W9127819R0006_Prime_Power_Specifications.pdf

FY-19 PRIME POWER

SOTO CANO AIR BASE, HONDURAS W9127819R0006

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 33 00 SUBMITTAL PROCEDURES

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

DIVISION 26 - ELECTRICAL

26 12 19.00 40 PAD-MOUNTED, LIQUID-FILLED, MEDIUM-VOLTAGE TRANSFORMERS

DIVISION 33 - UTILITIES

33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION

33 71 02.00 20 UNDERGROUND ELECTRICAL DISTRIBUTION

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PROJECT TABLE OF CONTENTS Page 1

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SECTION 01 33 00 Page 1

SECTION 01 33 00

SUBMITTAL PROCEDURES

05/11

PART 1 GENERAL

1.1 SUMMARY

The Contracting Officer may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective sections.

Units of weights and measures used on all submittals are to be the same as those used in the contract drawings.

Each submittal is to be complete and in sufficient detail to allow ready determination of compliance with contract requirements.

Contractor's Quality Control (CQC) System Manager to check and approve all items prior to submittal and stamp, sign, and date indicating action taken. Proposed deviations from the contract requirements are to be clearly identified. Include within submittals items such as:

Contractor's, manufacturer's, or fabricator's drawings; descriptive literature including (but not limited to) catalog cuts, diagrams, operating charts or curves; test reports; test cylinders; samples; O&M manuals (including parts list); certifications; warranties; and other such required submittals.

Submittals requiring Government approval are to be scheduled and made prior to the acquisition of the material or equipment covered thereby. Pick up and dispose of samples not incorporated into the work in accordance with manufacturer's Material Safety Data Sheets (MSDS) and in compliance with existing laws and regulations.

1.2 DEFINITIONS

1.2.1 Submittal Descriptions (SD)

Submittals requirements are specified in the technical sections.

Submittals are identified by Submittal Description (SD) numbers and titles as follows:

SD-01 Preconstruction Submittals

Submittals which are required prior to or the start of the next major phase of the construction on a multi-phase contract, includes schedules, tabular list of data, or tabular list including location, features, or other pertinent information regarding products, materials, equipment, or components to be used in the work.

Certificates of insurance

Surety bonds

List of proposed Subcontractors

List of proposed products

SECTION 01 33 00 Page 2

Construction progress schedule

Network Analysis Schedule (NAS)

Submittal register

Schedule of prices

Health and safety plan

Work plan

Quality Control(QC) plan

Environmental protection plan

SD-02 Shop Drawings

Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.

Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project.

Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated.

SD-03 Product Data

Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.

Samples of warranty language when the contract requires extended product warranties.

SD-06 Test Reports

Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. (Testing must have been within three years of date of contract award for the project.)

Report which includes findings of a test required to be performed by the Contractor on an actual portion of the work or prototype prepared for the project before shipment to job site.

Report which includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation.

Investigation reports.

Daily logs and checklists.

SECTION 01 33 00 Page 3

Final acceptance test and operational test procedure.

SD-07 Certificates

Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that product, system or material meets specification requirements. Must be dated after award of project contract and clearly name the project.

Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor, the purpose of which is to further quality of orderly progression of a portion of the work by documenting procedures, acceptability of methods or personnel qualifications.

Confined space entry permits.

Text of posted operating instructions.

SD-09 Manufacturer's Field Reports

Documentation of the testing and verification actions taken by manufacturer's representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with manufacturer's standards or instructions. The documentation must be signed by an authorized official of a testing laboratory or agency and must state the test results; and indicate whether the material, product, or system has passed or failed the test.

Factory test reports.

SD-10 Operation and Maintenance Data

Data that is furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer's help and product line documentation necessary to maintain and install equipment. This data is needed by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.

This data is intended to be incorporated in an operations and maintenance manual or control system.

SD-11 Closeout Submittals

Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.

Special requirements necessary to properly close out a construction contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.

Interim "DD Form 1354" with cost breakout for all assets 30 days prior to facility turnover.

SECTION 01 33 00 Page 4

1.2.2 Approving Authority

Office or designated person authorized to approve submittal.

1.2.3 Work

As used in this section, on- and off-site construction required by contract documents, including labor necessary to produce submittals, except those SD-01 Pre-Construction Submittals noted above, construction, materials, products, equipment, and systems incorporated or to be incorporated in such construction.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with this section.

SD-01 Preconstruction Submittals

Submittal Register; G, CD

1.4 SUBMITTAL CLASSIFICATION

Submittals are classified as follows:

1.4.1 Government Approved (G)

Government approval is required for extensions of design, critical materials, deviations, equipment whose compatibility with the entire system must be checked, and other items as designated by the Contracting Officer.

Within the terms of the Contract Clause entitled, "Specifications and Drawings for Construction," they are considered to be "shop drawings."

1.4.2 Information Only

Submittals not requiring Government approval will be for information only.

They are not considered to be "shop drawings" within the terms of the Contract Clause referred to above.

