Amendment_0001_-_W9128F-19-B-0005.pdf
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Amendment 0001 - W9128F-19-B-0005
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Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
(a) By completing items 8 and 15, and returning or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
E. IMPORTANT: Contractor is not is required to sign this document and return copies to the issuing office.
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE
2. AMENDMENT/MODIFICATION NUMBER 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQUISITION NUMBER 5. PROJECT NUMBER (If applicable)
7. ADMINISTERED BY (If other than Item 6) CODE
STANDARD FORM 30 (REV. 11/2016)
Prescribed by GSA FAR (48 CFR) 53.243
FACILITY CODE
9A. AMENDMENT OF SOLICITATION NUMBER
9B. DATED (SEE ITEM 11)
10A. MODIFICATION OF CONTRACT/ORDER NUMBER
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended. is not extended.
12. ACCOUNTING AND APPROPRIATION DATA (If required) copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NUMBER AS DESCRIBED IN ITEM 14.
CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER
NUMBER IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation data, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15C. DATE SIGNED
15A. NAME AND TITLE OF SIGNER (Type or print)
16C. DATE SIGNED
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
PAGE OF PAGES
6. ISSUED BY CODE
8. NAME AND ADDRESS OF CONTRACTOR (Number, street, county, State and ZIP Code) (X)
CODE
15B. CONTRACTOR/OFFEROR
(Signature of person authorized to sign)
16B. UNITED STATES OF AMERICA
(Signature of Contracting Officer)
Previous edition unusable
Amendment No. 0001 W9128F
PARKING LOT, USSTRATCOM, PN 3100/SGBP1047602, OFFUTT AFB, NEBRASKA
See attached documentation for content of the amendment revisions to solicitation
Date for receipt of bids is 17 APR 2019 at 1400 hours
Government Point of Contact: Lauren Levy, Contract Specialist (402) 995-2049
U.S ARMY CORPS OF ENGINEERS, OMAHA DISTRICT
CONTRACTING OFFICE
1616 CAPITOL AVE.
OMAHA, NE 68102-4901
See Item 6
W9128F-19-B-0005
03/26/2019
03/18/2019
03/26/2019
Am #0001 - 2 (Continuation of SF30)
DEPARTMENT OF THE ARMY
Omaha District, Corps of Engineers
1616 Capitol Avenue Omaha, Nebraska 68102-4901
:NOTICE: Failure to acknowledge : Solicitation No. W9128F-19-B-0005 :all amendments may cause rejec-:
:tion of the offer. See FAR : Date of Issue: 18 MAR 2019 :52.215-1 of Section 00 21 00. : Date of Receiving Proposals:
17 APR 2019
Amendment No. 0001
26 MAR 2019
SUBJECT: Amendment No. 0001 to Specifications and Drawings for Construction of PARKING LOT, USSTRATCOM, AT OFFUTT AFB, NEBRASKA
TO: Prospective Offerors and Others Concerned
1. The specifications and drawings for subject project are hereby modified as follows (revise all specification indices, attachment lists, and drawing indices accordingly).
a. Specifications (New and/or Revised and Reissued). Delete and substitute or add specification pages as noted below. The substituted pages are revised and reissued with this amendment. For convenience, sections marked with asterisks below have had their changes identified by underlining and strikethrough text. All language in revised section pages applies regardless of the accuracy with which changes have been identified.
Pages Deleted Pages Substituted or Added 33 11 00 33 11 00*
2. This amendment is a part of the proposing papers and its receipt shall be acknowledged on the [new ]Standard Form 1442. All other conditions and requirements of the [specifications][request for proposal] remain unchanged. If the proposals have been mailed prior to receiving this amendment, you will notify the office where proposals are received, in the specified manner, immediately of its receipt and of any changes in your proposal thereby occasioned.
