W9127820R0069 Amendment 0001.pdf

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Unit 1 and 2 Turbine/Generator Rehab at Philpott Powerhouse in Basset, VA
Solicitation number
W9127820R0069
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This is a solicitation for a firm fixed price contract to rehabilitate two hydroelectric generating turbine units at Philpott Powerhouse in Bassett, Virginia. The selected contractor will be responsible for replacing turbine runners and wicket gates, rewinding generator stator windings, replacing generator air coolers and fire protection systems, and performing inspections, testing and repairs of turbine and generator components. The response deadline is not provided. The work must be completed on site within the performance period defined in the contract. Pricing will be firm fixed price. There are no set-asides or preferences indicated. The soliciting agency is the U.S. Army Corps of Engineers Engineering District Mobile.

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

1. CONTRACT ID CODE PAGE OF PAGES

1 2

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 29-Jun-2020

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W9127820R0069

X 9B. DATED (SEE ITEM 11)

22-May-2020

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

The subject solicitation for: Unit 1 and 2 Turbine/Generator Rehab at Philpott Powerhouse in Basset, VA

Is modified in the follow ing: REFER TO THE ENCLOSED ADDITIONAL/REPLACEMENT SPECIFICATIONS FOR AMENDMENT NO. 0001. The Site Visit has been changed from 22 July 2020 to 27 August 2020 at 9:30 am. Individual requests for site visits will not be granted. Contractors will be required to email CTHYDRO-PROPOSALS@usace.army.mil with the Corps of Engineers' Mobile District, no later than 1300 hours on August 20, 2020.

REVISIONS MADE BY ADDED AND/OR REPLACEMENT PARAGRAPHS/PAGES/SECTIONS

The items listed below are added and/or replacements to the solicitation. Any added sections are hereby made a part of the contract and are to be inserted in the proper numerical/alphabetical sequence.

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

29-Jun-2020

CODE

ENDIST MOBILE CONTRACTING DIVISION

109 ST JOSEPH ST

MOBILE AL 36602

W91278 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

k5ctcjar Cross-Out

W9127820R0069

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

(End of Summary of Changes)

SUMMARY OF CHANGES Amendment 0001 Section 00 11 00 REVISION Dated 6/25/2020 Section 00 12 00 REVISION Dated 6/26/2020

Philpott – Amendment 001 – Technical Changes

6/23/2020

1) 00 11 00

a. Paragraph 4.2.1.3(1) changed from “A runner shall have been installed and be operational subsequent to” to “Each runner shall have been installed and operational within the timeframe identified in 4.2 above”.

b. Paragraph 4.2.1.3(2) changed from “The Offeror shall provide the Hill Chart (phi vs. Q11) for an existing model turbine design by the offeror and tested in a hydraulic laboratory.

The Hill Chart shall include the following:” to “For the runners identified above, the

Offeror shall provide a Hill Chart for an existing turbine designed by the Offeror and tested in the field. Each Hill Chart shall include the following: “.

c. Paragraph 4.2.1.3(2) deleted first bullet, “The name of the laboratory at which the model Hill Chart was generated and the relationship of the laboratory to the Offeror”.

d. Paragraph 4.2.1.3(2) revised second bullet by deleting, “onset of inflow cavitation, outflow cavitation, and inter blade vortices”.

e. Paragraph 4.2.1.3(2) revised third bullet by deleting, “as measured in the model test without air admission”.

f. Paragraph 4.2.1.3(2) replaced bullet item four, “Indicate location and magnitude of maximum pressure pulsations (% basis) for each quadrant of the chart (i.e. include 4 separate locations and magnitudes, one in each quadrant). Also depict the non-dimensional operating range of equivalent size to that of Philpott properly located on the chart” with “Provide a brief narrative comparing the computational fluid dynamics

(CFD) predicted turbine performance to the field turbine test performance. Detailing differences between predicted and tested turbine hydraulic efficiency and turbine power output (in horsepower) at the test head”.

g. Paragraph 4.2.1.3(3) deleted the sentence, “Cavitation free operation shall be defined as no visual attached or unattached cavitation bubbles, as observed from the turbine model test”.

h. Paragraph 4.2.1.3(3) ii) deleted the following sentences, “Satisfactory experience shall be Francis designs whose maximum discharge factor is at least twice the magnitude of the minimum discharge factor and whose inter-channel vortices originating at discharge factors not higher than 75% of the discharge factor at the design point (i.e. design head and flow, peak of Hill Curve). The existence of inter-channel vortices shall be defined as vortices that are visually observable during the model test”.

i. Paragraph 4.2.1.3(4) deleted the third bullet, “Name of the laboratory at which the model Hill Chart was generated and the relationship of the laboratory to the Offeror”.

j. Paragraph 4.3.1.1(2)i) deleted the last part of the sentence, “onset of inflow cavitation, outflow cavitation, and inter-blade vortices”.

k. Paragraph 4.3.1.1(2)ii) deleted the word “model”.

l. Paragraph 4.2.1.3(4) revised the paragraph to remove “load swings” and i) and updated the paragraph to “Pressure Pulsations: The offeror shall be evaluated on pressure pulsation performance. The offeror shall submit a brief narrative (300 words or less) describing design approach to minimize pressure pulsations. The narrative shall contain the following: Discuss measures taken to minimize pressure pulsations during design.

