W912DW19B0008_Amendment_0005.pdf
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Amendment 0005
(Please see continuation sheet)
1. CONTRACT ID CODE PAGE OF PAGES
1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 11-Sep-2019
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912DW19B0008
X 9B. DATED (SEE ITEM 11)
01-Aug-2019
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
11-Sep-2019
CODE
USA ENGINEER DISTRICT, SEATTLE
ATTN: CENWS-CT
4735 EAST MARGINAL WAY SOUTH, BLDG. 1202
SEATTLE WA 98134-2388
W912DW 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W912DW19B0008
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)
The following have been added by full text:
AMENDMENT 0005
1. This amendment provides for the following changes:
a. Section 09 97 02 is revised.
b. Section 31 63 29 is revised.
2. The attached revised sections are to be replaced in their entirety. All portions of the revised sections shall apply whether or not changes have been indicated.
3. NOTICE: Bidders must acknowledge receipt of this amendment by number and date on offer.
Attch:
Section 09 97 02 (revised) Section 31 63 29 (revised)
(End of Summary of Changes)
FY19 Alki Coastal Erosion Control 18026 Seattle, WA W912DW19B0008
SECTION TABLE OF CONTENTS
DIVISION 09 - FINISHES
SECTION 09 97 02
PAINTING - EXPOSED SOLDIER PILES
11/09
PART 1 GENERAL
1.1 REFERENCES
1.2 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS
1.2.1 Safety
1.2.1.1 Abrasive Blasting
1.2.1.2 Workers Other Than Blasters
1.2.1.3 Cleaning Before and After Abrasive Blasting
1.2.1.4 Paint Mixing
1.2.1.5 Paint Spraying
1.2.1.6 Ignition Sources
1.2.2 Health
1.2.2.1 Air Monitoring
1.2.2.2 Medical Status
1.2.2.3 Change in Medical Status
1.2.3 Environmental Protection
1.2.3.1 Waste Classification, Handling, and Disposal
1.2.3.2 PM-10 Monitoring
1.3 SUBMITTALS
1.4 QUALIFICATIONS
1.4.1 Certified Environmental, Health, and Safety (EHS) Professionals
1.4.2 Coating Thickness Gage Qualification
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 AMBIENT CONDITIONS
PART 2 PRODUCTS
2.1 SPECIAL PAINT FORMULAS
PART 3 EXECUTION
3.1 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED
3.1.1 General Requirements
3.2 PAINT APPLICATION
3.2.1 General
3.2.2 Mixing and Thinning
3.2.3 Time Between Surface Preparation and Painting
3.2.4 Method of Paint Application
3.2.5 Coverage and Film Thickness
3.2.5.1 Measurement on Ferrous Metal
3.2.6 Progress of Painting Work
3.2.7 Contacting Surfaces
3.2.8 Protection of Painted Surfaces
3.3 PAINT SYSTEMS APPLICATION
3.3.1 Surface Preparation
3.3.2 Protection of Nonpainted Items and Cleanup
SECTION 09 97 02 Page 1 R0005
3.3.3 System No. 21-A-Z
3.4 INSPECTION
3.5 PAINTING SCHEDULES
-- End of Section Table of Contents --
SECTION 09 97 02 Page 2 R0005
SECTION 09 97 02
PAINTING - EXPOSED SOLDIER PILES
11/09
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D7091 (2013) Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nondestructive Coatings Applied to Non-Ferrous Metals
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z358.1 (2014) American National Standard for Emergency Eyewash and Shower Equipment
ANSI/ISEA Z87.1 (2015) Occupational and Educational Personal Eye and Face Protection Devices
NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH)
NIOSH 2003-154 (2003; 4th Ed; Supple 3) NIOSH Manual of Analytical Methods
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 1 (2015) Solvent Cleaning
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. DEPARTMENT OF DEFENSE (DOD)
MIL-DTL-24441 (2009; Rev D) Paint, Epoxy-Polyamide, General Specification for
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910 Occupational Safety and Health Standards
29 CFR 1910.134 Respiratory Protection
SECTION 09 97 02 Page 3 R0005
29 CFR 1910.146 Permit-required Confined Spaces
29 CFR 1910.20 Access to Employee Exposure and Medical Records
29 CFR 1910.94 Ventilation
29 CFR 1926.62 Lead
40 CFR 261 Identification and Listing of Hazardous Waste
40 CFR 262 Standards Applicable to Generators of Hazardous Waste
40 CFR 50.6 National Primary and Secondary Ambient Air Quality Standards for PM10
40 CFR 58 Ambient Air Quality Surveillance
1.2 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS
Perform work in accordance with all applicable health, safety, and environmental requirements as well as EM 385-1-1 . Submit matters of interpretation of these requirements to the Contracting Officer for resolution before starting work. If no clarifications are sought, then the submittal is not necessary. Where the regulations conflict, the most stringent requirements shall apply. This paragraph supplements the health, safety, and environmental requirements of EM 385-1-1 .
