Amendment 0009 20221103.pdf

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Solicitation W912BU22R0045 Medium Class Hopper Dredge Replacement - 3010
Solicitation number
W912BU22R0045
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This is a solicitation from the U.S. Army Corps of Engineers, Philadelphia District for the replacement of an existing Medium Class Hopper Dredge with a new build vessel. Electronic proposals must be submitted through the Procurement Integrated Enterprise Environment no later than the response date. The new dredge is intended to continue operating in a Ready Reserve status and must meet requirements for dimensions, capacity, draft, and other operational parameters to perform its dredging functions. The solicitation provides training materials and instructions for registering and submitting proposals through the PIEE system and references other requirements regarding the dredging automation system, dynamic positioning, integrated forward-looking sonar, and a dredge quality management program for monitoring and reporting performance data.

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

1. RFI Group 177-199, answ ers to questions

2. Revised sections C003, C335, C405, C446, C498, C514, C524, C655

3. Addition of Economic Price Adjustment Clause and revisions to Sections L & M

4. Extension of deadline for RFI is extended until noon on 25 November 2022.

Corrected sections w ill be included in a "cut-and-paste" format. The affected sections w ill be corrected in the final aw ard. All other terms, conditions, specifications and requirements remain the same.

Acknow ledgement of receipt of the amendment is the signed cover sheet for each amendment

1. CONTRACT ID CODE PAGE OF PAGES

J 1 75

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912BU22R0045

X 9B. DATED (SEE ITEM 11)

26-May-2022

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO.

5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

03-Nov-2022

CODE

US ARMY ENGINEER DISTRICT, PHILADELPHIA

CONTRACTING DIVISION 100 SOUTH INDEPENDENCE M

2ND FLOOR

PHILADELPHIA PA 19106-3400

W912BU 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912BU22R0045

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been added by full text:

AMENDMENT 9

RFI Group 9 177 Spec Section C655 requires "All hydraulic piping, fittings and valves shall be of stainless steel." Suggests amending to stainless where exposed to weather.

Some control valves are not available in stainless and only requiring corrosion resistant valves in the weather would reduce system cost.

a. USACE Response: Please see revised Contract Paragraph C655. The Contractor shall ensure that with this revision that there are no dissimilar metals per the requirements in Contract Paragraph C404.

178 Spec requires DR-68 for reduced freeboard which requires an emergency dump for the bottom doors. Section C514 does not mention an emergency dump (open) but it does have an emergency close. Is it possible the "emergency closing" should be "emergency opening"? OR do we need to account for both?

a. USACE Response: Please see revised Contract Paragraph C514 for clarification.

179 Section C655 requires "The main pump(s) shall be remotely adjustable, varying between idle and maximum. Pressure control in the hydraulic system shall either be accomplished hydraulically or electronically." Does this imply VFD controlled pumps? Hydraulic pumps are typically on/off and the fluid is controlled via proportional valves or pressure reducing valves. Pump speed control is not advised.

a. USACE Response: Contract Paragraph C655 allows for either variable displacement hydraulic pumps or fixed displacement pumps driven by variable speed electric motors. The intent is to save energy and reduce fluid heating by allowing the pump output to vary to match the hydraulic system flow and pressure requirements for the various modes of operation. Please see revised Contract Paragraph C655 for clarified requirement.

180 Section C630 requires "flow meters on the suction and return lines from each engine, such that the fuel consumption of each engine can be monitored. This information shall be supplied to both the dredge automation system (see Contract Paragraph C524) and the IMACS (see Contract Paragraph C780)."

Engine manufacturers state flow meters on supply/return fuel lines can starve the engine at high power. The engine controls monitor the rate of fuel consumption from which consumption can be calculated and reported by the IMACS and dredge automation.

a. If the "fuel consumption" and "rate of fuel consumption" values can be determined by the engine controls, can the flow meters be removed?

b. USACE Response: The Government will not remove this requirement as it is required for the DQM system interface per Contract Paragraph C524.

181 Section C630 requires "fuel oil coolers in the return lines to the day tanks, in accordance with the prescribed requirements of the engine manufacturers.

"The engines we'll propose have on-engine FO coolers on the supply lines and do not require coolers on the return lines. Do we have to have them on the return lines?

a. USACE Response: The Government will not remove this requirement.

182 Please consider delivery and acceptance FOB Origin after sea trials or dredging trials. Proprietary Statement to USACE: Vessel delivery included in the contract adds risk to program considering USACE cost target. This also penalizes offerors based on location.

a. USACE Response: The Government will not remove this requirement.

183 Recent amendment responses to questions concerning the bow thruster continue to leave some question with regards the requirements on bow thruster sizing. There is a large swing in thruster sizing depending on the interpretation. Please confirm the required operational profile for proper bow thruster sizing, including specifying exactly which conditions occur simultaneously. Worst case scenario for DP would then be 3.5 kts cross current with 20 kts cross wind. Is this correct?

a. USACE Response: Please see response and revision from RFI 175.

184 C121 Bow Thruster. Related to the previous question it may be interpreted by the latest Amendment #7 answer to question 117 that the USACE is permitting the use of the aft thrusters to turn the vessel and the bow thruster(s) are only to be used in a DP capacity when dredging. Please confirm.

a. USACE Response: Please see response and revision from RFI 175.