1.5 PREPARATION

1.5.1 Transmittal Form

Use the attached sample transmittal form (ENG Form 4025) for submitting both Government approved and information only submittals in accordance with the instructions on the reverse side of the form. These forms are included in the QCS software that the Contractor is required to use for this contract.

Properly complete this form by filling out all the heading blank spaces and identifying each item submitted. Exercise special care to ensure proper listing of the specification paragraph and sheet number of the contract drawings pertinent to the data submitted for each item.

SECTION 01 33 00 Page 5

1.6 QUANTITY OF SUBMITTALS

1.6.1 Number of Copies of SD-02 Shop Drawings

Submit six copies of submittals of shop drawings requiring review and approval only by QC organization and seven copies of shop drawings requiring review and approval by Contracting Officer.

1.6.2 Number of Copies of SD-03 Product Data and SD-08 Manufacturer's Instructions

Submit in compliance with quantity requirements specified for shop drawings.

1.6.3 Number of Samples SD-04 Samples

a. Submit two samples, or two sets of samples showing range of variation, of each required item. One approved sample or set of samples will be retained by approving authority and one will be returned to Contractor.

b. Submit one sample panel or provide one sample installation where directed. Include components listed in technical section or as directed.

c. Submit one sample installation, where directed.

d. Submit one sample of non-solid materials.

1.6.4 Number of Copies SD-05 Design Data and SD-07 Certificates

Submit in compliance with quantity requirements specified for shop drawings.

1.6.5 Number of Copies SD-06 Test Reports and SD-09 Manufacturer's Field Reports

Submit in compliance with quantity and quality requirements specified for shop drawings other than field test results that will be submitted with QC reports.

1.6.6 Number of Copies of SD-10 Operation and Maintenance Data

Submit Five hard copies and one electronic copy (CD) in PDF format of O&M Data to the Contracting Officer for review and approval.

1.6.7 Number of Copies of SD-01 Preconstruction Submittals and SD-11 Closeout Submittals

Unless otherwise specified, submit two sets of administrative submittals.

1.7 INFORMATION ONLY SUBMITTALS

Normally submittals for information only will not be returned. Approval of the Contracting Officer is not required on information only submittals.

The Government reserves the right to require the Contractor to resubmit any item found not to comply with the contract. This does not relieve the Contractor from the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring removal and replacement of nonconforming material incorporated in the work;

and does not relieve the Contractor of the requirement to furnish samples for testing by the Government laboratory or for check testing by the

SECTION 01 33 00 Page 6

Government in those instances where the technical specifications so prescribe.

1.8 VARIATIONS

Variations from contract requirements require both Designer of Record (DOR) and Government approval pursuant to contract Clause FAR 52.236-21 and will be considered where advantageous to Government.

1.8.1 Considering Variations

Discussion with Contracting Officer prior to submission, after consulting with the DOR, will help ensure functional and quality requirements are met and minimize rejections and re-submittals. When contemplating a variation which results in lower cost, consider submission of the variation as a Value Engineering Change Proposal (VECP).

Specifically point out variations from contract requirements in transmittal letters. Failure to point out deviations may result in the Government requiring rejection and removal of such work at no additional cost to the Government.

1.8.2 Proposing Variations

When proposing variation, deliver written request to the Contracting Officer, with documentation of the nature and features of the variation and why the variation is desirable and beneficial to Government, including the DOR's written analysis and approval. If lower cost is a benefit, also include an estimate of the cost savings. In addition to documentation required for variation, include the submittals required for the item.

Clearly mark the proposed variation in all documentation.

Check the column "variation" of ENG Form 4025 for submittals which include proposed deviations requested by the Contractor. Set forth in writing the reason for any deviations and annotate such deviations on the submittal.

The Government reserves the right to rescind inadvertent approval of submittals containing unnoted deviations.

1.8.3 Warranting That Variations Are Compatible

When delivering a variation for approval, Contractor, including its Designer(s) of Record, warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work.

1.8.4 Review Schedule Is Modified

In addition to normal submittal review period, a period of 10 working days will be allowed for consideration by the Government of submittals with variations.

1.9 SUBMITTAL REGISTER

Prepare and maintain submittal register, as the work progresses. Do not change data which is output in columns (c), (d), (e), and (f) as delivered by Government; retain data which is output in columns (a), (g), (h), and

(i) as approved. A submittal register showing items of equipment and materials for which submittals are required by the specifications is provided as an attachment. This list may not be all inclusive and

SECTION 01 33 00 Page 7 additional submittals may be required. Maintain a submittal register for the project in accordance with Section 01 45 00.10 10 QUALITY CONTROL

SYSTEM (QCS).

Column (c): Lists specification section in which submittal is required.

Column (d): Lists each submittal description (SD No. and type, e.g. SD-02 Shop Drawings) required in each specification section.

Column (e): Lists one principal paragraph in specification section where a material or product is specified. This listing is only to facilitate locating submitted requirements. Do not consider entries in column (e) as limiting project requirements.

Thereafter, the Contractor is to track all submittals by maintaining a complete list, including completion of all data columns, including dates on which submittals are received and returned by the Government.

1.9.1 Use of Submittal Register

Submit submittal register. Submit with QC plan and project schedule.

