W9127826RA009_SPECS_VOL2.pdf
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- W9127826RA009
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This is Volume 2 of a three-volume Request for Proposals (RFP) for design-build and construction of a 2,800 square meter single-bay aircraft maintenance hangar at CSL Comalapa, El Salvador, capable of accommodating C-130 or P-8 aircraft. The project is managed by the U.S. Army Engineer District, Mobile (RFP No. W9127826RA009, CADD No. SHA21003) and includes administrative spaces, material and tool storage, and parking apron space.
The specifications document establishes comprehensive technical and performance requirements across 31 divisions of construction work, including: structural steel framing; metal wall and roof panels with thermal breaks and concealed fastening systems; concrete and masonry work; waterproofing and dampproofing; insulation (minimum R-value of 30 for exterior doors, R-values as indicated on drawings for other applications); all building envelope systems designed to withstand wind loads of 2,900 pascals; HVAC systems with seismic bracing; electrical distribution and lightning protection; fire suppression and detection systems; interior finishes including ceramic tile, gypsum board, acoustical ceilings, and epoxy flooring systems for aircraft maintenance areas; and exterior improvements including airfield pavement markings and drainage systems. Materials must meet specific federal standards (ASTM, NFPA, UL, MIL specifications) with Quality Assurance requirements including manufacturer qualifications, independent testing, and field inspection protocols. The work requires sealed cost proposals with detailed pricing, shop drawings, samples, test reports, and manufacturer's instructions for all major systems prior to award.
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| W9127826RA009_Site Visit Roster.pdf | ||
| AM01.pdf | ||
| W9127826RA009_EM 385-1-1.pdf | ||
| W9127826RA009_SPECS_VOL1.pdf | ||
| W9127826RA009_SHA21003_RTA_DRAWINGS.pdf | ||
| W9127826RA009_SPECS_VOL3.pdf |
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VOLUME 2 OF 3
RFP NO: W9127826RA009
CADD NO: SHA21003
SPECIFICATIONS
FOR
DESIGN BUILD AND CONSTRUCT
OF
CSL AIRCRAFT MAINTENANCE HANGAR
CSL COMALAPA, EL SALVADOR
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
100 Canal Street
Mobile, Alabama 36602
“BUILDING STRONG®”
CSL AIRCRAFT MAINTENANCE HANGAR W9127826RA009
CSL COMALAPA, EL SALVADOR SHA21003
TABLE OF CONTENTS - PAGE 1
TABLE OF CONTENTS
VOLUME 1 OF 3
CHECKLIST FOR PREPARATION OF OFFERS (NOTICE TO BIDDERS)
BIDDING REQUIREMENTS
STANDARD FORM 1442 – SOLITICTATION, OFFER AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
SELF-PERFORMANCE AND LIMITATIONS ON SUBCONTRACTING
COMPLIANCE FORM
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS
00 12 00 SELECTION PROCEDURES AND BASIS OF AWARD
00 21 00 INSTRUCTIONS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
00 72 00 GENERAL CONDITIONS
00 73 00 SUPPLEMENTARY CONDITIONS
SPECIAL CONTRACT REQUIREMENTS
FORM W-14
01 00 01 GENERAL CONTRACT REQUIREMENTS
GENERAL SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
PROJECT SIGNS, EP310-1-6A
DD FORM 1354
DD FORM 1354 CHECKLIST
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
ATTACHMENT 01 33 00-1 SUBMITTAL REGISTER
FORM 4025
01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 METRIC MEASUREMENTS
01 45 00 QUALITY CONTROL
SAM FORM 696
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 – EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 – CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
TABLE OF CONTENTS - PAGE 2
DIVISION 04 – MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 – METALS
05 05 20 POST-INSTALLED CONCRETE AND MASONRY ANCHORS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOINT FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DIVISION 06 – WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
VOLUME 2 OF 3
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 11 13 BITUMINOUS DAMPROOFING
07 13 52 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 42 13 METAL WALL PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 – OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 33 23 OVERHEAD COILING DOORS
08 34 16.10 HORIZONTAL ROLLING STEEL DOORS
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL AND DOOR LOUVERS
DIVISION 09 – FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 67 23.16 FUEL RESISTIVE RESINOUS FLOORING, 5-COAT SYSTEM
09 90 00 PAINTS AND COATINGS
09 97 13.27 HIGH PERFORMANCE COATING FOR STEEL STRUCTURES
09 97 13.27 01 HIGH PERFORMANCE COATING FOR STEEL STRUCTURES – FUEL PIPING
ONLY
TABLE OF CONTENTS - PAGE 3
DIVISION 10 – SPECIALTIES
10 14 00.20 INTERIOR SIGNAGE
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 13 – SPECIAL CONSTRUCTION
13 48 73 SEISMIC CONTROL FOR NONSTRUCTURAL COMPONENTS
DIVISION 21 – FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 13 25 FLAME DETECTION SYSTEM
