W911QY-17-R-0023-0004.pdf

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Ultra Lightweight Camouflage Net System (ULCANS)
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W911QY-17-R-0023
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ULCANS Amendment 0004

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

The reason for this amendment is:

1. Update Section C.2.10. & C.2.12.

2. Update Section M.3.9.8.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 22

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 28-Jul-2017

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W911QY-17-R-0023

X 9B. DATED (SEE ITEM 11)

06-Jul-2017

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

28-Jul-2017

CODE

W6QK ACC-APG NATICK

CONTRACTING DIVISION

BLDG 1 GENERAL GREENE AVENUE

NATICK MA 01760-5011

W911QY 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W911QY-17-R-0023

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION C - DESCRIPTIONS AND SPECIFICATIONS

The following have been modified:

STATEMENT OF WORK

C. DESCRIPTIONS AND SPECIFICATIONS for ULCANS – Increment I

C.1. GENERAL REQUIREMENTS

C.1.1. Scope: This Statement of Work (SOW) describes the design, test, fabrication, schedule, performance requirements, and deliverables required for the ULCANS Increment I effort.

C.1.2. Technical: The ULCANS Increment I is being developed as a replacement to the legacy ULCANS camouflage system. ULCANS Increment I is a multi-spectral camouflage system that is quickly and easily erected and disassembled by dismounted personnel to conceal stationary vehicles, weapons systems, and equipment.

ULCANS Increment I is applied to all vehicles and systems in the operational force and conceals them from detection by the enemy. ULCANS Increment I is employed throughout entire operational themes from peacetime military engagement to major combat operations, and provides U.S. forces the ability to quickly employ camouflage, rapidly respond to changing tactical situations, and reduce battlefield signatures. Military forces operating in all types of environments and terrain, across the full spectrum of military operations (i.e., operations at the operational and tactical levels including offensive/defensive operations before, during and after hostilities) require capabilities to camouflage equipment and critical fixed facilities for force protection that enhance assault and tactical flexibility.

The complete technical performance requirements and specifications for the ULCANS Increment I system are located in Attachment B-1, PRF 32575.

C.1.3. Contract Outline and Sequence of Events: The contractor will be provided with non-proprietary data and hardware resulting from the developmental work accomplished to date by the government. This may include solid models, drawings, test reports, prototype screens, support system, and packaging. See Section H for specifics of Government Furnished Equipment (GFE) and Government Furnished Information (GFI). This provides the contractor with the preliminary system designs, but ultimately, the contractor shall be responsible for designing and fabricating ULCANS Increment I systems that meet all of the requirements of this contract and the performance specification (Attachment B-1, PRF 32575).

C.1.3.1 For the purposes of this contract, the ULCANS – Increment I System will be defined as all the parts and pieces that make up a fully functional ULCANS Increment I with all Components of the End Item (COEI) and Basic Issue Items (BII). The ULCANS Increment I System will include Screens, Support System (e.g. poles, stakes, shape disrupters, adapters), Screen Bag, Pole Bag, Stake Bag, and Repair Kit.

C.1.3.2. This overall developmental effort will consist of two phases. The first phase will be the completion of the design of the three sub-systems: 1) Screens, 2) Support System, and 3) Packaging. All three subsystems will be interoperable even if provided by different subcontractors. After successful completion of the Preliminary Design Review (PDR) (C.4.2.1), the contractor will be given approval to proceed with fabrication of the prototypes. Once government approval is granted, the contractor shall proceed to fabricate the Prototype ULCANS Increment I Systems as specified in the Delivery Order (DO).

C.1.3.3. The ULCANS variants to be covered by this contract shall be of the following types and classes as specified:

Type I – G C C C

Type II – G C

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C.1.3.5. LR

Developme

General Purpose Class 1 Class 2 Class 3

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CDT. Following Initial Producti will be evalua n decision will

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es (across all ty es, if ordered, w ANS developme rototyping Pha for rapid, itera pletion of gove dentified durin opmental Testi (across all typ l prototypes, if ment run test a Attachment B-

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W911QY-17-R

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R-0023 and pe pe es sting ssful nment act.

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LRIP production approval will be followed by fabrication of PQT units. These units will be subjected to PQT testing. The successful completion of this test will support the decision for Full Rate Production (FRP).

C.1.3.6. During each government performed test, the contractor shall provide support in the form of spare and repair parts as well as on-site technical support as required.