Verify that all submittals required for project are listed and add missing submittals. Coordinate and complete the following fields on the register submitted with the QC plan and the project schedule:

Column (a) Activity Number: Activity number from the project schedule.

Column (g) Contractor Submit Date: Scheduled date for approving authority to receive submittals.

Column (h) Contractor Approval Date: Date Contractor needs approval of submittal.

Column (i) Contractor Material: Date that Contractor needs material delivered to Contractor control.

1.9.2 Contractor Use of Submittal Register

Update the following fields with each submittal throughout contract.

Column (b) Transmittal Number: Contractor assigned list of consecutive numbers.

Column (j) Action Code (k): Date of action used to record Contractor's review when forwarding submittals to QC.

Column (l) List date of submittal transmission.

Column (q) List date approval received.

1.9.3 Approving Authority Use of Submittal Register

Update the following fields.

Column (b) Transmittal Number: Contractor assigned list of consecutive numbers.

SECTION 01 33 00 Page 8

Column (l) List date of submittal receipt.

Column (m) through (p) List Date related to review actions.

Column (q) List date returned to Contractor.

1.9.4 Copies Delivered to the Government

Deliver one copy of submittal register updated by Contractor to Government with each invoice request.

1.10 SCHEDULING

Schedule and submit concurrently submittals covering component items forming a system or items that are interrelated. Include certifications to be submitted with the pertinent drawings at the same time. No delay damages or time extensions will be allowed for time lost in late submittals. An additional 15 calendar days will be allowed and shown on the register for review and approval of submittals for food service equipment and refrigeration and HVAC control systems.

a. Coordinate scheduling, sequencing, preparing and processing of submittals with performance of work so that work will not be delayed by submittal processing. Allow for potential resubmittal of requirements.

b. Submittals called for by the contract documents will be listed on the register. If a submittal is called for but does not pertain to the contract work, the Contractor is to include the submittal in the register and annotate it "N/A" with a brief explanation. Approval by the Contracting Officer does not relieve the Contractor of supplying submittals required by the contract documents but which have been omitted from the register or marked "N/A."

c. Re-submit register and annotate monthly by the Contractor with actual submission and approval dates. When all items on the register have been fully approved, no further re-submittal is required.

d. Carefully control procurement operations to ensure that each individual submittal is made on or before the Contractor scheduled submittal date shown on the approved "Submittal Register."

1.11 GOVERNMENT APPROVING AUTHORITY

When approving authority is Contracting Officer, the Government will:

a. Note date on which submittal was received.

b. Review submittals for approval within scheduling period specified and only for conformance with project design concepts and compliance with contract documents.

c. Identify returned submittals with one of the actions defined in paragraph entitled, "Review Notations," of this section and with markings appropriate for action indicated.

Upon completion of review of submittals requiring Government approval, stamp and date approved submittals. Four (4) copies of the approved submittal will be retained by the Contracting Officer and two (2) copies of the submittal will be returned to the Contractor. If the Government

SECTION 01 33 00 Page 9 performs a conformance review of other Designer of Record approved submittals, the submittals will be so identified and returned, as described above.

1.11.1 Review Notations

Contracting Officer review will be completed within 30 calendar days after date of submission. Submittals will be returned to the Contractor with the following notations:

a. Submittals marked "approved" or "accepted" authorize the Contractor to proceed with the work covered.

b. Submittals marked "approved as noted" "or approved except as noted, resubmittal not required," authorize the Contractor to proceed with the work covered provided he takes no exception to the corrections.

c. Submittals marked "not approved" or "disapproved," or "revise and resubmit," indicate noncompliance with the contract requirements or design concept, or that submittal is incomplete. Resubmit with appropriate changes. No work shall proceed for this item until resubmittal is approved.

d. Submittals marked "not reviewed" will indicate submittal has been previously reviewed and approved, is not required, does not have evidence of being reviewed and approved by Contractor, or is not complete. A submittal marked "not reviewed" will be returned with an explanation of the reason it is not reviewed. Resubmit submittals returned for lack of review by Contractor or for being incomplete, with appropriate action, coordination, or change.

1.12 DISAPPROVED OR REJECTED SUBMITTALS

Contractor shall make corrections required by the Contracting Officer. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications; notice as required under the clause entitled, "Changes," is to be given to the Contracting Officer. Contractor is responsible for the dimensions and design of connection details and construction of work.

Failure to point out deviations may result in the Government requiring rejection and removal of such work at the Contractor's expense.

If changes are necessary to submittals, the Contractor shall make such revisions and submission of the submittals in accordance with the procedures above. No item of work requiring a submittal change is to be accomplished until the changed submittals are approved.

1.13 APPROVED/ACCEPTED SUBMITTALS

The Contracting Officer's approval or acceptance of submittals is not to be construed as a complete check, and indicates only that the general method of construction, materials, detailing and other information are satisfactory.

Approval or acceptance will not relieve the Contractor of the responsibility for any error which may exist, as the Contractor under the Contractor Quality Control (CQC) requirements of this contract is responsible for dimensions, the design of adequate connections and details, and the satisfactory construction of all work.