21 30 00 FIRE PUMPS
DIVISION 22 – PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.19 SEISMIC BRACING FOR MECHANICAL SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 23 00 REFRIGERANT PIPING
23 30 00 HVAC AIR DISTRIBUTION
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 25 – INTEGRATED AUTOMATION
25 05 11.01 CYBERSECURITY FOR HVAC/MECHANICAL FACILITY-RELATED CONTROL
SYSTEMS – LOW IMPACT
25 05 11.02 CYBERSECURITY FOR ELECTRICAL/LIGHTING FACILITY-RELATED
CONTROL SYSTEMS – LOW IMPACT
VOLUME 3 OF 3
DIVISION 26 – ELECTRICAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19 PAD-MOUNTED, LIQUID-FILLED, MEDIUM-VOLTAGE TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 32 15 ENGINE-GENERATOR SET STATIONARY 15-2500 KW, WITH
AUXILIARIES
26 36 23 AUTOMATIC TRANSFER SWITCHES AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
DIVISION 27 – COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY
28 31 70 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE
TABLE OF CONTENTS - PAGE 4
DIVISION 31 – EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 – EXTERIOR IMPROVEMENTS
32 01 11.51 PAINT REMOVAL FROM AIRFIELD PAVEMENTS
32 01 19.61 SEALING OF JOINTS IN RIGID PAVEMENT
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 20 BASE COURSE FOR RIGID AND SELECT-MATERIAL FOR FLEXIBLE
PAVING
32 11 23 GRADED CRUSHED AGGREGATE BASE COURSE FOR FLEXIBLE PAVING
32 12 13 BITUMINOUS PRIME COATS
32 12 16.16 ROAD-MIX ASPHALT PAVING
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY
PAVEMENTS
32 13 73.19 COMPRESSION CONCRETE PAVING JOINT SEALANT
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23.19 AIRFIELD PAVEMENT MARKINGS
32 92 23 SODDING
DIVISION 33 – UTILITIES
33 01 50.31 LEAK DETECTION FOR FUELING SYSTEMS
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORMWATER UTILITIES
33 52 23.15 POL SERVICE PIPING WELDING
33 56 10 FACTORY-FABRICATED FUEL STORAGE TANKS
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATION OUTSIDE PLANT (OSP)
DIVISION 34 – TRANSPORTATION
34 73 16 AIRFIELD GROUNDING
APPENDICES
APPENDIX A FURNITURE, FIXTURES AND EQUIPMENT (FF&E) PACKAGE
APPENDIX B STRUCTURAL INTERIOR DESIGN (SID) – COLOR BOARDS
-- END OF PROJECT TABLE OF CONTENTS –
SECTION 07 11 13
BITUMINOUS DAMPPROOFING
08/23
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D1187/D1187M (1997; R 2018) Standard Specification for Asphalt-Base Emulsions for Use as Protective Coatings for Metal
ASTM D1227/D1227M (2013; R 2019; e1) Standard Specification for Emulsified Asphalt Used as a Protective Coating for Roofing
ASTM D4263 (1983; R 2018) Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-07 Certificates
Materials
1.3 DELIVERY AND STORAGE
Deliver materials in sealed containers bearing manufacturer's original labels. Labels must include date of manufacture, contents of each container, performance standards that apply to the contents and recommended shelf life. While in storage, do not allow water based bituminous damproofing to freeze.
PART 2 PRODUCTS
2.1 ASPHALT PRIMER
ASTM D41/D41M.
SECTION 07 11 13 Page 1
2.2 EMULSION-BASED ASPHALT DAMPPROOFING
2.2.1 Fibrated Emulsion-Based Asphalt
Provide cold-applied fibrated emulsion-based asphalt dampproofing conforming to ASTM D1227/D1227M Type II, Class 1, asbestos-free, manufactured of refined asphalt, emulsifiers and selected clay, fibrated with mineral fibers. For spray or brush application, emulsion must contain a minimum of 59 percent solids by weight, 56 percent solids by volume. For trowel application, emulsion must contain a minimum of 58 percent solids by weight, 55 percent solids by volume.
2.2.2 Non-Fibrated Emulsion-Based Asphalt
Provide cold-applied non-fibrated emulsion-based asphalt dampproofing conforming to ASTM D1187/D1187M Type II or ASTM D1227/D1227M Type III, manufactured of refined asphalt, emulsifiers and selected clay. Asphalt must contain a minimum 58 percent solids by weight, 55 percent solids by volume.
PART 3 EXECUTION
3.1 SURFACE PREPARATION
Clean concrete and masonry surfaces to receive dampproofing of foreign matter and loose particles. Apply dampproofing to clean dry surfaces.
Moisture test in accordance with ASTM D4263. If test indicates moisture, allow a minimum of seven additional days after test completion for curing. If moisture still exists, redo test until substrate is dry.
3.1.1 Metal Surfaces
Ensure metal surfaces are dry and free of rust, scale, loose paint, oil, grease, dirt, frost and debris.
3.2 Protection of Surrounding Areas
Before starting the dampproofing work, protect the surrounding areas and surfaces from spillage and migration of dampproofing material onto other work.
3.3 APPLICATION
Prime surfaces to receive fibrous asphaltic dampproofing unless recommended otherwise by dampproofing materials manufacturer. Apply dampproofing after priming coat is dry, but prior to any deterioration of primed surface, and when ambient temperature is above 4 degrees C.