3. Offers will be received until 2:00 p.m., local time at place of receiving proposals, 17 APR 2019.
Attachments:
Specification Pages listed in 1.a., above
U.S. Army Corps of Engineers, Omaha District 1616 Capitol Avenue Omaha, Nebraska 68102-4901
26 MAR 2019
jlb/2099
Parking Lot, USSTRATCOM OF52
SECTION TABLE OF CONTENTS
DIVISION 33 - UTILITIES
SECTION 33 11 00
WATER UTILITY DISTRIBUTION PIPING
02/18 Revised 01/2019
PART 1 GENERAL
1.1 UNIT PRICES
1.1.1 Measurement
1.1.2 Payment
1.2 REFERENCES
1.3 DEFINITIONS
1.3.1 Water Mains
1.3.2 Additional Definitions
1.4 SUBMITTALS
1.5 QUALITY CONTROL
1.5.1 Regulatory Requirements
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Delivery and Storage
1.6.2 Handling
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Pipe, Fittings, Joints And Couplings
2.1.1.1 Ductile-Iron Piping
2.1.1.1.1 Pipe and Fittings
2.1.1.1.2 Joints and Jointing Material
2.1.1.2 Plastic Piping
2.1.1.2.1 PVC Piping
2.1.1.2.1.1 PVC Piping
2.1.1.2.1.2 Fittings for PVC Pipe
2.1.1.2.1.3 Joints and Jointing Material for PVC Piping
2.1.2 Valves
2.1.2.1 Gate Valves 3 Inch Size and Larger on Buried Piping
2.1.2.2 Valve Boxes
2.1.3 Fire Hydrants
2.1.3.1 Fire Hydrants
2.1.3.1.1 Dry-Barrel Type Fire Hydrants
2.1.4 Disinfection
2.2 ACCESSORIES
2.2.1 Pipe Restraint
2.2.1.1 Thrust Blocks
2.2.2 Tapping Sleeves
2.2.3 Sleeve-Type Mechanical Couplings
2.2.4 Tracer Wire for Nonmetallic Piping
2.2.5 Water Service Line Appurtenances
PART 3 EXECUTION
3.1 PREPARATION
SECTION 33 11 00 Page 1 Am_0001
3.1.1 Connections to Existing System
3.1.2 Operation of Existing Valves
3.1.3 Earthwork
3.2 INSTALLATION
3.2.1 Piping
3.2.1.1 General Requirements
3.2.1.1.1 Pipe Laying and Jointing
3.2.1.1.2 Tracer Wire
3.2.1.1.3 Connections to Existing Water Lines
3.2.1.1.4 Sewer Manholes
3.2.1.1.5 Water Piping Parallel With Sewer Piping
3.2.1.1.6 Water Piping Crossing Sewer Piping
3.2.1.2 Ductile-Iron Piping
3.2.1.3 PVC Water Main Pipe
3.2.2 Disinfection
3.2.3 Flushing
3.2.4 Pipe Restraint
3.2.4.1 Concrete Thrust Blocks
3.2.5 Valves
3.2.5.1 Gate Valves
3.2.6 Fire Hydrants
3.3 FIELD QUALITY CONTROL
3.3.1 Tests
3.3.1.1 Hydrostatic Test
3.3.1.2 Hydrostatic Sewer Test
3.3.1.3 Leakage Test
3.3.1.4 Bacteriological Testing
3.3.1.5 Special Testing Requirements for Fire Service
3.3.1.6 Tracer Wire Continuity Test
3.4 SYSTEM STARTUP
3.5 CLEANUP
-- End of Section Table of Contents --
SECTION 33 11 00 Page 2
SECTION 33 11 00
WATER UTILITY DISTRIBUTION PIPING
02/18
Revised 01/2019
PART 1 GENERAL
1.1 UNIT PRICES
Measurement and payment will be based on completed work performed in accordance with the drawings, specifications, and the Contract payment schedules.
1.1.1 Measurement
The length of water lines will be determined by measuring along the centerlines of the various sizes of pipe provided. Pipe will be measured from center of fitting to center of fitting, from center of water main to center of fire hydrant and from center of water main to end of service connection. No deduction will be made for the space occupied by valves or fittings.
1.1.2 Payment
Payment will be made for water lines at the Contract unit price per linear foot for the various types and sizes of water lines, and will be full compensation for all pipes, joints, specials, and fittings, complete and in place. Payment for fire hydrants, valves, and valve boxes will be made at the respective Contract unit price each for such items complete and in place. Payment will include providing all testing, plant, labor, and material and incidentals necessary to complete the work, as specified and as shown.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA B300 (2010; Addenda 2011) Hypochlorites
AWWA B301 (2010) Liquid Chlorine
AWWA C104/A21.4 (2016) Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
AWWA C105/A21.5 (2010) Polyethylene Encasement for Ductile-Iron Pipe Systems
AWWA C110/A21.10 (2012) Ductile-Iron and Gray-Iron Fittings for Water
AWWA C111/A21.11 (2017) Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
SECTION 33 11 00 Page 3
AWWA C115/A21.15 (2011) Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded Flanges
AWWA C151/A21.51 (2017) Ductile-Iron Pipe, Centrifugally Cast
AWWA C153/A21.53 (2011) Ductile-Iron Compact Fittings for Water Service
AWWA C500 (2009) Metal-Seated Gate Valves for Water Supply Service
AWWA C502 (2014) Dry-Barrel Fire Hydrants
AWWA C503 (2014) Wet-Barrel Fire Hydrants
AWWA C509 (2015) Resilient-Seated Gate Valves for Water Supply Service
AWWA C515 (2015) Reduced-Wall, Resilient-Seated Gate Valves for Water Supply Service
AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances
AWWA C605 (2014) Underground Installation of Polyvinyl Chloride (PVC) and Molecularly Oriented Polyvinyl Chloride (PVCO) Pressure Pipe and Fittings
AWWA C651 (2014) Standard for Disinfecting Water Mains
AWWA C655 (2009) Field Dechlorination
AWWA C800 (2014) Underground Service Line Valves and Fittings
AWWA C900 (2016) Polyvinyl Chloride (PVC) Pressure Pipe, and Fabricated Fittings, 4 In.