SECTION 01 33 00 Page 10

After submittals have been approved or accepted by the Contracting Officer, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary.

1.14 APPROVED SAMPLES

Approval of a sample is only for the characteristics or use named in such approval and is not be construed to change or modify any contract requirements. Before submitting samples, the Contractor to assure that the materials or equipment will be available in quantities required in the project. No change or substitution will be permitted after a sample has been approved.

Match the approved samples for materials and equipment incorporated in the work. If requested, approved samples, including those which may be damaged in testing, will be returned to the Contractor, at his expense, upon completion of the contract. Samples not approved will also be returned to the Contractor at its expense, if so requested.

Failure of any materials to pass the specified tests will be sufficient cause for refusal to consider, under this contract, any further samples of the same brand or make of that material. Government reserves the right to disapprove any material or equipment which previously has proved unsatisfactory in service.

Samples of various materials or equipment delivered on the site or in place may be taken by the Contracting Officer for testing. Samples failing to meet contract requirements will automatically void previous approvals.

Contractor to replace such materials or equipment to meet contract requirements.

Approval of the Contractor's samples by the Contracting Officer does not relieve the Contractor of his responsibilities under the contract.

1.15 WITHHOLDING OF PAYMENT

Payment for materials incorporated in the work will not be made if required approvals have not been obtained.

1.16 STAMPS

Stamps used by the Contractor on the submittal data to certify that the submittal meets contract requirements is to be similar to the following:

SECTION 01 33 00 Page 11

| CONTRACTOR |

| (Firm Name) | | Approved | | Approved with corrections as noted on submittal data and/or | | attached sheets(s) |

| SIGNATURE: |

| TITLE: |

| DATE: |

PART 2 PRODUCTS

Not Used

PART 3 EXECUTION

Not Used

-- End of Section --

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 3 PAGES

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION

FY-15 PRIME POWER

CONTRACTOR

A C T I V I T Y

N O

R A N S M I T T

L

S P E

DESCRIPTION

ITEM SUBMITTED

R A G # R A

H

G

CONTRACTOR:

APPROVING AUTHORITY

MAILED

REMARKS

SCHEDULE DATES ACTION

SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

T I

D

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

TO OTHER

REVIEWER

DATE RCD

FROM OTH

T I

ACTION

V C T L A O S R S I A F / I E C A R T E I V O W N R

TO

CONTR/

DATE RCD

FRM APPR

AUTH

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

01 33 00 SD-01 Preconstruction Submittals Submittal Register 1.9 G CD 26 12 19.00 40 SD-02 Shop Drawings Pad-Mounted Transformer 1.5.1 G Drawings SD-03 Product Data Pad-Mounted Transformers 2.2 G SD-06 Test Reports Acceptance Checks And Tests 3.7.1 G SD-07 Certificates Transformer Losses 2.2.2.1 G SD-09 Manufacturer’s Field Reports Design Tests 2.6.2 G Routine And Other Tests 2.6.3 G SD-10 Operation and Maintenance Data Transformer(s) 1.6.1 G SD-11 Closeout Submittals Transformer Test Schedule 2.6.1 G 33 71 01 SD-03 Product Data Conductors 2.6 G Insulators 2.5 G Wood Poles; G Pole top switch 3.1.9 G Recloser 2.17 G

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 3 PAGES

TITLE AND LOCATION

T I V I

A N S M I T T

R A G # R A

V

C T L A O S R S I A F / I E C A R T E I V O W N R

SCHEDULE DATES

TO

CONTR/

DATE RCD

FRM APPR

AUTH

T I

AUTH/

DATE RCD

T I

ACTION

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

33 71 01 Cutouts 2.13 G Transformer 2.15 G Metering equipment 2.18 G Meters G Surge arresters 2.12 G Guy strand 2.8 Anchors 2.10 SD-06 Test Reports Wood Crossarm Inspection 1.5.4 Report Field Test Plan 1.5.4.1 G Field Quality Control 3.6 G Ground resistance test reports 1.5.3 G SD-07 Certificates Wood poles 2.2.1 G Wood crossarms 2.3.1 G Transformer Losses 2.15.1 G SD-09 Manufacturer’s Field Reports routine and other tests 2.22.2 G SD-10 Operation and Maintenance Data Operation and Maintenance 1.6.1 G Manuals

Transformer test schedule 2.22.1 G

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 3 PAGES

TITLE AND LOCATION

T I V I

A N S M I T T

R A G # R A

V

C T L A O S R S I A F / I E C A R T E I V O W N R

SCHEDULE DATES

TO

CONTR/

DATE RCD

FRM APPR

AUTH

T I

AUTH/

DATE RCD

T I

ACTION

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

33 71 02.00 20 SD-02 Shop Drawings Precast underground structures 1.4.1 SD-03 Product Data Medium voltage cable 2.5 G Medium voltage cable joints 2.7 G Medium voltage cable 2.6 G terminations Live end caps 2.9 G Precast concrete structures G Sealing Material Pulling-In Irons Handhole frames and covers G Composite/fiberglass handholes G Cable supports G SD-06 Test Reports Arc-proofing test 2.14.1 G Arc-proofing test 2.14.1 G Medium voltage cable 2.14.2 G qualification and production tests Field Acceptance Checks and 3.16.1 G Tests Cable Installation Plan and 3.3 Procedure SD-07 Certificates Cable splicer/terminator 1.4.2 G Cable Installer Qualifications 1.4.3