3.3.1 Surface Priming
Prime surfaces to receive fibrous asphalt dampproofing with asphalt primer.
Apply primer when ambient temperature is above 4 degrees C and at rate of approximately 4 liters per 10 square meters, fully covering entire surface to be dampproofed.
SECTION 07 11 13 Page 2
3.3.2 Cold-Application Method
3.3.2.1 Emulsion-Based Asphalt
Do not perform emulsion-based asphalt dampproofing work in temperatures below 4 degrees C. Emulsions must have a smooth and uniform consistency at time of application. Apply dampproofing materials in accordance with manufacturer's published instructions to produce a smooth uniform dry film of not less than 0.3 mm thick without voids or defects. Recoat any dull or porous spots. Seal dampproofing materials tightly around pipes and other items projecting through dampproofing. Apply materials at rates as follows:
a. Primer: 0.2 liters per square meter, cold-applied.
b. Fibrated Dampproofing: 0.8 liters per square meter, cold-applied with spray, brush or trowel.
-- End of Section --
SECTION 07 11 13 Page 3
SECTION 07 13 53
ELASTOMERIC SHEET WATERPROOFING
02/16, CHG 1: 08/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C1305 (2008) Standard Test Method for Crack Bridging Ability of Liquid-Applied Waterproofing Membrane
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D146/D146M (2004; E 2012; R 2012) Sampling and Testing Bitumen-Saturated Felts and Woven Fabrics for Roofing and Waterproofing
ASTM D412 (2016; R 2021) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D570 (1998; E 2010; R 2010) Standard Test Method for Water Absorption of Plastics
ASTM D903 (1998; R 2017) Standard Test Method for Peel or Stripping Strength of Adhesive Bonds
ASTM D1876 (2008; R 2015; E 2015) Standard Test Method for Peel Resistance of Adhesives (T-Peel Test)
ASTM D5385/D5385M (1993; R 2014; E 2014) Standard Test Method for Hydrostatic Pressure Resistance of Waterproofing Membranes
ASTM E96/E96M (2024) Standard Test Methods for Gravimetric Determination of Water Vapor Transmission Rate of Materials
ASTM E154/E154M (2008a; R 2019) Standard Test Methods for Water Vapor Retarders Used in Contact with Earth Under Concrete Slabs, on Walls, or as Ground Cover
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S"
SECTION 07 13 53 Page 1 classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-03 Product Data
Manufacturer's Standard Details ; G, AO
Elastomeric Waterproofing Sheet Material ; G, AO
Protection Board ; G, AO
Primers, Adhesives, and Mastics ; G, AO
SD-06 Test Reports
Elastomeric Waterproofing Sheet Material ; G, AO
SD-07 Certificates
Elastomeric Waterproofing Sheet Material ; G , AO
Primers, Adhesives, and Mastics ; G, AO
Protective Coverings ; G, AO
Draft Special Warranties ; G, AO
Final Special Warranties ; G, AO
Certificates Of Compliance ; G, AO
SD-08 Manufacturer's Instructions
Primers, Adhesives, and Mastics ; G, AO
SD-11 Closeout Submittals
Certificates Of Compliance with sustainable requirements for items listed in SD-07; G, AO
1.3 MANUFACTURER'S DETAILS
Submit manufacturer's standard details indicating methods of attachment and spacing, transition and termination details, and installation details. Include verification of existing conditions.
1.4 PRODUCT DATA
Include data for material descriptions, recommendations for product shelf life, requirements for protective coverings , and manufacturer's Safety Data Sheets (SDS) for primers, adhesives, and mastics .
1.5 DELIVERY, STORAGE, HANDLING, IDENTIFICATION
Deliver and store materials in accordance with manufacturer's printed instructions, out of the weather, in manufacturer's original packaging
SECTION 07 13 53 Page 2 with brand name and product identification clearly marked. Keep materials wrapped and separated from off-gassing materials (such as drying paints and adhesives). Do not use materials that have visible moisture or biological growth. Do not permit unidentified materials in the work area or in the project.
1.6 ENVIRONMENTAL CONDITIONS
Do not apply waterproofing during inclement weather or when there is ice, frost, surface moisture, or visible dampness on the surface to receive waterproofing for when ambient and surface temperatures are 4 degrees C or below.
1.7 SPECIAL WARRANTIES
1.7.1 Guarantee
Guarantee waterproofing membrane installation against failure due to leaks for a period of two years from the date of Beneficial Occupancy. Submit draft and final guarantees in accordance with Section 01 78 23 OPERATION
AND MAINTENANCE DATA.
1.7.2 Warranty
Provide manufacturer's material warranty for all system components for a period of ten years from the date of Beneficial Occupancy. Submit draft and final warranties in accordance with Section 01 78 23 OPERATION AND
MAINTENANCE DATA.
PART 2 PRODUCTS
2.1 SUSTAINABILITY CRITERIA
Where allowed by performance criteria:
2.1.1 Reduced Volatile Organic Compound (VOC) Content
Provide products with reduced VOC content and provide certificates of compliance in accordance with Section 01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING paragraph REDUCE VOLATILE ORGANIC COMPOUNDS.