Through 60 In. (100 mm Through 1,500 mm)
AWWA M23 (2002; 2nd Ed) Manual: PVC Pipe - Design and Installation
AWWA M41 (2009; 3rd Ed) Ductile-Iron Pipe and Fittings
AWWA M9 (2008; Errata 2013) Manual: Concrete Pressure Pipe
ASME INTERNATIONAL (ASME)
ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex
SECTION 33 11 00 Page 4
Flange, and Coupling Nuts (Inch Series)
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts
ASTM INTERNATIONAL (ASTM)
ASTM A307 (2014) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength
ASTM A47/A47M (1999; R 2014) Standard Specification for Ferritic Malleable Iron Castings
ASTM A48/A48M (2003; R 2012) Standard Specification for Gray Iron Castings
ASTM A536 (1984; R 2014) Standard Specification for Ductile Iron Castings
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM C1433 (2016b) Standard Specification for Precast Reinforced Concrete Monolithic Box Sections for Culverts, Storm Drains, and Sewers
ASTM C94/C94M (2017a) Standard Specification for Ready-Mixed Concrete
ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals
ASTM F2164 (2013) Standard Practice for Field Leak Testing of Polyethylene (PE) and Crosslinked Polyethylene (PEX) Pressure Piping Systems Using Hydrostatic Pressure
ASTM F477 (2014) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 24 (2016; ERTA 2016) Standard for the Installation of Private Fire Service Mains and Their Appurtenances
SECTION 33 11 00 Page 5
NSF INTERNATIONAL (NSF)
NSF 372 (2016) Drinking Water System Components - Lead Content
NSF/ANSI 14 (2017b) Plastics Piping System Components and Related Materials
NSF/ANSI 61 (2017) Drinking Water System Components - Health Effects
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-600-01 (2016; with Change 1) Fire Protection Engineering for Facilities
UNDERWRITERS LABORATORIES (UL)
UL 246 (2011; Reprint Feb 2013) Hydrants for Fire-Protection Service
UL 262 (2004; Reprint Oct 2011) Gate Valves for Fire-Protection Service
1.3 DEFINITIONS
1.3.1 Water Mains
Water mains include water piping having diameters 4 through 14 inch, specific materials, methods of joining and any appurtenances deemed necessary for a satisfactory system.
1.3.2 Additional Definitions
For additional definitions refer to the definitions in the applicable referenced standard.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Connections; G,RO
SD-03 Product Data
Pipe, Fittings, Joints and Couplings; G, RO
Valves; G, RO
Valve Boxes; G,RO
Fire Hydrants; G, RO
SECTION 33 11 00 Page 6
Pipe Restraint; G, RO
Tapping Sleeves; G, RO
Disinfection Procedures; G, RO
SD-06 Test Reports
Bacteriological Samples; G, RO
Hydrostatic Sewer Test; G, RO
Leakage Test; G, RO
Hydrostatic Test; G, RO
SD-07 Certificates
Pipe, Fittings, Joints and Couplings; G, RO
Lining; G, RO
Lining for Fittings; G, RO
Valves; G, RO
Fire Hydrants; G, RO
SD-08 Manufacturer's Instructions
Ductile Iron Piping; G, RO
PVC Piping; G, RO
1.5 QUALITY CONTROL
1.5.1 Regulatory Requirements
Comply with NSF/ANSI 14 or NSF/ANSI 61 and NSF 372 for materials for potable water systems; comply with lead content requirements for "lead-free" plumbing as defined by the U.S. Safe Drinking Water Act effective January 2014. Provide materials bearing the seal of the National Sanitation Foundation (NSF) for potable water service.
Comply with NFPA 24 for materials, installation, and testing of fire main piping and components.
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Delivery and Storage
Inspect materials delivered to site for damage. Unload and store with minimum handling and in accordance with manufacturer's instructions. Store materials on site in enclosures or under protective covering. Store plastic piping, jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes, fittings, valves, fire hydrants, and other accessories free of dirt and debris.
SECTION 33 11 00 Page 7
1.6.2 Handling
Handle pipe, fittings, valves, fire hydrants, and other accessories in accordance with manufacturer's instructions and in a manner to ensure delivery to the trench in sound undamaged condition. Avoid injury to coatings and linings on pipe and fittings; make repairs if coatings or linings are damaged. Do not place other material, hooks, or pipe inside a pipe or fitting after the coating has been applied. Inspect the pipe for defects before installation. Carry, do not drag pipe to the trench. Use of pinch bars and tongs for aligning or turning pipe will be permitted only on the bare ends of the pipe. Clean the interior of pipe and accessories of foreign matter before being lowered into the trench and keep them clean during laying operations by plugging. Replace defective material without additional expense to the Government. Store rubber gaskets, not immediately installed, under cover or out of direct sunlight.
Handle ductile iron pipe, fittings, and accessories in accordance with AWWA C600 and AWWA M41. Handle PVC and PVCO pipe, fittings, and accessories in accordance with AWWA C605.
PART 2 PRODUCTS
2.1 MATERIALS
Provide all materials in accordance with AWWA C800 and as indicated herein. Provide valves and fittings with pressure ratings equivalent to the pressure ratings of the pipe.