1.2.1 Safety
Submit a Safety Plan in accordance with the requirements of Section 01 of EM 385-1-1 , including, but not limited to, each of the topic areas listed in Appendix A therein and the specified requirements. Develop each topic in a concise manner to include management and operational aspects.
1.2.1.1 Abrasive Blasting
For abrasive blasting comply with the requirements in Section 06.H of EM 385-1-1 . In addition to the requirements in Section 20 of EM 385-1-1 , use hoses and hose connections of a type to prevent shock from static electricity. Hose lengths shall be joined together by approved couplings of a material and type designed to prevent erosion and weakening of the couplings. The couplings and nozzle attachments shall fit on the outside of the hose and designed to prevent accidental disengagement.
1.2.1.2 Workers Other Than Blasters
Protect workers, other than blasting operators working in close proximity to abrasive blasting operations, by utilizing MSHA/NIOSH-approved half-face or full-face air purifying respirators equipped with high-efficiency particulate air (HEPA) filters, eye protection meeting or exceeding ANSI/ISEA Z87.1 and hearing protectors (ear plugs and/or ear muffs) providing a noise reduction rating of at least 20 dBA or as needed to provide adequate protection. Personal protective equipment shall be provided where required by 29 CFR 1910.146 and in accordance with 29 CFR 1910 , Subpart I.
SECTION 09 97 02 Page 4 R0005
1.2.1.3 Cleaning Before and After Abrasive Blasting
Cleaning with compressed air shall be in accordance with Section 20.B.5 of EM 385-1-1 and personnel shall be protected as specified in 29 CFR 1910.134 .
When cleaning with solvents, provide ventilation where required by 29 CFR 1910.146 or where the concentration of solvent vapors exceeds 10 percent of the Lower Explosive Limit (LEL). Ventilation shall be in accordance with 29 CFR 1910.94 , paragraph (c)(5).
1.2.1.4 Paint Mixing
Local exhaust ventilation shall be provided in the area where coatings are mixed. This ventilation system shall be capable of providing at least 100 linear fpm of capture velocity in the mixing zone. Exposure of skin and eyes shall be avoided by wearing appropriate chemically resistant gloves, apron, safety goggles, and face shields meeting or exceeding the requirements of ANSI/ISEA Z87.1 . A combination unit, comprised of an eyewash and deluge shower, within close proximity to the mixing operation shall be provided in accordance with ANSI/ISEA Z358.1 , paragraph (9).
Individuals who have a history of, or develop a sensitivity to epoxy or polyurethane resin systems, shall not conduct work tasks or otherwise be exposed to such chemicals
1.2.1.5 Paint Spraying
Submit a comprehensive written Respiratory Protection Plan in accordance with 29 CFR 1910.134 , 29 CFR 1926.62 , and Section 05.G of EM 385-1-1 .
During all spray painting operations, spray painters shall use approved SCBA or SAR (air line) respirators, unless valid air sampling has demonstrated contaminant levels to be consistently within concentrations that are compatible with air-purifying respirator Assigned Protection Factor (APF). Persons with facial hair that interferes with the sealing surface of the facepiece to face seal or interferes with respirator valve function shall not be allowed to perform work requiring respiratory protection. Air-purifying chemical cartridge/canister half- or full-facepiece respirators that have a particulate prefilter and are suitable for the specific type(s) of gas/vapor and particulate contaminant(s) may be used for nonconfined space painting, mixing, and cleaning (using solvents). These respirators may be used provided the measured or anticipated concentration of the contaminant(s) in the breathing zone of the exposed worker does not exceed the APF for the respirator and the gas/vapor has good warning properties or the respirator assembly is equipped with a NIOSH-approved end of service life indicator for the gas(es)/vapor anticipated or encountered. Where paint contains toxic elements that may become airborne during painting in nonconfined spaces, air-purifying half- and full-facepiece respirators or powered air-purifying respirators equipped with appropriate gas vapor cartridges, in combination with a high-efficiency filter, or an appropriate canister incorporating a high-efficiency filter, shall be used.
1.2.1.6 Ignition Sources
Ignition sources, to include lighted cigarettes, cigars, pipes, matches, or cigarette lighters shall be prohibited in area of solvent cleaning, paint storage, paint mixing, or paint application.
1.2.2 Health
Prepare and submit a Medical Surveillance Plan and a statement from the
SECTION 09 97 02 Page 5 R0005 examining physician indicating the name of each employee evaluated and any limitations which will preclude the employee from performing the work required. The statement shall include the date of the medical evaluation, the physician's name, signature, and telephone number..
1.2.2.1 Air Monitoring
Prepare and submit an Air Monitoring Test Plan. Perform air sampling and testing as needed to assure that workers are not exposed to contaminants above the permissible exposure limit. In addition, provide the Contracting Officer with a copy of the Air Monitoring Test Report from the laboratory within five working days of the sampling date, including records of air monitoring plans and tests performed. Submit reports as soon as information is available. Also provide results from direct-reading instrumentation on the same day the samples are collected.