2.1.2 Recycled Content
Provide products with recycled content and provide certificates of compliance in accordance with Section 01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING paragraph RECYCLED CONTENT.
2.2 MATERIALS
Provide one of the types of elastomeric waterproofing sheet material and related primers, adhesives, and mastics as specified herein. Ensure compatibility of waterproofing materials with each other, and with materials on which they are applied. Provide materials that comply with applicable requirements cited below when tested in accordance with the referenced ASTM publications.
2.3 COMPOSITE, SELF-ADHERING MEMBRANE SHEETING
Cold applied composite sheet consisting of rubberized asphalt and cross
SECTION 07 13 53 Page 3 laminated, high density polyethylene film. Not less than 1.5 mm minimum thickness is required.
2.3.1 Composite, Self-Adhering Sheeting Performance Requirements
a. Tensile Strength ASTM D412, Die C: 1.6 MPa minimum.
b. Ultimate Elongation, ASTM D412, Die C: 200 percent minimum.
c. Water Vapor Transmission, ASTM E96/E96M 26.7 degrees C Permeance, Procedure B: 5.72 by 10-7 g/Pa.s.m2 maximum.
d. Pliability degrees, ASTM D146/D146M: (180 degrees Bend Over 25 mm Mandrel): No cracks at minus 32 degrees C minus.
e. Provide test report data for crack bridging ability: Either in accordance with ASTM C1305 as modified for a dry film thickness specified by the manufacturer and conducted at low temperature; or in accordance with a cycling over crack test also conducted for the specified dry film thickness at low temperature. Using either test, verify crack bridging up to 6 mm without damage to the membrane system.
f. Puncture Resistance, ASTM E154/E154M REV A: 18 kg minimum.
g. Lap Adhesion at Minimum Application Temperature, ASTM D1876 Modified, 880 N/m.
h. Peel Strength, ASTM D903: Modified 1576 N/m
i. Resistance to Hydrostatic Head, ASTM D5385/D5385M : 70 m of water.
j. Water Absorption, ASTM D570; 0.1 percent maximum.
2.3.2 Primers
Asphalt composition, ASTM D41/D41M, or synthetic polymer in solvent as recommended by the membrane manufacturer.
2.3.3 Mastics
Polymer modified asphalt in suitable solvent of trowel grade consistency and as recommended by the membrane manufacturer.
2.4 Protection Board
Provide protection board that is compatible with the waterproofing membrane. Use a minimum 13 mm thick cementitious backer board as recommended by the manufacturer.
PART 3 EXECUTION
3.1 VERIFICATION OF CONDITIONS
Before starting the work, verify surfaces that must be waterproofed are in satisfactory condition. Notify the Contracting Officer's Representative of defects or conditions anticipated to prevent a satisfactory application.
Do not start application until defects and conditions have been corrected.
SECTION 07 13 53 Page 4
3.2 APPLICATION
3.2.1 Building Envelope Requirements
Provide a continuous waterproofing system at all material and building transitions. Lap, wrap, fasten and seal products in accordance with manufacturer's printed instructions. Envelope assembly variations are not permitted without written approval from the Contracting Officer's Representative.
3.2.2 General Installation Requirements
Provide sheet waterproofing in accordance with manufacturer's printed installation instructions. Ensure the surface to receive membrane is clean, smooth and dry without surface irregularities; correct deficiencies prior to installation. When using solvent welding liquid, avoid prolonged contact with skin and breathing of vapor and provide adequate ventilation. Carry waterproofing of horizontal surfaces up abutting vertical surfaces and adhere solid to the substrate. Avoid wrinkles and buckles in applying membrane and joint reinforcement.
3.2.2.1 Self-Adhering Membrane
Apply composite, self-adhering membrane on surfaces primed at a uniform coverage rate in accordance with membrane manufacturer's printed instructions. Remove release sheet and apply with tacky surface in contact with dried primer.
3.2.2.2 Protection
Protect membrane over horizontal surfaces from traffic during installation. Use only equipment with rubber tires. Provide walkway protection where heavy traffic from other trades is expected. Do not store material on membrane.
3.3 COMPOSITE, SELF-ADHERING MEMBRANE
Lap sheets at edges and ends a minimum of 65 mm over the preceding sheet.
Provide all side laps a minimum 65 mm and end laps 127 mm. Provide self-adhesive, mastic laps in accordance with manufacturer's recommendation. Roll or firmly press to adhere membrane to substrate.
Cover corners and joints with two layers of reinforcement by first applying a 300 mm width of membrane centered along the axis. Flash drains and projections with a second ply of membrane for a distance of 150 mm from the drain or projection. Finish exposed, terminated edges of membrane on horizontal or vertical surfaces with a toweled bead of mastic. Apply mastic around edges of membrane, and drains and projections. Apply mastic at end of each work day.