2.1.1 Pipe, Fittings, Joints And Couplings
Submit manufacturer's standard drawings or catalog cuts, except submit both drawings and cuts for push-on and rubber-gasketed bell-and-spigot joints.
Include information concerning gaskets with submittal for joints and couplings.
2.1.1.1 Ductile-Iron Piping
2.1.1.1.1 Pipe and Fittings
Pipe, except flanged pipe, AWWA C151/A21.51, Pressure Class 350 . Fittings, AWWA C110/A21.10 or AWWA C153/A21.53; fittings with push-on joint ends are to meet the same requirements as fittings with mechanical-joint ends, except for the factory modified bell design. Provide fittings with pressure ratings equivalent to that of the pipe. Provide compatible pipe ends and fittings for the specified joints. Provide cement-mortar lining, AWWA C104/A21.4, standard thickness on pipe and fittings.
2.1.1.1.2 Joints and Jointing Material
Provide push-on joints or mechanical joints for pipe and fittings unless otherwise indicated. Sleeve-type mechanical couplings in lieu of push-on joints are acceptable, subject to the limitations specified in the paragraph SLEEVE-TYPE MECHANICAL COUPLINGS.
a. Push-On Joints: Shape of pipe ends and fitting ends, gaskets, and lubricant for joint assembly as recommended in AWWA C111/A21.11.
b. Mechanical Joints: Dimensional and material requirements for pipe ends, glands, bolts and nuts, and gaskets as recommended in
SECTION 33 11 00 Page 8
AWWA C111/A21.11.
c. Flanged Joints: Bolts, nuts, and gaskets for flanged connections as recommended in Appendix A of AWWA C115/A21.15. Provide AWWA C115/A21.15 ductile iron flanges and conform to ASME B16.1, Class 125.
d. Sleeve-Type Mechanical Coupled Joints: As specified in the paragraph
SLEEVE-TYPE MECHANICAL COUPLINGS.
2.1.1.2 Plastic Piping
2.1.1.2.1 PVC Piping
2.1.1.2.1.1 PVC Piping
AWWA C900 plain end or gasket bell end pipe meeting or exceeding ASTM D1784 cell class 12454, with a minimum Pressure Class 200 (DR14) with ductile iron outside diameter (DIOD).
2.1.1.2.1.2 Fittings for PVC Pipe
Gray iron or ductile iron fittings, AWWA C110/A21.10 with special fittings in accordance with Appendix B or AWWA C153/A21.53, with cement-mortar lining for fittings, AWWA C104/A21.4, standard thickness. Fittings with push-on joint ends are to conform to the same requirements as fittings with mechanical-joint ends, except for the factory modified bell design compatible for use with PVC pipe as specified.
2.1.1.2.1.3 Joints and Jointing Material for PVC Piping
a. Push-on joints: Use jointing material in accordance with ASTM D3139 and AWWA C111/A21.11 between pipes, pipes and metal fittings, valves, and other accessories or compression-type joints/mechanical joints.
Provide each joint connection with an elastomeric gasket compatible for the bell or coupling used. Gaskets for push-on joints for pipe, ASTM F477. Gaskets for push-on joints and compression-type joints/mechanical joints for joint connections between pipe and metal fittings, valves, and other accessories, AWWA C111/A21.11, respectively, for push-on joints and mechanical joints.
b. Mechanical Joint: Use mechanically coupled joints having a sleeve-type mechanical coupling, as specified in the paragraph SLEEVE-TYPE MECHANICAL COUPLINGS, as an optional jointing method for plain-end PVC pipe, subject to the limitations specified for mechanically coupled joints using a sleeve-type mechanical coupling as specified for compression-type joints in ASTM D3139. Provide jointing material in accordance with AWWA C111/A21.11 between pipe and sleeve-type mechanical couplings.
2.1.2 Valves
2.1.2.1 Gate Valves 3 Inch Size and Larger on Buried Piping
AWWA C500, AWWA C509, AWWA C515, or UL 262 and:
a. AWWA C500: nonrising stem type with double-disc gate and mechanical-joint ends or push-on joint ends compatible for the adjoining pipe
SECTION 33 11 00 Page 9
b. AWWA C509 or AWWA C515: nonrising stem type with mechanical-joint ends or resilient-seated gate valves 3 to 12 inches in size
c. UL 262: inside-screw type with operating nut, double-disc or split-wedge type gate, designed for a hydraulic working pressure of 250 psi, and have mechanical-joint ends or push-on joint ends as appropriate for the pipe to which it is joined.
Match materials for UL 262 gate valves to the reference standards specified in AWWA C500. Gate valves open by counterclockwise rotation of the valve stem. Stuffing boxes have 0-ring stem seals. Stuffing boxes are bolted and constructed so as to permit easy removal of parts for repair. Use gate valves with special ends for connection to sleeve-type mechanical coupling in lieu of mechanical-joint ends and push-on joint ends. Provide valve ends and gaskets for connection to sleeve-type mechanical couplings that conform to the requirements specified respectively for the joint or coupling. Provide AWWA C500 gate valves with gearing and indicator. Where an indicator post are shown, provide an indicator post flange for AWWA C500, AWWA C509, or AWWA C515 gate valves conforming to the requirements of UL 262.