SECTION 01 42 00 Page 1

SECTION 01 42 00

SOURCES FOR REFERENCE PUBLICATIONS

08/10

1.1 REFERENCES

Various publications are referenced in other sections of the specifications to establish requirements for the work. These references are identified in each section by document number, date and title. The document number used in the citation is the number assigned by the standards producing organization (e.g. ASTM B564 Standard Specification for Nickel Alloy Forgings). However, when the standards producing organization has not assigned a number to a document, an identifying number has been assigned for reference purposes.

1.2 ORDERING INFORMATION

The addresses of the standards publishing organizations whose documents are referenced in other sections of these specifications are listed below, and if the source of the publications is different from the address of the sponsoring organization, that information is also provided. Documents listed in the specifications with numbers which were not assigned by the standards producing organization should be ordered from the source by title rather than by number.

AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)

38800 Country Club Drive Farmington Hills, MI 48331 Ph: 248-848-3700 Fax: 248-848-3701 E-mail: bkstore@concrete.org Internet: http://www.concrete.org

ALLIANCE FOR TELECOMMUNICATIONS INDUSTRY SOLUTIONS (ATIS)

1200 G Street, NW, Suite 500 Washington, D.C. 20005 Ph: 202-628-6380 Fax: 202-393-5453 E-mail: doccenter@atis.org Internet: http://www.atis.org

AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)

P.O. Box 361784 Birmingham, AL 35236-1784 Ph: 205-733-4077 Fax: 205-733-4075 E-mail: email@awpa.com Internet: http://www.awpa.com

ASME INTERNATIONAL (ASME)

Three Park Avenue, M/S 10E New York, NY 10016-5990 Ph: 800-854-7179 or 800-843-2763 Fax: 212-591-7674 mailto:bkstore@concrete.org http://www.concrete.org/ mailto:doccenter@atis.org http://www.atis.org/ mailto:email@awpa.com http://www.awpa.com/

SECTION 01 42 00 Page 2

E-mail: infocentral@asme.org Internet: http://www.asme.org

ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC)

600 North 18th Street P.O. Box 2641 Birmingham, AL 35291 Ph: 205-257-2530 Fax: 205-257-2540 E-Mail: aeicdir@bellsouth.net Internet: http://www.aeic.org

ASTM INTERNATIONAL (ASTM)

100 Barr Harbor Drive, P.O. Box C700 West Conshohocken, PA 19428-2959 Ph: 610-832-9585 Fax: 610-832-9555 E-mail: service@astm.org Internet: http://www.astm.org

FM GLOBAL (FM)

270 Central Avenue P.O. Box 7500 Johnston, RI 02919 Ph: 401-275-3000 ext. 1945 Fax: 401-275-3029 E-mail: servicedesk.myrisk@fmglobal.com Internet: http://www.fmglobal.com

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

445 Hoes Lane or 2001 L Street, NW. Suite 700 Piscataway, NJ 08855-1331 or Washington, DC 20036-4910 USA Ph: 732-981-0060 or 800-701-4333 Fax: 732-562-6380 E-mail: onlinesupport@ieee.org or ieeeusa@ieee.org Internet: http://www.ieee.org

INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)

3050 Old Centre Ave. Suite 102 Portage, MI 49024 Ph: 269-488-6382 Fax: 269-488-6383 E-mail: neta@netaworld.org Internet: http://www.netaworld.org

INTERNATIONAL ELECTROTECHNICAL COMMISSION (IEC)

3, rue de Varembe, P.O. Box 131 CH-1211 Geneva 20, Switzerland Ph: 41-22-919-0211 Fax: 41-22-919-0300 E-mail: custserv@iec.ch Internet: http://www.iec.ch

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

1300 North 17th Street, Suite 1752 Rosslyn, VA 22209 Ph: 703-841-3200 Fax: 703-841-5900 Internet: http://www.nema.org/ mailto:infocentral@asme.org http://www.asme.org/ mailto:aeicdir@bellsouth.net http://www.aeic.org/ mailto:service@astm.org http://www.astm.org/ mailto:servicedesk.myrisk@fmglobal.com http://www.fmglobal.com/ mailto:onlinesupport@ieee.org mailto:ieeeusa@ieee.org http://www.ieee.org/ mailto:neta@netaworld.org http://www.netaworld.org/ mailto:custserv@iec.ch http://www.iec.ch/ http://www.nema.org/

SECTION 01 42 00 Page 3

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

1 Batterymarch Park Quincy, MA 02169-7471 Ph: 617-770-3000 or 800-344-3555 Fax: 617-770-0700 E-mail: webmaster@nfpa.org Internet: http://www.nfpa.org

ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)

