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FALFURRIAS HWY 281 CHECKPOINT
DESIGN ANALYSIS
Table of Contents:
Civil Design Analysis ......................................................................... I-1
Geotechnical Report ......................................................................... (see Civil Calcs)
Architectural Design Analysis ........................................................... III-1
Structural Design Analysis ................................................................ IV-1
Mechanical Design Analysis ............................................................. V-1
Electrical Design Analysis ................................................................. VI-1
Fire Protection Design Analysis ........................................................ VII-1
LEED Design Analysis ...................................................................... VIII-1
Fire Protection Design Checklist ....................................................... Appendix A
Architectural Calculations ................................................................. Appendix B
Mechanical Calculations ................................................................... Appendix C
Structural Calculations ...................................................................... Appendix D
Electrical Calculations ....................................................................... Appendix E
Civil Calculations...............................................................................Appendix F m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text m2ecdcmm Typewritten Text
Chapter I Falfurrias HWY 281 Checkpoint – Civil Design Analysis
I-1
1.0 Site Analysis
1.1 Existing Conditions
The project site lies approximately 14 miles south of Falfurrias, Texas along the northbound side of Highway (HWY) 281. The tract encompasses approximately 26 acres of real property. The property is currently owned by the Ed Rachal Foundation and King Ranch although exact property lines have not yet been determined. The southern portion of the site, roughly 6 acres, is the current residence of the U.S. Customs and Border Protection, Falfurrias Checkpoint.
The site is triangular in shape with an estimated ±5900 linear feet of Hwy 281 frontage and a width of 348 feet. The site is bound by Texas Department of Transportation (TxDOT) right-of-way (ROW) to the west, and the easements of Tennessee Gas, high pressure gas lines, to the east.
The site, at the ROW, sits approximately 8 feet lower than the existing Hwy 281 grades with some depressions that are 15 feet lower than the highway. This will require substantial fill. We will let the site sit approximately eight feet lower than Hwy 281. This design would need, at an estimated, 90,000 cubic yds.
Other than electricity, there are no current utilities, that will be utilized for the new site. Further explanation is addressed in this document.
Phase I demolition will encompass clearing and grubbing of the undeveloped portion of the site along with the relocation of some existing light poles, from the current site. Phase II demolition will remove all existing checkpoint facilities and Phase III demolition will remove all temporary commercial ingress. We are currently working out the final details and will include on the next submittal.
1.2 New Site Layout
Because we were limited on site width, we have taken the Baker 12-Lane Site Standard Layout and adapted it to fit the new site. The adaptation will affect the Short Stay Kennel. We will not be able to provide the full yard as developed in the kennel standard. The site will be designed to construct an 8-lane checkpoint with the expandability to a full 12-Lane Checkpoint. The site will need to be designed and constructed to limit or nullify any impacts to the existing checkpoint activities.
Because we will have to work around current checkpoint activities, we will need to construct a temporary commercial ingress to the new checkpoint, until we are able to demolish the existing checkpoint and construct the new commercial ingress in its place. The temporary ingress will be constructed just south of the non-commercial ingress.
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1.3 Stormwater Management (SWM)
The project will include approximately 27 acres of impervious roofs, roads, and parking that will significantly increase runoff rates and volumes. We will retain the 100yr storm event onsite however. There will be areas that will drain offsite, as shown in the plan set. These areas will follow current drainage patterns and will not increase the existing drainage quantities, of those areas. The 100 yr event was chosen to not only provide the site with fill material from their excavation, but to also mediate the effects of the increased runoff on the neighboring site. The necessary retention was calculated to be 17,755CY. We have provided 17,795 CY. The event chosen for the basin was more to provide fill for the site than it was for actual stormwater measures.
2.0 Grading
Site grading shall maintain grades between 1% and 5% to allow for adequate accessibility and drainage. Grades less than 1% are allowable for concrete gutters and pervious pavement. Minimum grade for concrete gutters, if used shall be 0.4%. Pervious pavement is encouraged for reduction of storm water runoff and shall be designed to grade at 0.25%. Grades in excess of 5% may be required based on the final elevation of the site. If grades in excess of 5% are required for efficient site design all designs shall comply with applicable ABA standards for accessible design. All grade breaks in excess of 4% shall be designed for a smooth transition and allow clearance for vehicles with low clearance.
3.0 Pavements
The pedestrian sidewalks throughout the site shall be at least 5 feet wide and 4 inches thick non-reinforced concrete. The facilities shall be constructed of heavy duty pavement consisting of (9) inches of unreinforced Portland Cement Concrete (PCC) for the commercial lanes and (7.5) inch unreinforced concrete for the non-commercial lanes.. All accel/decel lanes, within TxDOT ROW shall be placed in (11) inches of reinforced PCC to meet TxDOT requirements. The GOV parking area will be heavy duty, non-reinforced concrete. Concrete pavement sections have been developed by Geotechnical Engineers and methodologies are explained further in the Geotechnical Report.
4.0 Storm Drainage
4.1 Storm Frequency and Rainfall Intensity
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The storm drainage runoff was calculated by the rational method based on a design storm frequency of 25 years for onsite areas, and a frequency of 25 years for systems that will receive offsite flows. Because of grading requirements, we will have to accommodate the runoff from Hwy 281 and provide space in the infiltration basins.
4.2 Drainage Patterns
4.2.1 Existing Drainage Patterns
Existing runoff currently drains from west, center of Hwy 281, to the east, King Ranch. With a major portion of the existing residing on site in a low point of the property.
4.2.2 Proposed Drainage Patterns
The intent of the proposed drainage system is to maintain generally the patterns, through storm drains or as sheet flow to infiltration basins. These basin areas will infiltrate all storm waters.