Gate valves have ends compatible with joining to the pipe used; push-on joint ends or mechanical-joint ends for joining to ductile-iron pipe or push-on joint ends or mechanical-joint ends for joining to PVC water main pipe; with AWWA C111/A21.11 gaskets and pipe ends. Provide all valves from one manufacturer.
2.1.2.2 Valve Boxes
Provide a valve box for each gate valve on buried piping. Construct adjustable valve boxes manufactured from cast iron or precast concrete of a size compatible for the valve on which it is used. Provide cast iron valve boxes with a minimum cover and wall thickness of 3/16 inch and conforming to ASTM A48/A48M, Class 35B. Coat the cast-iron box with a heavy coat of bituminous paint. Cast the word "WATER" on the lid. The minimum diameter of the shaft of the box is as indicated. Provide ASTM C1433 precast concrete valve box.
2.1.3 Fire Hydrants
2.1.3.1 Fire Hydrants
Provide fire hydrants where indicated. Paint fire hydrants with at least one coat of primer and two coats of enamel paint. Paint barrel and bonnet colors in accordance with UFC 3-600-01. Stencil fire hydrant number and main size on the fire hydrant barrel using black stencil paint.
2.1.3.1.1 Dry-Barrel Type Fire Hydrants
Provide Dry-barrel type fire hydrants, AWWA C502 or UL 246, "Base Valve" with 6 inch inlet, 5 1/4 inch valve opening, one 4 1/2 inch pumper connection, and two 2 1/2 inch hose connections.
Provide mechanical-joint end only inlet ; with end matching requirements as specified in AWWA C502 or AWWA C503 or UL 246 for size and shape of operating nut, cap nuts, and threads on hose and pumper connections.
Provide fire hydrants with frangible sections as mentioned in AWWA C502 breakable features as mentioned in AWWA C503. Provide fire hydrant with special couplings joining upper and lower sections of fire hydrant barrel and upper and lower sections of fire hydrant stem that break from a force imposed by a moving vehicle.
SECTION 33 11 00 Page 10
2.1.4 Disinfection
Chlorinating materials are to conform to: Chlorine, Liquid: AWWA B301;
Hypochlorite, Calcium and Sodium: AWWA B300.
2.2 ACCESSORIES
2.2.1 Pipe Restraint
2.2.1.1 Thrust Blocks
Use ASTM C94/C94M concrete having a minimum compressive strength of 4,000 psi at 28 days.
2.2.2 Tapping Sleeves
Provide cast gray, ductile, malleable iron or stainless steel, split-sleeve type tapping sleeves of the sizes indicated for connection to existing main with flanged or grooved outlet, and with bolts, follower rings and gaskets on each end of the sleeve. Utilize similar metals for bolts, nuts, and washers to minimize the possibility of galvanic corrosion. Provide dielectric gaskets where dissimilar metals adjoin. Provide a tapping sleeve assembly with a maximum working pressure of 250 psi. Provide bolts with square heads and hexagonal nuts. Longitudinal gaskets and mechanical joints with gaskets as recommended by the manufacturer of the sleeve. When using grooved mechanical tee, utilize an upper housing with full locating collar for rigid positioning which engages a machine-cut hole in pipe, encasing an elastomeric gasket which conforms to the pipe outside diameter around the hole and a lower housing with positioning lugs, secured together during assembly by nuts and bolts as specified, pre-torqued to 50 foot-pound.
2.2.3 Sleeve-Type Mechanical Couplings
Use couplings to join plain-end piping by compression of a ring gasket at each end of the adjoining pipe sections. The coupling consists of one middle ring flared or beveled at each end to provide a gasket seat; two follower rings; two resilient tapered rubber gaskets; and bolts and nuts to draw the follower rings toward each other to compress the gaskets. Provide true circular middle ring and the follower rings sections free from irregularities, flat spots, and surface defects; provide for confinement and compression of the gaskets. For ductile iron and PVC pipe, the middle ring is cast-iron; and the follower rings are malleable or ductile iron.
Malleable and ductile iron are to meet the requirements of ASTM A47/A47M and ASTM A536, respectively. Use gaskets for resistance to set after installation and to meet the requirements specified for gaskets for mechanical joint in AWWA C111/A21.11. Provide track-head type bolts ASTM A307, Grade A, with nuts, ASTM A563, Grade A; or round-head square-neck type bolts, ASME B18.5.2.1M and ASME B18.5.2.2M with hex nuts, ASME B18.2.2. Provide 5/8 inch diameter bolts. Shape bolt holes in follower rings to hold fast to the necks of the bolts used. Do not use mechanically coupled joints using a sleeve-type mechanical coupling as an optional method of jointing except where pipeline is adequately anchored to resist tension pull across the joint. Provide a tight flexible joint with mechanical couplings under reasonable conditions, such as pipe movements caused by expansion, contraction, slight settling or shifting in the ground, minor variations in trench gradients, and traffic vibrations.