C.1.4. Contractor Responsibilities: The contractor shall furnish all personnel, labor, engineering, services, materials, supplies, and facilities necessary to design, develop, manufacture, and test the ULCANS Increment I system and provide all support hardware and software as indicated in this Statement of Work (SOW). The work and services to be performed by the contractor are detailed in this SOW and will be authorized by issuance of DO(s). The contractor shall not initiate any work that is not authorized by a DO or modification without written direction by the Contracting Officer.

C.1.5. Program Management: The contractor shall designate an individual as the Contractor’s Program Manager (PM). The PM shall serve as the primary Point of Contact (POC) between the government and contractor, and shall be responsible for the coordination of all contractor activities related to the contract. The PM shall have the authority to commit the contractor to specific courses of action and accept direction from the Contracting Officer. The PM shall be responsible for coordinating all meetings between the government and the contractor. The PM shall be responsible for bringing to the Contracting Officer’s attention any conflicts in the contractor’s interpretation of the contract requirements (first by telephone and followed in writing) or problems that could adversely affect the contractor’s ability to meet the stated quality, cost, or production/delivery schedule.

C.1.6 Integrated Master Schedule: The contractor shall develop and maintain a detailed Integrated Master Schedule (IMS) for the Program in Microsoft Project (using the Gantt chart format) that outlines all of the tasks required to execute the program. A baseline schedule shall be established during the contract preparation phase and tracked from contract award. The schedule shall show in detail the path the contractor will follow to meet the required delivery dates of all items awarded on the contract. The schedule shall provide a comprehensive list of all program related events (i.e. design reviews, engineering, design, integration, fabrication, Developmental Testing, Production, CDRL deliverables, etc.) and the relationship to other tests, events, and CDRLs. The schedule shall track all tasks, baseline and actual schedule progress, and include percentages complete. The contractor is expected to keep the IMS up to date and track program progress using the schedule. Updates to the schedule shall be supplied to the government per CDRL A001. The contractor shall submit the up to date IMS along with weekly teleconference meeting minutes.

C.1.7. Configuration Management: The contractor shall implement and maintain an internal Configuration Management (CM) program for the ULCANS – Increment I throughout the life of the contract. EIA649, ‘National Consensus Standard for Configuration Management’, may be used as a guide for the contractor’s configuration management program. Copies of this document may be purchased at http://www.sae.org/. At any time the government shall observe the contractor’s CM processes to ensure quality product performance and minimize impacts to the schedule of production DO for the ULCANS Increment I.

C.1.8. Physical Configuration Baseline (PCBL): The contractor shall create and control the PCBL using the change control and engineering release processes. The PCBL, which shall be in the contractor’s own format, is the product performance requirement for replacement assemblies and spare/repair parts, engineering drawings, parts lists, process specifications and computer software configuration items. The PCBL shall support interchangeability and interoperability to a replaceable part level.

C.1.9. Configuration Control: The contractor shall use configuration control to manage all proposed changes after the Physical Configuration is baselined (See C.1.8). Configuration control shall be used to document the impact of proposed changes and to update configuration documentation. Following acceptance of the system, the contractor shall not alter the design in form, fit, or function without prior approval from the government Contracting Officer

(KO).

C.1.10. Engineering Change Proposal (ECP): An ECP shall be prepared for any proposed changes. ECPs shall only be integrated into the system if it approved by the government KO. At a minimum, the ECP shall include the following:

C.1.10.1. Date Prepared C.1.10.2. ECP Number C.1.10.3. Justification and Priority Code C.1.10.4. System Designation (i.e. Cage Code, nomenclature, model, P/N) C.1.10.5. Name of Part (or Lowest Assembly) Affected C.1.10.6. Baselines Affected C.1.10.7. Title of Change C.1.10.8. Description of Change C.1.10.9. Need for Change C.1.10.10. Effect on Interfaces (i.e. Integrated Logistics Support (ILS), Interchangeability and Interoperability) C.1.10.11. Total Cost/Savings C.1.10.12. Retrofit Information (if applicable) C.1.10.13. Technical data describing the change to include any changes or additions to the drawings and EDFP.

C.1.10.14. Applicable testing performed and evaluation of the test results.

C.1.10.15. Applicable updates to TM and training

C.1.11.Warranty Performance: The contractor shall provide a warranty covering workmanship, materials, design, and compliance with the Physical Configuration Baseline and this SOW, and recommend a cost effective warranty coverage period for the system.

C.1.12. Contractor Test Authorization: The contractor is authorized to receive DoD test rates at a Major Range Test Facility Base (MRTFB).