3.4 FLASHING
Flash penetrations through membrane. Seal all penetrations where reinforcing bars penetrate a waterproofing membrane with the appropriate sealant or mastic flashing component. Embed elastomeric membrane in a heavy coat of adhesive, except for self-adhering membrane. Position continuous metal reglets horizontally on footing and vertically on intersecting and connecting walls, and as specified in Section 07 60 00 FLASHING AND SHEET METAL. Metal reglets are to receive exposed edges of membrane waterproofing. Secure membrane into reglets by lead wedges and
SECTION 07 13 53 Page 5 fill with cement as recommended in writing by manufacturer of waterproofing materials. Counterflash upper edge of membrane waterproofing and protective covering as specified in Section 07 60 00 FLASHING AND
SHEET METAL.
SECTION 07 13 53 Page 6
SECTION 07 21 13
BOARD AND BLOCK INSULATION
08/23
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C165 (2023) Standard Test Method for Measuring Compressive Properties of Thermal Insulations
ASTM C578 (2023) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2022) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C930 (2019) Standard Classification of Potential Health and Safety Concerns Associated with Thermal Insulation Materials and Accessories
ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics
ASTM D3833/D3833M (1996; R 2019) Standard Test Method for Water Vapor Transmission of Pressure-Sensitive Tapes
ASTM E84 (2023) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E96/E96M (2024) Standard Test Methods for Gravimetric Determination of Water Vapor Transmission Rate of Materials
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2024) International Building Code
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 31 (2024; TIA 23-1) Standard for the Installation of Oil-Burning Equipment
NFPA 54 (2024) National Fuel Gas Code
SECTION 07 21 13 Page 1
NFPA 70 (2023) National Electrical Code
NFPA 211 (2019) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Manufacturer's Standard Details ; G, AO
SD-03 Product Data
Environmental Data for Materials ; G, AO
Block or Board Insulation ; G, AO
Pressure Sensitive Tape ; G, AO
Protection Board or Coating ; G, AO
Accessories including sealants; G, AO Recycled Content for Block or Board Insulation ; S
SD-07 Certificates
Indoor Air Quality For Block Or Board Insulation ; S
Acceptable Foam Blowing Agents ; S
SD-08 Manufacturer's Instructions
Insulation Installation and Handling
Adhesive
SD-11 Closeout Submittals
Draft Guarantee ; G, AO
Final Guarantee ; G, AO
Draft Warranty ; G, AO
Final Warranty ; G, AO
SECTION 07 21 13 Page 2
1.3 MANUFACTURER'S DETAILS
Submit manufacturer's standard details indicating methods of attachment and spacing, transition and termination details, and installation details. Include verification of existing conditions.
1.4 PRODUCT DATA
Include environmental data for materials descriptions, recommendations for product shelf life, requirements for protection board or coatings, and precautions for flammability and toxicity. Include data to verify compatibility of sealants with insulation.
1.5 CERTIFICATIONS
1.5.1 Acceptable Foam Blowing Agent Materials
Products that contain high ozone depleting or high Global Warming Potential (GWP) blowing agents are prohibited. For a list of acceptable substitute foam blowing agents for the type of insulation used see https://www.epa.gov/snap/foam-blowing-agents . Provide validation of acceptable foam blowing agents that no prohibited materials are used.
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Delivery
Deliver materials to the site in original sealed wrapping bearing manufacturer's name and brand designation, specification number, type, grade, R-value, and class. Store and handle to protect from damage. Do not allow insulation materials to become wet, soiled, crushed, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storing, and protecting of materials before and during installation.
1.6.2 Storage
Inspect materials delivered to the site for damage and store out of weather in manufacturer's original packaging. Store only in dry locations, not subject to open flames or sparks, and easily accessible for inspection and handling. Keep materials wrapped and separated from off-gassing materials (such as drying paints and adhesives). Do not use materials that have visible moisture or biological growth. Comply with manufacturer's recommendations for handling, storage, and protection of materials before and during installation.
1.7 SAFETY PRECAUTIONS
1.7.1 Other Safety Considerations
Comply with the safety requirements of ASTM C930.
1.8 SPECIAL WARRANTIES
1.8.1 Guarantee
Guarantee insulation installation against failure due to ultraviolet light exposure for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft guarantee and final guarantee in
SECTION 07 21 13 Page 3 accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.
1.8.2 Warranty
Provide manufacturer's material warranty for all system components for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft warranty and final warranty in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.
PART 2 PRODUCTS
2.1 BLOCK OR BOARD INSULATION
Provide thermal insulating materials as recommended by manufacturer for each type of application indicated. Provide insulation with the following physical properties and in accordance with the following standards:
a. Unfaced Preformed Rigid Polyurethane and Polyisocyanurate Board:
ASTM C591
2.1.1 Thermal Resistance
Provide R-values as indicated on the drawings.
2.1.2 Fire Protection Requirements
a. Flame spread index of 75 or less when tested in accordance with
ASTM E84.
b. Smoke developed index of 450 or less when tested in accordance with
ASTM E84.
c. Provide insulated assemblies in accordance ICC IBC Chapter Fire and Smoke Protection Features.