Prepare and submit an Airborne Sampling Plan detailing the NIOSH 2003-154 , Factory Mutual, or Underwriters Laboratories approved equipment, equipment calibration procedures, sampling methods, sampling to be performed, and analytical procedures to be used based on the type of work to be performed and anticipated toxic contaminants to be generated. Include the name of the accredited laboratory, listed by the American Industrial Hygiene Association (AIHA), to be used to conduct the analysis of any collected air samples.
1.2.2.2 Medical Status
Prior to the start of work, and annually thereafter, submit a Medical Status Report including records of medical tests. Medically evaluate all Contractor employees working with or around paint systems, thinners, blast media, those required to wear respiratory protective equipment, and those who will be exposed to high noise levels for the particular type of exposure they may encounter. Maintain medical records as required by 29 CFR 1910.20 . The evaluation shall include:
a. Audiometric testing and evaluation of employees who will work in a noise environment with a time weighted average greater than or equal to 90 dBA.
b. Vision screening (employees who use full-facepiece respirators shall not wear contact lenses).
c. Medical evaluation shall include, but shall not be limited to, the following:
(1) Medical history including, but not limited to, alcohol use, with emphasis on liver, kidney, and pulmonary systems, and sensitivity to chemicals to be used on the job.
(2) General physical examination with emphasis on liver, kidney, and pulmonary system.
(3) Determination of the employee's physical and psychological ability to wear respiratory protective equipment and to perform job-related tasks.
(4) Determination of baseline values of biological indices for later comparison to changes associated with exposure to paint systems and thinners or blast media, which include: liver function tests to include SGOT, SGPT, GGPT, alkaline phosphates, bilirubin, SECTION 09 97 02 Page 6 R0005 complete urinalysis, EKG (employees over age 40), blood urea nitrogen (bun), serum creatinine, pulmonary function test, FVC, and FEV, chest x-ray (if medically indicated), blood lead and ZPP (for individuals where it is known there will be an exposure to materials containing lead), other criteria that may be deemed necessary by the Contractor's physician, and Physician's statements for individual employees that medical status would permit specific task performance.
1.2.2.3 Change in Medical Status
Any employee whose medical status has changed negatively due to work related chemical and/or physical agent exposure while working with or around paint systems and thinners, blast media, or other chemicals shall be evaluated by a physician, and obtain a physicians statement as described in paragraph MEDICAL STATUS prior to allowing the employee to return to those work tasks. Submit a Change in Medical Status Report detailing any negative changes in employee medical status and the results of the physicians reevaluation statement.
1.2.3 Environmental Protection
In addition to the requirements of Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS, prepare an Environmental Protection Plan incorporating the submittals for Water Quality Plan, Containment Plan, Waste Disposal Plan, Soil Quality Plan, TSP Monitoring Plan, PM-10 Monitoring Plan, and Visible Emissions Monitoring Plan. The submitted plan shall also address all aspects of establishing and demarcating regulated areas, ventilation/containment system performance verification, and reporting of accidental releases. Comply with the following environmental protection criteria.
1.2.3.1 Waste Classification, Handling, and Disposal
Prepare and submit a Waste Disposal Plan in accordance with the requirements of 40 CFR 261 and 40 CFR 262 including classification and handling. The Contractor is responsible for assuring the proper disposal of all hazardous and nonhazardous waste generated during the project.
Store nonhazardous waste in closed containers separate from hazardous waste storage areas. Transport all nonhazardous waste in accordance with local regulations regarding waste transportation.
1.2.3.2 PM-10 Monitoring
Prepare and submit a PM-10 Monitoring Plan for monitoring emissions of particulate matter 10 microns or less in size (PM-10). The plan shall comply with the requirements of EPA regulation 40 CFR 50.6 and this paragraph. The plan shall also include provisions for halting work and correcting the containment in the event unacceptable emissions occur. The positioning of air monitoring equipment shall be in accordance with 40 CFR 58 , App E, Subpart (8). In addition, a minimum of two PM-10 monitors shall be used at the project site, one down wind from the project and one in the area of greatest public access (e.g., playground, school yard, or homeowner's yard). When the project is in an area where there are critical receptors nearby, monitoring shall be conducted throughout the entire period that abrasive blasting and cleanup operations are performed. Otherwise, monitoring shall be performed 4 of the first 8 days and on a regular basis thereafter for a sum total of 25 percent of the time surface preparation and debris cleanup are performed. Failure to
SECTION 09 97 02 Page 7 R0005 meet air quality regulatory limits shall require air monitoring to be repeated immediately after corrective actions have been taken. Also conduct preproject PM-10 monitoring. The preproject PM-10 monitoring shall be conducted a minimum of 2 weeks prior to the beginning of the project. The monitoring shall continue for a minimum of 3 days to establish background levels. Submit a PM-10 Test Report to the Contracting Officer within 48 hours, which includes:
a. Name and location of jobsite.
b. Date of monitoring.
c. Time of monitoring (i.e., time monitoring begins and ends each day).
d. Identification and serial number of monitoring units.
e. Drawing showing specific location of monitoring units.
f. Drawing showing specific location of paint removal operation and the method of removal or work activity being performed.
g. Wind direction and velocity.
h. A flow chart verifying the rate of air flow across the filter throughout the sampling period.