C.2. DEVELOPMENTAL PHASE TASKS

C.2.1. Safety Assessment Report (SAR): The contractor shall conduct a Safety Assessment of the ULCANS Increment I system In Accordance With (IAW) CDRL A002. The SAR is a comprehensive evaluation of the safety risks to the operator, user, and maintainer and equipment prior to test or operation of the system. The Safety Assessment shall identify, analyze and document all safety features of the system design and potential hazards that may be present and specific procedural controls that should be followed to prevent or minimize hazard exposure.

C.2.2. Manufacturing and Surge Plans:

C.2.2.1. Manufacturing Plan. The vendor shall provide a description of the current manufacturing capability, including but not limited to manufacturing facility size, equipment, personnel, Berry Amendment compliance, U.S.

production, supply chain, limitations (minimum purchase/yardage, etc.), and other pertinent information. PM (O5) FSS desires information on current production capacity as well as projected future production capacity. The Manufacturing and Surge Plan shall be developed IAW CDRL A003.

C.2.2.2. Surge Plan. The vendor shall provide a description of the manufacturing capability to accommodate a surge in production to support wartime demand.

C.2.2.2.1. The vendor shall have the ability to transition production from a minimum sustaining rate to a “surge” status where up to 10,000 units per month would be required. The following details, as well as any other pertinent information, should be considered:

Production facility size Equipment required Personnel required Time required to achieve increased production rates

Raw materials and lead times for those materials

C.2.2.2.2. The vendor shall provide manufacturing capability and capacity, listing the path forward, timeline, and resources that would be required for the firm to be able to scale up to the following quantities per month in the event of a conflict:

Up to 1000 systems/month sustained production From 1001 to 2500 systems/month surge capability for 6 months duration From 2501 to 5000 systems/month surge capability for 12 months duration From 5001 to 10,000 systems/month surge capability for 12 months duration

C.2.3. Design Support System: The contractor shall design the Support System to meet the requirements of the Attachment B-1, PRF 32575.

C.2.4. Fabrication of Support System: The contractor shall not proceed with this task without approval of the KO.

Approval shall be based on the acceptance of the design presented in the Preliminary Design Review (PDR) (C.4.2.1). The contractor shall fabricate Support System IAW the approved design in quantities sufficient to meet the delivery requirements of the developmental ULCANS Increment I Systems.

C.2.5. Design Packaging: The contractor shall design the components of the packaging to meet the requirements of Attachment B-1, PRF 32575. Only those components required for the ULCANS Increment I shall be addressed.

C.2.6. Fabricate Packaging: The contractor shall not proceed with this task without approval of the KO. Approval shall be based on the acceptance of the design presented in the PDR (C.4.2.1). The contractor shall fabricate packaging IAW the approved design in quantities sufficient to meet the requirements of delivery of the developmental ULCANS.

C.2.7. Design Screens: The contractor shall design the Screens to meet the requirements of Attachment B-1, PRF 32575.

C.2.8. Fabricate Screens: The contractor shall not proceed with this task without approval of the KO. Approval shall be based on the acceptance of the design presented in the PDR (C.4.2.1). The contractor shall fabricate screens IAW the approved design in quantities sufficient to meet the requirements of delivery of the developmental ULCANS.

C.2.9. Fabricate and Deliver ULCANS Increment I Systems for Competitive Prototype Phase: The contractor shall fabricate and deliver complete Developmental ULCANS Increment I Systems to the government to support the Competitive Prototyping Phase. The contractor shall fabricate and deliver complete Developmental ULCANS Increment I Systems to the government IAW quantities specified in the delivery order. These systems will be subjected to government testing. Each ULCANS Increment I System shall integrate the Screens, Support System, and Packaging designed and fabricated under (C.2.4), (C.2.6) and (C.2.8). Any changes, to include improvements, shall only be made with the prior approval of the government. The Developmental Prototype ULCANS Increment I System shall contain all COEI and BII required to provide the ULCANS Increment I System with complete functionality. The ULCANS Increment I System as delivered shall be fully functional and meet all requirements of the contract.

