Technical Data - Pictures and Drawings.pdf

PDF 6 MB Posted Aug 21, 2024

Attached to: Bull Shoals Powerhouse Station Service Governor Modernization
Solicitation number: W9127S24Q0031
Issued by: Department of the Army Corps of Engineers Engineering District Little Rock

About this file

Written by GovTribe AI · Aug 22, 2024

This document contains wiring diagrams and technical details related to the retrofit of a 700H governor system with an American Governor Company PLC governor system for the Bull Shoals Powerhouse Station Service. The key details include:

The retrofit involves replacing the existing Woodward 700H digital speed controller and associated analog isolation and signal conditioning components with an American Governor Company PLC-based control system. This includes installing a new PLC back panel, Maple Systems HMI touchscreen, analog I/O modules, speed sensor card, and associated wiring. The retrofit also involves replacing core hydraulic and feedback devices such as the proportional valve, LVDT, and gate position transducer. The objective is to address recent hydraulic failures, speed signal loss, and gate position transducer failures with updated governor hardware and software.

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Other files

File	Type	Posted
W9127S24Q00310002 MH BSPH Station Service Governor Modernization.pdf	PDF	Aug 30, 2024
Attachment_ Pictures.pdf	PDF	Aug 30, 2024
Performance Work Statement (PWS) - Revision 02.pdf	PDF	Aug 30, 2024
Performance Work Statement (PWS) - Revised.pdf	PDF	Aug 21, 2024
Solicitation Amendment W9127S24Q0031U0001 MH BSPH Station Service Governor Modernization.pdf	PDF	Aug 21, 2024
W9127S24Q0031 MH BSPH Station Service Governor Modernization.pdf	PDF	Aug 12, 2024
W9127S24Q0031 MH BSPH Station Service Governor Modernization.pdf	PDF	Aug 12, 2024

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SHEET NUMBER

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FILE NAME

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SCALE

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DRAWING NUMBER

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DRAWN BY/DATE

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DESCRIPTION

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REV

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DRAWN

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CHKD

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COE36X24

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BSGA-EW650

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BSGAEW650

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BULL SHOALS POWERPLANT

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STATION SERVICE UNIT A

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GENERATOR AND GOVERNOR

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WIRING DIAGRAMS

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JFM 5/25/06

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GATE POSITION SIGNAL DETAILS

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JFM

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U.S. ARMY CORPS OF ENGRS., LITTLE ROCK DIST.

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MOUNTAIN HOME HYDROPOWER BRANCH

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MOUNTAIN HOME, ARKANSAS

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XP SCALE FACTOR = 0.72

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POWER

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PLC CNTRL MICROLOGIX 1200 CONTROLLER ALLEN-BRADLEY 1762-L24BXBR

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ITEMS MOUNTED ON AGC BACK PANEL

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DA-2 BB-8 BB-8BB-8

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INDICATION {

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DA-1 BB-4 BB-4BB-4

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GATE DRIVER {

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24VDC POWER {

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PLC-2 BA-TB2-2 BA-TB2-2BA-TB2-2

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PLC-1 BA-TB2-1 A-8 BA-TB2-1 A-8BA-TB2-1 A-8 A-8A-8

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GND

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AUXILIARY INPUT {

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PT SIGNAL {

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GATE FEEDBACK (MLDT) {

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SPARE INPUT {

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SPARE INPUT {

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RAISE SPEED REF {

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LOWER SPEED REF {

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BREAKER STATUS {

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RUN/STOP {

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POWER FOR INPUTS {

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BA-TB1-1

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BA-TB1-2

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AA-14

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CC-1

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AA-20

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AA-16

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AA-18

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PLC-23

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PLC-22

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PLC-24

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PLC-25

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PLC-27

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AA-22

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DD-13

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PLC-28

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GND

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DD-15

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AA-24/B

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AA-23/W

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GND

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BA SPD SPEED SENSOR AGC-E031113 REV A SOFTWARE REV D

AutoCAD SHX Text 4-20mA OUT 1

AutoCAD SHX Text 4-20mA OUT 2

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TO HMI HMI TOUCH SCREEN SEE SHEET 2

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TB-2

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24 VDC

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0 VDC

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TB-1

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AutoCAD SHX Text MAPLE SYSTEMS HMI CABLE 7443-0040-5 RS-232 WITH MINI-DIN 8 PIN AND DE9 CONNECTORS HMI INTERFACE

AutoCAD SHX Text M1-2

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COMMON 1

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COMMON 2

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TB-3

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RS-232 CHANNEL 1

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AJ-1

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RS-232 CHANNEL 0

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24 VDC

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GROUND

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COM PORTS

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BA-TB3-4

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BA-TB3-3

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BA-TB3-2

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BA-TB3-1

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PLC-21 A-2 A-2A-2

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PLC-26 PLC-3 PLC-3PLC-3

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DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

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IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text http://www.americangovernor.com

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DWG NO.

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AMERICAN GOVERNOR COMPANY

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PLC-2 DA-3 DA-3DA-3

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BB-1G/G

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SIZE

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DRAWING UNITS

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INCHES/DEGREES

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AL GROUNDING NUT

AutoCAD SHX Text ETHERNET CABLE RS-232 WITH MINI-DIN TO MINI-DIN CONNECTORS ALLEN-BRADLEY 1761-CBL-AM00

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RS-232 MINI-DIN

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4 OF

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SHEET

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REV

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ETHERNET 10/100 BASE-T

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EA ETH ETHERNET INTERFACE AB 1761-NET-ENI

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M1 AI/O-1 ANALOG INPUT/OUTPUT MODULE ALLEN-BRADLEY 1762-IF20F2

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ANALOG OUTPUTS

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USE EXTERNAL REFERENCE

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INDICATE UNIT SPEED

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MANUAL CONTROL

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MANUAL (RAISE)

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SPEED REF (RAISE)

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SPEED REF (LOWER)

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GEN BREAKER STATUS

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COMMON

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COMMON

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RUN/STOP

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PLC-21

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AA-32

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AA-33

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COMMON

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DISCRETE INPUTS

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SPEED SIGNAL 2 (98-102%)