185 Amendment #2 provided revised contract language by deleting the words “deep water and’, yet in two of the following three conditions which are defined they are described as being in deep water “Full Load Dredging Transit Condition in deep water…”. In C121 in the first sentence under REQUIREMENTS it states “The Contractor shall conduct the validations listed in Sub-paragraph SPECIAL FEATURES for each of the three six conditions listed above in Contract Paragraph C120.” The “three” was scratched out and replaced with “six” yet there are only 3 conditions defined in Contract paragraph C120. The cost of conducting the requested complete Phase II CFD analysis is extremely high. The Government must provide concise wording in order to accurately price this requirement.

a. USACE Response: Three conditions is correct per the revised Contract Paragraphs C120 and C121. “Six” was crossed out in the revision not “three.”

186 ..Please confirm that the intended launch must be engineered for 25 knot speed in 6-foot significant wave height. Sources for these craft indicate this requirement will cause an elevated cost to produce a custom structural design. Is it possible to modify the requirement to “Design shall be adequate for 25 knot speed or 6-foot significant wave height”?

a. USACE Response: Please see revised Contract Paragraph C446 with revised requirements.

187 Concerning the calculations required in Phase II for the dredge wear parts, what is the expected lifecycle to replacement time period in years for these dredge piping system components?

a. USACE Response: Per Contract Paragraph C502, “the calculation shall demonstrate the estimated lifetime for the dredge wear parts based on the materials chosen for the dredge parts and the type of dredge materials as described in Contract Paragraph C002.”

188 Proprietary Question - Understanding the need for the USACE to receive sufficient evidence of both labor and material progress to support requests for progress payments, as well as monitor contractor performance, would the USACE consider alternate material cost statusing approaches other than that described in the EVMS section. For past USACE programs in which Contractor has supported, we have submitted copies of all purchase orders, projected budgets, material order schedules, and resource loaded progress payment submittals that have status for both labor and material.

a. We believe our current labor progressing system meets the EVMS requirements as stated in the RFP, however, for materials, we foresee issues with compliance to a conventional EVMS type material statusing system. What is currently specified is much more onerous on the shipyard and does not provide sufficient value for cost and effort required to develop the data. Contractor believes we can provide material statusing of sufficient evidence through other project data that will be fully available to the USACE, similar to what has been utilized on previous programs.

b. Question – Will the USACE accept material progress/status reporting similar to what has been done on conventional USACE construction programs, in lieu of requirements described in the EVMS H06 Construction Plan section of solicitation.

c. USACE Response: EVMS reporting is required for this contract as described in Contract Paragraph H06.

189 Background Discussion - The modified section on page 237 of 240 within the Solicitation Paragraph C655 – Hydraulic Systems, retained the requirement for two independent hydraulic power units (HPU’s). Although, clarifying the requirement for tank locations to be either on the skid or integral to the ship’s structure, a requirement for two (2), independent reservoirs serving the two (2), independent HPU’s can still be inferred. Requiring two (2), independent reservoirs is a potential for a severe safety incident. If appropriate valves are not moved to their respective locations, one system would drain its reservoir and return the hydraulic fluid to the other system’s reservoir. This can result in a potential for overflow and an environmental hazard, as well as introducing air into the entire system as a result of too low hydraulic oil capacity in the original system’s reservoir, rendering the system inoperable.

a. Additional background discussion - A simple and inexpensive solution would be to include three-way valves, serving the two (2) systems and drawing from and returning to a single reservoir. An additional benefit to having a single reservoir is freed-up space that can be used to increase the size of the single reservoir, which in turn will increase the system’s capacity to absorb thermal energy, thereby potentially reducing the need for an HPU box cooler as required in Solicitation Paragraph C640 – Engine Cooling System. Potentially removing the box coolers will lead to additional cost savings.

b. Question 1- Are the independent, primary/standby HPU’s required to have independent reservoirs or can the two (2) HPU’s draw from and return to a single reservoir?

c. Question 2 - If it can be calculated in 849-C655-04 HYDRAULIC SYSTEM CALCULATIONS that a box cooler is no longer needed for proper system operation using a larger, single hydraulic reservoir and given the environmental constraints listed in Solicitation Paragraph C002 – Vessel Operation and Primary Requirements, could the use of a box cooler serving the centralized HPU system be listed as optional?

d. USACE Response: The revised Contract Paragraph C655 requires two

(2) pumps each with its own reservoir. There shall not be a connection between the two reservoirs which eliminates the risk mentioned in this RFI and provides the required redundancy for the system. Tanks may be arranged such that there is a single partition within a single tank making the tanks side by side.

190 Does the hopper require a coating system? The hopper area is not covered in document 849-B406-01 - MDC Standard Paint Schedule - Rev 0. Please advise coating system requested inside of hopper.

a. USACE Response: Hopper does not require a coating system. Please see revised Contract Paragraph C335.

191 Based on response to RFI #6 in Amendment 0001, please clarify design standards to be used for ““GLOBAL FEA REPORT 849-C399-03 - Description of the FEA results and validation of adequacy of the structure against the acceptance criteria. The output shall include: Fatigue and Buckling assessment”.

Can the USACE provide criteria for fatigue assessment.”

a. USACE Response: Requirements for the Global FEA Report are included in Contract Paragraph C399. Fatigue and Buckling assessment shall be conducted in accordance with the ABS Guide of Spectral-Based Fatigue Analysis for Vessels and the ABS Guide for Buckling and Ultimate Strength Assessment for Offshore Structures, as stated in the original Solicitation.

192 Section C405 CATHODIC PROTECTION requires "Internal tanks and piping systems intended for sea seawater shall be protected by a cathodic protection system, with a protective duration of at least 5 years.". Please clarify if the dredge piping system, jet water piping system, and flushing systems require ICCP protection.

a. USACE Response: Dredge system piping does not need to include cathodic protection. Please see revised Contract Paragraph C405.