Roof runoff from the buildings will be conveyed by underground roof drain systems that will direct flow towards the infiltration areas. Overflow from the basin areas will follow same drainage pattern to King Ranch.
The area around each building will be graded to direct drainage away from the buildings towards the infiltration basin areas, swales or storm drain system.
Swale and surface inlets that only receive onsite flows were designed for the 25-year storm event; facilities that receive flow from offsite were designed for the 25-year storm event.
4.3 Storm Drainage Structures
Manholes and surface inlets will be constructed of reinforced concrete or pre-cast concrete. Structures in pavement will be designed to handle H-20 loading.
Structures in turfed areas will be constructed for lighter weight loading. The construction contractors will have the option of using concrete pipe, corrugated steel pipe, corrugated aluminum alloy pipe, PVC or corrugated PE pipe for the underground storm drain culverts. The infiltration areas will be planted with native species of turf. The site storm drainage calculations were performed using Storm Cad. In addition to inlets being sized to accommodate either 25-year storm events, drainage ditches computations were calculated for capacity and shear stress in order to select the proper erosion control blanket.
4.4 Stormwater Rationale
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Basin volume provided was calculated using a Modified Rational Method with IDF values obtained from the Texas Department of Transportation. To aid in our calculation we have given a conservative estimate of outflow of 0.30 CFS/ac.
This would allow a conservative outflow estimate that would provide for a basin large enough to provide much needed fill for the checkpoint site.
Infiltration basins were designed using an estimated 1 inches of infiltration per hour. With that, we estimate that it would take approximately four days for the basin to drain. This may be an extended period, but, with the size of the basin, it would have the capacity to handle sizeable back to back events, if they should ever occur.
The storm drain system was developed using Stormcad with the results of the HEC 22 Headloss Details and Combined Pipe/Node Reports provided in the appendix.
Outfall Rip Rap was designed using the provided USGS Tables to assure we have provided the minimum required rip rap necessary. However, we have exceeded what was required of USGS.
5.0 Utilities
5.1 Water Supply and Distribution
5.1.1 Existing Water Supply
The existing facility is currently served by a water well. This water well is approximately 3000 linear feet away from the new facilities. This well will be abandoned and a new well or two will be drilled for this site. This will be accomplished through a performance specification in the contract.
5.1.2 Existing Water Distribution System and Demolition Requirements
This water well will be abandoned in Phase II of the demolition process.
5.1.3 New Water Distribution System and Service Lines
This project will require the addition of one or two wells. The exact location cannot be determined, at this time. This will not be known until construction, but we will provide the contractor with areas that the wells can be drilled. These wells will need to accommodate both fire and potable water. We do not know what the quality of the water will be, so, water may need to be treated or potable water
I-5 delivered, to facility.
5.1.4 New Fire Sprinkler Distribution System and Service Lines
Fire flow calculations have not been addressed, for this submittal. We will provide a 30,000 gallon fire water tank and pumps to accommodate fire flows. This tank will be filled with the installation of the water wells.
5.2 Existing Sanitary Sewer System
There is an existing septic system, because of its proximity to the new facilities, will not be adequate for use. It will be demolished and removed in Phase II Demolition. The demolition will need to meet all Texas Commission on Environmental Quality (TCEQ) requirements for abandonment.
5.2.1 New Sanitary Sewer System and Connections Points
The new sanitary sewer system will be either an aerobic septic system to handle all administration and dog kennel facilities. It will be designed to meet all Texas Commission on Environmental Quality (TCEQ) Requirements. A small packaged lift station may be needed to accommodate the kennel. This will lift the refuse, to meet a typical depth of flow, to the new septic system. This system will be added to the immediate south of the administration building with surface application in the bioretention area, south of the primary commercial lanes.
Calculations have been provided in the civil appendix
5.3 Landscaping Irrigation
Permanent landscape irrigation shall not be installed for this project. Temporary irrigation may be installed by the contractor to ensure vegetation is established.
5.4 Gas Supply and Distribution System
There is no natural gas for this facility
6.0 Fencing
There is existing hog-wire, t-post, fencing along the entire east side of the property. This fence will need to be removed by Phase I and Phase II Demolition and new fence constructed.
6.1 New Fencing
Hog wire fencing shall be installed around the eastern side, of the site.
I-6 standards.
7.0 Turfing and Landscaping.
Site, where required will be planted with native grasses. Because of the nature of the operation, no trees will be incorporated, into the design.
8.0 Railroads – N/A
9.0 Economic Justification – N/A
10.0 Calculations
Chapter III Falfurrias HWY 281 Checkpoint – Architectural Design Analysis
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1.0 General Description. The United States (U.S.) Customs and Border Protection (CBP) was created within DHS as the single agency responsible for securing the Nation’s borders. CBP, with the primary mission of homeland security, is responsible for securing and controlling the Nation’s borders to prevent terrorists and their weapons from entering the U.S. The Border Patrol (BP) is an office within CBP.
The U.S. Border Patrol (USBP) utilizes a number of different facilities to provide support for enforcement activities, including: BP Sector Headquarters (HQ);
Border Patrol Stations (BPS); Checkpoints and Forward Operating Bases. A BP facility may be a stand-alone facility or co-located with other CBP/DHS facilities.
The primary design element of a BP Checkpoint BPS is the Checkpoint building.
This building contains the administration, alien detention and staff support areas that together support the Checkpoint’s operations; and the secondary Storage Building. The exterior spaces at a Checkpoint include space for primary and secondary vehicle inspection lanes, exterior support areas such as tool and traffic control storage, a Non-Intrusive Inspection (NII) area, and Government Owned Vehicle (GOV) parking. The view from the Checkpoint building to the primary inspection areas must be unobstructed.