i. Name and address of laboratory.
j. Laboratory test procedure.
k. Laboratory test results.
l. Signatures of field and laboratory technicians conducting the work.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Safety, Health, and Environmental Requirements; G Safety Plan; G Respiratory Protection Plan; G Airborne Sampling Plan; G Medical Surveillance Plan; G PM-10 Monitoring Plan; G Waste Disposal Plan; G Environmental Protection Plan; G
SD-03 Product Data
Manufacturer's Product Data Sheet; G
SD-04 Samples
SECTION 09 97 02 Page 8 R0005
Product Samples; G Special Paint Formulas; G
SD-06 Test Reports
PM-10 Test Report Inspection Reports Medical Status Report Change in Medical Status Report Air Monitoring Test Plan; G Air Monitoring Test Report
SD-07 Certificates
Certified EHS Professional Coating Thickness Gage Qualification
1.4 QUALIFICATIONS
Qualifications and experience shall comply with the following.
1.4.1 Certified Environmental, Health, and Safety (EHS) Professionals
Provide a certificate for each Certified EHS Professional; submit qualifications and experience of qualified and competent persons employed to provide preconstruction and onsite environmental, safety, and health services. Obtain acceptance of this submission prior to the submission of other required environmental, safety, and health submittal items. Utilize a qualified and competent person as defined in Section 01 of EM 385-1-1 to develop the required safety and health submittal and to provide onsite safety and health services during the contract period. The person shall be a Certified Industrial Hygienist (CIH), an Industrial Hygienist (IH), or a Certified Safety Professional (CSP) with a minimum of 3 years of demonstrated experience in similar related work. The CIH, IH, or CSP may utilize other qualified and competent persons, as defined in EM 385-1-1 , to conduct on-site safety and health activities as long as these persons have a minimum of 2 years of demonstrated experience in similar related work and are under the direct supervision of the CIH, IH, or CSP. For lead containing jobsites, the competent and qualified person shall have successfully completed an EPA or state accredited lead-based paint abatement Supervisor course specific to the work to be performed and shall possess current and valid state and/or local government certification, as required.
1.4.2 Coating Thickness Gage Qualification
Submit Coating Thickness Gage Qualification documentation of manufacturer's certification for all coating thickness gages. Magnetic flux thickness gages as described in ASTM D7091 shall be used to make all coating thickness measurements on ferrous metal substrates. . Gages shall have an accuracy of +/- 3 percent or better. Gages to be used on the job shall be certified by the manufacturer as meeting these requirements.
1.5 DELIVERY, STORAGE, AND HANDLING
Process and package paints to ensure that within a period of one year from date of manufacture, they will not gel, liver, or thicken deleteriously, SECTION 09 97 02 Page 9 R0005 or form gas in the closed container. Paints, unless otherwise specified or permitted, shall be packaged in standard containers not larger than 5 gal, with removable friction or lug-type covers. . Each container of paint or separately packaged component thereof shall be labeled to indicate the purchaser's order number, date of manufacture, manufacturer's batch number, quantity, color, component identification and designated name, and formula or specification number of the paint together with special labeling instructions, when specified. Paint shall be delivered to the job in unbroken containers. Paints that can be harmed by exposure to cold weather shall be stored in ventilated, heated shelters. All paints shall be stored under cover from the elements and in locations free from sparks and flames.
1.6 AMBIENT CONDITIONS
Paint shall be applied only to surfaces that are above the dew point temperature and that are completely free of moisture as determined by sight and touch. Paint shall not be applied to surfaces upon which there is detectable frost or ice. Except as otherwise specified, the temperature of the surfaces to be painted and of air in contact therewith shall be not less than 45 degrees F during paint application nor shall paint be applied if the surfaces can be expected to drop to 32 degrees F or lower before the film has dried to a reasonably firm condition. During periods of inclement weather, painting may be continued by enclosing the surfaces and applying artificial heat, provided the minimum temperatures and surface dryness requirements prescribed previously are maintained.
Paint shall not be applied to surfaces heated by direct sunlight or other sources to temperatures that will cause detrimental blistering, pinholing, or porosity of the film.
PART 2 PRODUCTS
Product Samples of each batch of thinner, solvent, and paint shall be submitted to the Government for testing. Submit Manufacturer's Product Data Sheet for each type of paint used; for products that are specified to be applied in accordance with the manufacturer's recommendations, submit the paint manufacturer's product data sheet or other written instructions for those products. Submit samples of all special paint formula, Military, Master Painter Institute, and SSPC paints and samples of solvents or thinners used to reduce the viscosity of the paint. Allow at least 30 days for sampling and testing of samples of paints and thinners.
Sampling may be at the jobsite or source of supply. Notify the Contracting Officer when the paint and thinner are available for sampling. Sampling of each batch will be witnessed by the Contracting Officer unless otherwise specified or directed. Submit a 1-quart sample of paint and thinner for each batch proposed for use. The sample shall be labeled to indicate formula or specification number and nomenclature, batch number, batch quantity, color, date made, and applicable project contract number. Testing will be performed by the Government.