Discuss specific design techniques employed to minimize pressure pulsations”.

m. Attachment 2 deleted the Turbine Project Information Item 4), “Name of the laboratory the model Hill Chart was generated and the relationship of the laboratory to you”.

2) 00 12 00

a. Paragraph 3.3.1 item 1) deleted the last part of the sentence, “and (c) whether the

Offeror has prior experience designing runners with inter-channel vortices originating at relatively low discharge factors”.

b. Paragraph 3.3.1 item 5) revised the paragraph to remove “load swings”, update paragraph to “Pressure Pulsations - Evaluation Method: The Government will evaluate on whether the Offeror has experience providing designs with minimum pressure pulsations. The completeness of the proposal and the technical quality will be evaluated to determine the Offeror’s ability to provide an adequate design concerning pressure pulsations”.

c. Paragraph 3.3.1 changed the numbering of item 4) and 5) to Item 3) and 4).

d. Attachment 1: Purpose changed “cavitation” to “operating”.

e. Attachment 1: Checklist Item 3a) revised the item to remove reference of “model”, updated the item to “A hill chart for an existing turbine designed by the offeror and tested in the field, showing lines denoting operating zone ________ (yes/no)”.

f. Attachment 1: Checklist Item 3b) and 3c) deleted these items.

g. Attachment 1: Checklist Item 3e) revised the “cavitation limits” to “lines denoting operating zone”.

h. Attachment 1: Checklist Item 3d) and 3e) updated the numbering to 3b) and 3c).

i. Attachment 2: Prior Cavitation Experience revised the item to remove reference of

“model”, updated to “Does the offeror assure cavitation free operation over the entire operating zone for the listed experience ________ (yes/no)? Did the experiences submitted display no inter-channel vortices exist at discharge factors above 75% of the design discharge factor ________ (yes/no)?”

j. Attachment 4 rename title to “ATTACHMENT 4 –PRESSURE PULSATIONS” removed the reference of “load swings”.

k. Attachment 4 Check List Item 1 and 1a. Deleted “load swings and”.

l. Attachment 4 Check List Item 2 deleted item b.

m. Attachment 4 Evaluation deleted “load swings and” in the first sentence and “(in demonstrating that the load swing minimization is obtainable)”.

n. Attachment 4 Load Swings and Pressure Pulsations renamed the title to “Pressure

Pulsations” remove reference of “load swings”.

Turbine Replacement & Rewind of Generator Units 1 and 2 W9127820R0069

Philpott Powerhouse, Bassett, VA

SECTION 00 11 00 - Page 1

SECTION 00 11 00

PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS

1.0 GENERAL REQUIREMENTS

1.1 This is a Federal Acquisition Regulation (FAR) Part 15, competitive, unrestricted, best value, source selection. Competing Prime Construction Contractors, hereinafter referred to as the “Offeror”, shall submit a proposal that includes the required submission information indicated below to demonstrate the Offeror’s past performance and capabilities to perform the work described in this solicitation. In addition, each competing Offeror shall also include in their proposal its price and other administrative information described below. By submission of a proposal, the Offeror accedes to all the terms of this RFP.

1.2 The Government reserves the right to reject any and all offers.

2.0 WHO CAN SUBMIT

2.1 Any responsible, interested construction contractors may submit a proposal.

2.2 Any design firm that participated in preparation of this solicitation, whether as a Government contractor or as a subcontractor to a Government contractor, is not eligible to participate in this solicitation as a prime contractor or a design subcontractor due to a conflict of interest. The

Government considers such firms to have an unfair competitive advantage, and therefore will not consider such firms.

3.0 PROPOSAL SUBMISSION REQUIREMENTS

3.1 Submit the electronic proposal package to the U.S. Army Corps of Engineers to CTHYDRO

PROPOSALS@usace.army.mil. The Government must receive your proposal no later than the time and date specified in Block 13 of the SF 1442. Any and all amendments to the solicitation shall be acknowledged by completion of Block 19 of the SF 1442.

3.2 Submit the proposal package in three separate volumes in Portable Document File (PDF) format.

Written portions of the proposal shall be provided in 8-1/2” x 11” format. Each volume shall be labeled as follows:

• “Volume I – Non-Priced Evaluation Factors” o Schedule information may be provided in 11” x 17” format.

• “Volume II – Administrative Requirements” o Bid Bonds (original and copy) should be mailed to the address indicated in block 8 of the SF1442 by the date and time established in block 13 of the SF1442. Failure to comply with this requirement will disqualify the offeror from competition.

• “Volume III - Subcontracting Plan (Individual Contract Plan)”

REVISED 6/25/2020

SECTION 00 11 00 - Page 2

4.0 SPECIFIC PROPOSAL SUBMISSION INSTRUCTIONS

4.1 There are three separate volumes required in response to this solicitation. Volume I includes four

(4) non-priced evaluation factors that will be evaluated. Volume II includes administrative requirements and proposed pricing. Volume III includes Subcontracting Plan (Individual Contract

Plan). In general, the non-priced factors are considered significantly more important than price in relative importance.