Checkpoint design must incorporate effective security measures that ensure safety for both the staff and surrounding neighbors and protect sensitive information and pilferable property and vehicles. The Checkpoint design should not arouse feelings of insecurity within the neighboring community through exposed use of severe barriers and other protective measures commonly found in correctional institutions. The design must use tasteful architecture and screening elements to reduce the negative visual impact of security measures and BP operations, while also communicating the fact that the facility is a law enforcement facility, that trespassing is not permitted, and that official business is welcome.
1.1 The design for this facility includes two fully enclosed structures, the primary Checkpoint Building with Sally Port and the secondary Storage Building; plus a number of open structures which include the Short Stay Kennel, Commercial Vehicle Inspection Canopy, Non-Commercial Vehicle Inspection Canopy, Mobile Non-Intrusive Inspection (NII) Vehicle Canopy, Secondary Inspection Commercial Canopy, Secondary Inspection Non-Commercial Canopy, Vehicle Lift Area Canopy, Fuel Island Canopy and two Bus Shelter type structures.
2.0 Criteria References. All design and construction work are required to comply with, at a minimum, all applicable building codes, standards, zoning codes and ordinances adopted by Government and local jurisdiction in effect at the date of contract issuance. Unless a specific document version or date is indicated, criteria shall be taken from the most current references as of the date of issue of
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the contract. This list is not intended to include all criteria that may apply or to restrict design and construction to only those references listed.
American Architectural Manufacturers Association (AAMA) AAMA 605 Voluntary Specification Performance Requirements and Test
Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels
AAMA 607.1 Voluntary Guide Specifications and Inspection Methods for Clear Anodic Finishes for Architectural Aluminum
AAMA 1503 Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors, and Glazed Wall Sections
American National Standards Institute/Builders Hardware Manufacturers Association
ANSI/BHMA A156
American Society of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE)
ASHRAE Standard 55: Thermal Environment Conditions for Human Occupancy ASHRAE Standard 62.1 – 2007: Ventilation for Acceptable Indoor Air Quality ASHRAE 160: Criteria for Moisture Control Design in Buildings ANSI/ASHRAE/IESNA Standard 90.1 – 2010: Energy Efficient Design of New Buildings Except Low-Rise Residential Buildings
Architectural Woodwork Institute (AWI) AWI Quality Standards
International Code Council (ICC) International Building Code – 2012 International Mechanical Code – 2012 International Plumbing Code – 2012 International Fire Code – 2012 International Energy Conservation Code – 2012
National Fire Protection Association (NFPA) NFPA 10 Standard for Portable Fire Extinguishers NFPA 13 Standard for the Installation of Sprinkler Systems NFPA 13R Standard for the Installation of Sprinkler Systems in Low-Rise
Residential Developments NFPA 72 National Fire Alarm and Signaling Code NFPA 80 Standard for Fire Doors and other Opening Protectives NFPA 90A Standard for Installation of Air Conditioning and Ventilation
Systems NFPA 101 Life Safety Code NFPA 780 Standard for the Installation of Lightning Protection Systems
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National Roofing Contractors Association (NRCA) Roofing and Waterproofing Manual
Sheet Metal and Air Conditioning Contractor’s National Association
(SMACNA)
SMACNA Architectural Manual Architectural Sheet Metal Manual
Steel Door Institute (SDI) ANSI A250.8/SDI 100 Standard Steel Doors and Frames
2010 ADA Standards for Accessible Design
Energy Policy Act 2005 (EPACT05)
Executive Order 13423 (E.O. 13424), Strengthening Federal Environmental Energy and Transportation Management
Energy Independence and Security Act of 2007 (EISA 2007)
2.1 Code and Life Safety
Use and Occupancy Classifications for the facility are as follows:
a. Checkpoint Building, except detention area Business Group B
b. Checkpoint Building, Detention Area Institutional Group I-3
c. Storage Building, Inspection Canopies Storage Group S-1
d. Sallyport, Institutional Group I-3
e. Kennel Business Group B
2.2 Design Criteria. Design of the this Checkpoint Facility is based on use of the mandatory USBP Facility Design Standard - Checkpoint Baseline Design Requirements – dated May 29, 2013; except where changes have being requested and specifically approved by the Owner.
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3.0 Space Allocation in the Checkpoint Building with Sally Port are as follows:
Room Name Room Program Area Total Area Quantity (NSF) (NSF)
Primary Inspection Supervisor 1 150 150 Break Area 1 150 150 Telecommunications Entrance Facility 1 80 80 Security Equipment Room 1 80 80 Telecommunications Equipment Room 1 120 120 Storage 1 120 120 Staff Toilet Male 1 120 120 Staff Toilet Female – 1 60 39 Non-Handicapped Accessible 1 60 60 Unisex Public Toilet 1 60 60 Janitor Closet 1 60 40 Corridor (As Required) 1 As Required As Required Weapons & Ammunition Storage 1 50 50 Checkpoint Monitoring Room 1 80 80 Direct Observation Space 2 120 240 Detention Supervisor 1 150 150 Detainee Property Storage 1 200 200 Food Prep Area 1 50 79 Interview Room 2 80 160 Interview Room – Processing 1 80 80 Interview Vestibule 1 100 100 Metal Detection Vestibule – Public 1 120 133 Metal Detection Vestibule 1 120 131 Document Inspection Area 1 48 48 Public Waiting 1 150 150 Processing Positions 5 48 240 Detention Corridor 1 890 929 Holding Room (Occupancy of 12) 2 136 272 Holding Room (Occupancy of 4) 6 80 480 Vehicle Sallyport 1 1,260 1,260 Electrical Equipment 1 120 127 Mechanical Equipment 1 150 168 Mechanical Equipment 1 200 200
3.1 Space Allocation in the Storage Building are as follows:
Room Name Room Program Area Total Area Quantity (NSF) (NSF)
Multi-Use Space 1 120 120
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Tower Equipment Room 1 120 120 Storage – Unfinished 1 575 575 Dry Storage 1 1,200 920 Evidence Processing Checkpoint 1 200 215 Evidence Storage Checkpoint 1 400 794
3.2 Space Allocation under Canopies are as follows:
3.2.1 Short Stay Kennel – Kennel design is based on the Border Patrol Facility Design Standards Short Stay Kennel design.
