A01_-_PWS.docx

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High Temperature-Hot Water (HTHW) Maintenance Services
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W911QX-15-T-0327
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Performance Work Statement (PWS) amended 15 September 2015

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Performance Work Statement (PWS) HTHW Maintenance U.S. Army Adelphi Laboratory Center (ALC)

C.1 Background: The primary mission of United States Army Garrison, ALC is to provide valuable support services and infrastructure to enable scientific research, development, and well-being of the workforce. ALC serves the Soldier and collaborates with Army science and research by providing excellent lab facilities and support services.

C.1.1 Place of Performance: The work to be performed under this contract will be performed at Adelphi Laboratory Center (ALC), 2800 Powder Mill Road, Adelphi, Maryland 20783.

C.1.2 Security Requirements: Contractor personnel performing work under this contract must be able to obtain a National Agency Check with Inquiries (NACI) clearance prior to commencement of work under this contract, and must be able to maintain a NACI clearance during the performance of the contract. All NACI investigations will be performed at the Government’s expense.

C.1.3 Personnel Requirements: The Contractor shall provide a Contract Manager and Maintenance Technician, considered key personnel by the Government for the performance of the contract. The Contract Manager or alternate shall be available between 0700 and 1630 Monday thru Friday except Federal holidays or when the Government facility is closed for administrative reasons.

i. Contract Manager shall be responsible for the performance of the work. The name of this person and an alternate, who shall act for the Contractor when the Contract Manager is absent, shall be designated in writing to the Contracting Officer (KO). The Contract Manager or alternate shall have full authority to act for the Contractor on all contract matters relating to daily operation of this contract.

ii. The Contractor shall also provide a Maintenance Technician who must possess at least a HVAC Journeyman License issued by the State of Maryland or the District of Columbia or equivalent license from another state.

C.2 Objective: During the performance of this contract, the Contractor will be responsible for providing all personnel, equipment, supplies, transportation, tools, materials, supervision, and other items and non-personal services, other than the items identified as Government Furnished Property in section C.3 of this PWS, necessary to perform recurring preventive maintenance services for the High Temperature Hot Water (HTHW) boiler units and associated equipment located in building 106 at Adelphi Laboratory Center (ALC), in accordance with the equipment manufacturer’s recommendations. The structure of this contract shall be for one base period and two option years. The base period will end February 1, 2016. Maintenance is intended to keep the mechanical equipment near factory standards, in good operating order, efficient, and reliable.

C.3 Government Furnished Property:

C.3.1 The Government will provide access to its most current library of "as-built” Drawings and Operation and Maintenance Manuals.

C.3.2 The Government will provide Auto Computer Aided Design (CAD) floor plans for building 106.

C.3.3 Equipment: The Government will provide equipment to be serviced as noted below:

i. Boiler1- Manufacturer: The International Boiler Works Company, Model: TH 7, Serial: M3717

ii. Burner1- Manufacturer: The International Boiler Works Company, Model: AC5-GO-30, Serial: 50933891 2009

iii. Boiler2- Manufacturer: The International Boiler Works Company, Model: TH 14, Serial: M3719

iv. Burner2- Manufacturer: Gordon-Piatt, Model: F16.1 - G0 – 100, Serial: M568295

v. Boiler6- Manufacturer: Unilux Advanced Manufacturing, Model: ZW1600W - 1 - 450 -425, Serial: A2524

vi. Burner6- Manufacturer: Power Flame, Model: CMAX

vii. Boiler7- Manufacturer: George Marker & Sons, Model: TH 14, Serial: 0010-01-95TB

viii. Burner7- Manufacturer: Power Flame, Model: CM9A-GO-30

ix. Hot Water Pump3- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 173866

x. Hot Water Pump4- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 172201

xi. Hot Water Pump5- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 172199

xii. Hot Water Pump6- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 172200

xiii. Hot Water Pump9- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 165877

xiv. Hot Water Pump10- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 165876

xv. Hot Water Pump11- Manufacturer: Met-Pro, Model: 2X3X11 - 1/2, R – 434, Serial: 165875

xvi. High Temperature Water (HTW) Make-up Pump1- Manufacturer: Lincoln, Model: SSD4P20T61, Product: DVL-LM24179AC-L

xvii. HTW Make-up Pump2- Manufacturer: Marathon, Model: DM256TTDR7026, Serial: 0955893

C.4 Requirements:

C.4.1 Preventative Maintenance (PM): The Contractor shall provide maintenance service in accordance with the manufacturer’s recommendations for each HTHW boiler unit and associated equipment noted in Part C.3.3 above. PM shall consist of physical inspection of the entire system including insulation, exhaust area, and tank interior, lever test of safety valves, resistance testing of the motors, inspecting drain valves and floor drains, testing water samples, electrical connections and controls, oil pressure and all gauges, and inspection of ignition source. In addition to the manufacturer’s recommended PM, the Contractor shall perform the following where applicable to the equipment:

i.Review and evaluate previous readings recorded in the maintenance log
ii.Observe equipment during operation, including gauges and indicator lights
iii.Verify pumps are operating within acceptable tolerances
iv.Verify water flow is at the appropriate rate
v.Adjust vane actuator assembly and lubricate if necessary
vi.Inspect the entire boiler unit for combustion gas and fuel leaks, including fuel safety shutoff valves.
vii.Inspect the boiler relief valve and the relief valve discharge pipe for signs of weeping or leakage.
viii.Inspect and clean burner assembly
ix.Check control settings and test operating and safety controls.
x.Lubricate all burners, damper actuator linkage moving parts and pivot points.
xi.Measure oil level, temperature, pressure, and change in pressure across filters
xii.Inspect all electrical contacts and tighten all electrical connections
xiii.Measure voltage supplied to motors, switches, and controls
xiv.Perform a Megger test on the associated motors.
xv.Verify controls are functioning properly, calibrate if necessary
xvi.Inspect and identify possible leaking pipes and associated corrosion of pipes (e.g., stained insulation)
xvii.Record all findings in the Plant Operator maintenance log
C.4.2 Repairs: The Contractor shall notify the COR upon discovery of any repairs or damages that are needed, not covered within the scope of the PM plan. The Contractor shall prepare a proposal to perform the repair. The Government (Adelphi Laboratory Center) has the right to refuse the proposal and seek alternative measures to correct the repair or damage. The Government shall not be obligated to reimburse the Contractor for work performed, items delivered, or any costs incurred, nor shall the Contractor be obligated to perform, deliver, or otherwise incur costs for work that is not identified within the PM plan, except as authorized by duly executed contract modifications. All job orders will be finalized with a written contract modification from the Contracting Office. The proposal shall include:
i.The required number of labor hours, by labor classification and schedule billing rated for each product or task.
ii.Overtime hours, by labor category, if required.
iii.Scope of work to be performed and proposed completion or delivery dates.
iv.Direct material, travel subsistence, and similar costs, if required.
v.Total estimated price (including copies of sub-contractor’s bids as well as all applicable markups to labor and materials

C.4.3 Boiler Efficiency

i.The Contractor shall test boiler combustion efficiency and perform required adjustments on an annual basis to ensure efficient operating performance. Optimum efficiencies shall be restored to the values in the following table found in Technical Exhibits C.7.2
ii.In accordance with the requirements of the Maryland Department of the Environment (MDE) Title Five Permit for ALC, the Contractor shall tune the boilers annually to the efficiency values found in Technical Exhibit C.7.2.

C.4.4 Environmental Requirements

i.The Contractor shall comply with all applicable Federal, State, local, and Army regulations governing environmental control. The Contractor shall obtain and provide copies of any required licenses and permits, as necessary, to comply with applicable Federal, State, local or municipal laws, codes or regulations during the performance of this work.
ii.The Contractor shall ensure that their work is conducted in accordance with and in support of the goals of the ALC Environmental Management System (EMS). The ALC EMS goals are the following: (1) reduce hazardous waste generation, (2) recycle solid waste generated to the maximum extent practicable, and (3) reduce energy and water consumption.
iii.The Contractor shall review and comply with the ALC Environmental Management Policy shown at Exhibit 1.
C.4.5 Training

The Contractor will provide MDE-approved training annually with a third of the ALC staff operators and will not exceed two (2) hours classroom and equipment training a year. The training will be conducted in a Government-provided classroom at ALC. Training will include:

i.Information on the pollutants that boilers emit and how that relates to health effects and high ozone days, info on opacity, air quality in MD.
ii.How the boilers operate (various parts of the boiler, how boilers work, what they do, etc.).
iii.How to make sure boilers are operating correctly and steps to take to correct deficiencies (i.e.,combustion optimization).

C.5 Deliverables:

C.5.1 Inspection, Maintenance, and Test Reports: The Contractor shall provide an Inspection and Testing form to the COR, within two (2) weeks after the completion of an inspection or test. Records shall be completed for all inspections, tests, and maintenance, and shall include results from testing performed, the organization that performed the work, the results, and the date completed.

C.5.2 Schedule of Work: The Contractor shall provide a schedule of work that incorporates all maintenance tasks and their corresponding frequencies. A draft copy of this schedule shall be provided to the COR one (1) week after contract award. The COR will return the schedule, with input/comments, to the Contractor within seven (7) days of receipt of the submission. The Contractor shall submit the final schedule, for approval, within seven (7) days of receipt of the plan with COR comments. The schedule of work shall be approved before work begins. This deliverable applies to the base year of the contract, and each individual option year exercised.

C.5.3 Accident Prevention Plan: The Contractor shall develop an accident prevention plan in accordance with EM 385-1-1, Appendix A, and provide a draft copy to the COR one (1) week after contract award. The accident prevention plan will be reviewed for completeness and compliance with OSHA and EM 385-1-1. The COR will return the accident prevention plan, with input/comments, to the Contractor within seven (7) days of receipt of the submission. The Contractor shall submit the final accident prevention plan, for approval, within seven (7) days of receipt of the plan with COR comments. The accident prevention plan shall be approved before work begins.

C.6 Applicable Publications:

C.6.1 1990 Clean Air Act, Title VII (Published Statue)
C.6.2 29 CFR 1910, Occupational Safety and Health Standards
C.6.3 AR 11-27 Army Energy Program
C.6.4 AR 200-1 Environmental Protection and Enhancement
C.6.5 AR 385-10 Army Safety Program
C.6.6 EM 385 US Army Corps of Engineers Safety and Health Requirements Manual
C.6.7 Executive Order 13514 – Federal Leadership in Environmental, Energy, and Economic Performance
C.6.8 NFPA 70E Electrical Safety in the Workplace

C.7 Technical Exhibits:

C.7.1 ALC Environmental Management Policy C.7.2 ALC Combustion Reports for Boilers #1, #2, #6, and #7 C.8 Options:

CLIN 0002 –OPTION 1 -At the option of the Government, the Contractor shall continue to execute the services detailed in sections C.5.1 through C.6.1 of this Performance Work Statement for one (1) year (2 February 2016 through 1 February 2017).

CLIN 0003 – OPTION 2-At the option of the Government, the Contractor shall continue to execute the services detailed in sections C.5.1 through C.6.1 of this Performance Work Statement for one (1) year (2 February 2017 through 1 February 2018).

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