193 Forward looking sonar (IFLS) system integration:

a. Is it the intention of the specification that the IFLS be provided to enable the collection and review of a dredge area survey without the need for a separate survey vessel as is typical within the dredging industry ?

b. Is it the intention of the specification that the proposed dredge be provided with an inertial measurement unit (IMU)?

c. Is an IFLS system display required at the dredge control system console?

d. What is the intention of the line “soil property variations shall be used to govern vessel speed variations and automatic dredge pump, jet pump and visor control settings” (C498, page 153 of solicitation). Is the data from the required dredge slurry velocity and non-nuclear density meters considered sufficient as a method for monitoring “soil property variations”?

e. What is the intention of the line “The multibeam forward looking sonar interface with navigation sensors shall provide an integrated forward-looking sonar system (IFLS) enabling dredging operation to be more precise, allowing for better tolerances to be followed which in turn evolve into an automatic dredging planner. This system shall be integrated with the dredge automation system (see Contract Paragraph C524).”

i. Is the intention that “automatic dredging planner” be a manual crew function whereas the crew utilizes the “past track” / local history map data from the IFLS to better plan the dredge tracks manually inputted into the DP/DT system?

f. Can the intention of the dynamic positioning / dynamic tracking paragraph “The dredging automation system shall interface with the IFLS system (see Contract Paragraph C498) and the DP/DT system (see Contract Paragraph C608) such that the vessel speed, dredge pump speed, jetting pump speed, draghead position, and draghead visor settings can be adjusted for a particular track based on the data coming from the IFLS system.” (Page 188) be further defined?

g. Is it the intention that these adjustments will be determined by the dredge operators and manually inputted into their respective systems?

h. Can the required integrations between the C524 dredge automation system, C498 IFLS system, and C608 DP/DT system be further defined?

Is it the intention of the line “The dredging automation system shall be integrated with the IFLS system (see Contract Paragraph 498) and the DP/DT system (see Contract Paragraph C608) to ensure a fully automated and efficient dredging operation.” Intended to mean the following:

i. The C524 dredge automation system provides the following data to the DP/DT system:

1. Draghead position (x, y, z)

2. Draghead differential pressure

3. Draghead suction vacuum

4. Draghead pulling force

5. Slurry flow velocity

6. Slurry density

ii. The IFLS system past track bottom mapping data be viewable within the DP/DT or ECDIS system

iii. If the intention is to integrate real time data from the IFLS into the dredge automation system to actively control any dredge system actions (raise / lower drag arms, adjust pump speed, etc.) can the required integrations be further defined?

iv. Can the required C524 integrations with the C765 communications system (page 182) be defined?

i. USACE Response: IFLS is not intended to replace survey vessel in dredging but shall assist during dredging operations. Inertial measurement unit is not required for this vessel. Display shall be located at the dredge operator’s station. Data from the required dredge slurry velocity and non-nuclear density meters is considered sufficient for this requirement.

Please see revised Contract Paragraphs C498 and C524.

194 Swell compensation system:

a. Is the intention of the line “Swell compensation compensator: measuring system in cylinder rod, position sensor” on page 182 intended to require a linear displacement transducer (i.e. Temposonics) built into the swell compensator cylinder with an additional external sensor on the swell compensator system, or can both measurements be accomplished with the internal swell compensator cylinder linear displacement sensor?

b. USACE Response: Swell compensator shall adhere with requirements of Contract Paragraph C522 and shall provide information to the dredging automation system on its linear displacement. Transducers or other sensors provided shall be sufficient to satisfy these requirements.

195 Dredge control automation:

a. There is a specification for automatic control of the dragarm winches during trailing (page 183). Can the intention of this requirement be further defined? What are the intended operator inputs to this function?

b. Is it the intention of the specification (page 183) “Optimal production:

combining sailing time and loading time the optimal production is calculated and will show the best time to stop loading.” that the dredge control operator be required to input sailing time and loading time, or is it intended that the dredge control system automatically determine the information as the digging cycle progresses?

c. USACE Response: Operator inputs will be to set dredging depth, and GPS location of the disposal site and dredging site, automatic control of dragarm winches shall be in accordance with Contract Paragraphs C002.jj Dredging System and C524 as stated. Optimal production automation shall inform operators when the dredge should stop loading due to efficiency of operation. Please see revised Contract Paragraph C524.

196 Can the USACE provide NAVSEA T9633-AT-DSP-010, Ship’s Cathodic Protection Design Calculations, Design Requirements Manual as GFI or provide clarification on how it can be obtained as we are unable to locate this reference on public facing sites?

a. USACE Response: Please see revised Contract Paragraph C003 and C405 for removal of NAVSEA requirement due to the difficulty for Government Contractors to obtain NAVSEA T9633-AT-DSP-010.

197 Has the USACE made any decisions regarding the request to consider adding FAR 52.216-4 Economic Price Adjustment-Labor and Material to the solicitation to reduce project risk for both the Offerors and the Government? As Bidders are currently assembling pricing information from their suppliers, not having this FAR Clause on the Contract will have significant impact on costs due to suppliers needing to incorporate risk into their escalation calculations.

a. USACE Response: Please see updated Contract Sections L and M and EPA clause. Due to this update the RFI period has been extended to November 25, 2022.