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SPEED SIGNAL 1 (0-200%)

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MANUAL (LOWER)

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IN 0 (-)

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AA-34

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IN 0 (+)

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IN 1 (+)

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IN 1 (-)

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OUT 0 (-)

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OUT 0 (+)

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ANALOG INPUTS

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GATE DRIVER

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M2 AI/O-1 ANALOG I/O MODULE AB 1762-IF20F2

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GATE POSITION

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AUX INPUT

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AutoCAD SHX Text A-5

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OUT 1 (-)

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OUT 1 (+)

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IN 0 (+)

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IN 1 (+)

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IN 0 (-)

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IN 1 (-)

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ANALOG INPUTS

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INDICATION

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ITEMS MOUNTED AT DISTRIBUTING VALVE

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FRONT VIEW (FRONT OF PLUG) (WHERE PLUG MATES WITH LVDT)

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SOCKET VIEW (REAR OF PLUG) (WHERE WIRES ARE TERMINATED)

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CONNECTOR FOR SHUTDOWN VALVE LOCATED AT DISTRIBUTING VALVE

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SOCKET VIEW (VIEW FROM BOTTOM OF PLUG)

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DD-2/B (24 VDC COMMON)

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J 65ESD SHUTDOWN SOLENOID CONNECTOR APPLY +24 VDC TO ENABLE VALVE

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GND

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DD-1/R (24 VDC SUPPLY)

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CONNECTOR FOR LVDT FEEDBACK LOCATED AT DISTRIBUTING VALVE

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(SIGNAL OUT) G-D/W

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(GROUND / SIGNAL COMMON) G-B/G

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(+15 VDC SUPPLY) G-C/R

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(-15 VDC SUPPLY) G-A/B

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K LVDT DISTRIBUTING VALVE POSITION FEEDBACK TO PROPORTIONAL VALVE

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FRONT VIEW (FRONT OF PLUG) (WHERE PLUG MATES WITH VALVE)

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H 65PV-2 PROPORTIONAL VALVE LVDT CONNECTOR LVDT FEEDBACK SIGNAL TO PROP VALVE

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DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

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IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text http://www.americangovernor.com

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DWG NO.

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AMERICAN GOVERNOR COMPANY

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SIZE

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DRAWING UNITS

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INCHES/DEGREES

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(-15 VDC SUPPLY OUT) G-H/B

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(+15 VDC SUPPLY OUT) G-F/R

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(± 15 AND SIGNAL COMMON) G-G/G

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(SIGNAL IN) G-E/W

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SOCKET VIEW (REAR OF PLUG) (WHERE WIRES ARE TERMINATED)

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AutoCAD SHX Text 5225-070120

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5 OF

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SHEET

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REV

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H 65PV-1 PROPORTIONAL VALVE MAIN CONNECTOR POWER AND OPEN/CLOSE SIGNAL

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CONNECTORS FOR PROPORTIONAL VALVE LOCATED AT DISTRIBUTING VALVE

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(SIGNAL IN) DD-8/W

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(SIGNAL COMMON) DD-7/G

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(+24 VDC SUPPLY) DD-5/R

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(24 VDC COMMON) DD-6/B

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SOCKET VIEW (REAR OF PLUG) (WHERE WIRES ARE TERMINATED)

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FRONT VIEW (FRONT OF PLUG) (WHERE PLUG MATES WITH VALVE)

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AutoCAD SHX Text PRE-WIRED CONNECTOR INFORMATION PIN DESCRIPTION TERMINATION 1 CURRENT OUTPUT AA-36 2 CURRENT COMMON AA-37 3 N/C 4 N/C 5 N/C 6 POWER COMMON AA-34 7 POWER +24 AA-33 8 N/C

AutoCAD SHX Text PRE-WIRED CONNECTOR INFORMATION PIN COLOR DESCRIPTION TERMINATION 1 WHITE POLARITY SWITCH DD-10S/W 2 N/C 3 GREEN CURRENT OUTPUT DD-13S/G 4 RED POWER +24 DD-11/R 5 N/C 6 BLACK CURRENT COMMON DD-14/B 7 BLACK POWER COMMON DD-12/B 8 N/C 9 SHIELD

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FRONT VIEW (FRONT OF PLUG) (WHERE PLUG MATES WITH MLDT)

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SOCKET VIEW (REAR OF PLUG) (WHERE WIRES ARE TERMINATED)

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FRONT VIEW (FRONT OF PLUG) (WHERE PLUG MATES WITH MLDT)

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M MLDT GATE POSITION FEEDBACK PRE-WIRED CONNECTOR

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SOCKET VIEW (REAR OF PLUG) (WHERE WIRES ARE TERMINATED)

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GATE POSITION FEEDBACK PLUG ADAPTER CONNECTOR

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ITEMS MOUNTED AT SERVO

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DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

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IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text http://www.americangovernor.com

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DWG NO.

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AMERICAN GOVERNOR COMPANY

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SIZE

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DRAWING UNITS

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INCHES/DEGREES

AutoCAD SHX Text 5225-070120

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SHEET

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REV

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T GP/IND GATE POSITION INDICATOR

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ITEMS MOUNTED IN CONTROL ROOM

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(SIGNAL COM) AA-28/B

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(SIGNAL IN) AA-27/W

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FILE NAME

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SCALE

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DRAWING NUMBER

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DRAWN BY/DATE

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DESCRIPTION

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REV

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DRAWN

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CHKD

AutoCAD SHX Text Reference Old drawing number:

AutoCAD SHX Text Border name:

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COE36X24

AutoCAD SHX Text Size:

AutoCAD SHX Text 36 x 24

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BSGA-EW650

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BSGAEW650

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BULL SHOALS POWERPLANT

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STATION SERVICE UNIT A

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GENERATOR AND GOVERNOR

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WIRING DIAGRAMS

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JFM 5/25/06

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GATE POSITION SIGNAL DETAILS

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JFM

AutoCAD SHX Text 1-4-12

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U.S. ARMY CORPS OF ENGRS., LITTLE ROCK DIST.