C.2.10. Initial Contractor Developmental Test: The contractor shall be responsible for all actions necessary to complete the Contractor DT including transportation of equipment and test items to and from test sites. The contractor shall administer and perform an initial Contractor DT at the completion of the Competitive Prototyping phase and prior to the initiation of government PPT IAW the Attachment B-1, PRF 32575, and the government approved test plan. The Contractor DT is designed to verify the conformance of ULCANS Increment I Production Units to this Statement of Work and the requirements and verifications of the Attachment B-1, PRF 32575 contained in Attachment B-1. The contractor shall conduct necessary verifications specified in Attachment B-1, PRF 32575 for the ULCANS Increment I System including Screens, Support System, and Packaging. The contractor shall provide all technical support to the Contractor DT, to include repairing any damage or problems that occur during testing and having personnel and parts available to service systems as required. Failed components shall be replaced by the

Contractor at no additional charge to the government. The contractor shall perform all maintenance and repairs during testing at no additional cost to the government. Maintenance shall be conducted IAW the procedures outlined in the contractor supplied technical publications and technical manuals. During the Contractor DT, the contractor’s personnel shall perform all unit and direct support level maintenance as required.

C.2.10.1. Initial Contractor Developmental Test Plan: The Contractor shall develop and provide Developmental Test Plans IAW CDRLs A017, A019, and A021. The Developmental Test Plans shall outline any remaining testing required to demonstrate that the developmental units meet the stated performance requirements. The Developmental Test Plans shall include a comprehensive test schedule that outlines the locations, dates, durations, and identifies all testing resources required.

C.2.10.2. Initial Contractor Developmental Test Units: The contractor shall fabricate complete ULCANS Increment I systems for Contractor Developmental Test IAW the finalized frozen configuration following the CDR. These units shall be evaluated in the Contractor Developmental Test IAW the DT Plan developed under C.2.10. The Developmental units shall be representative of production units including, but not limited to, design, manufacturing processes, sources of supply, and quality assurance processes. Changes to the Developmental units resulting from material deficiencies or inadequate design shall be incorporated into the design through the ECP process to include updating the Developmental units.

C.2.10.3. Initial Contractor Developmental Testing: The contractor may utilize all Developmental units as needed to complete all verifications within the required schedule. The contractor shall be responsible for coordinating and scheduling all Contractor Developmental Testing and for the utilization of the appropriate facilities, equipment, personnel, and procedures. The contractor may use government test facilities, on a non-interference basis, for performance of some or all of the required Contractor Developmental Test. If utilized, the contractor shall provide reimbursement directly to the government testing activity (e.g., Aberdeen Test Center) for all direct and indirect costs incurred related to the test conduct. Throughout Contractor Developmental Test execution, the government requires immediate and electronic access (e.g., VISION Digital Library at Aberdeen Test Center or other means) to test-related information, including the test plans, test schedule, test results, and each Test Incident Report (TIR). The government has the right to attend any portion or all of the Contractor Developmental Test. The contractor, at no additional cost to the government, shall correct all issues to include non-conformances to requirements or specifications that are identified as a result of the conduct of the Contractor Developmental Test. If adequately demonstrated in prior testing, the government reserves the right to waive portions of the Contractor Developmental Test. Any testing waived by the government shall result in a direct reduction in the Contractor Developmental Test cost. The contractor shall report on the Contractor Developmental Test results, analyze any failures, repair any damage, provide corrective action for failures, submit ECPs as part of the configuration control as required, and retain one Developmental unit as manufacturing samples during execution of ULCANS Increment I PPT.

C.2.10.4. Initial Contractor Developmental Test Report: The contractor is required to develop and submit comprehensive Contractor Developmental Test Reports for all of the tests that were conducted during the Contractor Developmental Tests IAW CDRLs A018, A020, and A022.

C.2.11. Fabricate and Deliver ULCANS Increment I Systems for PPT: The contractor shall fabricate and deliver complete Developmental ULCANS Increment I Systems to the government to support PPT. The contractor shall fabricate and deliver complete Developmental ULCANS Increment I Systems to the government IAW quantities specified in the delivery order. These Systems will be subjected to government Testing. These systems shall be manufactured IAW the finalized configuration following the CDR. The PPT units shall be representative of production units including, but not limited to, design, manufacturing processes, sources of supply, and quality assurance processes. Production of PPT units shall include all the non-recurring tasks associated with design and initiation of production. Non-recurring tasks to initiate ULCANS Increment I production shall include developing manufacturing processes and instructions; developing quality assurance processes and documents; establishing viable suppliers; set up of equipment, tools, and fixtures; personnel training; and all other tasks required to establish a production line that delivers compliant systems. Changes to the PPT units resulting from material deficiencies or inadequate design shall be incorporated into the design through the ECP process to include updating the PPT units.