198 The offeror is still unable to locate Attachment A even though it was indicated it would be provided in prior clarifications and responses. Can the USACE please confirm where Attachment A is located?

a. USACE Response: Attachment has been added after issues with SAM system have been corrected.

199 The stipend value described in Section M states in Item 6 "Maximum stipend pool is $3 Million to allow for up to 3 potential $1,000,000.00 stipends. In the unlikely event more than 4 acceptable proposals are received (1-Contract Awardee, 3-Acceptable Proposals), each eligible offeror shall receive an equal per capita share of the stipend pool ($3 Million)."

a. Question 1 - Since the proposal timeline has shifted for 2 additional months can the USACE increase the stipend amount to offerors.

b. Question 2 - If the awarded shipyard does not receive a stipend, this makes bidders consider including the cost of this effort into the proposals, thus increasing cost to USACE. Please consider adjusting stipend to also include the contract awardee.

c. Question 3 - In the event less than 3 Acceptable Proposals are received (1-Contract Awardee, 1 or 2-Acceptable Proposals), would the government approve splitting of the full $3m stipend pool between the acceptable proposals received.

d. USACE Response: The Government does not intend to change the application of the stipend.

C003 DESIGN STANDARDS

GENERAL DESCRIPTION

The following list contains the various standards referenced throughout Section C of the Specification. Where references are made throughout Section C to specific sections of a standard or document, this is intended to highlight key information, but does not exclude any other relevant portions of the document. The Contractor shall ensure that the design complies with all applicable requirements of ABS, USCG, SOLAS, EM 385-1-1, and this Specification.

REQUIREMENTS

Regardless of dates or years given below, the Contractor shall apply the most recent version available for all Standards and References.

SPECIFIC REQUIREMENTS

None.

SPECIAL FEATURES

None.

DELIVERABLES

None.

STANDARDS

ABS

a. Rules for Building and Classing Marine Vessels

b. Guidance Notes on Cathodic Protection of Ships

c. Guidance Notes on Control of Harmonics in Electrical Power Systems

d. Guidance Notes on Ergonomic Design of Navigation Bridges

e. Guidance Notes on Propulsion Shafting Alignment

f. Guidance Notes on SafeHull Finite Element Analysis for Hull Structures

g. Guidance Notes on the Application of Ergonomics to Marine Systems

h. Guide for Ballast Water Treatment

i. Guide for Bridge Design and Navigational Equipment/Systems

j. Guide for Buckling and Ultimate Strength Assessment for Offshore Structures

k. Guide for Certification of Lifting Appliances

l. Guide for Crew Habitability on Workboats

m. Guide for Dynamic Positioning Systems

n. Guide for ‘SafeHull-Dynamic Loading Approach’ for Vessels

o. Guide for Spectral-Based Fatigue Analysis for Vessels

p. Guide for Vessel Maneuverability

q. Rules for Survey After Construction – Underwater Inspections in Lieu of Drydocking Surveys ANSI/ASHRAE Standard 26-2010, Mechanical Refrigeration and Air Conditioning Installations Aboard Ship

API

a. Manual of Petroleum Measurement Standards, Standard Chapter 2, Section 8A

b. Specification 2C, Offshore Pedestal Mounted Cranes

ASHRAE

a. Handbook – HVAC Applications

b. Handbook – HVAC Systems and Equipment

c. Handbook – Fundamentals

d. Handbook – Refrigeration

e. Load Calculations Application Manual

ASME/ANSI

a. B16, Standards for Pipes and Fittings

b. B36.10/19, Carbon, Alloy, and Stainless-Steel Pipes – Dimensions

ASME

a. B30.7-2016, Winches

b. PTC 19.3 TW – 2016, Thermowells

c. Boiler and Pressure Vessel Code, Code for Unfired Pressure Vessels

ASTM

a. A53-20, Standard Specification for Pipe, Steel, Black, and Hot-Dipped, Zinc-Coated, Welded and Seamless

b. A106-19a, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

c. A307-14, Specification for Carbon Steel Bolts, Studs, and Threaded Rod

d. B88-20, Standard Specification for Seamless Copper Water Tube

e. B466-18, Standard Specification for Seamless Copper-Nickel Pipe and Tube

f. C971-82, Guide for Selection and Application of Insulation Systems for Heating, Ventilating, and Air Conditioning Duct Work

g. D178-19, Standard Specification for Rubber Insulating Matting

h. F683-14, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

i. F708-92, Standard Practice for Design and Installation of Rigid Pipe Hangers

j. F722-18, Standard Specification for Welded Joints for Shipboard Piping Systems

k. F825-93, Standard Specification for Drawers, Furniture, Marine, Steel

l. F826-94, Standard Specification for Tops, Furniture, Marine, Steel

m. F906-85, Standard Specification for Letters and Numerals for Ships

n. F994-86, Standard Specification for Design and Installation of Overboard Discharge Hull Penetration Connections

o. F1085-19, Standard Specification for Mattress and Box Springs for Use in Berths in Marine Vessels

p. F1123-87, Standard Specification for Non-Metallic Expansion Joints

q. F1155-10, Standard Practice for Selection and Application of Piping System Materials

r. F1166-07, Standard Practice for Human Engineering Design for Marine Systems, Equipment, and Facilities

s. F1196-19, Standard Specification for Sliding Watertight Door Assemblies

t. F1197-19, Standard Specification for Sliding Watertight Door Control Systems

u. F1198-92, Standard Guide for Shipboard Fire Detection Systems

v. F1244-08, Standard Specification for Berths, Marine

w. F1273-91, Standard Specification for Tank Vent Flange Arresters

x. F1321-14, Standard Guide for Conducting a Stability Test to Determine the Light Ship Displacement and Centers of Gravity of a Vessel

y. G21-15, Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi Department of Defense

a. MIL-STD-419, Standard Practice, Cleaning, Protecting, and Testing Piping, Tubing, and Fittings for Hydraulic Power Transmission Equipment

b. MIL-STD-464C, Interface Standard, Electromagnetic Environmental Effects, Requirements for Systems

c. MIL-STD-1310H, Standard Practice, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, EMP Mitigation and Safety