2.1 SPECIAL PAINT FORMULAS
Special paints shall have the composition as indicated in the formulas listed herein. Where so specified, certain components of a paint formulation shall be packaged in separate containers for mixing on the job. If not specified or otherwise prescribed, the color shall be that naturally obtained from the required pigmentation.
SECTION 09 97 02 Page 10 R0005
2.2 PAINT FORMULATIONS
Special paint formulas shall comply with the following:
PART 3 EXECUTION
3.1 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED
3.1.1 General Requirements
Surface to be painted is the exposed soldier pile above the concrete of augered pile. Paint 6" below required exposed steel into concrete in augured hole.
Clean surfaces to be painted before applying paint or surface treatments. Remove deposits of grease or oil in accordance with SSPC SP 1 , prior to mechanical cleaning. Solvent cleaning shall be accomplished with mineral spirits or other low toxicity solvents having a flash point above 100 degrees F. Use clean cloths and clean fluids to avoid leaving a thin film of greasy residue on the surfaces being cleaned. Protect items not to be prepared or coated from damage by the surface preparation methods.
Machinery shall be protected against entry of blast abrasive and dust into working parts. Cleaning and painting shall be so programmed that dust or other contaminants from the cleaning process do not fall on wet, newly painted surfaces, and surfaces not intended to be painted shall be suitably protected from the effects of cleaning and painting operations.
Welding of, or in the vicinity of, previously painted surfaces shall be conducted in a manner to prevent weld spatter from striking the paint and to otherwise reduce coating damage to a minimum; paint damaged by welding operations shall be restored to original condition. Surfaces to be painted that will be inaccessible after construction, erection, or installation operations are completed shall be painted before they become inaccessible.
3.2 PAINT APPLICATION
3.2.1 General
The finished coating shall be free from holidays, pinholes, bubbles, runs, drops, ridges, waves, laps, excessive or unsightly brush marks, and variations in color, texture, and gloss. Application of initial or subsequent coatings shall not commence until the Contracting Officer has verified that atmospheric conditions and the surfaces to be coated are satisfactory. Each paint coat shall be applied in a manner that will produce an even, continuous film of uniform thickness. Edges, corners, crevices, seams, joints, welds, rivets, corrosion pits, and other surface irregularities shall receive special attention to ensure that they receive an adequate thickness of paint. Spray equipment shall be equipped with traps and separators and where appropriate, mechanical agitators, pressure gauges, pressure regulators, and screens or filters. Air caps, nozzles, and needles shall be as recommended by the spray equipment manufacturer for the material being applied. Airless-type spray equipment may be used only on broad, flat, or otherwise simply configured surfaces, except that it may be employed for general painting if the spray gun is equipped with dual or adjustable tips of proper types and orifice sizes. Airless-type equipment shall not be used for the application of vinyl paints.
SECTION 09 97 02 Page 11 R0005
G3ENDRDN
Rectangle
3.2.2 Mixing and Thinning
Paints shall be thoroughly mixed, strained where necessary, and kept at a uniform composition and consistency during application. Dry-powder pigments specified to be added at the time of use shall, with the aid of powered stirrers, be incorporated into the vehicle or base paint in a manner that will produce a smooth, homogeneous mixture free of lumps and dry particles. Where necessary to suit conditions of the surface temperature, weather, and method of application, the paint may be thinned immediately prior to use. Thinning shall generally be limited to the addition of not more than 1 pint per gal of the proper thinner; this general limitation shall not apply when more specific thinning instructions are provided. Paint that has been stored at low temperature, shall be brought up to at least 70 degrees F before being mixed and thinned, and its temperature in the spray tank or other working container shall not fall below 60 degrees F during the application. Paint that has deteriorated in any manner to a degree that it cannot be restored to essentially its original condition by customary field-mixing methods shall not be used and shall be removed from the project site. Paint and thinner that is more than 1 year old shall be resampled and resubmitted for testing to determine its suitability for application. Moisture cure urethane paint shall be resampled and resubmitted for testing to determine its suitability for application whenever the paint is more than six months old as indicated by the date of manufacture on the container.
3.2.3 Time Between Surface Preparation and Painting
Surfaces that have been cleaned and/or otherwise prepared for painting shall be primed as soon as practicable after such preparation has been completed but, in any event, prior to any deterioration of the prepared surface.
3.2.4 Method of Paint Application
Unless otherwise specified, paint shall be applied by brush, roller, or spray to ferrous and nonferrous metal surfaces. Special attention shall be directed toward ensuring adequate coverage of edges, corners, crevices, pits, rivets, bolts, welds, and similar surface irregularities. Other methods of application to metal surfaces shall be subject to the specific approval of the Contracting Officer. Paint on plaster, concrete, or other nonmetallic surfaces shall be applied by brush, roller, and/or spray.
3.2.5 Coverage and Film Thickness
Film thickness or spreading rates shall be as specified hereinafter.
Where no spreading rate is specified, the paint shall be applied at a rate consistent with the manufacturer's written instructions. In any event, the combined coats of a specified paint system shall completely hide base surface and the finish coats shall completely hide undercoats of dissimilar color.