2, rue Andre Pascal F-75775 Paris Cedex 16, France Ph: + 33 1 45 24 82 00 Fax: 33 1 45 24 85 00 E-mail: bookshop@oecd.org Internet: http://www.oecd.org U.S. Contact Center OECD Washington Center 2001 L Street, NW, Suite 650 Washington, DC 20036-4922 Ph: 202-785-6323 Fax: 202-785-0350 E-mail: washington.contact@oecd.org

TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA)

1320 . Courthouse Rd., Suite 200 Arlington, VA 22201 Ph: 703-907-7700 Fax: 703-907-7727 Internet: http://www.tiaonline.org

UNDERWRITERS LABORATORIES (UL)

2600 N.W. Lake Road Camas, WA 98607-8542 Ph: 877-854-3577 Fax: 360-817-6278 E-mail: CEC.us@us.ul.com Internet: http://www.ul.com/ UL Directories available through IHS at http://www.ihs.com

U.S. DEPARTMENT OF AGRICULTURE (USDA)

Order AMS Publications from:

AGRICULTURAL MARKETING SERVICE (AMS)

Seed Regulatory and Testing Branch 801 Summit Crossing Place, Suite C Gastonia, NC 28054-2193 Ph: 704-810-8871 Fax: 704-852-4189 E-mail: seed.ams@usda.gov Internet: http://www.ams.usda.gov/lsg/seed.htm Order Other Publications from:

U.S. Department of Agriculture, Rural Utilities Service 14th and Independence Avenue, SW, Room 4028-S Washington, DC 20250 Ph: 202-720-2791 Fax: 202-720-2166 Internet: http://www.usda.gov/rus mailto:webmaster@nfpa.org http://www.nfpa.org/ mailto:bookshop@oecd.org http://www.oecd.org/ mailto:washington.contact@oecd.org http://www.tiaonline.org/ mailto:CEC.us@us.ul.com http://www.ul.com/ http://www.ihs.com/ mailto:seed.ams@usda.gov http://www.ams.usda.gov/lsg/seed.htm http://www.usda.gov/rus

SECTION 01 42 00 Page 4

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

Ariel Rios Building 1200 Pennsylvania Avenue, N.W.

Washington, DC 20004 Ph: 202-272-0167 for Fax and E-mail see below Internet: http://www.epa.gov --- Some EPA documents are available only from:

National Technical Information Service (NTIS) 5301 Shawnee Road Alexandria, VA 22312 Ph: 703-605-6050 or 1-688-584-8332 Fax: 703-605-6900 E-mail: info@ntis.gov Internet: http://www.ntis.gov

PART 2 PRODUCTS

Not used

Not used http://www.epa.gov/ mailto:info@ntis.gov http://www.ntis.gov/

SECTION 01 42 00 Page 5

SECTION 26 12 19.00 40

PAD-MOUNTED, LIQUID-FILLED, MEDIUM-VOLTAGE TRANSFORMERS

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)

ACI 318M(2014; ERTA 2015) Building Code Requirements for Structural Concrete & Commentary

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI C12.1(2008) Electric Meters Code for Electricity Metering

ASTM INTERNATIONAL (ASTM)

ASTM A240/A240M(2017) Standard Specification for Chromium and Chromium- Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

ASTM C260/C260M(2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete

ASTM D117(2010) Standard Guide for Sampling, Test Methods, Specifications and Guide for Electrical Insulating Oils of Petroleum Origin

ASTM D1535(2014; R 2018) Standard Practice for Specifying Color by the Munsell System

ASTM D3487(2016; E2017) Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus

ASTM D877/D877M(2013) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes

ASTM D92(2012a) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester

ASTM D97(2017b) Standard Test Method for Pour Point of Petroleum Products

FM GLOBAL (FM)

FM APP GUIDE(updated on-line) Approval Guide http://www.approvalguide.com/

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 386(2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV

IEEE C2(2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code

SECTION 01 42 00 Page 6

IEEE C37.47(2011) Standard for High Voltage Distribution Class Current- Limiting Type Fuses and Fuse Disconnecting Switches

IEEE C57.12.00(2015) General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers

IEEE C57.12.25(1990) Standard for Transformers - Pad-Mounted, Compartmental- Type, Self-Cooled, Single-Phase Distribution Transformers With Separable Insulated High-Voltage Connectors; High Voltage, 34,500 Grdy/ 19,920 Volts and Below; Low Voltage, 240/120 Volts; 167 kVa and Smaller Requirements

IEEE C57.12.28(2014) Standard for Pad-Mounted Equipment - Enclosure Integrity

IEEE C57.12.34(2009) Standard for Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 5 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below

IEEE C57.12.80(2010) Standard Terminology for Power and Distribution Transformers

IEEE C57.12.90(2015; Corr 2017) Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers

IEEE C57.13(2016) Requirements for Instrument Transformers

IEEE C57.98(2011) Guide for Transformer Impulse Tests

IEEE C62.11(2012) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)

IEEE Stds Dictionary(2009) IEEE Standards Dictionary: Glossary of Terms & Definitions

INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)

NETA ATS(2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems

NATIONAL AERONAUTICS AND SPACE ADMINISTRATION (NASA)