a. Each kennel space is 6 feet wide by 16 feet long.
b. Kennel area includes an 80 NSF storage/food preparation room.
c. A canopy covers kennels and storage/food preparation room, with a 5-feet overhang on all sides of kennels.
3.2.2 Primary Inspection Canopies:
Each canopy shall extend a minimum of 100’ from the front face of the inspection booth into the traffic approach lanes. Inspection booths are placed on the driver’s side of the vehicle and towards the rear of the canopy to allow the canines and their handlers’ shaded access to the vehicles in queue. Inspection booths are placed in a staggered fashion so as to allow for visibility of all booths from the Checkpoint Building. The non-commercial inspection lanes are 15 feet’ wide and have a 5 feet wide curb-less median between them. All commercial lanes except the over-sized load lane are 17 feet and have a 5 feet wide curb-less median between them. The over-sized load lane is 25 feet wide. The median spaces allow for placement of inspection booths, license plate readers, cameras and other equipment to provide agents better views of the commercial vehicles. The medians between lanes are protected by bollards and painted demarcation lines.
Passive vehicle crash barriers are placed at the front of the medians to protect agents and the canopy structure from vehicle impacts. Crash barriers are designed based on State DOT standards and design speed limit. A K4 rated crash barrier is located in the median in front of the checkpoint building, to protect the front of the building from runaway vehicles. Commercial Inspection canopy size is approximately16,050 square feet for Phase-1, and 22,870 square feet at full build-out. Non-commercial Inspection canopy size is approximately13,630 square feet for Phase-1, and 19,800 square feet at full build-out. Minimum clear height under the canopies is 18-feet.
3.2.3 Secondary Inspection Canopies:
Per the USBP Facility Design Standard all secondary inspection lanes shall be 14’ wide and have a 6’ wide curb-less median between them. However, the USBP Facility Design Standard Room Data Sheets shows the commercial inspection lanes as 15 feet wide, with 6 feet wide median, and the bus lanes at
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18 feet wide, with 12 feet median on each side of the bus lane; the non commercial inspection lanes are shown as 12 feet wide, with 6 feet wide median.
Lanes and median widths are sized per the information in the USBP Facility Design Standard Room Data Sheets. Bollards are placed to protect the canopy structural columns and Border Patrol Agents within the medians. Medians shall be painted to demarcate the lanes. Secondary Commercial Inspection canopy size is approximately 18,500 square feet, and Secondary Non-commercial Inspection canopy size is approximately 4,710 square feet. Minimum clear height under the canopies is 18-feet for Secondary Commercial and 14-feet for Secondary Non-commercial.
3.2.4 Mobile Non-Intrusive Inspection (NII) Vehicle Canopy:
Canopy size is approximately 18-feet deep by 26-feet wide. Minimum clear height under the canopies is 16-feet. This canopy is incorporated into the roof structure of the Storage Building.
3.2.5 Vehicle Lift Canopy:
Canopy size is approximately 35 feet deep by 40 feet wide. Minimum clear height under the canopies is 18-feet.
3.2.6 Fueling Island Canopy:
A new requirement for a fueling island canopy was recently (mid November 2013) added to the design requirement for this project. Canopy is sized for a 12,000 gallon above ground tank. Size of this canopy is approximately 20 feet deep by 40 feet wide, with a minimum clear height under the canopy of 18-feet.
Canopy size determination is based on the size of a “CONVAULT” 12,000 gallon, concrete encased, above ground tank.
3.2.7 Bus Shelters at Secondary Non-commercial and Mobile NII Area:
At the Interim Review Conference the Owner requested a bus shelter type structure located adjacent to the Secondary Non-commercial Inspection Canopy and the Mobile NII area, for individuals whose vehicles are undergoing secondary inspection. This is site furniture, to be purchased and bolted down at the desired location.
4.0 Basic analysis. Design and construct Falfurrias HWY 281 Checkpoint in accordance with the mandatory USBP Facility Design Standard - Checkpoint Baseline Design Requirements – dated May 29, 2013. Supporting facilities include the utilities, electric service, exterior lighting, fire protection and alarm systems, paving, walks, curbs and gutters, storm drainage, information systems, and site improvements.
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4.1 Facility Master Plan: The facility is sited as required by the USBP Facility Design Standard.
4.2 Visual Features: The facility complies with the requirements of the USBP Facility Design Standard.
Spatial Composition: Optimum land use, massing, proportioning and balance between facilities, paving, and open space is as laid out by the USBP Facility Design Standard. The Checkpoint and Storage buildings layout and resultant massing/proportioning are as required by the USBP Facility Design Standard.
4.3 Accessibility: Per the USBP Facility Design Standard, Border patrol Facilities are required to comply with The Architectural Barriers Act Accessibility Standard (ABAAS), 36 CFR 1191, Appendix C and D for Federal construction.