2.1.3 Other Material Properties
Provide thermal insulating materials with the following properties:
a. Rigid cellular plastics: Compressive Resistance at Yield: Not less than 170 kilopascals (kPa) when measured according to ASTM D1621.
b. Mineral fiber board: Compressive strength: Minimum load required to produce a reduction in thickness of 10 percent kilograms per square meter (kg/m2): 120 when tested according to ASTM C165.
c. Water Vapor Permeance: Not more than 6.3 by 10-8 g/Pa.s.m2 or less when measured according to ASTM E96/E96M, desiccant method, in the thickness required to provide the specified thermal resistance, including facings, if any.
2.1.4 Premolded Concrete Masonry Insert
Provide in accordance with ASTM C578 REV A. Provide inserts in concrete masonry units that are installed at the masonry unit manufacturing plant.
Provide insert with thickness of not less than 32 mm.
SECTION 07 21 13 Page 4
2.1.5 Recycled Materials
Provide thermal insulation containing recycled materials to the extent practicable, provided that the material meets all other requirements of this section. The minimum required recycled material contents (by weight, not volume) are:
Polyisocyanurate/Polyurethane: 9 percent
Provide data identifying percentage of recycled content for block or board insulation .
2.1.6 Indoor Air Quality
Provide certification of indoor air quality for block or board insulation .
2.1.7 Prohibited Materials
Do not provide materials containing asbestos.
2.2 PRESSURE SENSITIVE TAPE
As recommended by manufacturer of vapor retarder(s). Match water vapor permeance rating for each vapor retarder specified. Provide tape in accordance with ASTM D3833/D3833M .
2.3 PROTECTION BOARD OR COATING
As indicated on the drawings.
2.4 ACCESSORIES
2.4.1 Adhesive
As recommended by insulation manufacturer.
2.4.2 Mechanical Fasteners
Corrosion resistant fasteners as recommended by the insulation manufacturer.
PART 3 EXECUTION
3.1 EXISTING CONDITIONS
Prior to installation, ensure all areas that will be in contact with the insulation are dry and free of projections that could cause voids, compressed insulation, or punctured vapor retarders. For foundation perimeter or under slab applications, check that subsurface fill is flat, smooth, dry, and well tamped. Do not proceed with installation if moisture or other conditions are present and notify the Contracting Officer's Representative of such conditions. Do not proceed with the work until conditions have been corrected and verified to be dry.
SECTION 07 21 13 Page 5
3.2 PREPARATION
3.2.1 Blocking Around Heat Producing Devices
Provide noncombustible blocking at all spaces between heat producing devices and the floors, ceilings and roofs through which they pass.
Provide in accordance with ICC IBC Section 2111.13 Fireplace Fireblocking and with the following clearances:
a. Recessed lighting fixtures, including wiring compartments, ballasts, and other heat producing devices, unless certified for installation surrounded by insulation: 75 mm from outside face of fixtures and devices or as required by NFPA 70 and, if insulation is placed above fixture or device, 600 mm above fixture.
b. Masonry chimneys or masonry enclosing a flue: 50 mm from outside face of masonry. Masonry chimneys for medium and high heat operating appliances: Minimum clearances required by NFPA 211 .
c. Vents and vent connectors used for venting products of combustion, flues, and chimneys other than masonry chimneys: Minimum clearances as required by NFPA 211 .
d. Gas Fired Appliances: Clearances as required in NFPA 54 .
e. Oil Fired Appliances: Clearances as required in NFPA 31 .
Blocking is not required if chimneys or flues are certified in writing by the chimney or flue manufacturer for use in contact with specific insulating materials.
3.3 INSTALLATION
3.3.1 Insulation Installation and Handling
Provide insulation in accordance with the manufacturer's printed installation instructions. Keep material dry and free of extraneous materials.
3.3.2 Electrical Wiring
Do not install insulation in a manner that would enclose electrical conductors, that are not installed in conduit, between two layers of insulation.
3.3.3 Continuity of Insulation
Butt tightly against adjoining boards, studs, rafters, joists, sill plates, headers and obstructions. Provide continuity and integrity of insulation at corners, wall to ceiling joint, roof, and floor. Avoid creating thermal bridges and voids. Provide and verify continuity of insulative barrier throughout the building enclosure.
3.3.4 Coordination
Verify final installed insulation thicknesses comply with thicknesses indicated and with the approved insulation submittal(s).
SECTION 07 21 13 Page 6
3.4 INSTALLATION ON WALLS
3.4.1 Installation using Furring Strips
Install insulation between members as recommended by insulation manufacturer.
3.4.2 Installation on Masonry Walls
Apply board directly to masonry with adhesive or fasteners as recommended by the insulation manufacturer. Fit between obstructions without impaling board on ties or anchors. Apply in parallel courses with joints breaking midway over course below. Place boards in moderate contact with adjoining insulation without forcing and without gaps. Cut and shape as required to fit around wall penetrations, projections or openings to accommodate conduit or other utilities. Seal around cutouts with sealant. Install insulation in wall cavities so that it leaves at least a nominal 25 mm air space outside of the insulation to allow for cavity drainage.
3.4.3 Adhesive Attachment to Concrete and Masonry Walls
Apply adhesive to wall and completely cover wall with insulation.
a. As recommended by the insulation manufacturer.
b. Use only full back method for pieces of 0.1 square meter or less.
c. Butt all edges of insulation and seal edges with tape.