C.2.12. Follow-on Contractor Developmental Test: The contractor shall be responsible for all actions necessary to complete the Contractor DT including transportation of equipment and test items to and from test sites. The contractor shall administer and perform an initial Contractor DT at the completion PPT and prior to the initiation of Government PQT IAW the Attachment B-1, PRF 32575, and the government approved test plan. The Contractor DT is designed to verify the conformance of ULCANS Increment I Production Units to this Statement of Work and the requirements and verifications of the PRF 32575 contained in Attachment B-1. The contractor shall conduct necessary verifications specified in Attachment B-1, PRF 32575 for the ULCANS Increment I System including Screens, Support System, and Packaging. The contractor shall provide all technical support to the Contractor DT, to include repairing any damage or problems that occur during testing and having personnel and parts available to service systems as required. Failed components shall be replaced by the contractor at no additional charge to the government. The contractor shall perform all maintenance and repairs during testing at no additional cost to the government. Maintenance shall be conducted IAW the procedures outlined in the contractor supplied technical publications and technical manuals. During the Contractor DT, the contractor’s personnel shall perform all unit and direct support level maintenance as required.

C.2.12.1. Follow-on Contractor Developmental Test Plan: The contractor shall develop and provide Developmental Test Plans IAW CDRLs A023, A025, and A027. The Developmental Test Plans shall outline any remaining testing required to demonstrate that the developmental units meet the stated performance requirements. The Developmental Test Plans shall include a comprehensive test schedule that outlines the locations, dates, durations, and identifies all testing resources required.

C.2.12.2. Follow-on Contractor Developmental Test Units: The contractor shall fabricate complete ULCANS Increment I systems for Contractor Developmental Test IAW the finalized frozen configuration following the CDR.

These units shall be evaluated in the Contractor Developmental Test IAW the DT Plan developed under C.2.12.1.

The Developmental units shall be representative of production units including, but not limited to, design, manufacturing processes, sources of supply, and quality assurance processes. Changes to the Developmental units resulting from material deficiencies or inadequate design shall be incorporated into the design through the ECP process to include updating the Developmental units.

C.2.12.3. Follow-on Contractor Developmental Testing: The contractor may utilize all Developmental units as needed to complete all verifications within the required schedule. The contractor shall be responsible for coordinating and scheduling all Contractor Developmental Testing and for the utilization of the appropriate facilities, equipment, personnel, and procedures. The contractor may use government test facilities, on a non-interference basis, for performance of some or all of the required Contractor Developmental Test. If utilized, the contractor shall provide reimbursement directly to the government testing activity (e.g., Aberdeen Test Center) for all direct and indirect costs incurred related to the test conduct. Throughout Contractor Developmental Test conduct, the government requires immediate and electronic access (e.g., VISION Digital Library at Aberdeen Test Center or other means) to test-related information, including the test plans, test schedule, test results, and each Test Incident Report (TIR). The government has the right to attend any portion or all of the Contractor Developmental Test. The contractor, at no additional cost to the government, shall correct all issues to include non-conformances to requirements or specifications that are identified as a result of the conduct of the Contractor Developmental Test. If adequately demonstrated in prior testing, the government reserves the right to waive portions of the Contractor Developmental Test. Any testing waived by the government shall result in a direct reduction in the Contractor Developmental Test cost. The contractor shall report on the Contractor Developmental Test results, analyze any failures, repair any damage, provide corrective action for failures, submit ECPs as part of the configuration control as required, and retain one Developmental unit as manufacturing samples during execution of ULCANS Increment I

PPT.

C.2.12.4. Follow-on Contractor Developmental Test Report: The contractor is required to develop and submit comprehensive Contractor Developmental Test Reports for all of the tests that were conducted during the Contractor Developmental Tests IAW CDRLs A024, A026, and A028.

C.2.13. System Support Package Hardware: The contractor shall deliver a complete set of the hardware items contained on the System Support Package List (CDRL A008). These hardware components from this list shall be provided as a kit and shall be used during the Production Prove-out Test, Logistics Demonstration (LD), Limited

User Test (LUT), and Production Qualification Testing PQT as required replacements for failed components. The kit shall be refurbished after each test to replace used components. Changes to component design will also warrant a replacement of that component in the System Support Package (SSP). Adjustments to the SSP shall also warrant the equivalent adjustment to the System Support Package. Upon completion of the developmental phase of this contract, the contractor shall replace any shortages in the System Support Package and the government shall retain the System Support Package Hardware.