EVALUATION FACTORS AND ORDER OF RELATIVE IMPORTANCE

4.2 VOLUME I - TAB A, FACTOR 1 – PAST PERFORMANCE INFORMATION OF THE PRIME

CONTRACTOR

The Past Performance of the Prime Contractor (Offeror) consists of RELEVANT COMPANY EFFORT and QUALITY OF PAST PERFORMANCE. The Government will review recent, relevant company efforts and quality information provided by the owners of those efforts to assess the Offeror’s past experience and probability of successfully performing the work described in this solicitation. A recent, relevant project is a construction project:

• That was performed under a contract or task order, as those terms are defined in FAR 2.101, for

Federal projects, or similar contractual agreements for State or Local Governments, or the commercial or private sector. Multiple projects under a single contract or task order are considered to be one project. However, do not combine multiple projects under separate contracts or task orders to create a single project.

• That is “recent”; one that has been completed within ten (10) years of the solicitation issue date, or one where the construction is at least 75% complete (measured by performance period days) as of the solicitation issue date. Offerors are responsible for providing start and completion dates for each completed project, or the start and scheduled completion dates for projects currently under construction.

• That is “relevant”; one that is similar in scope (type, size, complexity and dollar value) to the project described in this solicitation. For a project to be assessed on any degree of “relevancy”, it must reflect the performance of construction type work similar to the project required by this solicitation.

Volume Factor - Description Relative Importance

Vol I - Tab A Factor 1 – Past Performance

Information of the Prime Contractor

1st in relative importance; more important than Factor 2, 3 and 4

Vol I – Tab B Factor 2 – Technical Approach

2nd in relative importance; less important than Factor 1; more important than Factor

3 and 4

Vol I – Tab C Factor 3 –Schedule

3rd in relative importance; less important than Factor 1 and 2; more important than

Factor 4

Vol I – Tab D Factor 4 – Small Business

Participation Plan

4th in relative importance; less important than Factors 1,2, and 3

Vol II Administrative Requirements

(Including Price)

Not Rated. Price evaluated through Price

Analysis.

Vol III Subcontracting Plan (Individual

Contract Plan)

Not rated. Reviewed by the Small

Business Advisor and the Contracting

Officer for acceptability

SECTION 00 11 00 - Page 3

4.2.1 RELEVANT COMPANY EFFORT

4.2.1.1 The Offeror shall provide no more than eight (8) examples of recent, relevant construction type projects performed as the prime construction contractor that demonstrate the company’s ability to perform the work similar to that required by this solicitation. A minimum of three

(3) projects is required if the projects incorporate both turbine and generator experience. If the projects contain only turbine experience, or only generator experience then a minimum of three (3) of each is required. If more than eight (8) projects are submitted for evaluation, only the first eight (8) projects will be evaluated. The construction effort shown does not have to be a task order under an IDIQ contract, but where it is, clearly indicate so.

4.2.1.2 GENERAL PROJECT INFORMATION:

For each project, the Offeror shall furnish the information specified below and as mentioned in the subsequent paragraphs. Attachment 2 at the end of this section, may be used to present the information.

• Name, location, and the owner/customer of the project. Include the powerhouse name, state or country, owner/customer organization.

• Contract number (if applicable), date the contract and/or work began and was substantially completed, and the cost for this single contract.

• Project owner’s point of contact and the primary point of contact for this project including their name, position, address, telephone, email, etc.

• Offeror’s role (prime, subcontractor, joint venture, etc.) and the type of work the Offeror’s company self-performed other than management.

• Address whether or not the Offeror was terminated or assessed liquidated damages.

• General Scope of the Project: Discuss specific details of the project including what was designed, manufactured, and installed. Include the rating, size, or type of equipment. Clearly explain the aspects that are similar to construction of this solicitation.

SECTION 00 11 00 - Page 4

4.2.1.3 TURBINE COMPANY EXPERIENCE:

The purpose of this criterion is to determine whether the Offeror has successfully built similar runners in the proposed fabrication facility previously, and to demonstrate experience in the design, manufacturing and installation of replacement Francis turbine runners. A complete response to this factor will include:

1.) The Offeror shall demonstrate experience in the design, manufacturing and installation of replacement Francis turbine runners for each qualifying project. To be considered, the projects shall meet the following minimum requirements:

• Each runner shall have been installed and operational within the timeframe identified in

4.2 above.

• The runner shall be for a replacement rather than a new Francis installation.

• The outer diameter of the runner shall have a minimum diameter of at least 56 inches.

• The runner shall have a specific speed of 35 - 65 based on the definition presented in paragraph (C) below.

• The Offeror shall have had direct contractual responsibility for hydraulic design, prototype mechanical design, final runner manufacturing, and field installation.

• For the runners identified above, the Offeror shall provide a Hill Chart for an existing turbine designed by the Offeror and tested in the field. Each Hill Chart shall include the following: Include lines denoting operating zone..

• Quantify the magnitude of the maximum pressure pulsations on a percentage basis (i.e.

100% x “max total pressure pulsation amplitude”/“net head”). The maximum pressure pulsations provided shall be those that occur within a non-dimensional operating range of equivalent size to that of Philpott.

• Provide a brief narrative comparing the computational fluid dynamics (CFD) predicted turbine performance to the field turbine test performance. Detailing differences between predicted and tested turbine hydraulic efficiency and turbine power output (in horsepower) at the test head.