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MOUNTAIN HOME HYDROPOWER BRANCH

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MOUNTAIN HOME, ARKANSAS

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XP SCALE FACTOR = 0.72

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GJB

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GOVERNOR JUNCTION BOX

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AA16

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AA2

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AA14

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AA10

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AA1

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AA9

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AA6

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AA5

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AA11

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CABLE IS MISLABELED AS A32

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SSW5

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TUNNEL

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CABLE

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SSW1

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HWS4

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HWS3

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SAP1

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MSL

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MSR

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65SD

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GENERATOR JUNCTION BOX

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TACH

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LOCAL

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CABLE IS MISLABELED AS A40

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AutoCAD SHX Text 10R51

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52GXA

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AutoCAD SHX Text 10R56

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CABLE IS MISLABELED AS 1S32

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ASAP

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SAP

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TB3-5

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FS-BK1

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SAPW1

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ASAP

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TB2-5

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SAPW

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TB2-4

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SAN

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TB1-11

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TB2-7

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SAPW1

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ASAP

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TB1-10

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TB2-6

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SAP

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(FLOW SWITCH)

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BK2

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BU2

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RD2

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BK1

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RD1

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BU1

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DC SHUNT

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EXCITER

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SAPW

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FS-RD1

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TB3-6

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SAPW1

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20TW-1

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TB3-3

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SAN

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20TW-2

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HOUSING

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EXCITER

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TB2

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PC1(-)

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PC3(+)

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SANB

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SAN

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SAPW

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SAP

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FS-BK2

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ASAP

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FS-BU2

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CONDUIT

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RT-LOWER

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1" CONDUIT

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LEFT SIDE

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EXCITER

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AA1L

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SSW5

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TB1

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ME+F1

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ME-F2

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ME+A1

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ME-A2

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TB2-7

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TB2-6

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TB2-4

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HOUSING

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EXCITER

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SAP2

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PA2

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SAN

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SAP

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SA2

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ASAP

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SAPW1

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TB3

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(MOUNTED INVERTED)

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AA-27/B

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} (SHUTDOWN SOLENOID)

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SIG-OUT

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COM

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DD-10

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BB-10

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R-2 D-H D-HD-H

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DD-3

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BB-5

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BB-9

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+15 -15 COM SIG-IN

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CC-2

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DD-1

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BB-9

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AA-12

AutoCAD SHX Text A-9

AutoCAD SHX Text

D 65ESD 1730-114

AutoCAD SHX Text A2 H F E G

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DD-8

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BB-3

AutoCAD SHX Text D-F

AutoCAD SHX Text A-8

AutoCAD SHX Text

AA-21

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E ANA/ISO-1 1750-113

AutoCAD SHX Text 5G

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BB-4

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G 65PV/FB 5452-010

AutoCAD SHX Text 16G

AutoCAD SHX Text

AutoCAD SHX Text 13S

AutoCAD SHX Text 9G

AutoCAD SHX Text 10S

AutoCAD SHX Text 3G

AutoCAD SHX Text

DD-5

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AA-28/B

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AA-27/W

AutoCAD SHX Text A D E

AutoCAD SHX Text 24VDC 4-20mA OUT OUTPUT COM

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REV

AutoCAD SHX Text C

AutoCAD SHX Text

SHEET

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3 OF

AutoCAD SHX Text 5225-070120

AutoCAD SHX Text C J H

AutoCAD SHX Text 0VDC 4-20mA IN INPUT COM

AutoCAD SHX Text

DD-6

AutoCAD SHX Text A-6/B

AutoCAD SHX Text A-5/W

AutoCAD SHX Text

DD-7

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INCHES/DEGREES

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DRAWING UNITS

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SIZE

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AMERICAN GOVERNOR COMPANY

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DWG NO.

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

AutoCAD SHX Text

24VDC ±10 OUTOUTPUT COM

AutoCAD SHX Text A D E

AutoCAD SHX Text

U ANA/ISO-3 1750-243

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AA-9

AutoCAD SHX Text

AA-10

AutoCAD SHX Text

AA-10

AutoCAD SHX Text

BB-7

AutoCAD SHX Text 1G

AutoCAD SHX Text

AJ-1

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DD-4

AutoCAD SHX Text E-A

AutoCAD SHX Text

AutoCAD SHX Text 6G

AutoCAD SHX Text

DD-12

AutoCAD SHX Text E-C

AutoCAD SHX Text

DD-11

AutoCAD SHX Text A-3/W

AutoCAD SHX Text

AutoCAD SHX Text A-1

AutoCAD SHX Text B-E

AutoCAD SHX Text

C-SHLD AA-3 AA-3AA-3

AutoCAD SHX Text

AA-11

AutoCAD SHX Text D-A2

AutoCAD SHX Text A-2

AutoCAD SHX Text B-A

AutoCAD SHX Text

BB-1G

AutoCAD SHX Text X1

AutoCAD SHX Text A-15

AutoCAD SHX Text 250uF CAPACITOR 1664-011

AutoCAD SHX Text

C XFMR EGS SBE-E050

AutoCAD SHX Text H3

AutoCAD SHX Text H2

AutoCAD SHX Text

(B ) AA-6

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480VAC

AutoCAD SHX Text H4

AutoCAD SHX Text

24VAC

AutoCAD SHX Text

DD-2

AutoCAD SHX Text A-4/B

AutoCAD SHX Text

AA-3/G

AutoCAD SHX Text

L GROUNDING NUT & LUG 203374

AutoCAD SHX Text

CUSTOMER GROUND

AutoCAD SHX Text H1

AutoCAD SHX Text

(A ) AA-5

AutoCAD SHX Text A-16

AutoCAD SHX Text X2

AutoCAD SHX Text C J H

AutoCAD SHX Text

ITEMS MOUNTED ON ENCLOSURE BACK PANEL

AutoCAD SHX Text 0VDC 4-20mA IN INPUT COM

AutoCAD SHX Text

AA-19

AutoCAD SHX Text

AA-15

AutoCAD SHX Text

AA-17

AutoCAD SHX Text

AA-13

AutoCAD SHX Text A1 A C D B

AutoCAD SHX Text MAPLE SYSTEMS HMI CABLE 7443-0040-5 RS-232 WITH MINI-DIN 8 PIN AND DE9 CONNECTORS HMI INTERFACE

AutoCAD SHX Text

SERIAL LOOP ISOLATOR DLP-9 TRANSTECTOR

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SER/ISO

AutoCAD SHX Text +24

AutoCAD SHX Text

COM

AutoCAD SHX Text

TO PLC CHANNEL 1 PLC CHANNEL 1 CHANNEL 1 MICROLOGIX CONTROLLER SEE SHEET 4

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REV

AutoCAD SHX Text C

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SHEET

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2 OF

AutoCAD SHX Text 5225-070120

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AA-32

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P-4 (+24VDC)