C.2.14. Contractor Test Support for Government Developmental and Operational Testing: The contractor shall provide support during government tests, specifically, competitive prototyping, PPT, and LD.

C.2.14.1. Competitive Prototyping/PPT/LD Support: Competitive Prototyping/PPT/LD Support shall include initial preparation of equipment for each test, providing training to test personnel, on call support for maintenance and repairs, as well as addressing other technical issues as needed for the duration of government testing.

C.2.14.2. Initial Operational Test (IOT) Support: The contractor shall provide IOT support to include but not limited to training operators and maintainers, tools, and the appropriate engineering, technical, and logistics support personnel. During the conduct of the IOT, the contractor shall provide all required on-site technical, engineering, and logistics support, to include on-site mark up of any ULCANS Increment I CDRL deliverable as changes occur.

The contractor shall repair any ULCANS Increment I failures or system technical problems that occur during the conduct of the event.

C.2.14.3. Logistics Demonstration (LD) Support: The contractor shall provide LD support to include but not limited to training operators and maintainers, tools, and the appropriate engineering, technical, and logistics support personnel. During the conduct of the LD, the contractor shall provide all required on-site technical, engineering, and logistics support, to include on-site mark up of any ULCANS Increment I CDRL deliverable as changes occur. The contractor shall repair any ULCANS Increment I failures or system technical problems that occur during the conduct of the event.

C.2.14.4. Contractor Support for Developmental and Operational Testing: The contractor shall provide two types of support, engineering and equipment specialist, for the execution of developmental and operational testing. Personnel will be required to travel to government test facilities both CONUS and OCONUS to support various test events.

Roles may include logistical support, test setup, failure and deficiency analysis, and providing engineering solutions on site. The contractor shall provide pricing for the following:

Engineering Support for one week duration Equipment Specialist for one week duration Engineering Support for one month duration Equipment Specialist for one month duration

C.2.15. Post Test Actions: Post Test Actions: During the development phase, the contractor shall correct any and all design deficiencies identified during government testing of ULCANS Increment I systems, conduct failure and deficiency analysis, and refurbish hardware if required for retest or subsequently scheduled test. Developmental testing will include Production Prove-out Test, Limited User Test, and Logistics Demonstration. For government administered testing, the contractor shall be responsible for shipping the item(s) to the test site. After testing, the government shall be responsible for shipping the items to the contractor's facility if refurbishment of hardware is required. If refurbishment is not required and government testing is complete, the government shall take possession of the ULCANS Increment I prototypes. If mutually agreed upon, one (1) ULCANS Increment I prototype may be returned to the contractor's facility at government expense after completion of all developmental testing and remain at the contractor's facility until the completion of Fabrication of Developmental Test units. After completion, the contractor shall be responsible for shipping all developmental prototype items to the government.

C.2.15.1. Non Design Related Repairs: Damage to the ULCANS Increment I prototypes that may affect the ULCANS Increment I performance but not considered a design deficiency or incurred through no fault of the contractor (e.g. accidents or misuse) may require repair by the contractor prior to delivery to the government for subsequent testing. These repairs will be optional and priced at the time of requirement.

C.2.16. Low Rate Initial Production (LRIP) Approval: The contractor shall not proceed to production without written approval from the Contracting Officer. Upon successful completion of developmental tasks and acceptable resolution of all outstanding design issues, and a successful Production Readiness Review (PPR) the government will approve the contractor to proceed with LRIP. This will mark the end of the Developmental phase of the ULCANS Increment I and the beginning of Production. At this point the Physical Configuration Baseline will be frozen and any subsequent changes shall require an ECP submitted to and approved by the government.

C.3. PRODUCTION PHASE

C.3.1. Production Qualification Test (PQT): The Production Qualification Test (PQT) is a government administered test performed after completion of the Follow-on Contractor administered Developmental Testing. The PQT for the ULCANS Increment I shall be performed using the LRIP units that have been delivered to the government under C.3.2.

C.3.2. Fabricate and Deliver ULCANS Increment I Systems for PQT: The contractor shall fabricate and deliver complete LRIP ULCANS Increment I Systems to the government to support PQT. The contractor shall fabricate and deliver complete Developmental ULCANS Increment I Systems to the government IAW quantities specified in the delivery order. These Systems will be subjected to government Testing. These systems shall be manufactured IAW the finalized Production configuration. The PQT units shall be LRIP production units. Changes to the PQT units resulting from material deficiencies or inadequate design shall be incorporated into the design through the ECP process to include updating the PQT units. The contractor is required to develop and submit comprehensive LRIP Status Reports IAW CDRL A029.