2.) The Offeror shall provide the prior cavitation free design with the following sets of criteria listed in paragraphs (i) and (ii) below. Each project shall include the minimum net head, the maximum net head, the net head range, minimum phi, maximum phi, the phi range, the minimum discharge factor, the maximum discharge factor, and the design discharge factor.

The Offeror shall certify that the runner achieved cavitation free operation over the entire operating zone, with the exception of inter-channel vortices which are restricted to the criteria listed in paragraph (ii) below.

i.) Satisfactory experience shall be experience with phi ranges of 0.05 or larger, and specific speed (Ns) ranges of 35 to 65. The minimum net head at Philpott is 150 ft, the maximum is

170 ft, and the range is 20 ft. This yields a minimum phi of 0.7502, a maximum phi of 0.7986, and a phi range of 0.0484. Phi and specific speed (Ns) shall be calculated as follows:

SECTION 00 11 00 - Page 5

𝑃𝑒𝑟𝑖𝑝ℎ𝑒𝑟𝑎𝑙 𝑆𝑝𝑒𝑒𝑑 𝐶𝑜𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑡 = 𝑃𝐻𝐼 = 𝜋(

𝑁

𝐷

)/(2𝑔 × 𝐻)0.5

Where:

• N = Rotational Speed in RPM

• D = Reference Diameter in feet (reference dia. shall equal “Throat Diameter”).

• g = Acceleration of Gravity for the altitude and latitude of the project from the IEC tables.

• H = Net Head in feet

𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑆𝑝𝑒𝑒𝑑 = 𝑁𝑠 = [𝑁 ×

𝐻𝑃] /𝐻1.25

Where:

• N = Rotational Speed in RPM

• HP = Turbine Horsepower Output at point of best turbine efficiency (peak of the

Hill Chart).

• H = Net head in feet at point of best turbine efficiency ii.) The offeror shall certify that no inter-channel vortices exist at discharge factors above 75% of the design discharge factor. Discharge factors (Q11) shall be calculated as follows:

𝐷𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 𝐹𝑎𝑐𝑡𝑜𝑟 (𝑄11) = 𝑄/(𝐷2 + 𝐻0.5)

Where:

• Q = Flow in cubic feet per second.

• D = Reference Diameter in feet (reference dia. shall equal “Throat Diameter”).

• H = Net Head in feet.

3.) For each project demonstrating turbine company experience, the Offeror shall furnish the information below. Attachment 2 at the end of this section may be used to present the information.

• Address whether or not the Offeror was directly contractually responsible for the hydraulic design, prototype mechanical design, final manufacturing, and field installation of the runner. Identify the firms providing this experience if other than the

Offeror and their relationship to the Offeror during said project (i.e. subcontractor, material supplier, not associated with the Offeror, etc.)

• Name, location and ownership of the facility the runner was manufactured in. If the runner was not manufactured in your facility, list the subcontractor and location of the facility.

• Runner specifications: type of runner, outer diameter (inches), rotational speed (RPM), minimum net head (feet), maximum net head (feet), net head range (feet), rated net head (feet), minimum phi, maximum phi, phi range, rated horsepower (hp), specific speed, minimum discharge factor, maximum discharge factor, and design discharge factor.

SECTION 00 11 00 - Page 6

4.2.1.4 GENERATOR COMPANY EXPERIENCE:

The purpose of this criterion is to determine whether the Offeror has successfully built similar stator windings and stator cores in the proposed fabrication facility previously, and to demonstrate experience in the design, manufacturing and installation of generating stator windings and cores. A complete response to this factor will include:

1.) The Offeror shall demonstrate experience in the design, manufacturing and installation of generator stator windings and cores for each qualifying project. To be considered, the projects shall meet the following minimum requirements:

• A 5-100 MVA hydroelectric generator shall have been installed and be operational subsequent to.

• The same or similar insulation to that of the proposed insulation type as presented in the

Offeror’s Technical Approach (Volume I – Tab B, Factor 2).

• The project shall have been for a separate design and/or location (i.e. not multiple contracts in one powerhouse).

• The Offeror shall have had direct contractual responsibility for design, final stator winding and core manufacturing, field installation and testing.

2.) The Offeror shall identify the experience their design personnel have in addressing design conditions similar to those found at Philpott Powerhouse including but not limited to:

• A description of the analysis steps taken when designing the core and winding to minimize air-gap flux induced stator core vibrations at fundamental and harmonic frequencies.

• Explain what analysis and testing was performed

• Explain what repairs were developed

• Explain what the results were of post repair testing that confirmed a reduction in vibration levels.

3.) For each project demonstrating generator company experience, The Offeror shall furnish the information below. Attachment 2 at the end of this section may be used to present the information.

• Generator Specifications: Size, rating, and a description of the insulation system.

• Address whether or not the Offeror was directly contractually responsible for the design, final manufacturing, field installation, and testing of the generator stator windings and cores. Identify the firms providing this experience if other than the Offeror and their relationship to the Offeror during said project (i.e. subcontractor, material supplier, not associated with the Offeror, etc.)

• Describe the analysis steps taken when designing the core and winding to minimize air-gap flux induced stator core vibrations at fundamental and harmonic frequencies.

Explain what analysis and testing was performed, what repairs were developed, and the results of post repair testing that confirmed a reduction in vibration levels.