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AJ-1

AutoCAD SHX Text R G

AutoCAD SHX Text 3 4

AutoCAD SHX Text 2 1

AutoCAD SHX Text

JUMPER

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(+24VDC) DA-1

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(SDX) DD-1

AutoCAD SHX Text

R 65M/CS MANUAL CONTROL SWITCH MAINTAINED ACTION

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INCHES/DEGREES

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DRAWING UNITS

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SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

AMERICAN GOVERNOR COMPANY

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DWG NO.

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

AutoCAD SHX Text

PLC-232-

AutoCAD SHX Text

PLC-485-

AutoCAD SHX Text

PC -232-

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AA-33

AutoCAD SHX Text R G

AutoCAD SHX Text 3 4

AutoCAD SHX Text 2 1

AutoCAD SHX Text

JUMPER

AutoCAD SHX Text

R-4 (+24VDC)

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AA-34

AutoCAD SHX Text

(+24VDC) DA-1

AutoCAD SHX Text

P 65MGP/CS MANUAL GATE POSITION CONTROL SWITCH 2-WAY SPRING RETURN

AutoCAD SHX Text

SWITCH AT THIS END

AutoCAD SHX Text

SWITCH AT THIS END

AutoCAD SHX Text

LEFT SIDE NUMBERING

AutoCAD SHX Text

NOTE: 1. SWITCH NOTATIONS G (GREEN) = N.0. R (RED) = N.C.

AutoCAD SHX Text

RIGHT SIDE NUMBERING

AutoCAD SHX Text

ITEMS MOUNTED ON ENCLOSURE DOOR

AutoCAD SHX Text

OPERATOR TOUCH SCREEN MAPLE SYSTEMS HMI 520T-007 GRAPHIC TOUCHSCREEN TERMINAL

AutoCAD SHX Text

(24 VDC POWER) P-1 A-1P-1 A-1 A-1A-1

AutoCAD SHX Text

(DC COMMON) A-2

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APPROVED

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DATE

AutoCAD SHX Text

01/22/07 M. ROBERTS

AutoCAD SHX Text

04/12/07 M. ROBERTS

AutoCAD SHX Text

03/03/08 M. ROBERTS

AutoCAD SHX Text

LEAVE CABLE JACKET INTACT

AutoCAD SHX Text

DESCRIPTION

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INITIAL RELEASE

AutoCAD SHX Text A

AutoCAD SHX Text C

AutoCAD SHX Text

AS SHIPPED.

AutoCAD SHX Text

AS COMMISSIONED.

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ZONE

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NEW

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REV

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REVISIONS

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1) SHIELDS MUST BE CONTINUOUS THROUGH INTERMEDIATE TERMINAL BLOCKS. 2) EACH SHIELDED CABLE MUST HAVE ONLY ONE END GROUNDED. 3) EXPOSED SHIELDING ON MULTIPLE SHIELDED CABLES MUST NOT BE ALLOWED TO CONTACT EACH OTHER. THEY MAY ONLY COME IN CONTACT AT THE SHIELD TERMINATION POINT AT THE END OF THE CABLE RUN. 4) USE CARE WHEN ROUTING INSTRUMENTATION CABLES. A) AVOID RUNNING NEAR ANY HIGH VOLTAGE LINES (A/C OR D/C). B) AVOID RUNNING PARALLEL TO LINES WITH ANY A/C VOLTAGE.

AutoCAD SHX Text

RECOMMENDED PRACTICE TO PREVENT NOISE:

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REV

AutoCAD SHX Text C

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

AutoCAD SHX Text 5225-070120

AutoCAD SHX Text

INCHES/DEGREES

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DRAWING UNITS

AutoCAD SHX Text

SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

AMERICAN GOVERNOR COMPANY

AutoCAD SHX Text

DWG NO.

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

DIAGRAM - WIRING 700H RETROFIT USACE - BULL SHOALS

AutoCAD SHX Text

METAL FOIL COVERING

AutoCAD SHX Text DRAIN WIRE CONNECT TO GROUND AS DIRECTED. ONE END OF CABLE RUN ONLY. REMOVE FROM OTHER END. CARRY THROUGH INTERMEDIATE TERMINATIONS.

AutoCAD SHX Text

AGC BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

LOCATION

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DESCRIPTION

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LEGEND OF DEVICES

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

AGC BACK PANEL

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AGC BACK PANEL

AutoCAD SHX Text

AGC BACK PANEL

AutoCAD SHX Text

AGC BACK PANEL

AutoCAD SHX Text

AGC BACK PANEL

AutoCAD SHX Text

ENCLOSURE DOOR

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ENCLOSURE DOOR

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SERVO

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ENCLOSURE BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