C.3.3. Contractor Test Support for Production Qualification Testing (PQT): The contractor is responsible to provide PQT support to include but not limited to training operators and providing the appropriate engineering, technical, and logistics support personnel. During the conduct of the PQT, the contractor shall provide all required on-site technical, engineering, and logistics support. The contractor shall be responsible for repair of any ULCANS Increment I failures or system technical problems that occur during the conduct of the event.

Engineering Support for one week duration Equipment Specialist for one week duration Engineering Support for one month duration Equipment Specialist for one month duration

C.3.4. Post Test Actions: Post Test Actions: During the development phase, the contractor shall correct any and all design deficiencies identified during government testing of ULCANS Increment I systems, conduct failure and deficiency analysis, and refurbish hardware if required for retest or subsequently scheduled test. Developmental testing will include Production Prove-out Test, Limited User Test, and Logistics Demonstration. For government administered testing, the contractor shall be responsible for shipping the item(s) to the test site. After testing, the government shall be responsible for shipping the items to the contractor's facility if refurbishment of hardware is required. If refurbishment is not required and government testing is complete, the government shall take possession of the ULCANS Increment I prototypes. If mutually agreed upon, one (1) ULCANS Increment I prototype may be returned to the contractor's facility at government expense after completion of all developmental testing and remain at the contractor's facility until the completion of Fabrication of Developmental Test units. After completion, the contractor shall be responsible for shipping all developmental prototype items to the government.

C.3.4.1. Non Design Related Repairs: Damage to the ULCANS Increment I prototypes that may affect the ULCANS Increment I performance but not considered a design deficiency or incurred through no fault of the contractor (e.g.

accidents or misuse) may require repair by the contractor prior to delivery to the government for subsequent testing.

These repairs will be optional and priced at the time of requirement.

C.3.5. ULCANS Increment I Production Units: The contractor shall fabricate ULCANS Increment I production units conforming to all the requirements of this contract and to the latest configuration of the ULCANS Increment I and the ULCANS Increment I subsystems. Contractor developed technical manuals are a required component of the ULCANS Increment I and no delivery of ULCANS Increment I production shall be accepted without the required, acceptable technical manuals. The contractor is required to develop and submit comprehensive Full Rate Production Plans and Reports IAW CDRLs A030 and A031.

C.3.6. Battlefield Specific Variant Development: The contractor shall develop variations of each of the three classes of camouflage that are customized to specific regional areas, as defined in the DO. This development of tailored camouflage solutions shall occur within 60 days of receipt of government provided imagery and direction, in shall be performed in accordance with CDRL A032.

C.3.7. Battlefield Specific Production Units: The contractor shall fabricate ULCANS Increment I Battlefield Specific units conforming to all the requirements and delivery schedule of this contract and to the Battlefield Specific configuration of the ULCANS Increment I and the ULCANS Increment I subsystems.

C.3.8. Shipping: The contractor shall ship ULCANS Increment I components as required for the developmental and production phases of this effort. Shipping shall include complete systems to test sites and other shipping as required.

Shipping locations are to be determined, and shall be provided when available, or at the time the shipment is required. The shipment price should not be included in unit prices.

C.3.9. Contractor Support of Fielding: The contactor shall provide support to correct issues due to manufacturing or shortages with the ULCANS Increment I at the time of deployment. Support will be in the form of providing replacement components for items found defective or missing during government de-processing.

C.3.10. Research and Development: The contractor may be required to execute additional research and development activities during the Production Phase of this contract to address advancements in technology and changing needs of the government. These research and development options will be addressed in CLIN 1007 and 2007.

C.4. MEETINGS and REVIEWS:

C.4.1. Post Award Conference: The contractor shall coordinate, schedule, and conduct a Post Award Conference with the government within 14 calendar days of Contract award. The purpose of the Conference shall be discussion of project orientation, transfer of background information, to provide a mutual understanding of the technical requirements/contractual requirements and the Quality Assurance provisions of the contract. The government can address any questions or issues with regards to technical matters. The contractor shall describe to the government the management of all aspects of the program. The contractor shall ensure that all personnel and subcontractors that are required for an adequate discussion of the contract effort are in attendance. Scheduling of the Post Award Conference shall not change the delivery schedule of the contract. The contractor shall be prepared to:

C.4.1.1. Conduct a review of the system requirements to ensure that they have been completely and properly identified and that there is a mutual understanding of the system requirements between the government and the contractor .