SECTION 00 11 00 - Page 7

• Name, location and ownership of the facility the stator windings and cores were manufactured in. If the stator windings and cores were not manufactured in your facility, list the subcontractor and location of the facility.

4.2.2 QUALITY OF PAST PERFORMANCE

4.2.2.1 The Offeror shall submit evidence of the quality of their past performance for each of the provided projects. For Federal Government projects, the Offeror shall provide a completed contractor performance evaluation, whether interim or final, found in the Contractor

Performance Assessment Reporting System (www.cpars.gov/). If a proper evaluation does not exist in CPARS, because it has not been completed or the project is a non-Federal Government project, the Offeror shall provide a completed Past Performance Questionnaire (PPQ) (See

Attachment 3). If, at time of evaluation, a final contractor performance evaluation exists in

CPARS, and yet the Offeror submits a PPQ, only the evaluation in CPARS will be considered.

4.2.2.2 Past performance surveys/assessment/evaluation forms other than CPARS or PPQs are unacceptable and will not be considered or evaluated.

4.2.2.3 Completed PPQs that were submitted in response to previous solicitations may be used in this source selection. However, Offerors shall not incorporate such PPQs by reference and thus must resubmit the PPQ with their proposal. This does not, however, preclude the Government from utilizing previously submitted PPQ information in the Past Performance evaluation.

While the Government may elect to consider data from other sources, the burden of providing current, detailed and complete past performance information rests with the Offeror.

4.2.2.4 If an Offeror has been required to take corrective action for any substandard performance or experienced other performance problems such as cost overruns, extended performance periods, numerous warranty calls, etc., the Offeror should explain the circumstances and the corrective actions taken.

4.2.2.5 If an Offeror’s client/customer will only provide completed PPQs directly to the U.S. Army

Corps of Engineers, Mobile District, Offerors must ensure the client/customer submits the

PPQ by the proposal due date using the following electronic mailing address: CTHYDRO-

PROPOSALS@usace.army.mil. The solicitation number shall be included on the PPQ form.

PPQs received after the proposal due date will be considered untimely and will not be considered during the evaluation.

4.2.3 JOINT VENTURE SUBMISSION REQUIREMENTS

4.2.3.1 Like other Offerors, a JV Offeror shall provide no more than eight (8) examples of recent, relevant projects performed by the JV that reflect the JV’s ability to perform the work required in this solicitation.

4.2.3.2 If the JV Offeror does not have projects performed as a JV, the Offeror may supplement those projects it performed as a JV with recent, relevant projects performed by the members of the

JV in their individual capacities. In such instance, the total number of projects submitted by the JV shall be no more than eight (8).

4.2.3.3 If the JV Offeror has not previously performed as a JV, each member of the JV may submit recent, relevant projects performed in their individual capacities. The total number of projects submitted by the JV shall be no more than eight (8).

4.2.3.4 All Business Entities: To satisfy Paragraph 4.2.1 and 4.2.2 only information pertaining to the corporate entity listed on the SF 1442 will be considered in the evaluation. Information related

SECTION 00 11 00 - Page 8 to a parent company, affiliates, divisions, subsidiaries, other related entities, subcontractors, or the individual experience of key personnel will not be considered.

4.2.4 VERIFICATION

The Government reserves the right to verify the information on projects submitted for evaluation, and to review CPARS, or other Government project appraisal systems, for information on other projects performed by the Offeror whether submitted as part of a proposal or not. The Government also reserves the right to contact project clients/customer, or other references. For any adverse performance information found for which the Offeror has not had an opportunity to address, the

Offeror will be afforded an opportunity to explain.

4.3 VOLUME I – TAB B, FACTOR 2 – TECHNICAL APPROACH

The Offeror must submit a technical approach narrative to explain their company’s capabilities to execute the construction work required by the solicitation. Reference drawings and specifications for project information required by this solicitation. Factor 2 shall not exceed sixty (60) pages. Address the following item, in a narrative format:

4.3.1.1 TURBINE TECHNICAL APPROACH

1.) Design Methodology: The purpose of this evaluation criterion is for the offeror to provide performance guarantees, describe its design approach and demonstrate that the offeror is capable of producing a design and prototype with the hydraulic performance guarantees offered. A complete response to this factor will include each of the requirements below:

i.) Performance Guarantees. The offeror shall provide prototype turbine hydraulic performance guarantees by completing the two tables on Attachment 4 (GUARANTEE TABLES), located in Section 00 12 00 of the solicitation. The weighted efficiency must be at least 91.0%.

ii.) Expected Performance Curves with Cavitation Limits. Expected prototype turbine performance curves shall be submitted showing the relationship of turbine hydraulic efficiency versus turbine power output (in horsepower) for net heads of 166, 163, 160, and

157 feet. The curve for each net head shall include a tag indicating the turbine's upper and lower cavitation limits.

2.) Capability to Perform. For the purpose of demonstrating that the offeror is capable of producing a design with the efficiency level offered, the offeror shall submit the following:

i.) A predicted Hill Chart (Head (ft) vs. Flow (cfs)) for the proposed Philpott prototype turbine, including lines denoting operating zone..

ii.) Using one (1) of the Hill Charts for an existing turbine design submitted with the Offeror’s past performance projects, provide a brief narrative (400 words or less) describing the methods used to adjust the known Hill Chart to the predicted Hill Chart for Philpott.