4.4 Energy Conservation: Facilities shall be designed to compliance with requirements for federal facilities, in accordance with:
a. Energy Policy Act of 2005 (EPAct 2005) - EPAct 2005 Sections 103, 109, and 203 set forth energy requirements for new construction and major renovation.
b. Energy Independence and Security Act of 2007 (EISA 2007) - EISA 2007 Sections 433, 434, 438, and 523 set forth stormwater management and energy requirements for new construction and renovation.
c. Executive Order (EO) 13423 (2007) - EO 13423 requires compliance with the most recent version of the Guiding Principles for Sustainable New Construction and Major Renovation (Guiding Principles).
4.5 Life Safety: Facility design shall comply with all relevant life safety codes and criteria.
4.6 Security - Door Hardware and Control: Per the USBP Facility Design Standard, hardware shall be rated for high frequency, heavy use and meet the following criteria:
Comply with all ANSI/BHMA and DHI requirements for commercial grade, heavy-duty hardware. All doors shall have mortise locksets. All exterior doors shall have Grade 1 locksets with a deadbolt in addition to latch bolt. The deadbolts must have at least a 1-in. throw. All lock cylinders are specified as high security, pick resistant design with angled key cuts, rotating tumblers, keyway side bitting and a slider mechanism. The cylinders must be listed under UL437 and certified under the ANSI/BHMA certification A156.30, levels MIAM and ANSI/BHMA A156.5, Grade 1. Cylinders shall incorporate three locking elements: a slider mechanism, a sidebar mechanism with tumbler rotation and a pin tumbler elevation. Cylinders shall be of solid brass with hardened steel inserts. The lock tumblers must combine a dual-axis action with one axis utilized for pin tumbler rotation and the other axis utilized for positioning key cuts. Randomly selected
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tumbler pins shall incorporate a hardened steel insert.
5.0 Building Systems, Design and Construction.
a. Exterior and interior architectural features of the building are designed in accordance with the requirements of the USBP Facility Design Standard.
b. Natural Lighting: Windows for natural lighting are provided in all office areas wherever possible. All windows are sealed windows, thus insect screens are not required.
c. Sound Insulation: Per the USBP Facility Design Standard, walls designated as STC-rated shall be constructed in accordance with systems tested by UL, Gypsum Association, or other accepted testing agency for STC ratings of 45 or greater.
5.1 Exterior Material: Durable and easily maintainable materials will be utilized in the exterior design. Exterior finish materials will not require periodic repainting or similar refinishing processes. Material exposed to weather will be factory pre-finished, integrally colored or provided with intrinsic weathering finish
USBP Facility Design Standard allows the use of pre-cast or tilt-up concrete panel construction, concrete insulated sandwich panels, concrete masonry unit (CMU) construction, and insulated metal panel construction; for the exterior walls.
Exterior doors are thermally insulated and fully weather-stripped. All equipment (sectional overhead or overhead coiling) doors are electrically operated, and furnished with backup manual operating systems. Windows are non operable, insulated high efficiency windows and comply with relevant criteria. Exterior louvers have bird screens and are designed to exclude wind-driven rain. Exterior louvers will withstand wind loads in accordance with the applicable codes.
Building design incorporates pre-cast concrete sandwich panels construction as exterior finish material on the Checkpoint Building and insulated metal panel construction on the Storage Building. Concrete sandwich panels are 12-inches thick (2”-4”-6” – exterior concrete-insulation-interior concrete), with a 3-feet high cast stone veneer wainscot, for the Checkpoint Building exterior wall construction. Insulated metal panel construction complies with the requirements of the USBP Facility Design Standard. Building insulation is provided by the continuous layer of 4-inches rigid insulation in the concrete sandwich panel system. This wall insulation is continuous across the roof soffit and ties into the roof insulation, to create a continuous insulation wrap for the build envelope.
Roof construction is standing seam metal roof (SSMR). Predominant roof slope is 2.5:12. Clerestory windows are included in the roof above the detention area.
Per USBP Facility Design Standard criteria exterior wall assembly and roof assembly achieve R-Values of R-20 and R-40 respectively.
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5.2 Interior Material: Interior finishes are primarily painted surfaces, and are easily maintained and replaced. Day lighting is maximized within the reasonable limits for the facility type with the use of windows where possible and practical.
Wall, ceiling and floor finish construction conform to the requirements of the IBC, NFPA.
All gypsum wallboard public areas, corridors and storage rooms are impact resistant. All gypsum board specified achieve a score of 10, the highest level of performance for mold resistance under the ASTM D 3273 test method. All gypsum board are required to be transported, handled, stored and installed in accordance with the GYPSUM ASSOCIATION – Guidelines for Prevention of Mold Growth on Gypsum Board (GA-238-03). All gypsum board walls and ceilings have a painted finish. Wall and floor finish in toilets and janitor’s closet is ceramic tile.
Interior wall finish construction in the Checkpoint Building is cast-in-place (CIP) concrete in the processing and holding area, and weapons and ammunitions storage. Interior wall finish in the administration area is drywall.
Floor finish is primarily vinyl composition tile (VCT) in the administration area;
non-slip ceramic tile in the restrooms; sealed concrete in storage rooms and evidence processing; and slip resistant, seamless epoxy finish in the metal detection vestibules, detention corridor and holding rooms. VCT is minimum 1/8 inch thick, conforming to ASTM F 1066, Class 2, through pattern tile, Composition 1, asbestos free, with color and pattern uniformly distributed throughout the thickness of the tile.
All interior finish materials are classified as containing low volatile organic compounds (VOCs) in accordance with MPI criteria.