RCBEA GUIDE(2004) NASA Reliability Centered Building and Equipment Acceptance Guide

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C12.7(2014) Requirements for Watthour Meter Sockets

NEMA LI 1(1998; R 2011) Industrial Laminating Thermosetting Products

NEMA/ANSI C12.10(2011) Physical Aspects of Watthour Meters - Safety Standards

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70(2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-

5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12;

TIA 17-13; TIA 17-14) National Electrical Code

SECTION 01 42 00 Page 7

ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)

OECD Test 203(1992) Fish Acute Toxicity Test

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

EPA 600/4-90/027F(1993) Methods for Measuring the Acute Toxicity of Effluents and Receiving Waters to Freshwater and Marine Organisms

EPA 712-C-98-075(1998) Fate, Transport and Transformation Test Guidelines - OPPTS 835.3100- "Aerobic Aquatic Biodegradation"

UNDERWRITERS LABORATORIES (UL)

UL 467(2013; Reprint Jun 2017) UL Standard for Safety Grounding and Bonding Equipment

1.2 RELATED REQUIREMENTS

Section 26 08 00 APPARATUS INSPECTION AND TESTING applies to this section, with the additions and modifications specified herein.

1.3 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in IEEE Stds Dictionary.

1.4 SUBMITTALS

submittals not having a "G" designation are for information only or as otherwise designated. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Pad-Mounted Transformer Drawings; G

Pad-Mounted Transformers; G

Submittal shall include manufacturer's information for each component, device, and accessory provided with the transformer.

Acceptance Checks And Tests; G

Transformer Losses; G

Submit certification from the manufacturer indicating conformance with the paragraph entitled "Specified Transformer Losses."

SECTION 01 42 00 Page 8

Pad-mounted transformer Design Tests; G

Pad-mounted transformer Routine And Other Tests; G

Transformer(s), Data Package 5; G

Transformer Test Schedule; G

Submit report of test results as specified by paragraph entitled "Field Quality Control."

1.5 QUALITY ASSURANCE

1.5.1 Pad-Mounted Transformer Drawings

Drawings shall indicate, but not be limited to the following:

a. An outline drawing, with front, top, and side views.

b. ANSI nameplate data.

c. Elementary diagrams and wiring diagrams with terminals identified of watthour meter and current transformers.

d. One-line diagram, including switch(es), current transformers, meters, and fuses.

e. Manufacturer's published time-current curves (on full size logarithmic paper) of the transformer high side fuses.

1.5.2 Regulatory Requirements

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.

1.5.3 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.

1.5.3.1 Alternative Qualifications

SECTION 01 42 00 Page 9

Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.

1.5.3.2 Material and Equipment Manufacturing Date

Do not use products manufactured more than 3 years prior to date of delivery to site, unless specified otherwise.

1.6 MAINTENANCE

1.6.1 Additions to Operation and Maintenance Data

In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:

a. An instruction manual with pertinent items and information highlighted

b. An outline drawing, front, top, and side views

c. Prices for spare parts and supply list

d. Routine and field acceptance test reports

e. Fuse curves for primary fuses

f. Information on watthour demand meter, CT's, and fuse block

g. Actual nameplate diagram

h. Date of purchase

1.7 WARRANTY

The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

2.1 PRODUCT COORDINATION

Products and materials not considered to be pad-mounted transformers and related accessories are specified in Section 33 71 02.00 20 UNDERGROUND

ELECTRICAL DISTRIBUTION,.

2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS

IEEE C57.12.34, IEEE C57.12.28 and as specified herein.

2.2.1 Compartments

Separate the high- and low-voltage compartments with steel isolating barriers extending the full height and depth of the compartments.

Compartment doors: hinged lift-off type with stop in open position and three-point latching.

2.2.1.1 High Voltage, Dead-Front

High-voltage compartment shall contain the incoming line, insulated

SECTION 01 42 00 Page high-voltage load-break connectors, bushing well inserts, six high-voltage bushing wells configured for loop feed application, load-break switch handle(s), access to dry-well fuse canisters, dead-front surge arresters, tap changer handle, connector parking stands with insulated standoff bushings, and ground pad.

a. Insulated high-voltage load-break connectors: IEEE 386, rated 35 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.

b. Bushing well inserts: IEEE 386, 200 amperes, 35 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.

c. Load-break switch

(1) Radial-feed oil-immersed type rated at 35 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 10,000 rms amperes symmetrical.

Locate the switch handle in the high-voltage compartment.

d. Provide bayonet type, oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. Bayonet fuse links shall sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. In order to eliminate or minimize oil spills, the bayonet fuse assembly shall include an oil retention valve inside the housing which closes when the fuse holder is removed and an external drip shield. Conspicuously display warning within the high-voltage compartment cautioning against removing or inserting fuses unless the load-break switch is in the open position and the tank pressure has been released.

(1) Bayonet fuse assembly: 150 kV BIL.

(2) Oil-immersed current-limiting fuses: IEEE C37.47; 50,000 rms amperes symmetrical interrupting rating at the system voltage specified.

g. Parking stands: Provide a parking stand near each bushing well.