EPA

a. 800-R-11-002, Environmentally Acceptable Lubricants

b. 33 USC 1251 et seq., Clean Water Act, Section 312

c. 40 CFR Part 1045, Control of Emissions from Spark-Ignition Propulsion Marine Engines and Vessels European Union Council Directive 98/83/EC, Drinking Water Directive Federal Standard No. 595B, Colors Identification Numbers IACS Guide No. 47, Shipbuilding and Repair Quality Standard

IEC

a. Publication 92-302, Electrical Installations in Ships

b. Specification 60794-2, Optical Fiber Cables – Part 2: Indoor Cables

c. Standard 60529, Degrees of Protection Provided by Enclosures (IP Code)

d. Standard 60945, Maritime Navigation and Radiocommunication Equipment and Systems

e. Standard 61537, Cable Management

IEEE

a. 45-2002, Recommended Practice for Electric Installations on Shipboard

b. 1580-2010, Recommended Practice for Marine Cable for Use on Shipboard and Fixed or Floating Facilities

c. 1584-2018, Guide for Performing Arc-Flash Hazard Calculations

d. C95.1-2019, Standard for Safety Levels with Respect to Human Exposure to Electric, Magnetic, and Electromagnetic Fields, 0 Hz to 300 GHz

e. C95.2-2018, Standard for Radio-Frequency Energy and Current-Flow Symbols International Maritime Pilots Association Notice No. 849, Required Boarding Arrangements for Pilots International Code of Signals

IMO

a. Convention on the International Regulations for Preventing Collisions at Sea, 1972 (COLREGs)

b. International Code for Fire Safety Systems (FSS Code)

c. International Convention for the Prevention of Pollution from Ships (MARPOL)

d. International Convention for the Safety of Life at Sea, 1974 (SOLAS)

e. International Convention on Load Lines, 1966

f. International Convention on Tonnage Measurement of Ships, 1969

g. IC874E, International Code on Intact Stability 2008

h. MSC.1/Circ.1331, Guidelines for Construction, Installation, Maintenance and Inspection/Survey of Means of Embarkation and Disembarkation

i. Resolution A.1045(27), Pilot Transfer Operations

j. Resolution A.752(18), Guidelines for the Evaluation, Testing and Application of Low- Location Lighting on Passenger Ships

k. Resolution MSC.333(90), Adoption of Revised Performance Standards for Shipborne Voyage Data Recorders (VDRs)

l. Resolution A.382(X), Magnetic Compasses, Carriage and Performance Standards

m. Resolution A.424(XI), Performance Standards for Gyro Compasses

n. Resolution A.694(17), General Requirements for Shipborne Radio Equipment Forming Part of the Global Maritime Distress and Safety System (GMDSS) and for Electronic Navigational Aids

o. Resolution A.861(20), Performance Standards for Shipborne Voyage Data Recorders (VDRs)

p. Resolution MSC.116(73), Performance Standards for Marine Transmitting Heading Devices (THDs)

q. Resolution MSC.302(87), Performance Standards for Bridge Alert Management

ISO

a. Standard 484-1, Shipbuilding – Ship Screw Propellers – Manufacturing Tolerances

b. Standard 4406, Hydraulic Fluid Power, Fluids – Method for Coding the Level of Contamination by Solid Particles

c. Standard 8861, Shipbuilding – Engine Room Ventilation in Diesel-Engined Ships

d. Standard 8728, Ships and Marine Technology – Marine Gyro-Compasses NAVSEA – T9633-AT-DSP-010, Ship’s Cathodic Protection Design Calculations, Design Requirements Manual NFPA – NFPA 70, National Electrical Code NMEA – 0183, Standard for Interfacing Marine Electronic Devices NSRP – 0490, Industry Standards for Hull Structural Penetration Design

OSHA

a. 29 CFR Part 1910, Occupational Safety and Health Standards

b. 29 CFR Part 1915, Occupational Safety and Health Standards for Shipyard Employment

c. 29 CFR Part 1918, Safety and Health Regulations for Longshoring

d. 29 CFR Part 1919, Gear Certification

SAWE

a. RP M-2:2009, Standard Coordinate Systems for Reporting Mass Properties of Marine Vehicles

b. RP M-4:2019, Supplier Weight Control for the Marine Industry

c. RP M-7:2017, Weight Control Technical Requirements for MSC and Similar Ships, Commercial Ships, and Other Small Craft

d. RP 14:2001, Weight Estimating and Margin Manual for Marine Vehicles

e. RP 17:2009, Weight Distribution and Moments of Inertia for Marine Vehicles SMACNA – HVAC Systems Duct Design

SNAME

a. T&R Bulletin 3-51, Practices and Procedures for the Alignment of Marine Main Propulsion Shafting Systems

b. T&R Bulletin 4-7, Thermal Insulation Report

c. T&R Bulletin 4-16, Recommended Practices for Ship Heating, Ventilation & Air Conditioning Design Calculations SSPC – SP-10, Near White Metal Blast