5.3 Canopy Construction: Canopy design/construction is to be contracted as design-build metal building systems, with all canopies except the secondary commercial and non-commercial inspection canopies bid at full scope. The secondary inspection canopies will have a base-bid to provide canopy coverage for the two bus lanes in the secondary inspection commercial, and provide canopy coverage for the first four lanes of the secondary inspection non-commercial. Bid Option-1 will provide an add price to provide canopy coverage for the six remaining secondary inspection commercial lanes, and the four remaining secondary inspection non-commercial lanes. Structure and style of the canopies design is left to the discretion of the contractor, within certain criteria limitations spelled out in the drawings and specifications included in the solicitation package. Some of these criteria limitations are stated below:
a. Canopy roof system shall incorporate an acoustical deck system (at the
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Primary Inspection Canopies only) for sound attenuation, to achieve specified noise reduction coefficient.
b. Canopy roof insulation shall achieve a minimum R-value of 20.
c. Number of columns required is at the discretion of the Designer-of-Record
(DOR), but location of columns and clear heights will comply with criteria limitations spelled out in the drawings and specifications included in the solicitation package.
d. Canopy roof drainage will tie in below grade with the site drainage system.
e. Canopy design shall include details necessary to eliminate the congregating and nesting of birds under the canopy, within the canopy structural systems and on fixtures/equipment under the canopy soffit. Chicken wire, spikes, fish netting, and figurines are not acceptable solutions for bird habitat mitigation design. Bird habitat mitigation design shall incorporate a continuous metal ceiling/soffit system, to enclose all structural system components; or a continuous acoustical deck system to comply with bird habitat mitigation design requirements and achieve the minimum NRC specified, where required.
f. Roof drainage shall be accomplished with interior drains tied to downspouts located at the columns.
6.0 Deviations. Deviations from the Checkpoint Baseline Design Requirements must be approved by the U.S. Border Patrol Facility Design Standardization Committee.
The following deviations from the Checkpoint Baseline Design Requirements have been approved:
a. Revise the locations of the following spaces in the Checkpoint Building – mechanical and electrical rooms, janitor’s closet, staff female and male toilets.
b. Revise the layout of the staff female and male toilets to provide more fixtures
(2 each urinals and water closets, 3 lavatories) in the male toilet. Reduce size of female toilet and janitor’s closet. The staff female and male toilets are not in compliance with ABA criteria, however the building is technically in compliance with ABA criteria, since a unisex toilet in public waiting area (Document Inspection Waiting) is ABA compliant. Staff or visitors needing ABA toilet facilities will have to use the unisex toilet in public waiting area.
c. Add an interior window to Interview Room 450 38
d. Reduce the size of the Evidence Processing Room at the Storage Building.
e. Use space gained from Item-3 above to add an ABA restroom in the Storage
Building.
f. Reduce the size of the Dry Storage Room at the Storage Building; use the space gained to increase the size of the Evidence Storage Room.
g. Provide facility for emergency wash at the Storage Building – a hose bib will be provided at the loading dock.
h. Provide a membrane canopy roof system instead of a standing seam metal roof system.
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i. Provide a low slope canopy roof system with a ¼”:12” slope instead of a 2 ½”:12” slope.
j. Reduce canopy roof insulation to R-20 from R-40.
k. Roof drainage is accomplished with interior drains instead of gutters.
l. Relocate the Inspection Catwalks from the Primary Inspection Commercial to the Secondary Inspection Commercial.
m. Extend the entry canopy at Door 140 06 (Break Room & North Direct
Observation) to cover an ice machine which is to be located on building exterior adjacent to Break Room.
n. Reduce the clear height at the Secondary Non-commercial canopy to 14-feet.
Chapter III-A Falfurrias HWY 281 Checkpoint – Interior Design Analysis
III-A - 1
1.0 General Description. This Design Analysis describes the furniture related information for the two fully enclosed structures, the primary Checkpoint Building with Sally Port and the secondary Storage Building. The open structures which include the Short Stay Kennel, Commercial Vehicle Inspection Canopy, Non-commercial Vehicle Inspection Canopy, Mobile Non-Intrusive Inspection (NII) Canopy, Secondary Inspection Commercial Canopy, Secondary Inspection Non- Commercial Canopy and Vehicle Lift Area Canopy do not have furniture requirements at this time and are not included in this analysis.
Deviations from the Checkpoint Baseline Design Requirements must be approved by the U.S. Border Patrol Facility Design Standardization Committee.
Requests for waivers from these requirements must be submitted by the user for review and determination.
2.0 Criteria References. All design and construction work shall comply, at a minimum, with all applicable building codes, standards, zoning codes and ordinances adopted by Government and local jurisdiction in effect at the time construction commences. Applicable design and construction criteria references are listed below. Unless a specific document version or date is indicated, criteria shall be taken from the most current references as of the date of issue of the contract. This list is not intended to include all criteria that may apply or to restrict design and construction to only those references listed.
1. Architectural Woodwork Institute (AWI)
AWI Quality Standards
2. International Code Council (ICC)
IBC International Building Code 2009
3. Nation Fire Protection Association (NFPA)
NFPA 101 Life Safety Code NFPA 1 Uniform Fire Code
4. Americans With Disabilities Act Accessibility Guidelines (ADAAG)
5. AR 405-70, Utilization of Real Property.(guidance only)
6. UFC 1-200-01, Design: General Building Requirements.
7. UFC 1-200-02, High Performance and Sustainable Building Requirements.
8. UFC 3-600-01, Design: Fire Protection Engineering for Facilities.
9. ETL 1110-3-491, Sustainable Design for Military Facilities.
3.0 Design Criteria. Design of the this Checkpoint Facility is based primarily on use of the mandatory USBP Facility Design Standard - Checkpoint Baseline Design Requirements – dated May 29, 2013.