3.4.4 Mechanical Attachment on Concrete and Masonry Walls
Cut insulation to cover walls. Apply adhesive to wall and set clip or other mechanical fastener in adhesive as recommended by manufacturer.
After curing of adhesive, install insulation over fasteners and bend split prongs to provide a flush condition with the insulation. Butt all edges of insulation and seal with tape.
SECTION 07 21 13 Page 7
SECTION 07 42 13
METAL WALL PANELS
05/11, CHG 2: 02/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 501.1 (2017) Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors Using Dynamic Pressure
AAMA 800 (2016) Voluntary Specifications and Test Methods for Sealants
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A123/A123M (2024) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A463/A463M (2022) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A606/A606M (2023) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved
SECTION 07 42 13 Page 1
Atmospheric Corrosion Resistance
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A792/A792M (2022) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM A1008/A1008M (2024) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM C920 (2018; R 2024) Standard Specification for Elastomeric Joint Sealants
ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D610 (2008; R 2019) Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013; R 2018) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2022) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM D1056 (2020) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2002; R 2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D1667 (2022) Standard Specification for Flexible Cellular Materials - Poly (Vinyl Chloride)
SECTION 07 42 13 Page 2
Foam (Closed-Cell)
ASTM D2244 (2021) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015; R 2020) Standard Practice for Testing Water Resistance of Coatings in 100?Percent Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3359 (2017) Standard Test Methods for Rating Adhesion by Tape Test
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D4587 (2011; R 2019; E 2019) Standard Practice for Fluorescent UV-Condensation Exposures of Paint and Related Coatings
ASTM D5894 (2016) Standard Practice for Cyclic Salt Fog/UV Exposure of Painted Metal, (Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)
ASTM E72 (2022) Conducting Strength Tests of Panels for Building Construction
ASTM E84 (2024) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E283 (2019) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2023) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E1592 (2017) Standard Test Method for Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM G152 (2013; R 2021) Standard Practice for Operating Open Flame Carbon Arc Light
SECTION 07 42 13 Page 3
Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013; R 2021) Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2018) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED NC (2013) Leadership in Energy and Environmental Design(tm) New Construction Rating System
UL SOLUTIONS (UL)
UL Bld Mat Dir (updated continuously online) Building Materials Directory
1.2 DEFINITIONS
Metal Wall Panel: Metal wall panels, attachment system components and accessories necessary for a complete weather-tight wall system.
1.3 DESCRIPTION OF WALL PANEL SYSTEM
Factory color finished, metal wall panel system with concealed fastening attachment. Panel profile must be embossed recessed seam lock flush face.
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100 , without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
ASTM A653/A653M
ASTM A463/A463M for aluminum coated steel sheet
SECTION 07 42 13 Page 4
ASTM A606/A606M
ASTM D522/D522M for applied coatings
UL Bld Mat Dir
1.3.2 Structural Performance
Maximum calculated fiber stress must not exceed the allowable value in the AISI or AA manuals; a one third overstress for wind is allowed. Midspan deflection under maximum design loads is limited to L/180. Contract drawings show the design wind loads and the extent and general assembly details of the metal siding. Contractor must provide design for members and connections not shown on the drawings. Siding panels and accessories must be the products of the same manufacturer.
Provide metal wall panel assemblies complying with the load and stress requirements in accordance with ASTM E1592. Wind Load force due to wind action governs the design for panels.
Wall systems and attachments are to resist the wind loads as determined by ASTM E72 and ASCE 7-16 in the geographic area where the construction will take place, in pounds per square foot. Submit five copies of wind load tests and seismic tests to the Contracting Officer.
Provide metal wall panel assembly for seismic conditions complying with the applicable requirements of AISC 341 .
1.3.3 Air Infiltration
Air leakage must conform to the limits through the wall assembly area when tested according to ASTM E283.
1.3.4 Water Penetration Under Static Pressure
No water penetration when tested according to ASTM E331.
1.3.5 Water Penetration Under Dynamic Pressure
No evidence of water leakage when tested according to AAMA 501.1 .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Submit Documentation for the following items:
Qualification of Manufacturer ; G
Qualification of Installation Contractor ; G
Sample Warranty ; G
SECTION 07 42 13 Page 5
SD-02 Shop Drawings
Installation Drawings ; G
SD-03 Product Data
Recycled Content; ( LEED NC)
Submit Manufacturer's data indicating percentage of recycle material in wall panels to verify sustainable acquisition compliance.
Submit Manufacturer's catalog data for the following items:
Wall Panels ; G
Factory Color Finish
Closure Materials
Pressure Sensitive Tape
Sealants and Caulking
Galvanizing Repair Paint
Enamel Repair Paint
Accessories
SD-04 Samples
Submit as required each of the following samples:
Wall Panels , 30.5 cm long by actual panel width; G
Fasteners ; G
Metal Closure Strips , 2.50 cm long of each type; G
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
SD-05 Design Data
Wind load design analysis ; G
As applicable, submit the following wind load design analysis data, to include, but not limited to: wind speed, exposure category, co-efficient,importance factor, type of facility, negative pressures for each zone, methods and requirements of attachment.
SD-06 Test Reports
Submit test reports for the following in accordance with the referenced articles in this section.