AGC BACK PANEL

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REMOTELY

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DISTRIBUTING VALVE

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ENCLOSURE BACK PANEL

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text A

AutoCAD SHX Text

DESIGNATION

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CNTRL

AutoCAD SHX Text

HMI

AutoCAD SHX Text

ETH

AutoCAD SHX Text L

AutoCAD SHX Text

PLC

AutoCAD SHX Text M1

AutoCAD SHX Text M2

AutoCAD SHX Text

AI/O-1

AutoCAD SHX Text

AI/O-2

AutoCAD SHX Text

SER/ISO

AutoCAD SHX Text

XFMR

AutoCAD SHX Text

SPD

AutoCAD SHX Text

MLDT

AutoCAD SHX Text

65PV

AutoCAD SHX Text E

AutoCAD SHX Text C

AutoCAD SHX Text

AutoCAD SHX Text U

AutoCAD SHX Text M

AutoCAD SHX Text T

AutoCAD SHX Text H

AutoCAD SHX Text

ANA/ISO-1

AutoCAD SHX Text

ANA/ISO-3

AutoCAD SHX Text

GP/IND

AutoCAD SHX Text B

AutoCAD SHX Text

CNV

AutoCAD SHX Text

TERMINAL BLOCK (MOUNTED ON AGC BACK PANEL)

AutoCAD SHX Text

TERMINAL BLOCK

AutoCAD SHX Text

TERMINAL BLOCK

AutoCAD SHX Text

TERMINAL BLOCK

AutoCAD SHX Text

TERMINAL BLOCK

AutoCAD SHX Text

MICROLOGIX 1200 CONTROLLER

AutoCAD SHX Text

ANALOG INPUT/OUTPUT MODULE

AutoCAD SHX Text

ANALOG INPUT/OUTPUT MODULE

AutoCAD SHX Text

DC-DC CONVERTOR (125VDC TO 24VDC)

AutoCAD SHX Text

STEPDOWN TRANSFORMER (420V TO 120V)

AutoCAD SHX Text

SPEED SENSOR CARD

AutoCAD SHX Text

ANALOG ISOLATION AMPLIFIER FOR PROPORTIONAL VALVE

AutoCAD SHX Text

ANALOG ISOLATION AMPLIFIER FOR GATE POSITION INDICATION

AutoCAD SHX Text

SERVO POSITION TRANSMITTER

AutoCAD SHX Text

GATE POSITION INDICATOR

AutoCAD SHX Text

PROPORTIONAL VALVE

AutoCAD SHX Text

HMI TOUCHSCREEN

AutoCAD SHX Text

ETHERNET INTERFACE

AutoCAD SHX Text

GROUNDING LUG (MOUNTED ON AGC BACK PANEL)

AutoCAD SHX Text

GROUNDING LUG

AutoCAD SHX Text

SERIAL LOOP ISOLATOR

AutoCAD SHX Text

ENCLOSURE DOOR

AutoCAD SHX Text

ENCLOSURE DOOR

AutoCAD SHX Text

DISTRIBUTING VALVE

AutoCAD SHX Text

DISTRIBUTING VALVE

AutoCAD SHX Text

DISTRIBUTING VALVE

AutoCAD SHX Text

ENCLOSURE BACK PANEL

AutoCAD SHX Text

LVDT

AutoCAD SHX Text

LVDT

AutoCAD SHX Text

65SD

AutoCAD SHX Text

65ESD

AutoCAD SHX Text J

AutoCAD SHX Text G

AutoCAD SHX Text D

AutoCAD SHX Text K

AutoCAD SHX Text P

AutoCAD SHX Text R

AutoCAD SHX Text

65M/CS

AutoCAD SHX Text

65MGP/CS

AutoCAD SHX Text NOTES: 1. ALL DEVICES ARE SHOWN IN THE UNIT SHUTDOWN, NO POWER APPLIED CONDITION. 2. INDICATES ITEMS NOT FURNISHED, MOUNTED OR WIRED BY AMERICAN GOVERNOR COMPANY. 3. * N.O. AND N.C. REFER TO SWITCH WIRING OR TYPE AND NOT THE STATE OF THE SWITCH AT ANY CAM POSITIONS. 4. INDICATES ITEMS NOT MOUNTED OR WIRED BY AMERICAN GOVERNOR COMPANY.

AutoCAD SHX Text THIS DRAWING WAS GENERATED TO SUPPORT THE REPLACEMENT OF A WOODWARD 700H GOVERNOR WITH AN AMERICAN GOVERNOR COMPANY PLC GOVERNOR. THE WIRING DETAILS EXTERNAL TO THE AGC BACK PANEL WERE GENERATED BASED ON THE BEST AVAILABLE INFORMATION.

AutoCAD SHX Text

FEEDBACK AMPLIFIER

AutoCAD SHX Text

SHUTDOWN SOLENOID

AutoCAD SHX Text

EMERGENCY SHUTDOWN RELAY (RUN/STOP)