UL

a. UL 67, Panelboards

b. UL Standard 489 “Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit Breaker Enclosures”

c. UL Standard 498, Attachment Plugs and Receptacles

d. UL 924, Standard for Emergency Lighting and Power Equipment

e. UL Standard 1066 “Power Circuit Brakers up to 1000VAC and 1500 VDC Used in Enclosures”

f. UL 1104, Standard for Marine Navigation Lights

g. UL 1598A, Standard for Supplemental Requirements for Luminaires for Installation on Marine Vessels

USACE

a. EM 385-1-1, Safety and Health Requirements Manual

b. ER 385-1-100, Arc Flash Hazard Program

c. ER 1130-2-500, Work Management Policies

d. EP 1130-2-500, Work Management Guidance and Procedures United States Code – Jones Act (USCA 55101 et seq., USACE 55109)

USCG

a. DR-68, Guidelines for the Assignment of Reduced Freeboards for Dredgers

b. MSC MTN 04-95, Lightship Change Determination

c. Navigation Rules and Regulations

d. NVIC 02-89, Guide for Electrical Installations on Merchant Vessels and Mobile Offshore Drilling Units

e. Procedure E2-06, MSC Guidelines for Electrical Load Analysis

f. 33 CFR

g. Subchapter O, Pollution

h. Part 104, Maritime Security: Vessels

i. Part 164, Navigation Safety Regulations

j. 46 CFR

k. Subchapter F, Marine Engineering

l. Subchapter G, Documentation and Measurement of Vessels

m. Subchapter I, Cargo & Miscellaneous Vessels

(i) Part 69, Subpart B – Convention Measurement System

(ii) Part 69, Subpart C – Standard Regulatory Measurement System

n. Subchapter J, Electrical Engineering

o. Subchapter Q, Equipment, Construction, and Materials

p. Subchapter S, Subdivision and Stability

q. Subchapter W, Lifesaving Appliances and Arrangements USPHS – 956, Drinking Water Standards

WHO

a. International Health Regulations

b. Guide to Ship Sanitation

c. Guidelines for Drinking Water Quality

C335 HOPPER STRUCTURE

GENERAL DESCRIPTION

The capacity of the hopper shall be in accordance with the requirements specified in Contract Paragraph C002.

REQUIREMENTS

The hopper geometry shall promote optimal settling and dumping of the dredged material.

The hopper capacity to the maximum hopper overflow level shall be 6,000 Cubic Yards. The API certified hopper capacity tables (Sect. C604) shall be utilized to set the maximum travel on the hopper overflow at height corresponding to 6,000 Cubic Yard capacity.

The hopper shall be open at the top with coamings all around and with 5-foot (1.5m) high splash screens as necessary to prevent dredged material to splash onto deck during hopper loading, in particular around distribution system points over the full length. The splash screens are not to be considered for strength of the hull midship section. At the ends of the hopper the splash screens shall be of increased height to prevent splashing and spilling during loading as the ship pitches.

The hopper plating shall be inclined towards the bottom doors to promote discharge of the dredged material. As much as possible, the hopper shall be free from obstacles that may disturb the longitudinal flow of the dredged material.

The hopper shall be designed for multiple methods of emptying dredged material. The hopper shall be capable of discharging dredged material through hydraulically operated bottom doors (see Contract Paragraph C514). Alternatively, the hopper can be discharged via the HOPPER COLLECTION SYSTEM (See Contract Paragraph C520). If the HOPPER COLLECTION SYSTEM includes a self-emptying channel as an integral part of the hopper structure, the global strengths properties of the Midship Section (See Contract Paragraph C300) shall be assessed both including and excluding the contribution of the material of the self-emptying channel.

The Contractor is to develop drawing 849-C335-01 HOPPER STRUCTURE and submit to the COR and ABS for approval.

SPECIFIC REQUIREMENTS

The Contractor shall specify the required wear allowances for the hopper structure. Wear allowance shall be based on the estimated lifetime, material chosen, and the type of dredge materials as described in Contract Paragraph C002. The hopper plating wear allowance calculations shall be included in the Lifetime Calculation as specified in Contract Paragraph C502. The Contractor shall include additional wear allowances if they do not include a coating system for the hopper.

Due care shall be taken to provide structural continuity at the forward and aft ends of the hopper structure to cope with the change in vessel cross section. Adequate structural transitions are to be provided for introduction of global hull loads into the hopper structure and vice versa. The hopper structure and its integration into the hull structure shall be part of the global FEA model Top and bottom openings in the hopper structure shall be fitted with corner reinforcements if and as necessary.

If a self‐emptying channel is selected, additional wear resistance shall be provided over the complete surface in contact with the dredged material, either by increased wear allowance on the structural plating or by lining with wear resistant cladding plate of increased hardness.

A catwalk shall be arranged above the hopper to handle the locking mechanism of the bottom doors. Platforms for safe access to gantries and walkways to the dredge valves above the hopper shall be installed. Platforms and catwalks shall be in accordance with the requirements of

Contract Paragraph C425. This catwalk may interface with those required by Contract Paragraph C512.

SPECIAL FEATURES

None.

DELIVERABLES

849-C335-01 HOPPER STRUCTURE.

STANDARDS

See Contract Paragraph C003.

C405 CATHODIC PROTECTION

GENERAL DESCRIPTION

None.

REQUIREMENTS

During Phase II, the Contractor shall develop and submit to the COR for review and approval 849-C405-01 CATHODIC PROTECTION DESIGN CALCULATIONS and 849-C405-02

CATHODIC PROTECTION PLAN.