3.2.5.1 Measurement on Ferrous Metal
Where dry film thickness requirements are specified for coatings on ferrous surfaces, measurements shall be made with a gage qualified in accordance with paragraph Coating Thickness Gage Qualification. They shall be calibrated and used in accordance with ASTM D7091. Prior to each use the Base Metal Reading (BMR) shall be established for the gage as specified in the test method. Accuracy of the gage shall be verified
SECTION 09 97 02 Page 12 R0005 using plastic shims as specified by the test method both prior to and following each set of measurements. Frequency of measurements shall be as recommended for field measurements by ASTM D7091, except that measurements shall be performed on all areas of the structure being coated. Thickness measurements shall be reported as the mean for each spot determination.
3.2.6 Progress of Painting Work
Where field painting on any type of surface has commenced, the complete painting operation, including priming and finishing coats, on that portion of the work shall be completed as soon as practicable, without prolonged delays. Sufficient time shall elapse between successive coats to permit them to dry properly for recoating, and this period shall be modified as necessary to suit adverse weather conditions. Paint shall be considered dry for recoating when it feels firm, does not deform or feel sticky under moderate pressure of the finger, and the application of another coat of paint does not cause film irregularities such as lifting or loss of adhesion of the undercoat. All coats of all painted surfaces shall be unscarred and completely integral at the time of application of succeeding coats. At the time of application of each successive coat, undercoats shall be cleaned of dust, grease, overspray, or foreign matter by means of airblast, solvent cleaning, or other suitable means. Cement and mortar deposits on painted steel surfaces, not satisfactorily removed by ordinary cleaning methods, shall be brush-off blast cleaned and completely repainted as required. Undercoats of high gloss shall, if necessary for establishment of good adhesion, be scuff sanded, solvent wiped, or otherwise treated prior to application of a succeeding coat. Field coats on metal shall be applied after erection except as otherwise specified and except for surfaces to be painted that will become inaccessible after erection.
3.2.7 Contacting Surfaces
When riveted or ordinary bolted contact is to exist between surfaces of ferrous or other metal parts of substantially similar chemical composition, such surfaces will not be required to be painted, but any resulting crevices shall subsequently be filled or sealed with paint.
Contacting metal surfaces formed by high-strength bolts in friction-type connections shall not be painted. Where a nonmetal surface is to be in riveted or bolted contact with a metal surface, the contacting surfaces of the metal shall be cleaned and given three coats of the specified primer.
Unless otherwise specified, corrosion-resisting metal surfaces, including cladding therewith, shall not be painted.
3.2.8 Protection of Painted Surfaces
Where shelter and/or heat are provided for painted surfaces during inclement weather, such protective measures shall be maintained until the paint film has dried and discontinuance of the measures is authorized.
Items that have been painted shall not be handled, worked on, or otherwise disturbed until the paint coat is fully dry and hard. All metalwork coated in the shop or field prior to final erection shall be stored out of contact with the ground in a manner and location that will minimize the formation of water-holding pockets; soiling, contamination, and deterioration of the paint film, and damaged areas of paint on such metalwork shall be cleaned and touched up without delay. The first field coat of paint shall be applied within a reasonable period of time after the shop coat and in any event before weathering of the shop coat becomes extensive.
SECTION 09 97 02 Page 13 R0005
3.3 PAINT SYSTEMS APPLICATION
The required paint systems and the surfaces to which they shall be applied are shown in this paragraph, and/or in the drawings. Supplementary information follows.
3.3.1 Surface Preparation
The method of surface preparation and pretreatment shown in the tabulation of paint systems is for identification purposes only. Cleaning and pretreatment of surfaces prior to painting shall be accomplished in accordance with detailed requirements previously described.
3.3.2 Protection of Nonpainted Items and Cleanup
Walls, equipment, fixtures and all other items in the vicinity of the surfaces being painted shall be maintained free from damage by paint or painting activities. Paint spillage and painting activity damage shall be promptly repaired.
3.3.3 System No. 21-A-Z
The epoxy zinc-rich paint 19B shall be applied in two singles half-lapped spray coats to an average dry film thickness of a minimum of 4.0 mils, and a thickness at any point of not less than 2.5 mils or greater than 8.0 mils.
After a drying period of not less than 6 hours nor more than 96 hours, at least two coats of epoxy polyamide paint shall be applied to produce an average dry film thickness totaling 12 mils. If the epoxy zinc-rich paint has been applied in the shop or otherwise has been permitted to cure for longer than 96 hours, it shall be abraded and recoated with an additional thin tack coat of the zinc-rich paint, which in turn shall be overcoated within 96 hours with the first coat of the epoxy polyamide paint. When applying MIL-DTL-24441 , the type of thinner, amount of thinning, and required induction time shall be as recommended by the manufacturer. The drying time between non-zinc coats shall not be less than 12 hours nor more than 96 hours.
3.4 INSPECTION
Inspect and document all work phases and operations on a daily basis.