3.1 Space Allocations. Square footage has been provided for each space typical to accommodate the furniture listed below.
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3.2 Space allocation in the Checkpoint Building with Sally Port are as follows:
NAME AREA (sf)
SUPERVISOR BORDER
PATROL AGENT
BREAK AREA 150
STORAGE 120
WEAPONS & AMMUNITION
STORAGE
CHECKPOINT MONITORING
ROOM
DIRECT OBSERVATION
SPACE
DETENTION SUPERVISOR 150
DETAINEE PROPERTY
STORAGE
FOOD PREP AREA 50
INTERVIEW ROOM 80
INTERVIEW ROOM -
PROCESSING
DOCUMENT INSPECTION
AREA
PUBLIC WAITING 150
PROCESSING POSITIONS 48
VEHICLE SALLYPORT 1260
(6) Stools-counter height
(5) Guest chairs
(5) Stools-counter height, (1) Bench
(1) Set of weapons lockers
(1) Table, (1) Task chair, (1) Guest chair
(1) Metal Shelving Unit, (1) Class V safe, (1) Gun rack
(4) Metal Storage Cabinet with Doors, (2) Metal shelving units
FURNITURE PROGRAMMED
(1) Modular millwork layout with two desk positions,
(2) Sets of keyboard tray, mouse pad, and single monitor mounting arm, (4) Audio/visual monitors
(1) Refrigerator, (1) Beverage Machine, (1) Vending Machine, (1) Microwave, (6) Armless chairs, (1) Round table
(1) Task chair, (1) Set of keyboard tray, mouse pad, and single monitor mounting arm, (1) Audio/visual monitor
(8) Metal Shelving Units
(1) Set of recycling bins, (1) Microwave, (1) Refrigerator
(1) Table, (2) Task chair, (1) Guest chair
(2) Modular millwork layouts, three desk positions each, (6) Task chairs, (6) Sets of keyboard tray, mouse pad, and single monitor mounting arm, (6)
(1) Modular millwork layout with two desk positions,
(1) Storage Cabinet with File drawers and wardrobe,
(2) Task chairs, (2) Sets of keyboard tray, mouse pad, and single monitor mounting arm,(4) Audio/visual monitors, (1) Bulletin Board, (1) Lockbox for vehicle keys
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3.2 Space Allocation in the Storage Building are as follows:
NAME AREA (sf)
MULTI-USE SPACE 120
STORAGE - UNFINISHED 575
EVIDENCE PROCESSING
CHECKPOINT
EVIDENCE STORAGE
CHECKPOINT
100 (16)Metal shelving units - 30" deep, with wire mesh/screen front and sides, (1) Class V safe
FURNITURE PROGRAMMED
(1) Single pedestal desk, (1) 3-high lateral file cabinet,
(1) Task chair, (1) Set of keyboard tray, mouse pad, and single monitor mounting arm, (1) Storage cabinet with file drawers and wardrobe, (1) Bulletin Board -combination dry erase and cork board
(12) Metal shelving units - 24" deep
(1) Stainless steel counter height table, (1) Sit/Stand chair, (1) Set of keyboard tray, mouse pad, and single monitor mounting arm
3.3 Space Allocation under Canopies are as follows:
3.3.1 Short Stay Kennel – 80 NSF storage/food preparation room.
3.3.2 Primary Inspection Canopies – no furniture required
3.3.3 Secondary Inspection Canopies – Stainless steel cart/tables with heavy-duty casters
3.3.4 Vehicle Lift Area Canopy – no furniture required
3.3.5 Internal Activities. All furniture selections are based on the Army Standard for
Advanced Individual Training (AIT) Complexes and approved and regulated by
OACSIM.
4.0 Basic Analysis
4.1 Functional Evaluation.
4.2 Environmental Response.
4.3 Economic Justification. The procurement and installation of furniture is included in this contract. Furniture will be provided and installed under a separate furniture vendor/installer onto this project site at the appropriate time to permit completion of the furniture installation for a complete and usable facility to coincide with the Beneficial Occupancy Date (BOD) of this project. The furniture
III-A - 4
vendor/installer contract will include all electrical pre-wiring and the whips for final connection to the building electrical systems however; the general contractor shall make the final connections to the building electrical systems under this contract. Furthermore, the general contractor shall provide all Information/Technology wiring (i.e. LAN, phone, etc.) up to and including the face plate of all freestanding and/or systems furniture desk tops as applicable, the services to install the cable and face plates in the furniture, the coordination with the furniture vendor/installer to accomplish the installation at the appropriate time, and all the final IT connections to the building systems under this contract.
The Government reserves the right to change the method for procurement of and installation of furniture to Contractor Furnished/Contractor Installed (CF/CI).
CF/CI furniture will require competitive open market procurement by the Contractor using the Furniture, Fixtures and Equipment (FF&E) package.
Chapter IV Falfurrias HWY 281 Checkpoint - Structural Design Analysis
IV-1
1.0 References
1.1 U.S. Border Patrol Facility Design Standard 2012
1.2 U.S. Department of Homeland Security U.S. Border Patrol Design Guide, November 1, 2003.
1.3 U.S. Army Corps of Engineers (Southwestern Division) Architectural and Engineering Instructions Manual.
1.4 International Code Council, 2012. International Building Code.
1.5 American Society of Civil Engineering. ASCE 7-10 Including Supplement No. 1.
Minimum Design Loads for Buildings and Other Structures.