SPECIFIC REQUIREMENTS

The Contractor shall provide and install a complete cathodic protection system for the vessel in accordance with ABS Guidance Notes on Cathodic Protection for Ships, NAVSEA T9633-AT- DSP-010 and the vessels particular operational requirement. The cathodic protection system shall be designed for a minimum of a 3-year service life for the operational characteristics as described in Contract Paragraph C002.

The cathodic protection system shall be designed and installed in compliance with the supplier’s recommendations.

The cathodic protection system shall cover the underwater parts of the external hull, bow thruster tunnel(s), propeller nozzles (if applicable), propeller shafts (if applicable), thrusters (if applicable) and all other appendages.

If galvanic anodes are used for cathodic protection they shall be of the weld-on type.

The cathodic protection system shall be effective in both fresh and salt water.

Box coolers shall be provided with an impressed current cathodic protection system and a system to prevent fouling of the box coolers by marine growth.

Internal tanks and piping systems intended for sea seawater shall be protected by a cathodic protection system, with a protective duration of at least 5 years. This does not include dredge system piping, jet water piping, and flushing system piping. Seawater piping systems shall be fitted with a galvanic anode cathodic protection system. The sea water system’s protection system shall be replaceable in-water and while the piping system is intact.

SPECIAL FEATURES

None.

DELIVERABLES

849-C405-01 CATHODIC PROTECTION DESIGN CALCULATIONS

849-C405-02 CATHODIC PROTECTION PLAN

STANDARDS

ABS Guidance Notes on Cathodic Protection for Ships NAVSEA T9633-AT-DSP-010, Ship’s Cathodic Protection Design Calculations, Design Requirements Manual

C446 LAUNCH

GENERAL DESCRIPTION

The vessel shall be supplied with a launch boat to be used for transferring crew and supplies between the vessel and the shore. The launch boat is not a replacement for the SOLAS-required rescue boat or any required lifeboats. The launch shall be given MDC hull number 872.

REQUIREMENTS

The vessel shall be supplied with a new launch boat, designed to be carried aboard the dredge at all times. The launch shall be a monohull of welded aluminum construction and shall be powered by twin inboard diesel engines. The launch shall have a cruising speed of at least 20 knots in the fully loaded condition, with engines at 85% power. The launch shall have enclosed seating for at least 12 people (passengers) and shall have a rated personnel capacity of at least 15 persons at an assumed weight of 250 lb. each. The launch shall be designed for operation in both fresh and salt water, and in coastwise areas. The launch shall have sufficient tank capacity for 8 hours of sustained operation at full power.

The vessel shall be supplied by the Contractor in a complete, fully-outfitted and furnished, ready-to-use condition. The Contractor shall provide a complete set of vessel drawings to the COR during Phase II for review and approval. The Contractor shall submit the same drawings to ABS as applicable.

The launch shall be designed and constructed in accordance with all applicable standards of USCG Subchapter T and shall obtain a COI for USCG Subchapter T. Structure and systems shall be in accordance with high speed craft rules from one of the IACS classification societies.

Design shall be adequate for 25 knot speed in 6-foot 3-foot significant wave height. The Contractor shall identify both the classification standard and the design speed. The vessel shall comply with USACE EM 385-1-1. All launch drawings, specifications, and certifications shall be submitted to the COR during Phase II for review and approval.

SPECIFIC REQUIREMENTS

The launch shall be supplied with a cradle installed on the dredge and lifting mechanisms to raise and lower the launch. The cradle shall be designed to safely stow, support and secure the launch during all expected operational conditions as outlined in Contract Paragraph C002. The lifting mechanism shall consist of davit(s) and lifting points on the launch and shall be of sufficient capacity to raise and lower the vessel with consumables aboard and the full rated personnel capacity of the launch during all expected operational conditions as outlined in Contract Paragraph C002.

The launch shall be deployed by means of a hydraulically-powered 2-point davit. The 2-point davit shall consist of two independent davit arms with winches. The davit shall be personnel rated and ABS-approved. The Contractor shall provide the COR with a “Certificate of Examination and Test of Wire Rope Before Being Taken Into Use” (U.S. Department of Labor – Occupational Safety and Health Administration Form No. 5) for each continuous run of rope installed on the winches and davits. The certification shall be performed to the requirements of 29 CFR, part 1919 and be in accordance with the requirements of 29 CFR 1918.

The launch shall be provided with two separate helm stations. The main helm station shall be fully-enclosed from the weather and climate-controlled. The auxiliary helm station shall be located on the aft working deck, in the weather, and shall be designed for maneuvering operations. At a minimum, the auxiliary helm shall include controls for both the propulsion and steering systems.

The vessel shall feature a flat aft working deck of sufficient size and strength to handle at least one wrapped pallet of stores of approximately 2 long tons. Hatches on the aft deck shall be flush-type so as to not interfere with the stowage of cargo. Flush hatches shall be fitted with suitable overboard drains.

The launch shall be provided with a rubber fixed fendering system to prevent damage to the launch and the vessel during crew and cargo transfer operations. Fixed fendering shall be installed to protect the bow, stern, and sides of the vessel.

Hull markings for the launch shall be in accordance with Contract Paragraph C460 as applicable.

Marking sizes shall be in accordance with EP 1130-2-500 and shall be approved by the COR prior application.

The entire hull and house exterior shall be coated with a marine epoxy and urethane coating system. The coating system shall be similar to the requirements of Contract Paragraph C406 in terms of number of coats and thicknesses. Prior to purchase, the COR will select and advise the Contractor on colors to be used for the launch.