3.) Cavitation Performance: The information provided in the Offeror’s past performance examples satisfying the requirements of paragraph 4.2.1.3 (3) will be evaluated to determine whether the offeror can successfully meet or exceed the cavitation requirements for this criterion.

4.) Pressure Pulsations: The offeror shall be evaluated on pressure pulsation performance. The offeror shall submit a brief narrative (300 words or less) describing design approach to

SECTION 00 11 00 - Page 9 minimize pressure pulsations. The narrative shall contain the following: Discuss measures taken to minimize pressure pulsations during design. Discuss specific design techniques employed to minimize pressure pulsations.

5.) Drawings and Descriptive Information: The purpose of this criterion is to explain, in narrative and drawing format, the design and arrangement of the proposed turbine including the replacement components/modifications, how the proposed turbine will interact with existing turbine components; and provide an understanding of how everything will work together as a complete unit when finished. Each PROPOSAL shall include a narrative and drawings describing the offeror's proposed turbine. A complete response to this factor will include each of the requirements below.

i.) Provide a complete and detailed narrative that demonstrates adherence to and an understanding of the specification’s technical requirements. Reference the drawings where appropriate. The narrative shall also include but is not limited to the following:

• A description of all replacement components and/or turbine modifications that are required to achieve the turbine hydraulic performance guarantees and technical requirements.

• An explanation of the interaction of the replacement or modification with existing turbine components.

• An explanation of the purpose or goal of the replacement component or modifications.

• Provide the name, location, and ownership of the facility proposed for the final fabrication of the Philpott runners.

ii.) Drawings of the proposed prototype shall be submitted including a turbine distributor cross section drawing showing the general design and arrangement of the proposed equipment. The drawings shall include details and outline dimensions, to a degree appropriate at the proposal stage, clearly showing all proposed replacement components and modifications. The interaction of replacement components or modifications with existing turbine components shall additionally be shown.

iii.) For Alternate Proposals containing replacement components, or modifications for which specification requirements are nonexistent in the solicitation, provide the proposed specifications under which the work will be performed.

4.3.1.2 GENERATOR TECHNICAL APPROACH

1.) Stator Winding Losses: The purpose of this criterion is to determine the offeror’s guaranteed losses for the new stator winding. The Offeror shall present the following:

i.) The offeror shall present guaranteed combined DC I2R loss (corrected to 75 °C).

ii.) Stray load loss for their proposed winding in kW at:

• 9,430 kVA (8,487 kW) at 0.9 power factor

• At the old 115% rating of 7,500 kVA at 0.9 power factor

SECTION 00 11 00 - Page 10

2.) Stator Winding and Core Manufacturing and Installation Details: The purpose of this criterion is for the offeror to provide performance guarantees, describe its design approach and demonstrate that the offeror is capable of producing a design, manufacturing, and installing the generating stator windings and core. Refer to the Technical Specification Section 48 13 16.00

26. A complete response to this factor will include each of the requirements below:

i.) The Offeror shall provide a complete description of the stator winding manufacturing, core manufacturing and installation process. The stator winding manufacturing process shall include details such as coil insulation system, including strand, turn and groundwall insulation material and thickness; cross sectional dimensions; designed dielectric stress of the ground-wall insulation at rated voltage; and the ground wall insulation application method (hand-wound, machine wound with or without scarf joint, other).

ii.) The Offeror shall identify the location and name(s) of the owning interest in the winding manufacturing facility.

iii.) The stator winding installation process shall include details of side packing system, wedging system including type, dimensions, and materials of wedges, total number of wedges per slot, number of check wedges per slot and end wedge securing method, spring deflection measurement method, brazing method and quality assurance procedures.

4.4 VOLUME I – TAB C, FACTOR 3 - SCHEDULE

4.4.1 The purpose of this criterion is to determine the offeror’s proposed schedule for the design, fabrication, and installation and testing of the turbine runners and the generator stator windings and core. The offeror shall provide detailed schedule for design, fabrication, and installation work required by this contract according to the scheduling requirements and constraints specified in

Section F of this solicitation. The schedule should be prepared in the form of major milestones and days to completion including design and design reviews. Milestones shall include the design, fabrication, installation and testing of the turbine runners and the generator stator windings and core. The Contractor shall provide a schedule showing they will complete the contract within the specified time. This schedule will be incorporated into any resulting award and form the baseline for required performance and contract administration

4.5 VOLUME I – TAB D, FACTOR 4 – SMALL BUSINESS APPROACH

4.5.1 Offerors are required to demonstrate its “planned” level of commitment to small business (SB) usage if awarded a contract under this solicitation and demonstrate its previous commitment to

SB’s through its record of past utilization of SB’s in the performance of past contract. Worked performed by an offeror that is a SB Prime Contractor shall be considered Small Business participation and Small Business Utilization.

4.5.2 Small Business Participation. Offerors (both large and small business) are to demonstrate their level of commitment to utilizing SBs by identifying the extent to which SBs as defined by the

North American Industry Classification System (NAICS) Code applicable to this solicitation are to be used. The Offeror’s own participation as a SB is to be identified, and will be considered in evaluating the Small Business Participation. All Offerors are to address the following items in a narrative form:

1.) Offerors shall provide a Small Business Participation Plan that identifies its anticipated utilization of SB concerns in performance of this solicitation. The Offeror’s percentage of work committed to SBs will be evaluated. To be acceptable, an Offeror must meet the minimum

Total Small Business Participation Goal of 20%. The Offeror’s plan must reflect its effort

SECTION 00 11 00 - Page 11 measured as a percentage of the total contract amount. SB Offerors should include their own efforts when addressing percentages.