C.4.1.2. Make available to government representatives the documentation for production planning, manufacturing methods and controls, material and manpower resource allocation, production engineering, quality control and assurance program, production management organization, and management of major subcontractor's.

C.4.1.3. Review the overall plan, tasks, and schedule required to execute the ULCANS Increment I program within the schedule constraints set forth by the contract/government.

C.4.1.4. Document the Post Award Conference meeting minutes and distribute the minutes via e-mail to all Post Award Conference attendees no later than 1 week from the end of the Post Award Conference.

C.4.1.5. Conduct a tour of appropriate manufacturing and design facilities associated with the ULCANS Increment I effort.

C.4.2. In Design Review Meetings and Information Packages: The contractor shall conduct a minimum of two design reviews (Preliminary and Critical) on each component of the ULCANS Increment I System with the government. Additional reviews shall be scheduled as needed. The design review schedule shall be proposed by the contractor and mutually agreed upon by government. The contractor shall propose design review dates that support it’s IMS (See C.1.6.) for meeting delivery dates of the contract. A minimum of 14 calendar days after each review shall be given to the government for providing comments and concerns regarding the design. Government concerns and comments shall be resolved as part of the Contractor’s Design Review Information Packages and shall be submitted to the government.

C.4.2.1. Preliminary Design Review (PDR): The purpose of the Preliminary Design Review is to ensure that the design and basic system architecture are sufficiently complete to demonstrate a technical confidence that the performance requirements will be satisfied within cost and schedule goals. At the time of the Preliminary Design Review, the contractor shall have identified at least the system functions and major component functions needed to meet the requirements of PRF 32575 and have applied performance requirements to each function. The contractor shall also present details of its findings thus far on the effectiveness of component and subcomponent hardware and software items in meeting the functional and performance requirements. The presentation format and content will be of the contractor's choosing, but must be sufficient to support the purpose of the PDR. The intent is for separate PDRs for the Screens, Support System, and Packaging; however, the contractor or government may recommend combining the PDRs. A combination PDR will be a mutual decision.

C.4.2.2. Critical Design Review (CDR): The purpose of the Critical Design Review is to confirm that the system design is stable and is expected to meet system performance requirements, confirms the system is on track to achieve cost goals as evidenced by the detailed design documentation, and establishes the system’s initial product baseline. A successful Critical Design Review will provide the contractor authority to proceed with developmental component and/or system fabrication. The presentation format and content will be of the contractor's choosing, but must be sufficient to support the purpose of the CDR. The intent is for separate CDRs for the Screens, Support System, and Packaging for the ULCANS Increment I System, however, the contractor or government may recommend combining the CDRs. A combination CDR will be a mutual decision.

C.4.3. Production Readiness Reviews (PRR): Two production readiness reviews shall be conducted. The first shall be conducted 30 days prior to initiation of fabrication of the Production Qualification Test Units. The purpose of this review will be to verify that all lessons learned to date have been incorporated into the design of the ULCANS Increment I and that the contractor is ready to begin fabrication of the Production Qualification Test (PQT) Units.

The second PRR shall be conducted after all changes made to correct deficiencies uncovered during PQT have been incorporated and after government acceptance of PQT Report. The contractor shall coordinate the scheduling of the PRR with the government. The contractor shall provide a minimum of 21 days advance notice for scheduling. The purpose of this review shall be to verify that the lessons learned from PQT have been incorporated into the design and technical data, update quality assurance processes, and to demonstrate the contractor’s readiness to produce the ULCANS Increment I system. The review will focus on PQT results, resolution of any required changes, readiness of the logistics deliverables, Quality Assurance processes, and any additional equipment procurement that is required. The exact date, location, and administrative arrangements for this meeting shall be made through communication between the contractor and the government. The presentation format and content will be of the contractor's choosing, but must be sufficient to support the purpose of the PRR.

C.4.4. In-Process Reviews (IPR): IPRs shall be conducted as a part of program status monitoring and control.

Technical Publication, Provisioning, Training, technical/engineering, quality assurance, and other necessary IPRs shall be conducted to clarify requirements, assure conformance to contract requirements, provide guidance, review deliverable status, and to help ensure deliverables are prepared in a manner that will satisfy contractual requirements. The contractor may request an IPR when government assistance or clarification is desired. The government may require IPRs irrespective of the program schedule and shall notify the contractor of a government required IPR at least 10 calendar days prior to the event.

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