The vessel shall be fitted with a fixed fire detection and firefighting system, to be selected by the Contractor and approved by the COR.

All enclosed spaces of the vessel intended to be occupied by personnel shall be heated and air-conditioned. Natural ventilation shall also be provided. Heating and cooling environmental requirements shall be the same as that for the dredge as identified in Paragraph C002.

The steering system of the launch shall be hydraulic and be designed in accordance with the high-speed craft rules selected above. The steering system shall be designed for fail-safe operation, and rudders shall be designed such that the stocks will remain intact (not drop out of the hull) even if the rudder is damaged.

SPECIAL FEATURES

The vessel shall be provided with a full suite of communications and navigation equipment including but not limited to: navigation lights, GPS chart plotter, depth sounder, (2) VHF radios, searchlight, compass, and horn. Equipment shall be suitable for transportation of personnel from the dredge to land within the area of operation of the dredge as defined in Paragraph C002. A list of communications and navigation equipment for the launch shall be provided to the COR for review and approval.

The Contractor shall also provide an additional land-based cradle for the launch, to be used when the launch is stowed off the vessel. The Contractor shall provide a lifting/rigging plan, and any associated lifting gear, for transferring the launch from the vessel to the pier side cradle using a crane. The Contractor shall deliver the land-based cradle to Fort Mifflin, at the address listed in Contract Paragraph C002.

DELIVERABLES

The Contractor shall provide all drawings and operational manuals sufficient for the Government to operate, maintain, and repair the launch. Two sets of each deliverable shall be provided. The following deliverables shall be provided as a minimum, in both native and .pdf format.

a. 872-C105-01 LINES PLAN

b. 872-C125-01 CURVES OF FORM

c. 872-C140-01 CURVE OF ALLOWABLE DECK CARGO VS. DRAFT

d. 872-C150-01 DAMAGED STABILITY ANALYSIS

e. 872-C155-01 INTACT STABILITY ANALYSIS

f. 872-C205-01 OUTBOARD PROFILE

g. 872-C215-01 GENERAL ARRANGEMENT

h. 872-C305-01 SCANTLING PLAN

i. 872-C398-01 LAUNCH CRADLE (land-based)

j. 872-C455-01 LAUNCH LIFTING AND RIGGING PLAN

k. 872-C455-02 LAUNCH DAVIT AND CRADLE

l. 872-C610-01 SHAFT, STERN TUBE, AND SHAFT BEARING ARRANGEMENT

AND DETAILS

m. 872-C615-01 RUDDER AND STEERING LINKAGE ARRANGEMENT AND

DETAILS

n. 872-C615-02 STEERING SYSTEM HYDRAULIC SCHEMATIC

o. 872-C630-01 FUEL OIL SYSTEM SCHEMATIC

p. 872-C650-01 EXHAUST SYSTEM SCHEMATIC

q. 872-C660-01 BILGE SYSTEM SCHEMATIC

r. 872-C705-01 ELECTRICAL SYSTEM SCHEMATIC (Separated by AC and DC)

s. 872-C780-01 FIRE AND BILGE ALARM SCHEMATIC

t. Applicable documents required by 46 CFR Subchapter S – Subdivision and Stability

STANDARDS

46 CFR Subchapter T, Small Passenger Vessels 46 CFR Subchapter S, Subdivision and Stability USACE EM 385-1-1, Safety and Health Requirements Manual USACE EP 1130-2-500, Work Management Guidance and Procedures High speed craft rules from an IACS classification society

C498 FORWARD LOOKING SONAR (INTEGRATED FORWARD-LOOKING

SYSTEM)

GENERAL DESCRIPTION

The Contractor shall provide and install a three-dimensional forward-looking sonar (3D FLS) for navigation and displaying the seafloor and any in-water obstacles in front of the vessel. The forward-looking sonar shall be part of an Integrated Forward-Looking System (IFLS) that creates a digital terrain map (DTM) of the river bottom or seafloor. The sonar system shall meet all ABS and USCG requirements.

REQUIREMENTS

A forward-looking sonar shall be provided and installed for the dredging operation, with the transducer array mounted flush with the hull or in a cavitation-free transducer housing located forward of the hopper and installed in accordance with manufacturer’s instructions. The system shall be provided with a data acquisition unit, display, and storage system hardware and software. A display shall be located at the dredge operator’s station.

An Integrated Forward-Looking System (IFLS) shall combine the on-site data generated by the multibeam bathymetric forward-looking sonar system with the Dynamic Positioning/Dynamic Tracking (DP /DT) data for the Dredge Track Position System (DTPS). See Contract Paragraphs C524 and C608.

The IFLS System shall be effective over the Operating Profiles listed in contract Paragraph C002.

The IFLS shall integrate actual real time onsite bottom mapping data with the DP/DT system for accurately steering the vessel along planned dredge tracks along the digital terrain model (DTM).

It shall also use the DTM information to achieve better feed-forward control of the DP/DT system which in turn makes for better track and speed control capability at the lowest fuel consumption and emissions. Along the dredging track, soil property variations shall be used to govern vessel speed variations and automatic dredge pump, jet pump and visor control settings (see Contract Paragraph C524); thus, the suction properties are precisely adjusted to the type of soil and further enhancing the regularity of the seafloor after dredging.

The sonar system shall be powered from UPS power.

Transducer cables shall be installed as described in Contract Paragraph C326.

SPECIFIC REQUIREMENTS

The Sonar Data Acquisition…

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