AutoCAD SHX Text

MANUAL GATE POSITION CONTROL SWITCH

AutoCAD SHX Text

MANUAL CONTROL SWITCH

AutoCAD SHX Text

65PV/FB

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SHEET

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AutoCAD SHX Text B

AutoCAD SHX Text W

AutoCAD SHX Text B

AutoCAD SHX Text W

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text W

AutoCAD SHX Text

AutoCAD SHX Text R

AutoCAD SHX Text

AutoCAD SHX Text L

AutoCAD SHX Text

TIME

AutoCAD SHX Text +/L

AutoCAD SHX Text -/N

AutoCAD SHX Text

RAMP

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SET

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2ND

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AutoCAD SHX Text C

AutoCAD SHX Text

REF

AutoCAD SHX Text

EXT

AutoCAD SHX Text

REF

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COM

AutoCAD SHX Text

LIMIT

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EXT

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LOW

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FOR

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JUMP

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AutoCAD SHX Text C

AutoCAD SHX Text

AutoCAD SHX Text C

AutoCAD SHX Text

HIGH

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LIMIT

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SET PT

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OUTPUT

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%%U65DRU

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DIGITAL REFERENCE UNIT

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POWER SUPPLY

AutoCAD SHX Text

90-150VDC OR

AutoCAD SHX Text

88-132VAC

AutoCAD SHX Text 1S22

AutoCAD SHX Text

RPM

AutoCAD SHX Text 1S31

AutoCAD SHX Text 1S34

AutoCAD SHX Text 1S23

AutoCAD SHX Text A20

AutoCAD SHX Text

PSG51

AutoCAD SHX Text

20TW

AutoCAD SHX Text

DE-ENERGIZE FOR FLOW

AutoCAD SHX Text

-OUT -S TRIM +S +OUT

AutoCAD SHX Text

-IN GATE OUT GATE IN +IN

AutoCAD SHX Text 1 2 3 4

AutoCAD SHX Text

AA-2

AutoCAD SHX Text

AA-1

AutoCAD SHX Text

AutoCAD SHX Text A B C D E

AutoCAD SHX Text

BB-7

AutoCAD SHX Text

BB-3

AutoCAD SHX Text W

AutoCAD SHX Text B

AutoCAD SHX Text 1784-256

AutoCAD SHX Text

125VDC TO 24VDC

AutoCAD SHX Text

CONVERTER

AutoCAD SHX Text B

AutoCAD SHX Text

%%UCNV

AutoCAD SHX Text 1.0uF 600VDC

AutoCAD SHX Text U-D/B

AutoCAD SHX Text B-4

AutoCAD SHX Text B-1

AutoCAD SHX Text

BB-1/G

AutoCAD SHX Text C-H1

AutoCAD SHX Text C-H2

AutoCAD SHX Text D-C

AutoCAD SHX Text D-A1

AutoCAD SHX Text

BB-5

AutoCAD SHX Text D-G

AutoCAD SHX Text

CC-1

AutoCAD SHX Text A-10

AutoCAD SHX Text

CC-2

AutoCAD SHX Text A-11

AutoCAD SHX Text

CC-3

AutoCAD SHX Text A-12

AutoCAD SHX Text

CC-4

AutoCAD SHX Text A-13

AutoCAD SHX Text

CC-3

AutoCAD SHX Text A-14

AutoCAD SHX Text A-21/W

AutoCAD SHX Text A-22/B

AutoCAD SHX Text U-F/W

AutoCAD SHX Text U-E/B

AutoCAD SHX Text R-3

AutoCAD SHX Text P-3

AutoCAD SHX Text P-2

AutoCAD SHX Text D-D

AutoCAD SHX Text

PLC-31

AutoCAD SHX Text

PLC-30

AutoCAD SHX Text

PLC-29

AutoCAD SHX Text

B TO AG-IN1(S2F)

AutoCAD SHX Text

R TO AG-IN6(S2F)

AutoCAD SHX Text

DD10(52G)

AutoCAD SHX Text

DD8(52G)

AutoCAD SHX Text B

AutoCAD SHX Text

AutoCAD SHX Text R

AutoCAD SHX Text

TO SSW

AutoCAD SHX Text 1S14

AutoCAD SHX Text

CONDUIT

AutoCAD SHX Text B

AutoCAD SHX Text R

AutoCAD SHX Text

XXX

AutoCAD SHX Text

GJB12

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GJB10

AutoCAD SHX Text

GJB7

AutoCAD SHX Text

GJB24

AutoCAD SHX Text

GJB6

AutoCAD SHX Text

GJB4

AutoCAD SHX Text

GJB2

AutoCAD SHX Text

GJB1

AutoCAD SHX Text

GND.BUS

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GJB11

AutoCAD SHX Text

GND.BUS

AutoCAD SHX Text

GJB5

AutoCAD SHX Text

FILE NAME

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

DRAWING NUMBER

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DRAWN BY/DATE

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DESCRIPTION

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REV

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DRAWN

AutoCAD SHX Text

CHKD

AutoCAD SHX Text Reference Old drawing number:

AutoCAD SHX Text Border name:

AutoCAD SHX Text

COE36X24

AutoCAD SHX Text Size:

AutoCAD SHX Text 36 x 24

AutoCAD SHX Text

BSGB-EL655

AutoCAD SHX Text

BSGBEL655

AutoCAD SHX Text

BULL SHOALS POWERPLANT

AutoCAD SHX Text

STATION SERVICE

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GOVERNOR B

AutoCAD SHX Text

INSTALLATION DIAGRAMS

AutoCAD SHX Text N.T.S.

AutoCAD SHX Text

JFM 03/10/08

AutoCAD SHX Text

DRAWN DATE

AutoCAD SHX Text

JFM

AutoCAD SHX Text 3-10-08

AutoCAD SHX Text

U.S. ARMY CORPS OF ENGRS., LITTLE ROCK DIST.

AutoCAD SHX Text

MOUNTAIN HOME HYDROPOWER BRANCH

AutoCAD SHX Text

MOUNTAIN HOME, ARKANSAS

AutoCAD SHX Text INSTALLATION NOTES: THE SUPPLIED AGC BACK PANEL HAS THE SAME FOOTPRINT AS THE WOODWARD 700H CONTROLLER. MOUNT THE BACK PANEL USING EXISTING HARDWARE OR WITH SUPPLIED MOUNTING HARDWARE. TO USE SUPPLIED MOUNTING HARDWARE DRILL AND TAP FOUR (4) #10-24 MOUNTING HOLES IN THE LOCATION OF THE EXISTING MOUNTING POINTS.

AutoCAD SHX Text SUPPLIED MOUNTING HARDWARE SOCKET HEAD CAP SCREW #10-24 x 1" P/N: 91251A247 FLAT WASHER #10 P/N: 98017A635 SPACER 0.325 OD, 0.218 ID, 0.50 L P/N: 92510A665

AutoCAD SHX Text

AGC PLC BACK PANEL

AutoCAD SHX Text

EXISTING BACK PANEL

AutoCAD SHX Text

DRAWING UNITS

AutoCAD SHX Text

INCHES/DEGREES

AutoCAD SHX Text

M. ROBERTS

AutoCAD SHX Text 1/4

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

APPROVED

AutoCAD SHX Text

DATE

AutoCAD SHX Text 04/06/07

AutoCAD SHX Text

DESCRIPTION

AutoCAD SHX Text

INITIAL RELEASE

AutoCAD SHX Text

NEW

AutoCAD SHX Text

REV

AutoCAD SHX Text

REVISIONS

AutoCAD SHX Text

DIAGRAM - INSTALLATION PLC BACK PANEL USACE - BULL SHOALS

AutoCAD SHX Text

REV

AutoCAD SHX Text

NEW

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

AutoCAD SHX Text 2650-070413

AutoCAD SHX Text

SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

SCALE

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

DWG NO.

