 3 in socket weld flange, CS ea 1

59 3/4 in Compression Check Valve, SS ea 1

3/4 in Compression Tube to Socket Weld Straight, SS ea 1

28 3/4 in Sock-o-let, SS ea 1

47 Gasket for 2 in flanged connection ea 7

49 Gasket for 4 in flanged connection ea 5

2.1.2.8 HN1 kit, 1 total

HN1 kit, 1 total

4 2 1/2 in socket weld elbow, 90°, SS ea 1

5 2 1/2 in Socket weld flange, SS ea 1

6 2 1/2 in Sweat flange, Cu ea 1

7 2 in ball valve, flanged, SS ea 2

51 2 in flanged expansion joint, SS ea 2

10 2 in socket weld elbow, 90°, SS ea 1

11 2 in Socket weld flange, SS ea 7

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 8

14 2 in Sweat flange, Cu ea 2

23 3/4 in Compression Tee, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 2

29 4 in Socket weld flange, SS ea 6

30 4 in socket weld flange, CS ea 1

31 4 in Strut Clamp, SS ea 8

32 4x2 1/2 in reducing socket weld tee, SS ea 1

47 Gasket for 2 in flanged connection ea 8

Gasket for 2 in flanged connection, Dielectric ea 1

49 Gasket for 4 in flanged connection ea 7

Gasket for 2 1/2 in flanged connection, Dielectric ea 1

2.1.2.9 HN2 kit, 9 total

HN2 kit, 9 total

Section 40 05 00.01 26 Page 12

W912DW21R0033

Item Description Unit QTY/kit

51 2 in flanged expansion joint, SS ea 1

4 2 1/2 in socket weld elbow, 90°, SS ea 1

5 2 1/2 in Socket weld flange, SS ea 1

6 2 1/2 in Sweat flange, Cu ea 1

11 2 in Socket weld flange, SS ea 5

7 2 in ball valve, flanged, SS ea 2

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 8

14 2 in Sweat flange, Cu ea 2

23 3/4 in Compression Tee, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 1