1.6 American Concrete Institute. ACI 318-11. Building Code Requirements for Structural Concrete (ACI 318-11) and Commentary.
1.7 American Concrete Institute. ACI 301. Specifications for Structural Concrete for Builidngs SP-66 (2004), ACI Detailing Manual.
1.8 American Institute of Steel Construction. Steel Construction Manual. Fourteenth Edition.
1.9 American Institute of Steel Construction. AISC 360-10, Specification for Structural Steel Building.
1.10 American Institute of Steel Construction. AISC 341-10, Seismic Provision for Structural Steel Buildings.
1.11 MBMA/MBSM (2006). Metal Building System Manual.
1.12 American Iron and Steel Institute, 2007. North American Specification for the Design of Cold-Formed Steel Structural Members.
1.13 Steel Deck Institute, 2004. Diaphragm Design Manual.
1.14 Steel Joist Institute, 2007. Steel Joists & Joist Girders Design Manual.
1.15 American Welding Society, AWS D1.1 Structural Welding Code, 2010.
1.16 U.S. Army Corps of Engineers, Design of Ribbed Mat Foundation” by Hartman, Joseph P., and B.H. James, Revised January 1988.
2.0 General Structural Background
The Falfurrias Border Patrol Station site is located at Texas Highway 281 approximately 14 miles south of Falfurrias city. This is a region with relatively
IV-2
high wind load design requirements because of the proximity to the Gulf Coast and likelihood to experience hurricanes. The International Building Code (IBC) 2012 Basic Wind Speed (3-second gust) design value for this area is 135 mph.
However, the site is in an area of low seismicity. Since we have only preliminary soil report, we are assuming a seismic site class definition of “D” for the soil.
Using Site Class D for this location as defined in the IBC, along with the mapped probabilistic ground motion values for the 0.2 second period, (Ss) = 0.084 and for the 1.0 second period, (S1) = 0.020, then structures for this facility will be classified as Seismic Design Category “A”. A table of preliminary structural design values is listed below.
The preliminary geotechnical report indicates the need for controlled fill to elevate the site to the required elevation. Also, it recommends using a stiffened slab-on-grade (rib-mat) for the station building, storage, and kennel building at this facility. All canopies columns will be supported on spread foundations and their floors will have regular paving that will be shown on the civil drawings. In order to mitigate the effects of the expansive soil and reduce the PVR, the preliminary geotechnical report recommends removing several feet of the expansive soils and building up the site to the required elevation with properly compacted select-fill.
Special inspections of fabrications and on-site construction will be conducted in accordance with the requirements specified in the 2012 International Building Code (IBC).
3.0 Description of Structural System
Administration Checkpoint Building The design team has carefully considered the structural systems for the new Border Patrol Station in Falfurrias, Texas. The structure for the administration building will be one story high. Since final soil report is not available at the present time and we understand the building will be constructed over large amount of fill, we anticipate the foundation of this building to be either rip-mat (a stiffened grid type beam and slab-on-grade) supported on well controlled compacted fill or concrete drilled piers with one way elevated structural slab. For building framing, large portion of the building at the middle (detention corridor) requires clearstory with high ceiling. Therefore a moment gabled frames in the north south direction spaced at approximately 30 feet have been selected. There will be beams spanning between the ridges and the eaves of the frames with purlins supported by these beams to support steel roof deck and roofing. A drop ceiling will be over the offices and full clear story over the detention corridor. The walls will insulated concrete panels. The lateral loading will be resisted by the gabled frames in the north south direction and with the concrete east west direction. There will be no load bearing or structural supports inside the building.
Canopies
IV-3
There are four main canopies, primary inspection commercial canopy, primary inspection non-commercial canopy, secondary inspection commercial canopy, and secondary inspection non-commercial canopy. All canopies will have pre-engineered steel framing for the roof and supported by either spread footings or drilled concrete piers. The floor for all canopies will be regular paving that will be shown on the civil drawings.
Short Stay Kennel Building The Kennel will be framed with load bearing masonry walls with steel roof framing. The building will be supported on rip-mat foundation (a stiffened grid type beam and slab-on-grade).
Secondary Building The storage building will be framed with pre-engineered steel framing and will be supported by rip-mat (a stiffened grid type beam and slab-on-grade). The building will have loading dock at its west side with dock levelers.
Communications Tower The communication tower will be pre-engineered structure and will be supported by concrete mat foundation.
4.0 Design Loads
4.1 Dead Loads:
• Self weight of structural member in addition to the following:
• mechanical and misc. pre-engineered metal structures 7 psf
• mechanical and misc. administration building 7 psf
4.2 Live Loads:
Roof 20 psf Administration building floor load 150 psf Storage building floor load 250 psf
4.3 Wind Loads:
• Basic Wind Speed 135 mph
• Importance Factor 1.0
• Wind Drift Limit h/400
4.4 Seismic Loads:
• Occupancy Category II
• Seismic Importance Factor 1.0
• Mapped Spectral Response Accelerations
IV-4
o Ss = 8.4% o S1 = 2.0%
• Spectral Response Coefficients o SDs = 9.0% o SD1 = 3.0%
• Site Class D
• Site Coefficient (Fa) 1.6
• Site Coefficient (Fv) 2.4
• Seismic Design Category A
5.0 Design Basis
5.1 Normal Weight Concrete: 145pcf, 28-Day Strength
• Floor slab, grade beams and pilasters f’c = 4,000 psi
• Drilled concrete piers f’c = 3,000 psi
• Insulated concrete panels f’c = 5,000 psi
• All Other Concrete f’c = 4,000 psi
5.2 Reinforcement:
• Reinforcing Steel ASTM A615 Gr. 60
• Welded wire…
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