AutoCAD SHX Text

AMERICAN GOVERNOR COMPANY

AutoCAD SHX Text

ENCLOSURE DOOR

AutoCAD SHX Text

CUTOUT FOR AGC HMI MAPLE SYSTEMS 520T-007 SEE SHEET 2 FOR CUTOUT TEMPLATE

AutoCAD SHX Text

NOTE: TO ENSURE VISIBILITY, HMI MUST MUST BE MOUNTED AT EYE LEVEL

AutoCAD SHX Text

DRAWING UNITS

AutoCAD SHX Text

INCHES/DEGREES

AutoCAD SHX Text

M. ROBERTS

AutoCAD SHX Text

DEFAULT TOLERANCES:

AutoCAD SHX Text 1/4

AutoCAD SHX Text ANGLE: ± 1° FRACTION: ±1/32 X.X = ± 0.030 X.XX = ± 0.010 X.XXX = ± 0.005 (X.XX) = REFERENCE

AutoCAD SHX Text

FINISH:

AutoCAD SHX Text

MATERIAL:

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

APPROVED

AutoCAD SHX Text

DATE

AutoCAD SHX Text 01/24/07

AutoCAD SHX Text

DESCRIPTION

AutoCAD SHX Text

INITIAL RELEASE

AutoCAD SHX Text

NEW

AutoCAD SHX Text

REV

AutoCAD SHX Text

REVISIONS

AutoCAD SHX Text

DIAGRAM - INSTALLATION HMI - OPERATOR INTERFACE USACE - BULL SHOALS

AutoCAD SHX Text

REV

AutoCAD SHX Text

NEW

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

AutoCAD SHX Text 2650-070328

AutoCAD SHX Text

SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

SCALE

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

DWG NO.

AutoCAD SHX Text

AMERICAN GOVERNOR COMPANY

AutoCAD SHX Text

HMI CUTOUT TEMPLATE

AutoCAD SHX Text

DRAWING UNITS

AutoCAD SHX Text

INCHES/DEGREES

AutoCAD SHX Text

DEFAULT TOLERANCES:

AutoCAD SHX Text

FULL

AutoCAD SHX Text ANGLE: ± 1° FRACTION: ±1/32 X.X = ± 0.030 X.XX = ± 0.010 X.XXX = ± 0.005 (X.XX) = REFERENCE

AutoCAD SHX Text

FINISH:

AutoCAD SHX Text

MATERIAL:

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

DIAGRAM - INSTALLATION HMI - OPERATOR INTERFACE USACE - BULL SHOALS

AutoCAD SHX Text

REV

AutoCAD SHX Text

NEW

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

AutoCAD SHX Text 2650-070328

AutoCAD SHX Text

SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

SCALE

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

DWG NO.

AutoCAD SHX Text

AMERICAN GOVERNOR COMPANY

AutoCAD SHX Text REMOVE ITEM A:700H DIGITAL SPEED CONTROLLER INSTALL AGC PLC BACK PANEL REFER TO AGC DWG 2650-070413 FOR DETAILS

AutoCAD SHX Text

REMOVE ITEM F: ANA/ISO-2 ANALOG ISOLATION AMPLIFIER

AutoCAD SHX Text REMOVE ITEM S: 65DRU DIGITAL REFERENCE UNIT INSTALL AGC TOUCHSCREEN HMI REFER TO AGC DWG 2650-070328 FOR INSTALLATION DETAILS

AutoCAD SHX Text

MEGA MODULE

AutoCAD SHX Text

DC-DC CONVERTER

AutoCAD SHX Text

DRAWING UNITS

AutoCAD SHX Text

INCHES/DEGREES

AutoCAD SHX Text

M. ROBERTS

AutoCAD SHX Text 1/4

AutoCAD SHX Text

IVYLAND, PENNSYLVANIA, U.S.A.

AutoCAD SHX Text

APPROVED

AutoCAD SHX Text

DATE

AutoCAD SHX Text 04/06/07

AutoCAD SHX Text

DESCRIPTION

AutoCAD SHX Text

INITIAL RELEASE

AutoCAD SHX Text

NEW

AutoCAD SHX Text

REV

AutoCAD SHX Text

REVISIONS

AutoCAD SHX Text

DIAGRAM - INSTALLATION INSTALLATION OVERVIEW USACE - BULL SHOALS

AutoCAD SHX Text

REV

AutoCAD SHX Text

NEW

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

AutoCAD SHX Text 2650-070410

AutoCAD SHX Text

SIZE

AutoCAD SHX Text B

AutoCAD SHX Text

SCALE

AutoCAD SHX Text http://www.americangovernor.com

AutoCAD SHX Text

DWG NO.

AMERICAN GOVERNOR COMPANY

AutoCAD SHX Text

FILE NAME

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

DRAWING NUMBER

AutoCAD SHX Text

DRAWN BY/DATE

AutoCAD SHX Text

DESCRIPTION

AutoCAD SHX Text

REV

AutoCAD SHX Text

DRAWN

AutoCAD SHX Text

CHKD

AutoCAD SHX Text Reference Old drawing number:

AutoCAD SHX Text Border name:

AutoCAD SHX Text

COE36X24

AutoCAD SHX Text Size:

AutoCAD SHX Text 36 x 24

AutoCAD SHX Text

BSGB-EL650

AutoCAD SHX Text

BSGBEL650

AutoCAD SHX Text

BULL SHOALS POWERPLANT

AutoCAD SHX Text

STATION SERVICE

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GOVERNOR B

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LAYOUT AND ARRANGEMENT

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JFM 03/10/08

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DRAWN DATE

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JFM

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U.S. ARMY CORPS OF ENGRS., LITTLE ROCK DIST.