Submit daily Inspection Reports. As a minimum the daily report shall contain the following:
a. Inspections performed, including the area of the structure involved and the results of the inspection.
b. Surface preparation operations performed, including the area of the structure involved, the mode of preparation, the kinds of solvent, abrasive, or power tools employed, and whether contract requirements were met.
c. Thinning operations performed, including thinners used, batch numbers, and thinner/paint volume ratios.
d. Application operations performed, including the area of the structure involved, mode of application employed, ambient temperature, substrate temperature, dew point, relative humidity, type of paint with batch numbers, elapsed time between surface preparation and application, SECTION 09 97 02 Page 14 R0005 elapsed time for recoat, condition of underlying coat, number of coats applied, and if specified, measured dry film thickness or spreading rate of each new coating.
3.5 PAINTING SCHEDULES
SYSTEM NO. 21-A-Z
Items or surfaces to be coated: Steel Piles - entire area above the augered hole, and 6" below the concrete surface.
SURFACE PREPARATION 1st & 2nd COAT 3rd & 4th COAT 5th COAT
As specified for each type of surface
MIL-DTL-24441 /19B MIL-DTL-24441 , Sheet 27B, No. 50 Gray, Formula 157, color 26622, Type III as needed to obtain specified thickness
-- End of Section --
SECTION 09 97 02 Page 15 R0005
SECTION TABLE OF CONTENTS
DIVISION 31 - EARTHWORK
SECTION 31 63 29
DRILLED CONCRETE PIERS AND SHAFTS
11/14
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY CONTROL
1.3.1 General
1.3.2 Sequencing and Scheduling
1.3.3 Inspection Criteria
1.3.4 Qualification of Excavation Contractor
1.3.5 Qualification of Professional Engineer
1.3.6 Pre-Construction Conference
1.4 PROJECT CONDITIONS
1.4.1 Existing Conditions
1.4.2 Interruption of Existing Utilities
1.4.3 Weather Limitations
PART 2 PRODUCTS
2.1 DESIGN REQUIREMENTS
2.1.1 Assembly
2.2 EQUIPMENT
2.2.1 Drilling and Excavation Equipment
2.3 MATERIALS
2.3.1 Steel Reinforcement
2.3.2 Soldier Piles
2.3.3 Ready-Mix Concrete
PART 3 EXECUTION
3.1 PREPARATION
3.2 INSTALLATION
3.2.1 Construction Criteria
3.2.2 Excavation
3.2.3 Concrete Placement
3.3 FIELD QUALITY CONTROL
3.3.1 Test Reports
-- End of Section Table of Contents --
SECTION 31 63 29 Page 1 R0005
SECTION 31 63 29
DRILLED CONCRETE PIERS AND SHAFTS
11/14
PART 1 GENERAL
The work covered by this specification consists of all plant, labor, equipment and materials, and operations to install the soldier piles into the subgrade.
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 301 (2016) Specifications for Structural Concrete
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
ACI 336.1 (2001) Specification for the Construction of Drilled Piers
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C172 (2010) Standard Practice for Sampling Freshly Mixed Concrete
SECTION 31 63 29 Page 2 R0005
ASTM C31/C31M (2018) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C94/C94M (2017a) Standard Specification for Ready-Mixed Concrete
U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA)
FHWA NHI-10-016 (2010) Drilled Shafts: Construction Procedures and LRFD Design Methods
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926.501 Duty to Have Fall Protection
29 CFR 1926.502 Fall Protection Systems Criteria and Practices
29 CFR 1926.651 Specific Excavation Requirements
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Soldier Pile Installation Plan; G, DO
SD-02 Shop Drawings
Drilled Shaft Diameters; G
Top and Bottom of Shaft Elevations; G
Accessories; G
SD-05 Design Data
Mix Design Data; G
SD-06 Test Reports
Soils Report; G
Ground Water Conditions; G
Soldier Pile Excavation and Construction Log; G
Slump; G
SECTION 31 63 29 Page 3 R0005
Concrete;
Compressive Strength; G
SD-07 Certificates
Bill of Lading for Ready-Mix Concrete Deliveries; G
Excavation and Drilling Equipment; G
Qualifications of Excavator; G
Qualifications of Engineer; G
1.3 QUALITY CONTROL
1.3.1 General
Install drilled shaft foundations in accordance with applicable requirements as described by ACI 336.1 , and FHWA NHI-10-016
1.3.2 Sequencing and Scheduling
Submit a detailed Soldier Pile Installation Plan describing the schedule for drilling and/or excavation, details of excavation method, installation of soldier piles, and concrete placement with anticipated site conditions so that each excavated shaft is poured the same day that the drilling is performed. Include details of the methods used to perform final cleaning of the excavation. Include a disposal plan for any water or concrete expelled from the top of the shaft.
1.3.3 Inspection Criteria
Inspection activities should be designed to minimize delays while insuring the intent of the Industry Standard Specifications.
1.3.4 Qualification of Excavation Contractor
An experienced excavator with five (5) years experience and licensed in the State of Washington, specialized in excavating and installing work similar in material, design, and extent to that indicated for this Project. Submit certificates substantiating the Qualifications of Excavator.