29 4 in Socket weld flange, SS ea 4

30 4 in socket weld flange, CS ea 1

31 4 in Strut Clamp, SS ea 8

32 4x2 1/2 in reducing socket weld tee, SS ea 1

47 Gasket for 2 in flanged connection ea 6

Gasket for 2 in flanged connection, Dielectric ea 1

49 Gasket for 4 in flanged connection ea 5

2.1.2.10 HN3 kit, 1 total

HN3 kit, 1 total

7 2 in ball valve, flanged, SS ea 2

51 2 in flanged expansion joint, SS ea 1

11 2 in Socket weld flange, SS ea 5

12 2 in socket weld tee, SS ea 1

13 2 in Strut Clamp, SS ea 8

4 2 1/2 in socket weld elbow, 90°, SS ea 1

6 2 1/2 in Sweat flange, Cu ea 1

14 2 in Sweat flange, Cu ea 2

23 3/4 in Compression Tee, SS ea 1

54 4 in ball valve, flanged, SS ea 1

52 4 in flanged expansion joint, SS ea 1

29 4 in Socket weld flange, SS ea 4

30 4 in socket weld flange, CS ea 1

31 4 in Strut Clamp, SS ea 8

32 4x2 1/2 in reducing socket weld tee, SS ea 1

53 4 in blind flange, SS ea 1

Section 40 05 00.01 26 Page 13

W912DW21R0033

50 2 in blind flange, SS ea 1

47 Gasket for 2 in flanged connection ea 5

Gasket for 2 in flanged connection, Dielectric ea 1

49 Gasket for 4 in flanged connection ea 4

2.1.2.11 P kit, 8 total

P kit, 8 total

1 1 1/2 in Flanged Ball Valve, SS ea 2

2 1 1/2 in Socket Weld Elbow, 90°, SS ea 2

3 1 1/2 in Socket Weld Flange, SS ea 4

7 2 in ball valve, flanged, SS ea 6

8 2 in Flanged Elbow, 90°, SS ea 4

9 2 in Socket Weld Elbow, 45°, SS ea 2

10 2 in Socket Weld elbow, 90°, SS ea 13

11 2 in Socket weld flange, SS ea 21

12 2 in socket weld tee, SS ea 3

58 3 in Flanged Ball Valve, SS ea 2

16 3 in Socket Weld Elbow, 45°, SS ea 2

17 3 in Socket Weld Elbow, 90°, SS ea 5

18 3 in socket weld flange, SS ea 11

20 3 in socket weld tee, SS ea 1

21 3 x 1 1/2 in Reducing Tee, Socket Weld, SS ea 2

22 3 x 2 in Reducing Tee, Socket Weld, SS ea 2

47 Gasket for 2 in flanged connection ea 21

48 Gasket for 3 in flanged connection ea 11

49 Gasket for 4 in flanged connection ea 9

Gasket for 1 1/2 in flanged connection, Dielectric ea 2

61 Gasket for 1 1/2 in flanged connection ea 2

2.2 CARBON STEEL PIPING SYSTEM

2.2.1 Flanged Fittings

The internal diameter bores of flanges and flanged fittings must be the same as that of the associated pipe. The flanges must be socket welding type.

Flanges and flanged fittings must be ASTM A105/A105M, faced and drilled to ASME B16.5 Class 150 with a flat face, unless otherwise noted.

2.2.2 Flange Exceptions

Section 40 05 00.01 26 Page 14

W912DW21R0033

Flanges of a nominal 1.5" diameter shall have all the same requirements listed in this section except being Class 300.

2.3 STAINLESS STEEL PIPING SYSTEM

2.3.1 Stainless Steel Pipe

Stainless steel pipe intended for general corrosive service must meet the requirements of ASTM A312/A312M Grade TP304L, welded, Schedule 40 in accordance with the bill of materials with dimensions conforming to ASME B36.19M.

2.3.1.1 Stainless Steel Tubing

Stainless steel tubing must meet the requirements of ASTM A269, welded, Grade TP304L with ¾ inch nominal size and wall thickness between 0.035 inch and 0.065 inchin accordance with Pipe Schedule.

2.3.2 Stainless Steel Joints

All stainless steel piping elbows and tees must be socket welding type.

Tubing must be joined using compression fittings.

2.3.3 Stainless Steel Fittings

The all fittings must be socket welding type. Flanges and flanged fittings must be ASTM A351/A351M Grade CF3, Class 150, drilled to ASME B16.5 with a flat face, unless otherwise noted.

2.3.4 Flange Exceptions

Flanges of a nominal 1.5" diameter shall have all the same requirements listed in this section except being Class 300.

2.3.5 Compression Fittings for Tubing

Compression fittings must be of ASTM A479/A479M stainless steel, Grade TP316, nuts, ferrules and bodies rated to a minimum 195 psig. Threads must be straight conforming to ASME B1.1.

2.3.6 Gaskets For Stainless Steel Piping

Gaskets listed in ASME B16.5, Annex E, Group 1a may be used with any flange rating class and bolting.

2.4 COPPER PIPING SYSTEM

2.4.1 Copper Fittings

Flanges and flanged fittings must be faced and drilled Class 150 in accordance with ASME B16.5.

2.4.1.1 Gaskets For Copper Piping

Gaskets listed in ASME B16.5, Annex E, Group 1a may be used with any flange rating class and bolting.

Line

Rectangle

Section 40 05 00.01 26 Page 15

W912DW21R0033

2.5 RUBBER/ELASTOMER PIPING SYSTEM

2.5.1 Elastomeric Hose

Elastomeric hose must consist of an elastomeric tube conforming to RMA IP-8 Class 212-A, rated for 150 psig with a minimum burst pressure of 4 times the rated working pressure. The hose must be a nominal diameter as indicated in the bill of material in the contract drawings with tolerances conforming to

RMA IP-8.