Match coupling strength to that of the adjoining pipeline.
SECTION 33 11 00 Page 11
2.2.4 Tracer Wire for Nonmetallic Piping
Provide a continuous bare copper or aluminum wire not less than 0.10 inch in diameter in sufficient length over each separate run of nonmetallic pipe.
2.2.5 Water Service Line Appurtenances
PART 3 EXECUTION
3.1 PREPARATION
3.1.1 Connections to Existing System
Perform all connections to the existing water system in the presence of the Contracting Officer.
3.1.2 Operation of Existing Valves
Do not operate valves within or directly connected to the existing water system unless expressly directed to do so by the Contracting Officer.
3.1.3 Earthwork
Perform earthwork operations in accordance with Section 31 00 00 EARTHWORK.
3.2 INSTALLATION
Install all materials in accordance with the applicable reference standard, manufacturers instructions and as indicated herein.
3.2.1 Piping
3.2.1.1 General Requirements
Install pipe, fittings, joints and couplings in accordance with the applicable referenced standard, the manufacturer's instructions and as specified herein.
3.2.1.1.1 Pipe Laying and Jointing
Remove fins and burrs from pipe and fittings. Before placing in position, clean pipe, fittings, valves, and accessories, and maintain in a clean condition. Provide proper facilities for lowering sections of pipe into trenches. Under no circumstances is it permissible to drop or dump pipe, fittings, valves, or other water line material into trenches. Cut pipe cleanly, squarely, and accurately to the length established at the site and work into place without springing or forcing. Replace a pipe or fitting that does not allow sufficient space for installation of jointing material. Blocking or wedging between bells and spigots is not permitted.
Lay bell-and-spigot pipe with the bell end pointing in the direction of laying. Grade the pipeline in straight lines; avoid the formation of dips and low points. Support pipe at the design elevation and grade. Secure firm, uniform support. Wood support blocking is not permitted. Lay pipe so that the full length of each section of pipe and each fitting rests solidly on the pipe bedding; excavate recesses to accommodate bells, joints, and couplings. Provide anchors and supports for fastening work into place. Make provision for expansion and contraction of pipelines.
Keep trenches free of water until joints have been assembled. At the end of each work day, close open ends of pipe temporarily with wood blocks or
SECTION 33 11 00 Page 12 bulkheads. Do not lay pipe when conditions of trench or weather prevent installation. Provide a minimum of 5 feet depth of cover over top of pipeand 5.5 feet of cover at curb crossings.
3.2.1.1.2 Tracer Wire
Install a continuous length of tracer wire for the full length of each run of nonmetallic pipe. Attach wire to top of pipe in such manner that it will not be displaced during construction operations.
3.2.1.1.3 Connections to Existing Water Lines
Make connections to existing water lines after coordination with the facility and with a minimum interruption of service on the existing line.
Make connections to existing lines under pressure in accordance with the recommended procedures of the manufacturer of the pipe being tapped and as indicated, except as otherwise specified, tap concrete pipe in accordance with AWWA M9 for tapping concrete pressure pipe.
3.2.1.1.4 Sewer Manholes
No water piping is to pass through or come in contact with any part of a sewer manhole.
3.2.1.1.5 Water Piping Parallel With Sewer Piping
Where the location of the water line is not clearly defined by dimensions on the drawings, do not lay water line closer than 10 feet, horizontally, from any sewer line.
a. Normal Conditions: Lay water piping at least 10 feet horizontally from sewer or sewer manhole whenever possible. Measure the distance from outside edge to outside edge of pipe or outside edge of manhole. When local conditions prevent horizontal separation install water piping in a separate trench with the bottom of the water piping at least 18 inches above the top of the sewer piping.
b. Unusual Conditions: When local conditions prevent vertical separation, construct sewer piping of AWWA compliant ductile iron water piping and perform hydrostatic sewer test, without leakage, prior to backfilling.
When local conditions prevent vertical separation, test the sewer manhole in place to ensure watertight construction.
3.2.1.1.6 Water Piping Crossing Sewer Piping
Provide at least 18 inches above the top (crown) of the sewer piping and the bottom (invert) of the water piping whenever possible. Measure the distance edge-to-edge. Where water lines cross under gravity sewer lines, construct sewer line of AWWA compliant ductile iron water piping with rubber-gasketed joints and no joint located within 10 feet, horizontally, of the crossing. Lay water lines which cross sewer force mains and inverted siphons at least 2 feet above these sewer lines; when joints in the sewer line are closer than 3 feet horizontally from the water line relay the sewer line to ensure no joint closer than 3 feet.
a. Normal Conditions: Provide a separation of at least 18 inches between the bottom of the water piping and the top of the sewer piping in cases where water piping crosses above sewer piping.
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b. Unusual Conditions: When local conditions prevent a vertical separation described above, construct sewer piping passing over or under water piping of AWWA compliant ductile iron water piping and perform hydrostatic sewer test, without leakage, prior to backfilling.