2.2.1.2 Low Voltage

Low-voltage compartment shall contain low-voltage bushings with NEMA spade terminals, accessories, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.

a. Accessories shall include drain valve with sampler device, fill plug, pressure relief device, liquid level gage, pressure-vacuum gage, and dial type thermometer with maximum temperature indicator.

2.2.2 Transformer

a. Less-flammable liquid-insulated, two winding, 60 hertz, 65 degrees C rise above a 30 degrees C average ambient, self-cooled type.

b. Transformer shall be rated 2000 kVA, 95 kV BIL.

c. Transformer voltage ratings: 34.5kv V - 480/277 V.

d. Tap changer shall be externally operated, manual type for changing tap setting when the transformer is de-energized. Provide four 2.5 percent full capacity taps, two above and two below rated primary voltage. Tap changers shall clearly indicate which tap setting is in use.

e. Minimum tested impedance shall not be less than 3 percent at 85 degrees

C on Three-Phase transformers 2.

f. Audible soundlevels shall comply with the following:

kVA DECIBELS (MAX)

75 51

112.5 55 150 55 225 55 300 55 500 56 750 57 1000 58 1500 60

g. Transformer shall include lifting lugs and provisions for jacking under base. The transformer base construction shall be suitable for using rollers or skidding in any direction. Provide transformer top with an access handhole. Transformer shall have its kVA rating conspicuously displayed on its enclosure. The transformer shall have an insulated low-voltage neutral bushing with NEMA spade terminal, and with removable ground strap.

2.2.2.1 Specified Transformer Losses

2.2.3 Insulating Liquid

b. Less-flammable transformer liquids: NFPA 70 and FM APP GUIDE for less-flammable liquids having a fire point not less than 300 degrees C tested per ASTM D92 and a dielectric strength not less than 33 kV tested per ASTM D877. Provide identification of transformer as "non-PCB" and "manufacturer's name and type of fluid" on the nameplate.

(1) The fluid shall be a biodegradable electrical insulating and cooling liquid classified by UL and approved by FM as "less flammable" fluids. The fluid shall meet the following fluid properties:

(a) Pour point: ASTM D97, less than -15 degree C

(b) Aquatic biodegradation: EPA 712-C-98-075, 100%

(c) Trout toxicity: OECD Test 203, zero mortality of EPA 600/4-90/027F, pass

2.2.3.1 Liquid-Filled Transformer Nameplates

Provide distribution transformers with nameplate information in accordance with IEEE C57.12.00 and as modified or supplemented by this section.

2.2.4 Corrosion Protection

Entire transformer assembly, including tank and radiator, base, enclosure, and metering enclosure shall be fabricated of stainless steel conforming to ASTM A167, Type 304 or 304L. Form enclosure of stainless steel sheets.

Paint entire transformer assembly Munsell 7GY3.29/1.5 green. Paint coating system shall comply with IEEE C57.12.28. The Munsell color notation is specified in ASTM D1535.

2.3 WARNING SIGNS

Provide warning signs for the enclosures of pad-mounted transformers having a nominal rating exceeding 600 volts.

a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28, such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and have nominal dimensions of 178 by 255 mm with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 50 mm high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No.

PPSO710D72 or approved equal.

2.4 GROUNDING AND BONDING

UL 467. Provide grounding and bonding as specified in Section

33 71 02.00 20 UNDERGROUND ELECTRICAL DISTRIBUTION.

2.5 CAST-IN-PLACE CONCRETE

2.6 SOURCE QUALITY CONTROL

2.6.1 Transformer Test Schedule

The Government reserves the right to witness tests. Provide transformer test schedule for tests to be performed at the manufacturer's test facility. Submit required test schedule and location, and notify the Contracting Officer 30 calendar days before scheduled test date. Notify Contracting Officer 15 calendar days in advance of changes to scheduled date.

a. Test Instrument Calibration

(1) The manufacturer shall have a calibration program which assures that all applicable test instruments are maintained within rated accuracy.

(2) The accuracy shall be directly traceable to the National

Institute of Standards and Technology.

(3) Instrument calibration frequency schedule shall not exceed 12 months for both test floor instruments and leased specialty equipment.

(4) Dated calibration labels shall be visible on all test equipment.

(5) Calibrating standard shall be of higher accuracy than that of the instrument tested.

(6) Keep up-to-date records that indicate dates and test results of instruments calibrated or tested. For instruments calibrated by the manufacturer on a routine basis, in lieu of third party calibration, include the following:

(a) Maintain up-to-date instrument calibration instructions and procedures for each test instrument.

(b) Identify the third party/laboratory calibrated instrument to verify that calibrating standard is met.

2.6.2 Design Tests

IEEE C57.12.00, and IEEE C57.12.90. Section 5.1.2 in IEEE C57.12.80 states that "design tests are made only on representative apparatus of basically the same design." Submit design test reports (complete with test data, explanations, formulas, and results), in the same submittal package as the catalog data and drawings for the specified transformer(s). Perform design tests prior to the award of this contract.

a. Tests shall be certified and signed by a registered professional…