2.5.2 Hose Clamps

All clamps must be supplied by the same manufacturer. Clamps must be supplied in accordance with the bill of materials in the contract drawings an must be constructed of stainless steel.

2.6 ISOLATION JOINTS AND COUPLINGS

2.6.1 Dielectric Fittings

Dielectric flange kits must be provided as per bill of materials.

2.7 VALVES

2.7.1 General Requirements For Valves

Valves must include operator, actuator, handwheel, chain wheel, extension stem, floor stand, worm and gear operator, operating nut, chain, wrench, and all other accessories required for a complete operation. The valves must be suitable for the intended service. Renewable parts are not to be of a lower quality than those specified. All valves must be full port flanged. All valves must conform to ASME B16.10.

2.7.2 Valve Schedule

Submit a list of valve materials, pressure ratings, and valve operator's materials. Provide a list of any special tools necessary for each valve type and appurtenances furnished for adjustment, operation, maintenance and disassembly.

2.7.3 Ball Valves and Three Way Valves

2.7.3.1 General Purpose Ball Valves and Three Way Valves

General purpose valves must conform to the following:

(a) Valves must be end entry type with stainless steel bodies and, full port flanged except where stated otherwise. Valves must have polytetrafluoroethylene (PTFE) seats and packing, stainless steel balls and and lockable hand lever operators. Valves must be rated for 195 psig service at 200 degrees F and must conform to ASME B16.34, unless otherwise noted.

(b) Flanged ball valves in sizes 3" to 4" must be of a two piece design.

(c) Two 0.75" valves must be a socket welding type. All other 0.75" valves must be compression fitting type.

Section 40 05 00.01 26 Page 16

(d) Valves of 1.5" must be rated for 300 psig service at 200 degrees F and must conform to ASME B16.34.

2.7.4 Valve Color Designations

Valve handles must be color coded to designate as normally open or normally closed. In addition provide additional spare handle covers in the amounts stated below. See table below for specific quantities and colors.

Valve Size

Green (Normally Open)

Red (Normally Closed)

Spare Green Covers

Spare Red Covers

4" 18 5 5

3" 16 5 5

2.5" 11 5 5

2" 10 56 10 10

1.5" 16 5 5

0.75" 13

2.8 MISCELLANEOUS PIPING COMPONENTS

2.8.1 Expansion Joints

Expansion joints must be a bellows type with stainless steel wetted materials of construction. The expansion joint must be sized to match the associated piping. Expansion joints must be rated for 125 psig at a minimum, allow for +/- 0.5" of axial movement at a minimum, and contain limit stops.

Expansion joints must have flanged ends, faced and drilled to ASME B16.5 Class 150 with a flat face.

2.8.2 Hose barbs

Hose barbs shall have MNPT threads rated to a minimum of 195 PSIG and of carbon steel construction.

2.8.3 Cam and Groove couplings

Couplings must be of Stainless Steel construction and of 2" nominal size.

The couplings must be barbed for standard hose connection.

2.8.4 Anti-seize compound

Compound must be of a copper and graphite formula which meets or exceeds MIL-PRF-907F. Compound must be supplied in the following quantities and sizes:

1. 1 x 42 lb. pail

Section 40 05 00.01 26 Page 17

W912DW21R0033

2. 12 x 8 oz. brush top can

2.8.5 Strut clamps

All strut clamps must be compatible with existing equipment, which is Unistrut B-2200.

2.8.6 Hardware

All bolts must be hex A193 Grade B8 Class 1 or better. All nuts must be hex A194 Grade 8 or better. One lot of hardware is defined to contain an equal number of hex bolts and nuts with the following paired quantities:

1. 1/2-13 x 2 1/2 in (200 hex bolt and nut pairs)

2. 5/8-11 x 2 3/4 in (750 hex bolt and nut pairs)

3. 5/8-11 x 3 in (1100 hex bolt and nut pairs)

PART 3 EXECUTION

Not Used.

-- End of Section --