Construct sewer crossing with a minimum 20 feet length of the AWWA compliant ductile iron water piping, centered at the point of the crossing so that joints are equidistant and as far as possible from the water piping. Protect water piping passing under sewer piping by providing a vertical separation of at least 18 inches between the bottom of the sewer piping and the top of the water piping; adequate structural support for the sewer piping to prevent excessive deflection of the joints and the settling on or damage to the water piping.
3.2.1.2 Ductile-Iron Piping
Unless otherwise specified, install pipe and fittings in accordance with the paragraph GENERAL REQUIREMENTS and with the requirements of AWWA C600 for pipe installation, joint assembly, valve-and-fitting installation, and thrust restraint.
a. Jointing: Make push-on joints with the gaskets and lubricant specified for this type joint; assemble in accordance with the applicable requirements of AWWA C600 and AWWA M41 for joint assembly. Make mechanical joints with the gaskets, glands, bolts, and nuts specified for this type joint; assemble in accordance with the applicable requirements of AWWA C600 and AWWA M41 for joint assembly and the recommendations of Appendix A to AWWA C111/A21.11. Make flanged joints with the gaskets, bolts, and nuts specified for this type joint. Make flanged joints up tight; avoid undue strain on flanges, fittings, valves, and other equipment and accessories. Align bolt holes for each flanged joint. Use full size bolts for the bolt holes; use of undersized bolts will not be permitted. Do not allow adjoining flange faces to be out of parallel to such degree that the flanged joint cannot be made watertight without overstraining the flange. When flanged pipe or fitting has dimensions that do not allow the making of a flanged joint as specified, replace it. Use set screw flanges to make flanged joints where conditions prevent the use of full-length flanged pipe and assemble in accordance with the recommendations of the set screw flange manufacturer. During installation of set screw gasket provide for confinement and compression of gasket when joint to adjoining flange is made. Assemble joints made with sleeve-type mechanical couplings in accordance with the recommendations of the coupling manufacturer.
b. Allowable Deflection: Follow AWWA C600 and AWWA M41 for the maximum allowable deflection. If the alignment requires deflection in excess of the above limitations, provide special bends or a sufficient number of shorter lengths of pipe to achieve angular deflections within the limit set forth.
c. Exterior Protection: Completely encase buried ductile iron pipelines using Method C, with polyethylene film, in accordance with
AWWA C105/A21.5.
3.2.1.3 PVC Water Main Pipe
Unless otherwise specified, install pipe and fittings in accordance with the paragraph GENERAL REQUIREMENTS and with the requirements of AWWA C605 for laying of pipe, joining PVC pipe to fittings and accessories, setting
SECTION 33 11 00 Page 14 of fire hydrants, valves, and fittings; and with the recommendations for pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7, "Installation."
a. Jointing: Make push-on joints with the elastomeric gaskets specified for this type joint, using either elastomeric-gasket bell-end pipe or elastomeric-gasket couplings. For pipe-to-pipe push-on joint connections, use only pipe with push-on joint ends having factory-made bevel; for push-on joint connections to metal fittings, valves, and other accessories, cut spigot end of pipe off square and re-bevel pipe end to a bevel approximately the same as that on ductile-iron pipe used for the same type of joint. Use a lubricant recommended by the pipe manufacturer for push-on joints. Assemble push-on joints for pipe-to-pipe joint connections in accordance with the requirements of AWWA C605 for laying the pipe and the recommendations in AWWA M23, Chapter 7, "Installation," for pipe joint assembly. Assemble push-on joints for connection to fittings, valves, and other accessories in accordance with the requirements of AWWA C605 for joining PVC pipe to fittings and accessories and with the requirements of AWWA C600 for joint assembly. Make compression-type joints/mechanical joints with the gaskets, glands, bolts, nuts, and internal stiffeners previously specified for this type joint; assemble in accordance with the requirements of AWWA C605 for joining PVC pipe to fittings and accessories, with the requirements of AWWA C600 for joint assembly, and with the recommendations of Appendix A to AWWA C111/A21.11. Cut off spigot end of pipe for compression-type joint/mechanical-joint connections and do not re-bevel. Assemble joints made with sleeve-type mechanical couplings in accordance with the recommendations of the coupling manufacturer using internal stiffeners as previously specified for compression-type joints.
b. Joint Offset: Construct joint offset in accordance AWWA C605. Do not exceed the minimum longitudinal bending as indicated by AWWA C605.
c. Fittings: Install in accordance with AWWA C605.
3.2.2 Disinfection
Prior to disinfection, provide disinfection procedures, proposed neutralization and disposal methods of waste water from disinfection as part of the disinfection submittal. Disinfect new water piping and existing water piping affected by Contractor's operations in accordance with AWWA C651. Disinfect new water piping using the AWWA C651 continuous-feed method of chlorination. Ensure a free chlorine residual of not less than 10 parts per million after 24 hour holding period and prior to performing bacteriological tests.