2.) Offerors shall provide a list of services that potentially could be committed to SBs, including, but not limited to, electrical services, installation services, commissioning, demolition, and asbestos testing and abatement. SB Offerors should include their own efforts when addressing services.

4.5.3 PAST UTILIZATION OF SMALL BUSINESS

Offerors (both large and small business) are to show the extent to which they have utilized SBs in past contracts.

4.5.3.1 Offerors shall submit a record of the past three (3) consecutive years that demonstrates the utilization of SBs in the performance of its contracts, to include percentage of utilization. The work performed directly by an Offeror that is a SB prime contractor will be considered as past

Small Business Utilization. Past information is limited to the three years preceding the solicitation issue date. An Offeror may demonstrate its past record by including a description and available documentation that shows the methods employed to promote Small Business

Utilization and internal methods used to monitor such utilization.

4.5.3.2 Offerors who are large businesses as defined by the NAICS Code applicable to this solicitation are to also provide documentation of their achievement of the goals established under FAR

52.219-9 “Small Business Subcontracting Plan” on prior contracts. Documentation may be in the form of copies from the “Electronic Subcontracting Report for Individual Contracts” if report dates fall within the three year period indicated. Offerors may provide a brief narrative to explain why Small Business goals were not met.

4.5.3.3 Large businesses that have never held a contract incorporating FAR 52.219-9 shall so state and provide a narrative addressing the following:

1.) How has your company historically promoted the usage of SBs as subcontractors?

2.) How has your company made Small Business subcontracting opportunities available to SBs?

3.) How has your company historically monitored SB usage (your firm’s methods of reviewing

Small Business subcontracting practices/opportunities)? (The term “monitored SB usage” as it is used in this solicitation means to track the amount/quantity of your firm’s subcontracting to

SBs, NOT monitoring the performance of SB subcontractors.)

SECTION 00 11 00 - Page 12

4.6 VOLUME II – ADMINISTRATIVE REQUIREMENTS (INCLUDING PRICE)

4.6.1 Prior to making an award, the Contracting Officer must determine that any Offeror is responsible both financially and technically and has the capability to properly manage the contract during performance and complete the work on time.

4.6.2 The Offeror is to submit the following information:

1.) Standard Form 1442, the Proposal Data Sheet (Attachment 1) and acknowledgement of all amendments.

2.) Pricing (Proposal Bid Schedule) i.) Price Breakdown Requirements. The Government requires a “price breakdown” of the bid items, including the base bid and any options. The format of the breakdown will be left up to the Offeror. However, at a minimum, provide pricing for the major categories of work, i.e., site improvements, landscaping, electrical, and mechanical, etc. This information shall be submitted with the Offeror’s proposal by the proposal submission due date. Further price breakdowns may be requested at the discretion of the Government if discussion are opened.

3.) Representations and Certifications as required by Section 00 45 00.

4.) A Copy of the Offeror’s Most Recent Financial Statement.

i.) The statements must include a Balance Sheet and Income Statement. Include the names of banks or other financial institutions with which business is conducted (mailing addresses, points of contact and phone number). If the financial statements are more than 60 days old, attach a certificate stating that the financial condition is substantially the same, or if not the same, describe the changes which have taken place since the financial statements were prepared.

5.) Bank Letters.

i.) Provide evidence of adequate financing arrangements, such as commitments from lending institutions, etc., to perform this contract. Include the names of banks or other financial institutions with which business is conducted (mailing addresses, points of contact and phone number). Provided information will be treated confidentially but may be checked for verification. Reference letters should include, but are not limited to, the following information:

• The date the offeror’s account was open with the financial institution

• The average balance for the last 12 months on the offeror’s account (i.e., balance in the xx digits).

• If there is a credit line established with the financial institution, what is the credit amount and how much is available at this time? If not, would the financial institution be willing to establish a line of credit for the offeror? And if so, for how much (i.e., low xx figure range).

• How the financial institution evaluates the offeror as a customer (i.e., poor, fair, very good, excellent, etc.).

• The financial institution should declare whether the offeror’s account is in good standings.

SECTION 00 11 00 - Page 13

6.) A list of present commitments, including the dollar value thereof. Include names and telephone numbers of personnel within the organization who are familiar with company’s performance.

For a newly formed Joint Venture (JV), each JV partner must submit a list of present commitments.

7.) The bid on this solicitation exceeds $1,000,000.00; therefore, the Offeror shall also submit a

Certified Statement Listing:

i.) Each contract awarded to the Offeror within the preceding three month period exceeding

$1,000,000.00 in value with a brief description of the contract ii.) Each contract awarded to the Offeror within the preceding three year period not already physically completed and exceeding $5,000,000.00 in value with a brief description of the contract.

8.) Bid Bonds as required by Section 00 21 16.