SECTION 07 42 13 Page 6
Leakage Tests ; G
Wind Load Tests ; G
Coating Tests; G
Chalking Tests; G
Seismic Tests ; G
SD-07 Certificates
Submit certificates for the following items showing conformance with referenced standards contained in this section:
Coil Stock ; G
Fasteners ; G
Galvanizing Repair Paint ; G
Enamel Repair Paint ; G
SD-08 Manufacturer's Instructions
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Installation of Wall panels; G
SD-09 Manufacturer's Field Reports
Submit two (2) bound copies of the Manufacturer's Field Reports ; G
SD-11 Closeout Submittals
Warranty ; G
Maintenance Instructions ; G
20 year "No Dollar Limit" warranty for labor and material
1.5 QUALITY ASSURANCE
1.5.1 Pre-Installation Conference
Upon notification of submittal receipt and approval by the Contracting Officer; and prior to the commencement of the work, the Contractor must attend a pre-installation conference to review the following:
a. Drawings and Specifications.
b. Qualification of Installer.
c. Sustainable acquisition
d. Approved Warranty
e. Sample wall panels, 30.5 cm long by actual panel width
SECTION 07 42 13 Page 7
f. Sample metal closure strips, 2.50 cm long of each type
g. Color charts and chips
h. Coatings and base metal tests, chalking tests
i. Construction schedule, availability of materials, Installer's personnel, equipment and facilities required to progress with the work without delay.
j. Methods and procedures related to installation of wall panels, including manufacturer's written instructions. Explicitly identify in writing, differences between manufacturer's instructions and the specified requirements.
k. Support conditions for compliance with requirements, including alignment between and attachment to structural members.
l. Flashing, special siding details, wall penetrations, openings, and condition of other construction that will affect metal wall panels.
m. Governing regulations and requirements for insurance, certificates, and tests and inspections if applicable.
n. Temporary protection requirements for metal wall panel assembly during and after installation.
o. Wall panel observation and repair procedures after metal wall panel installation. Provide detailed written instructions including copies of Safety Data Sheets for maintenance and repair materials, and manufacturer's maintenance instructions.
1.5.1.1 Installation Drawings
Installation shop drawings for wall panels, flashing, accessories, and anchorage systems must indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and flashing, location and type of mastic and metal filler strips.
1.5.1.2 Wind Load Design Analysis
Wind design analysis must include wall plan delineating dimensions and attachment patterns for each zone. Wind design analysis must be prepared and sealed by Licensed Project Engineer in the geographic area where the construction will take place.
1.5.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products and installations in the geographical area where construction will take place.
1.5.3 Qualification of Manufacturer
Certify that metal wall panel system manufacturer has a minimum of five years experience in manufacturing metal wall system and accessory products.
SECTION 07 42 13 Page 8
Manufacturer must also provide engineering services by an authorized engineer; currently licensed in the geographical area where construction will take place, having a minimum of four years experience as an engineer knowledgeable in wind load design analysis, protocols and procedures per MBMA MBSM, "Metal Building Systems Manual"; ASCE 7-16 , and ASTM E1592 and seismic design conforming to AISC 341 .
Provide certified engineering calculations, using the products submitted, for Wind load requirements in accordance with ASCE 7-16 .
1.5.3.1 Manufacturer's Certificates
Also provide the following certifications from the manufacturer:
Coil Stock
Fasteners
Galvanizing Repair Paint
Enamel Repair Paint
Submit certification from coil stock manufacturer or supplier that the machinery used will form the provided coil stock without warping, waviness, or rippling that is not a part of the panel profile, and without damage, abrasion or marring of the finish coating.
Provide evidence that products used within this specification are manufactured in the United States.
1.5.4 Certified Qualification of Installation Contractor
The installation contractor must be approved and certified by the metal wall panel manufacturer prior to beginning the installation of the metal wall panel system. Subcontracting by Certified Contractor for the metal wall panel work is not permitted.
1.5.5 Single Source
Obtain each type of metal wall panels, clips, closure materials and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.6 Manufacturer's Maintenance Instructions
Provide manufacturer's detailed written instructions including copies of Safety Data Sheets for maintenance and repair materials.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and protect package components, sheets, metal wall panels, and other manufactured items to prevent damage or deformation during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure
SECTION 07 42 13 Page 9 dryness, with positive slope for drainage of water. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel until actual installation.
1.7 PROJECT CONDITIONS
1.7.1 Field Measurements
Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.7.2 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into wall system or building.
1.8 WARRANTY
Warranty must conform to the Sample Warranty as reviewed and approved by the Contracting Officer.
1.8.1 20 Year "No Dollar Limit" Warranty for Labor and Material
Furnish manufacturer's no-dollar-limit warranty for the metal wall panel system. The warranty period is to be no less than 20 years from the date of Government acceptance of the work. The warranty is to be issued directly to the Government. The warranty is to provide that if within the warranty period the metal wall panel system shows evidence of corrosion, perforation, rupture or excess weathering due to deterioration of the wall panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal wall panel system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal wall panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 FABRICATION
Unless approved otherwise, fabricate and finish metal wall panels and…
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