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MOUNTAIN HOME HYDROPOWER BRANCH

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MOUNTAIN HOME, ARKANSAS

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PLC

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AutoCAD SHX Text LIST OF DEVICES: AA TERMINAL BLOCK AJ GROUNDING LUG BA SPEED SENSOR CARD DA HMI TOUCH SCREEN (REMOTELY LOCATED) PLC MICROLOGIC CONTROLLER M1 ANALOG INPUT/OUTPUT MODULE M2 ANALOG INPUT/OUTPUT MODULE EA ETHERNET MODULE

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AMERICAN GOVERNOR COMPANY

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ATL P/N 29400102

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P/N AGC-E031113 REV. A

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REV X

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TB-2

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IC2

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TB-1

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IC1

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TB-3

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IC7

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IC8

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IC5

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SKT

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JPR1

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IC3

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IC6

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PATENT PENDING

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IC4

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DRAWING UNITS

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INCHES/DEGREES

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MJR

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HALF

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IVYLAND, PENNSYLVANIA, U.S.A.

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APPROVED

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DATE

AutoCAD SHX Text 01/22/07

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DESCRIPTION

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INITIAL RELEASE

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NEW

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REV

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REVISIONS

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DIAGRAM - BACK PANEL LAYOUT 700H RETROFIT USACE - BULL SHOALS

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REV

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NEW

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SHEET

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AutoCAD SHX Text 5503-070118

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SIZE

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SCALE

AutoCAD SHX Text http://www.americangovernor.com

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DWG NO.

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AMERICAN GOVERNOR COMPANY

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MJR

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AS COMMISSIONED.

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AGC SUPPLIED DEVICES

AutoCAD SHX Text OPERATOR INTERFACE 6" TOUCHSCREEN HMI REFER TO AGC DRG 2650-070328 FOR INSTALLATION DETAILS

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MANUAL GATE RAISE/LOWER SWITCH TWO POSITION SPRING RETURN (EXISTING)

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MANUAL GATE CONTROL SWITCH TWO POSITION MAINTAINED ACTION (EXISTING)

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ELECTRICAL ENCLOSURE (EXISTING)

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ENCLOSURE DOOR FRONT VIEW

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RAISE LOWER

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MANUAL CONTROL

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DRAWING UNITS

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INCHES/DEGREES

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MJR

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IVYLAND, PENNSYLVANIA, U.S.A.

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APPROVED

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DATE

AutoCAD SHX Text 03/28/2007

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DESCRIPTION

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INITIAL RELEASE

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NEW

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REV

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REVISIONS

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DIAGRAM - CABINET ARRANGEMENT 700H PLC RETROFIT USACE - BULL SHOALS

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REV

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SHEET

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AutoCAD SHX Text 2800-070403

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SIZE

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SCALE

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DWG NO.

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AMERICAN GOVERNOR COMPANY

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AMERICAN GOVERNOR COMPANY

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DWG NO.

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SCALE

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SIZE

AutoCAD SHX Text 2800-070403

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SHEET

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REV

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DIAGRAM - CABINET ARRANGEMENT 700H PLC RETROFIT BULL SHOALS UNIT 1

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IVYLAND, PENNSYLVANIA, U.S.A.

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INCHES/DEGREES

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DRAWING UNITS

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ENCLOSURE DOOR FRONT VIEW

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MEGA MODULE

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DC-DC CONVERTER

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DC-DC CONVERTER 125VDC TO 24VDC (EXISTING)

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STEP-DOWN TRANSFORMER 480VAC TO 120VAC (TO BE PROVIDED BY GOVERNMENT)

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GROUNDING LUG (EXISTING)

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TERMINAL BLOCK AA (EXISTING)

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TERMINAL BLOCK BB (EXISTING)

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SIGNAL ISOLATOR GATE POSITION INDICATION (EXISTING)

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SIGNAL CONDITIONER LVDT FEEDBACK (EXISTING)

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SIGNAL CONDITIONER PROPORTIONAL VALVE (EXISTING)

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TERMINAL BLOCK DD (EXISTING)

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TERMINAL BLOCK CC (EXISTING)

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SHUTDOWN RELAY (EXISTING)

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CABINET BACK PANEL (EXISTING)

AutoCAD SHX Text PLC BACK PANEL REPLACES 700H REFER TO AGC DWG 5503-070118 FOR LAYOUT DETAILS REFER TO AGC DWG 2650-070413 FOR INSTALLATION DETAILS

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SPEED SENSING CARD CHANNEL 1: 0-200% SPEED CHANNEL 2: 98-102% SPEED

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PLC BASE MICROLOGIX CPU & DISCRETE I/O

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(2) PLC EXPANSION MODULES ANALOG I/O

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TERMINAL BLOCK A

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COMMUNICATIONS DEVICE SERIAL TO ETHERNET CONVERTER

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AGC SUPPLIED DEVICES

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AMERICAN GOVERNOR COMPANY

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ATL P/N 29400102

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P/N AGC-E031113 REV. A

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REV X

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TB-2

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IC2

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TB-1

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IC1

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TB-3

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IC7

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IC8

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IC5

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SKT

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JPR1

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IC3

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IC6

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PATENT PENDING

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IC4

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DD10(SSW7)

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DD8(SSW7)

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STA. BD. S4F

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GATE POS. METER

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PLC-29

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PLC-30

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PLC-31

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GJB12

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GJB10

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GJB7

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GJB24

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GJB6

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GJB4

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GJB2

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GJB1

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GND.BUS

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GJB11

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GJB5

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CC-3

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CC-4

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CC-3

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CC-2

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CC-1

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BB-5

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BB-1/G

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GENERATOR JUNCTION BOX

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SXB

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SYB

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SBN

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65SD

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MSR

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MSL

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SRXC

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SBP1

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SBP2

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HWS2

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HWS1

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HWS3

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HWS4

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PSG

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SSW7

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CABLE

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GN/K

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WH/K

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RD/K

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TUNNEL

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GN/K

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SSW7

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RD/K

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WH/K

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AA11

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AA5

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AA6

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AA9

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AA1

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AA10

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AA14

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AA2

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AA16

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GOVERNOR JUNCTION BOX

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