9.) Organizational Conflicts of Interest (OCI) Disclosure i.) The Offeror shall provide a disclosure statement with its proposal that concisely describes all the relevant facts concerning any past or present OCIs relating to this solicitation. If applicable, in the same statement, the Offeror shall provide information to assure the government that the conflicts of interest have been mitigated and/or neutralized to the maximum extent possible. If a conflict of interest is discovered after award of this contract, the Contracting Officer will make a decision on whether or not to terminate the contract. If no conflicts of interest exist, the Offeror shall provide a statement stating no Conflicts of

Interest exist.

4.7 VOLUME III – SUBCONTRACTING PLAN (INDIVIDUAL CONTRACT PLAN)

4.7.1 Separate from the Small Business Participation Plan, large business Offerors must also submit a

Subcontracting Plan (Individual Contract Plan) as required by FAR 52.219-9, Alternate II. The

Subcontracting Plan will not be rated by the SSEB, but rather reviewed by the Small Business

Advisor and the Contracting Officer for acceptability. Large Businesses will not be eligible for award if they fail to submit an acceptable Subcontracting Plan. The Subcontracting plan shall reflect and be consistent with the commitments offered in the Small Business Participation Plan.

In accordance with DFARs 215.304(c), when an evaluation assesses the extent that small businesses are specifically identified in proposals, the small businesses considered in the evaluation shall be listed in any subcontracting plan submitted. The assessment will consider if the plan adequately responds to each of the required elements of the FAR 52.219-9(d) paragraphs

(1) through (11) and how the commitments in the Subcontracting Plan compare to the commitments in the Small Business Participation Plan submitted in Volume I.

SECTION 00 11 00 - Page 14

(Attachment 1)

PROPOSAL DATA SHEET

Also include the required, completed and signed SF 1442 in addition to this Proposal Data Sheet.

1. Name of Solicitation:

2. Offering Firm’s Name As Appears on the SF 1442:

Offering Firm’s DUNS number as it appears on the SF 1442:

3. Mailing Address:

4. Telephone Number:

5. Fax Number:

6. E-mail Address to use for all correspondence:

7. AUTHORIZED NEGOTIATORS. Far 52.215-11. The Offeror represents that the following person(s) are authorized to negotiate on its behalf with the Government in connection with this solicitation.

List name(s), title, and telephone numbers of authorized negotiator(s).

Name of Person(s) Authorized to Negotiate:

Negotiator’s Address:

Negotiator’s Telephone:

Negotiator’s E-mail:

End of Attachment 1

SECTION 00 11 00 - Page 15

(Attachment 2)

RELEVANT COMPANY EFFORT – Prime Contractor

The Offeror shall provide the following information for each project submitted for Factor 1, Past

Performance. Use separate sheets for each project.

GENERAL PROJECT INFORMATION:

1) Name of the project:

2) Location (powerhouse name, state or country):

3) Project owner/customer and organization:

4) Contract number (if applicable):

5) Date the contract and/or work began and was substantially completed:

6) Cost for this single contract:

7) Project owner/customer point of contact (name, position, address, phone, email, etc.):

8) Primary point of contact for this project (name, position, address, phone, email, etc.):

9) Your role (prime, subcontractor, joint venture, etc.):

10) Type of work your company self-performed other than management;

SECTION 00 11 00 - Page 16

11) Were you terminated? If yes, attach an explanation.

YES NO

12) Were you assessed Liquidated Damages? If yes, attach an explanation.

YES NO

13) Were you required to take corrective action for any substandard performance; or experienced other performance problems such as: cost overruns, extended performance periods, numerous warranty calls, etc.; or any other known performance deemed unacceptable to the owner or not in accordance with the contract terms and conditions? If yes, attach an explanation of the circumstances and the corrective actions taken.

YES NO

14) Provide a general scope of the project. Discuss specific details of the project including what was designed, manufactured, and installed. Include the ratings, sizes, or type of equipment. Clearly explain the aspects that are similar to construction of this solicitation. (Use additional pages as necessary):

SECTION 00 11 00 - Page 17

TURBINE PROJECT INFORMATION

1) Is this for a replacement runner or new installation?

2) Address whether or not you were directly contractually responsible for the following. If other than you (prime contractor), identify the firms providing this experience and their relationship to the

Offeror during said project (i.e. subcontractor, material supplier, not associated with the Offeror, etc.)

a. Hydraulic Design YES NO

b. Prototype Mechanical Design YES NO

c. Final Runner Manufacturing YES NO

d. Field Installation YES NO

3) Name, location, and ownership of the facility the runner was manufactured in. If the runner was not manufactured in your facility, list the subcontractor and location of the facility.

4) Runner Specifications:

a. Runner Type: ______________

b. Outer Diameter: ______________in.

c. Rotational Speed: ______________rpm

d. Rated Horsepower: ______________hp

e. Rated Net Head: ______________ft.

SECTION 00 11 00 - Page 18

5) Runner Design Calculations:

a. Minimum Net Head, Maximum Net Head, and Net Head Range:

b. Minimum Phi, Maximum Phi, Phi Range:

c. Specific Speed:

d. Minimum Discharge Factor, Maximum Discharge Factor, Design Discharge Factor:

SECTION 00 11 00 - Page 19

GENERATOR PROJECT INFORMATION

1) Address whether or not you were directly contractually responsible for the following. If other than you (prime contractor), identify the firms providing this experience and their relationship to the Offeror during said project (i.e.

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