1.3.5 Qualification of Professional Engineer
Provide engineering services by an authorized engineer currently licensed in the State of Washington; having a minimum of four (4) years experience as an engineer knowledgeable in drilled shaft foundation design analysis, protocols and procedures for the ACI 336.1 , FHWA NHI-10-016 , ASCE 7, and thecurrent Building Code. Submit certificates substantiating the Qualifications of Engineer.
1.3.6 Pre-Construction Conference
After submittals are received and approved but before drilled shaft excavation and foundation work, including associated work, is performed, the Contracting Officer will hold a pre-construction conference to review the following:
SECTION 31 63 29 Page 4 R0005
a. The drawings, specifications and the geotechnical report.
b. Finalize construction schedule and verify availability of materials, Excavator's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to drilled shaft foundation installation and soldier pile installation, including engineer's written instructions.
d. Support conditions for compliance with requirements, including alignment between foundation system and erection of structural members.
e. Governing regulations and requirements for, certificates, insurance, tests and inspections if applicable.
f. Temporary protection requirements for foundation assembly during and after installation.
1.4 PROJECT CONDITIONS
1.4.1 Existing Conditions
Locate existing underground utilities before excavating drilled shaft foundations. If existing utilities are to remain in place, provide protection during drilled shaft operations.
1.4.2 Interruption of Existing Utilities
Do not interrupt any utility to occupied facilities unless directed in writing by the Contracting Officer.
1.4.3 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit work to proceed without water entering into the area of excavation.
PART 2 PRODUCTS
2.1 DESIGN REQUIREMENTS
Submit design data for the following:
a. Mix design data in accordance with paragraph READY-MIX CONCRETE accompanied by the Bill of Lading for Ready Mix Concrete deliveries.
Cast in Place Tremie Concrete in accordance to section 03 30 00.00 10
CAST-IN-PLACE CONCRETE.
2.1.1 Assembly
Installation drawings are to include, but not limited to, the following items indicating a completely dimensioned layout and location of drilled shafts and concrete placement for foundation system. Submit detailed shop drawings for the following:
a. Drilled shaft diameters
SECTION 31 63 29 Page 5 R0005
b. Top and bottom of shaft elevations
c. Accessories
2.2 EQUIPMENT
2.2.1 Drilling and Excavation Equipment
Provide drilling and excavation equipment having adequate capacity, including but not limited to, power, torque and down thrust to excavate a hole of diameter and depth indicated. Also provide excavation and over-reaming tools of adequate design, size and strength to perform the work indicated. Provide required casings and all temporary work and materials to complete the work.
Provide special drilling equipment including, but not limited to, rock core barrels, rock tools, air tools and other equipment as necessary to construct the shaft excavation to the size and depth indicated when materials encountered can not be drilled using earth augers and/or over-reaming tools.
Submit certificates substantiating appropriate selection of excavation and drilling equipment.
2.3 MATERIALS
2.3.1 Steel Reinforcement
Steel reinforcement shall conform to section 03 20 00.00 10 CONCRETE
REINFORCING.
2.3.2 Soldier Piles
Soldier piles shall conform to section 05 12 00 STRUCTURAL STEEL
2.3.3 Ready-Mix Concrete
Ready-Mix tremie concrete and mix design conforming to ACI 117 , ACI 301 , and ACI 304R , minimum compressive strength 5,000 psi at 28 days. Slump results 6.5 between 5 to 8 inches, according to ASTM C143/C143M.
Portland cements conforming to ASTM C150/C150M, Type II. Provide one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
Potable water conforming to ASTM C94/C94M.
Measure, batch, mix and deliver concrete according to ASTM C94/C94M and furnish batch ticket information.
PART 3 EXECUTION
3.1 PREPARATION
Protect existing structures, utilities, sidewalks, pavements, and other facilities from damage caused by settlement, lateral movement, vibration, and other hazards created by drilled shaft foundation operations.
Provide Fall Protection as required by 29 CFR 1926.501 , 29 CFR 1926.502
SECTION 31 63 29 Page 6 R0005 and 29 CFR 1926.651 .
3.2 INSTALLATION
3.2.1 Construction Criteria
Provide equipment for checking the dimensions and alignment of each shaft excavation. Determine dimensions and alignment jointly with the contractor and engineer. Measure final shaft depths with appropriate weighted tape measure or other approved method after cleaning.
Provide and install monolithically cast-in-place concrete drilled shaft foundation to the sizes indicated.
Provide and install straight cylindrical shaft foundation of the type indicated.
Tolerances:
a. Maximum variation of the center of any shaft foundation from the required location: 1.5 inches, measured at the ground surface.
b. Bottom Diameter: Minus zero, plus six inches, measured in any direction.
c. Maximum variation from plumb for drilled shaft and soldier pile: 1:40.
d. Maximum bottom level: Plus or minus two inches.
3.2.2 Excavation
Drilled shaft installation shall occur in an alternating sequence, skipping every other pile, to prevent communication between piles until concrete has cured for minumum 24 hours.
Accomplish excavation of shaft foundations by standard excavation methods including, but not limited to, conventional augers fitted with soil and/or rock teeth, or under-reaming tools…
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