3.2.3 Flushing
Perform bacteriological tests prior to flushing. Flush solution from the systems with domestic water until maximum residual chlorine content is within the range of 0.2 to 0.5 parts per million, the residual chlorine content of the distribution system, or acceptable for domestic use. Use AWWA C655 neutralizing chemicals.
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3.2.4 Pipe Restraint
3.2.4.1 Concrete Thrust Blocks
Install concrete thrust blocks where indicated.
3.2.5 Valves
3.2.5.1 Gate Valves
Install gate valves, AWWA C500 and UL 262, in accordance with the requirements of AWWA C600 for valve-and-fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C500. Install gate valves, AWWA C509 or AWWA C515, in accordance with the requirements of AWWA C600 for valve-and-fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C509 or AWWA C515.
Install gate valves on PVC and PVCO water mains in accordance with the recommendations for appurtenance installation in AWWA M23, Chapter 7, "Installation." Make and assemble joints to gate valves as specified for making and assembling the same type joints between pipe and fittings.
3.2.6 Fire Hydrants
Install fire hydrants in accordance with AWWA C600 for fire hydrant installation and as indicated. Make and assemble joints as specified for making and assembling the same type joints between pipe and fittings.
Install fire hydrants with the 4 1/2 inch connections facing the adjacent paved surface. If there are two paved adjacent surfaces, install fire hydrants with the 4 1/2 inch connection facing the paved surface where the connecting main is located.
3.3 FIELD QUALITY CONTROL
3.3.1 Tests
Notify the Contracting Officer a minimum of five days in advance of hydrostatic testing. Coordinate the proposed method for disposal of waste water from hydrostatic testing. Perform field tests, and provide labor, equipment, and incidentals required for testing. Provide documentation that all items of work have been constructed in accordance with the Contract documents.
3.3.1.1 Hydrostatic Test
Test the water system in accordance with the applicable AWWA standard specified below. Where water mains provide fire service, test in accordance with the special testing requirements given in the paragraph SPECIAL TESTING REQUIREMENTS FOR FIRE SERVICE. Test ductile-iron water mains in accordance with the requirements of AWWA C600 for hydrostatic testing. The amount of leakage on ductile-iron pipelines with mechanical-joints or push-on joints is not to exceed the amounts given in AWWA C600; no leakage will be allowed at joints made by any other methods.
Test PVC and PVCO plastic water systems made with PVC pipe in accordance with the requirements of AWWA C605 for pressure and leakage tests. The amount of leakage on pipelines made of PVC water main pipe is not to exceed the amounts given in AWWA C605, except that at joints made with sleeve-type mechanical couplings, no leakage will be allowed. Test concrete water mains in accordance with the recommendations in AWWA M9, "Hydrostatic
SECTION 33 11 00 Page 16
Testing and Disinfection of Mains." The amount of leakage on concrete pipelines is not to exceed 20 gallons per 24 hours per inch of pipe diameter per mile of pipeline. No leakage will be allowed at joints made by any other method. Test water service lines in accordance with requirements of AWWA C600 for hydrostatic testing. No leakage will be allowed at plastic pipe joints, flanged joints, and screwed joints. Do not backfill utility trench or begin testing on any section of a pipeline where concrete thrust blocks have been provided until at least 7 days after placing of the concrete.
3.3.1.2 Hydrostatic Sewer Test
The hydrostatic pressure sewer test will be performed in accordance with the applicable AWWA standard for the piping material or AWWA C600 with a minimum test pressure of 30 PSI.
3.3.1.3 Leakage Test
For leakage test, use a hydrostatic pressure not less than the maximum working pressure of the system. Leakage test may be performed at the same time and at the same test pressure as the pressure test.
For PE perform leak testing in accordance with ASTM F2164.
3.3.1.4 Bacteriological Testing
Perform bacteriological tests in accordance with AWWA C651 Option A. For new water mains use Option A and obtain two sets of samples for coliform analysis, each sample being collected at least 16 hours apart. Take samples every 1,200 ft plus one set from the end of the line and at least one from each branch greater than one pipe length. Analyze samples by a certified laboratory, and submit the results of the bacteriological samples.
3.3.1.5 Special Testing Requirements for Fire Service
Test water mains and water service lines providing fire service or water and fire service in accordance with NFPA 24. The additional water added to the system must not exceed the limits given in NFPA 24
3.3.1.6 Tracer Wire Continuity Test
Test tracer wire for continuity after service connections have been completed and prior to final pavement or restoration. Verify that tracer wire is locatable with electronic utility locating equipment. Repair breaks or separations and re-test for continuity.
3.4 SYSTEM STARTUP
Water mains and appurtenances must be completely installed, disinfected, flushed, and satisfactory bacteriological sample results received prior to permanent connections being made to the active distribution system. Obtain approval by the Contracting Officer prior to the new water piping being placed into service.
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3.5 CLEANUP
Upon completion of the installation of water lines and appurtenances, remove all debris and surplus materials resulting from the work.
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| StandardForm30 |
| Am_0001_Narrative |
| Revised Specification Pages |
| 33 11 00 |
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